Professional Documents
Culture Documents
INSTRUCTION MANUAL
SB40 Series
General-purpose Inverter
1 General................................................................................. 1
4 Specifications..................................................................... 22
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SENLAN SB40 GENERAL
1 General
1.1 Check upon delivery
Check the following items after unpacking the inverter.
If the inverter has got any damages during the shipment.
If the inverter is exactly what you have ordered.
If all necessary accessories have been shipped along with the
inverter.
Contact our local sales agencies or distributors if you find anything
missing or when you have any troubles or questions regarding the
inverter.
SB40 S 0.75
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SENLAN SB40 GENERAL
1.3 Nameplate
Input:380V 3~ 50/60Hz
Output:0-380V 3~ 0.1-400Hz
Serial Number:1234567
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CHENGDU HOPE SENLAN INVERTER CO., LTD.
1.4 Warranty
The warranty period of the product is 1 year from the purchase date.
However, the troubles caused by the following reasons are not
covered by this warranty even within the warranty period:
Failure caused by misoperation or by unauthorized repair or
modification;
Failure due to using the inverter beyond the specified operating
range;
Damage caused by the inverter falling or an accident during
shipping after the purchase.
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SENLAN SB40 GENERAL
1.5 Precautions
Read the following items before installing, wiring, operating and
maintaining the product, and always bear them in your mind.
Precautions in this manual fall into two types:
1.5.1 Installation
Danger
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SENLAN SB40 GENERAL
Caution
1.5.2 Wiring
Danger
Caution
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SENLAN SB40 GENERAL
1.5.3 Operation
Danger
‧ Switch on the inverter power only after the wiring is completed and
the cover board is attached. Otherwise, electric shock may occur.
‧ Do not touch inverter terminals when electrical power is going to
the inverter even if the motor is stopped. That may lead to electric
shock.
‧ While charging an inverter that has long not been used, it must be
done by gradually increasing the input voltage to the rated value
through a voltage regulator. Otherwise, electric shock or explosion
may occur.
Caution
‧ The running inverter can only be stopped by the panel STOP key or
external terminals. Directly cutting off the main power of the running
inverter is prohibited. That may damage the inverter.
‧ Do not touch the braking resistor during the inverter running. That
may lead to electric shock or burn.
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SENLAN SB40 GENERAL
1.5.4 Maintenance
Danger
Caution
‧ While charging an inverter that has long not been used, it must be
done by gradually increasing the input voltage to the rated value
through a voltage regulator. Otherwise, accident may occur.
1.5.5 Disposal
Caution
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SENLAN SB40 INSTALLATION AND WIRING
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SENLAN SB40 INSTALLATION AND WIRING
120mm
or more Air
Inverter
50mm 50mm
or more or more
120mm
or more
-8-
SENLAN SB40 INSTALLATION AND WIRING
Inverter
Inverter Inverter
Separating
board
Inverter
Air
Air Air
Inlet
Air inlet
For the outflow and the surface(up & down) area of each SB40 type,
refer to the following table.
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SENLAN SB40 INSTALLATION AND WIRING
0.75~7.5KW: PE R S T P DB U V W
11~15KW: PE R S T P1 P+ DB U V W
18.5~22KW: PE P+ P1 N R S T U V W
30KW: N P+ P1 R S T PE U V W
37KW over: PE R S T P1 P+ N U V W
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SENLAN SB40 INSTALLATION AND WIRING
Symbol Function
Power supply terminals. For connecting 3-phase 380V
R, S, T
power.
U, V, W Inverter output terminals. For connecting a 3-phase motor.
P1, P+ Connect a DC reactor
P1, DB Connect an external braking resistor(0.75 ~ 7.5KW)
P+, DB Connect an external braking resistor(11 ~ 15KW)
P+, N Connect a braking unit
PE Inverter ground terminal
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SENLAN SB40 INSTALLATION AND WIRING
of the inverter.
③ When the wiring length between the inverter and the motor are
long, the large inter-wire capacitance may result in abnormal
operation or even overcurrent trip. In this case, connect a filter or
a magnetic ring(s) to the output side of the inverter and
moderately decrease the carrier frequency. Refer to the following
table:
Caution
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SENLAN SB40 INSTALLATION AND WIRING
Attention:
Analog signals are easily disturbed by external interference. To
suppress the interference, use shielded cables as the control circuit
wires and firmly connect the shield cables to the common terminal or
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SENLAN SB40 INSTALLATION AND WIRING
ground. Separate the control circuit wires from the main circuit wires,
power supply cables and other power lines, and run them across
instead of in parallel.
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SENLAN SB40 INSTALLATION AND WIRING
DC reactor
MCCB FR
R P1 P+ U
3-phase M
S V
380V
T W
30A
5V
30B Relay output
VRF
30C
Analog input IRF
SB40
GND INVERTER
Braking unit
FWD P+
REV
THR
N
JOG
DB
RESET
X1
X2
X3
FMA Analog output
X4
X5 Y1
CM Multi-function
Y2
output
PE Y3
⊥
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SENLAN SB40 USE OF KEYPAD PANEL
Potentiometer
Up & Down keys
Program lamp
Run lamp
Program key Run key
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SENLAN SB40 USE OF KEYPAD PANEL
Faults oH, oL, ouu and FL can be stored as fault records in F90, F91
or F92.
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SENLAN SB40 USE OF KEYPAD PANEL
The set Press RUN key, run Press STOP key, Return to the
frequency 50Hz lamp is on, frequency frequency drops from original
flashes after rises from starting 50Hz to 0Hz, run lamp display
power-on frequency to 50Hz is off
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SENLAN SB40 SPECIFICATIONS
4 Specifications
4.1 Standard specifications
400V series
0.75 1.5 2.2 3.7 5.5 7.5 11 15
Type 18.5 22 30 37 45 55 75 90
110 132 160 200 220 280
0.75 1.5 2.2 3.7 5.5 7.5 11 15
Motor capacity
18.5 22 30 37 45 55 75 90
(KW)
110 132 160 200 220 280
Rated 1.6 2.4 3.6 5.9 8.5 12 16 20
capacity 25 30 40 49 60 74 99 116
(KVA) 138 167 200 248 273 342
Output
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SENLAN SB40 SPECIFICATIONS
LED monitor Frequency, current, voltage, speed, line speed, load rate
Display
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SENLAN SB40 SPECIFICATIONS
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SENLAN SB40 SPECIFICATIONS
D G H H2 H1 H3 W W1
0.75~3.7KW 6 140 260 249 5 236 160 120
5.5~7.5KW 7 153 330 317 6 300 200 150
11~15KW 7 196 400 387 6 370 260 200
18.5~30KW 7 250 465 452 6 435 300 230
37~45KW 9 260 590 574 8 550 380 300
55KW 9 280 590 574 8 550 410 300
75KW 10 320 690 672 8 650 440 300
90~110KW 10 340 755 736 8 705 460 350
132KW 10 350 850 828 10 805 520 370
160~220KW 14 350 1000 972 14 940 600 400
280KW 14 365 1100 1075 12 1030 720 550
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SENLAN SB40 FUNCTION TABLE
5 Function Table
0:Keypad panel
0:Slowdown stop
F03 Motor stop mