Professional Documents
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Workshop 2 Applying Work Management To Building Systems
Workshop 2 Applying Work Management To Building Systems
Workshop 4: Managing
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Table of Contents
3.1 Overview 27
3.2 Performance Standards
3.3 Work Processes .... . ... . .,. ...... _ 29
3.4 Work Expectations ... . ... .,. . .... 30
3.5 lnspection Processes ... 31
3.6 lnspections 32
3.7 lnspection Frequency JJ
63
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Workshop Assessment 65
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lntroduction
Overview o
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Abouf thls serie.s o
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f: ln the IFMA Work Management Series, fac¡lity management professionals will
be introduced to
various aspects of facility work management, starting with the supervisor's
(, critical role. The series
will introduce key concepts including planning, scheáuling and metrics and how they
affect the
t., efficiency of a facility management organ¡zation. ln additión, this series will give paríicipants
a
greater appreciation for how utilizing work management tools can increase
F\ proper work management techniques will be provided for managing facility
[roductivity. Finally,
iervice coÁtracts and
q-\ cuslomer relations, two central parts of fac¡lity management.
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!- About this workshop
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This workshop provides an understanding of how to appry work management
6¡ to building systems
in facilities. The different types of facility work are discussed along witñ the various
E¡ worf
management programs used to pelorm tasks. rn addition, key principres of pranning
and
t scheduling work are exprained. F¡nally, this workshop covers lhe bas¡cs of metrics
áo r"y
performance ¡ndicators (Kpls) used in fac¡l¡ty work management.
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Learning Objectives
r' ldentify the four elements of the Reliabili§-centered Maintenance (RCM) strategy.
r' List at least four different types of equ¡pment and buirding system fa¡rure modes.
/ Discuss how criticarity codes for buirding equipment can herp FMs prioritize work.
/ ldentify the f¡ve facirity work pr¡or¡ty revers and their respective response times.
/ write down, in your own words, at reast two benefits of using work performance standards.
r' State at least two examples of fac¡lity work processes.
/ Describe at least two benefits of using standard ¡nspection processes in facility work.
r' List at least three guiding principles for planning work.
/ List at least three guiding principles for scheduling work.
/ ldent¡fy the five process steps for planning and scheduling work.
/ Discuss hów key performance indicators (Kprs) serve as a usefur work managementtoor.
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1. Types of Facility Work
txf 'l.l Overview
Goal is to keep facilities
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The goal of applying work management to building systems is to keep the
reliable, ava¡lable and low
cost.
facil¡ties reliable and available at the lowesl cost.
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ln this section we will d¡scuss the d¡fferent types of facility work and how to
ET prioritize this work.
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1. Types of Facility Work
Fac¡l¡ty work depends on '1.2 Bu¡ld¡ng Systems
type of build¡ng system.
The appropriate type of facit¡ty work is dependent on the type of build¡ng
system. For example, a¡r conditioners need regular filter changes (preventive
maintenance task) and window systems need ma¡ntenance only if something
breaks (corrective maintenance task).
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l. Types of Fácility Work
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1. Types of Facili§ Work
PM is preventive 1.3 Reliabili§-centered Ma¡ntenance (RCM)
maintenance at f¡xed
¡ntervals. Let's define these terms:
PdM is predictive
maintenance that
forecasts fa¡lures.
Proactive repairs occur Term Definition
prior to failure.
1 Run-to-failure Preventive maintenance (PM) Type of planned equipment
maintenance occurs after
equ¡pment has failed. maintenance stralegy based on
replac¡ng, overhauling or
remanufacluring an ¡tem at a f¡xed
¡nterval, regardless of its condit¡on
al the time.
Pred¡ct¡ve maintenance (PdM) Type of planned maintenance that
utilizes technology that allows the
forecasting of failures through
monitoring and analysis of the
condit¡on of equipment.
Proactive repairs Repa¡ring equ¡pment pr¡or to
fa¡lure.
Run-to-failure Maintenance strategy in which no
routine maintenance tasks are
performed on equipment. The only
maintenance pelormed on
equipment is corrective and is only
performed after equipment has
suffered a fa¡lure.
RCM helps to increase the probabil¡iy that a bu¡lding system will function
properly over ¡ts life cycle.
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1. Types of Facility Work
F¡ 1.4 Predicting Equ¡pment Failures
RCM determines r¡ght
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RCIVI is a ma¡ntenance stralegy wh¡ch determines the best mix of facil¡ty work
maintenance, r¡ght
equipment, r¡ght t¡me.
types
a - the right ma¡ntenance on the r¡ght equipment at the right time. Def¡ning
the right ma¡ntenance practice is dependent on how equipment fails, also
The right ma¡ntenance
dep€nds on failure mode-
known as failure modes.
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Leverage data on your
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Consider systems
/component fa¡lure trend
analysis to assist you ¡n
G, opt¡mizing your staff and
resources to prov¡de
t; adequate and effect¡ve
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l. Types of Facility Work
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1. Types of Facility Work
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fr 1.5 Failure Modes
Each build¡ng system and
qt equipment failure can have
Failure modes and ca¿ses
L. severalfa¡lure modes.
Focus on causes of
{^ It is common that for each bu¡lding system and equipment fa¡lure, there can be failures.
several failure modes_ lt is ¡mportanl, however, to focus on the causes of Examples of fa¡lure
el failures because pelorming preventive, predictive and proaclive maintenance modes: ,l
Grl work tasks based on the possible causes of failure can help reduce the chance . Disassembly
of fa¡lures. . Operat¡on
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Lubricalion
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GSI - EXATPLE I
G, ln the table shown, let's look at some examples of fa¡lure modes and the¡r
potential causes.
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q Failure Modes
Disassembly
Potential Causes Examples
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Coup¡ings
É, Operation lncorrect operating procedures lncorrect load
(^ lncorrect set up
lncorrect speed
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a lncorrect
lncorrect
pressure
viscosity
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1. Types of Facility Work
Fa¡lure modes determ¡ne 1.5 Failure Modes
preventive, pred¡ctive
and/or proactive
Fa¡lure modes and causes
ma¡ntenance tasks.
Failure modes can be arranged ¡n three columns as shown ¡n the sample table
and used to determine needed preventive, predictive and/or proactive tasks; for
example, lubr¡cat¡ng bear¡ngs.
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1. Types of Facility Work
1.6 Criticality
Build¡ng systems that
Bu¡ld¡ng systems that have the potential of a serious have the potential of a
serious failure are
failure, meaning the fa¡lure can caus€ potential safety,
cons¡dered critical.
health or environmenlal ¡ssues or would cause The more serious the
s¡gnificant d¡sruptions to the organization's mission, are possible failure, the more
considered critical. The more serious lhe possible crit¡cal¡t is.
failure, the more cr¡tical it ¡s. Some organizat¡ons use 1
criticality codes for each type of equipment.
. 5 I\,4oderate
Moderate disruption to fac¡lity funct¡on.
S¡gn¡f¡cant re\ ¡ork and delay in process.
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1. Types of Facility Work
Fa¡lure repairs
Proactive repairs
Decision maintenance
Predictive ma¡ntenance
Preventive maintenance
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1. Types of Facility Work
É\ . L¡st at least four different types of failure modes in a building system
t;" failure.
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. Wr¡te down, in your own words, how criticality codes for build¡ng
equipmenl can help prioritize work.
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2. Priorities of Facility Work
2.1 Overview
All fac¡lity organizations must identify and determine operations and Determine operations and
ma¡ntenance priorities intended to minimize unplanned downtime maintenance pr¡orit¡es to
while optimizing system productiv¡ty, reliability and performance. m¡n¡mize unplanned
Developing a recognized and effective príoris plan enables the downtime while
organizat¡on to establish expected results. optim¡z¡ng system
productiv¡ty, reliab¡lity
ln this section we will discuss how prioritizing facilis work enables the and performance.
organ¡zalion to manage resources and service qualis as effectively Effective priority plan
as possible. establishes expected
results.
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Priorities
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2. Priorities of Facility Worli
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2. Priorities of Facility Work
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Prior¡t¡ze work to use 2.4 Prior¡ties and Response Times
resources effectively.
Consider how equipment Fac¡litywork has to be prioritized so thal resources are used effectively.
fa¡ls and how critical ¡t is.
Priorit¡zing work is mosl effective when you consider how equipment fails and
Requests should ¡nclude
response limes. how crit¡cal ¡t is to the operation ofthe facil¡ty. ln the previous sections we
discussed failure modes and crit¡cality; now let's discuss pr¡oritizing fac¡lity
work.
All facility work should have a priority and the priorities should include response
times. Here is a sample:
2
PLANNED EVENTS
Response time: F¡rsl come,
f¡rst served.
ESSENTIAL
PRIORIIY 4
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PRlORtrY 3 URGENT
:'
Equ¡pment or building
system is down/
unresponsive.
Response time is
immed¡ate.
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2. Priorities of Facility Work
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¡f . Match the facility work priority level to ¡ts correct response t¡me.
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h' Non-routine work.
Priority Response t¡me: One to five
ci 1
working days.
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Routine work and planned
Priority 2 events. Response time: First
^fa come, first served.
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Page 24
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WORKSHOP
3. Work Management
Programs
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3. Work Management Programs
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tt Most facilities have operat¡ons and ma¡ntenance management programs.
Consistency in O&M
programs is crit¡cal for
long-term reliabil¡ty.
Developing consistency in these programs is critical to ma¡ntaining build¡ng
Cons¡stency depends on
9+ systems for long-term reliabillty. Cons¡stency is dependent on utili)ing performance and
tJ ln th¡s sect¡on u€ úll discuss how perlormance and inspection standards help
to build a structure that can be applied to work managemenl.
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High-qual§
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3. Work Management programs
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3. Work Management Programs
] EXA¡TIPLE i
The table shown gives an example of five levels of cleanliness, with Level 1
being the cleanest and Level 5 being the d¡rtiest. With these levels of
cleanl¡ness def¡ned, ¡nspectors can create inspection standards as a way to
3 apply structure to fac¡litywork management.
Level of
Cleanliness Description
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Spotless: Bright, fresh, clean, polished, stocked,
operable, odorless
? Neat: Fresh, clean, stocked, operable, odorless
Page 32
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3.7 lnspect¡on Frequency
Make inspection frequency
e3 plan and ¡nclude who
As ¡nspection standards are defined, a plan oufl¡ning who is responsible for
performs ¡nspections.
performing inspections and desired frequency should be made.
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For example, the table shown includes lhree basic frequencies and who should
ta perform the inspections.
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Who Performs lnspections
Frequency
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&¡ Daily Supervisors and leaders
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a Periodic inspections help superv¡sors mon¡tor the condit¡on of the¡r building
F\ systems and plan resource requirements.
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3. Work Manágement Programs
. Write down, in your own words, at least two benents of using work
performance standards-
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f¡ We have talked about how to use performance standards and inspection
Know how and when to
apply struclure to facil¡ty
C standards to apply structure to fac¡l¡ty work management.
work management.
Follow guiding principles
€ of planning and
qt Knowing how and when to apply this structure is the next step. So now we tum
to the planning and scheduling of facil¡ty work. We discussed basic plann¡ng
schedul¡ng.
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4.3 Effects of Unplanned Maintenance Work
(:: Unplanned maintenance
Stat¡st¡cs support exper¡ence that unplanned ma¡ntenance work cosls 6Z work costs 67 percent
t percent more than planned work. more than planned work.
Roughly 30 percent of lotal
6A ma¡ntenance cost ¡s waste.
Also, an estimated 30 percent of the total ma¡ntenance cost is waste. Much of
fA the waste occurs because of unplanned maintenance work.
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a For example, common symploms of unplanned maintenance work include
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q. . Permits not ready
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4. Planning and Scheduling Facilis Work
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tl ln the previous module we introduced schedul¡ng, the process of assigning
ln ma¡ntenance
schedul¡ng, assign
resources to tasks with
employees and other resources to differentwork tasks with start and fin¡sh
start and f¡n¡sh t¡mes.
* times. ln this sect¡on we are going to d¡scuss scheduling princ¡ples.
Schedule experienced
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,{ For example, one way to apply work management to build¡ng systems is to
employees with less
experienced employees.
L, schedule more exper¡enced employees lo work with less exferienced Make sure work tasks are
¡.) employees. This match úll help less experienced employees improve their completed on time.
sk¡lls in fac¡l¡ty work.
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,1 While the goal of scheduling ¡s to make sure that all work tasks are compleled
H in a given t¡me, schedul¡ng can also help develop skills at the same tame.
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Sched!.ie based on
skills available
Scheduling
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Schedule for evely
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fa Measurc
perlormance
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3 4. Planning and Schedr¡ling Facility Work
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F( 4.7 Checklist for Scheduled Work
tr Another guiding principle of planning and schedul¡ng faciliswork that should be
Creale checklist to ensure
work ¡s scheduled
applied to the u/ork management of bu¡lding systems ¡s work task checklists. effect¡vely.
F* Work task checklists should be created lo ensure that work is scheduled
effectively. Some items that may be found on such checkl¡sts are shown here.
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4. Planning and Scheduling Facility Work
1. 2. 3. 4.
Quant¡fy Set Determine Assign Follow up
workload priorities resources tasks (lnspection)
available
4 More efficient and effective stewardship of the building systems will be the result
when facility supervisors take the time to plan and schedule work tasks, following
these steps.
Page 46
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4. Planning and Scheduling Facility Work
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. List at least three guiding principles for planning work.
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4. Planning and Scheduling Facility Work
Page 48
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f{ _ Follow up
_ Set pr¡orities
9t _ Assign tasks
LJ _ Quantify workload
_ Determ¡ne resources available
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5. The Basics of Facility Metrics
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,t Use facil¡ty metrics to
Now that w€ have d¡scussed types of fac¡lity work, prior¡ties, measure facility work.
I the structure of
facil¡ty work and the planning and scheduling of facility worX
tor OuitOing
?\ systems, let's move ¡nto the basics of measuring facility work
through the use of
fac¡lily metrics.
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5. The Basics of Facility Metrics
Key performance indicators (KPls) are the mosl ¡mportant metr¡cs that can be
Metrics allow organizations
eas¡ly tracked and have the most ¡mpact on lhe cost and efficiency of fac¡lity
to measure both ¡nternally
and externally to apply operations.
opportunities for continual
¡mprovement. KPls serve as useful work management tools that guide lhe decisions made
within FM organizations, They provide an essential link between strategy,
execution and ultimate value crealion.
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5. The Basics of Facility Metrics
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5. The Basics of Facilis Metrics
Many metrics could be 5.4 Sample Metrics
used to improve facilities.
There are many metrics that could be utilized to improve a facil¡ty management
organ¡zation. The metr¡cs shown in this section are a small sample of the many
metrics ava¡lable to use in facil¡ty work management.
Page 56
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5. The Basics of Facility Metrics
F
ts 5.4 Sample Metrics
Q,t More time spent on
Planned maintenance versus demand ma¡ntenance metr¡cs planned ma¡ntenance
C tasks leads to fewer
t\ Building system ¡er¡abirity is dependent on pranned ma¡ntenance
more t¡me spent on planned ma¡ntenance tasks, the more
tasks. The
demand tasks.
75 percent of tasks should
reliable building be planned.
§1 systems úll be and thus there will be fewer demand tasks.
u of work tasks should be planned.
ldeally, Z5 percent
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a I EXAIiPLE ]-
b 600
t 500
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236 189 172 165 415 281 240 182
E Non-bu¡ld¡ng 1 0 0 0 1 1 0 1 1
t- ! Operaüonal support 83 32 84 42 40 58 69
Serv¡ce request
üz\ 29 11 35 25 27 41 38
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5. The Basics of Facility Metrics
EXA,]UIPLE
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Example: Building infrastruclures and systems rely on planned and consistent
maintenance pract-rces. ThEmetric allows the FM organization to measure
planned maintenance work tasks scheduled versus planned ma¡ntenance \¡\/ork
tasks completed. lf the organization's completion rale was not achieved, an
analysis should be performed to determ¡ne lhe necessary changes to the work
:
management processes to ensure the goal ¡s met the folloúng month. ldeal¡y,
at least 90 percenl of planned work tasks should be completed every month;
100 percent of planned work tasks on critical equ¡pment should be completed
every month.
PM Completion %
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Page 58
5. The Basics of Facility Metrics
EXA,IIPLE
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Workf orce Productivity
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Workshop 2: Applying Work anagement to Buldlng Systems page s9
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5. The Basics of Facilis Metrics
Appearance ¡nspections 5.4 Sample Metrics
assess fac¡l¡ty cleanl¡ness.
Customer satisfact¡on A ppe ara n ce i nspectio n metr¡ c s
depends on cleanliness.
App€arance inspections are utilized to assess the cleanliness of facilities. Cuslomer
satisfaction is highly dependent on the levelof cleanl¡ness of the facilities.
Page 60
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5. The Basics of Facility Metrics
. Write down, in your own words, how key performance indicators (KPls)
serve as a useful work management tool.
Page 62
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Workshop 2: Summary
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/ The four facirity work types of the reriab¡r¡ty-centered maintenance (RCM)
e\ strategy are:
Ge . Operation
(: . Lubricat¡on
.
F Disassembly
q, r' some organizations use criticarity codes for each type of bu¡rding
equ¡pment- Each faciris can
create its own set of cr¡t¡cal¡ty codes to help prioritize work.
G,
a r' Using u,ork performance standards helps to increase:
B . Work product¡vity
E. . Reliabitity of building systems
. Pertormance of build¡ng systems
rA
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. Con§stency of facility operat¡ons and ma¡ntenance
6 .
.
Facility cleaning procedures
b Work task complet¡on procedures
r .
.
Safe§ procedures
Custorner commun¡cat¡on methods
B. / Using standard inspection processes in facilitywork helps to:
¡
fr .
.
.
Conect safety hazards
ldenüry opportunilies for improvement
Ensure services meet the established guidelines
l} . Take care of small issues before they become major issues
t
rh / The six gu¡ding principles for planning work are:
.
.
Principle I : Treat maintenance planning as a separate funct¡on
Pinciple 2: Put focus on future maintenance woik
.
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Principle 3: Establish maintenance expectations (goals)
Princ¡ple 4: Create assignments and timelines
ID . Principle 5: ldent¡fy resources
If . Principle 6: Measure performan@
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Workshop 2: Summary
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/ The s¡x gu¡ding principles for schedul¡ng work are:
- .. Step
Step
2: Set priorit¡es
3: Determine resources ava¡lable
. Step 4: Assign tasks
. Step 5: Follow up
r' Key performance indicators (KPls) are the most important metrics thal can be easily tracked, They also:
. Have the most impact on the cost and efficiency of facility operations
'. Serve as a useful work management tool lhat gu¡des the decis¡ons made with¡n organizations
Provide an essent¡al l¡nk between slrategy, execution and ultimate value creation
Page 64
a
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r.+ WORKSHOP ASSESSMENT
t,.
g\ 1. Reliab¡lity-centered maintenance (RCM) is a maintenance strategy which
determines the best
gr preventive ma¡ntenance, predictive ma¡ntenance, proactive repañi
and ..rn+o tuifrr" ,fproá"n",
€¡ a) mix
€: b) schedule
c) separation
€\ d) organization
fJ.
Dirt and lubrication are two examples of types.
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E a) fallure code
b) failure mode
€¡. c) failure effect
Éi d) fa¡lure analys¡s
€¡ 3. some organ¡zat¡ons use critical¡ty codes for each type of building equipment.
'' Each facility can create ¡ts own set
i*^ _
of crit¡cal¡ty codes to help work.
Éj^ a) increase
b) automate
*:t
c) pr¡oritize
d) decrease
*
g,L 4. What do work performance standards help to ¡ncrease? (Select all that
apply).
8Z a) Number of employees
6 b) Reliability of buitding systems
c) Failure rate of facility equipment
R d) Performance of building systems
;
Fac¡l¡ty cleaning procedures and safety procedures are examples
a of:
ie a) Work processes
b) Communicat¡on methods
B^ c) Task completion processes
D- d) Facility ma¡ntenance methods
E} one important benefit of using standard inspection processes ¡n facirity work ¡s that it herps to:
ɧ
a) ldent¡fy safety hazards
iPl b) ldentify necessary resources
P-.. c) lncrease equipment failure rate
d) Decrease rel¡ability of equipment
it
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WORKSHOP ASSESSMENT
7. Whal are some guid¡ng pr¡nciples of planning work? (Select all that apply).
A
a) Avoid use of timelines
b) Measure performance
c) Establ¡sh ma¡ntenance goals
d) Put focus on future mainlenance work
8. What are some guiding principles of scheduling work? (Setect all that apply).
a) Schedule ¡n advance
b) Measure performance
c) Respect schedules and priorities
d) Schedule for every work hour available
a) Set pr¡orities
b) Ass¡gn tasks
c) Quant¡fy workload
d) Determine resources ava¡lable
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Page 66
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'-.j
,§ Acceptance Act of taking or receiving something offered
B Compliance Act or process of doing what you have been asked or ordered
C to do
rA Gontinual
improvement (Cl)
Ongoing effort to improve products, services or processes
§
GLOSSARY OF TERMS
TERM DEFINITION
Corrective Any act¡v¡ty that is required to rect¡fy a failure that has occurred or is in the
maintenance process of occuning
Cross training To undergo or provide tra¡n¡ng in mult¡ple d¡fferent tasks or skills (e.g.,
technicians trained in both electrical and mechanical practices)
Direct productiv¡ty Any work that opt¡mizes output of both equipment and man hours, thus
contributing directly to the equ¡pment or bu¡ld¡ng systems being maintained
Engineered Encompasses the set of roles, skills, activities, practices, tools and
performance deliverables applied at every phase of a process to ensure a solution will be
standards designed, implemented and operat¡onally supported to meet performance
requirements; the outcome of looking at a facilis maintenance process and
determining the expected outcomes based on the activ¡t¡es, practices, tools
and personnel
Expectation Belief that something will happen or is likely to happen; a feel¡ng or belief
about how successful, good, etc., someone or something will be
Facili§r condition Current maintenance, repa¡r and replacement def¡ciencies of the fac¡lity
index (FCl) divided by current replacement value of the facil¡ty; a metr¡c used by facili§
managers to analyze the effect of ¡nvesting in facility improvements
Page 68
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tl TERM DEFINITION
:.
l* Feedback Helpful information or criticism given to someone
to say what can be done to
improve a performance, product, etc.
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,
GLOSSARY OF TERMS
TERM DEFINITION
Level of service Amount and k¡nd of service that is expected for various stages, prolects, etc.
Life cycle Usable life span of a product, p.ocess, facility, tool, system, technology,
natural resource, etc. based on the presumpt¡on that all things go through a
cycle of creation, use and disposal and then ¡deally start over aga¡n
Management by Work management method used to help facility supervisors learn and
walking around manage workplace problems as they walk around their facilities ¡nstead of
(MBwA) from behind a desk
Non-productive Work that is neither direct nor indirect product¡v¡ty; idle or personal time such
work as illness, injury, coffee breaks, etc.
Outsource To send away some of a company's work to be done by people outside the
company
Page 70
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TERM DEFINITION
3^
, Page 71
,
GLOS§ARY OF TERMS
TERM DEFINITION
Procedure(s) Series of actions that are done in a certa¡n way or order; an established or
accepted way of doing something
Process(es) Series of actions that produce someth¡ng or that lead to a particular result
Quality assurance Measure put ¡n place by the contractor to control the quality of the output
(at
Quali§ control Product-or¡ented set of measurement and analysis tools used to mon¡tor
(ac) project results and deliverables; determines if results and deliverables
comply with qual¡ty standards and seeks to discover the root causes of
quality issues
Reliability-centered Upkeep strategy wh¡ch determ¡nes the best m¡x of preventive maintenance,
maintenance pred¡ctive maintenance, proactive repairs and run-to-fa¡lure approaches
(RcM)
Resources Supply of something useful (such as money) that someone has and can use
when it is needed
Schedule Plan of procedure, usually written, for a proposed objective, especially with
reference to the sequence of and time allotted for each ¡tem or operation
necessary to its completion
Page 72
e}
:, GLOSSARY OF TERi,IS
fi
R
t¡l TERM DEFINITION
rG\ Tasks/work orders Duties assigned, also referred to as work orders, job
orders, work tickets or
reparr rasks assigned to á tá"¡,n¡"irn to comptete
l,:.I1.:,::":ll"^y:-ce,or
E (normaly generated by the CMMS and have a unique
identification number)
& Tearn-based slrategy for fac¡rity management in which everyone
on the team is herd
B approach equally responsible for the quality and success
of the outcome
A Technical expert Person in the organization who has a strong understanding
D ofthe process
f Term Definition
F
tD Terminate To cause (something) to end
:l
GLOSSARY OF TERMS
TERM DEFINITION
Unit price contract Contract for serv¡ce that is required continually or intermittently oyer a period
of tlme
'
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Page 74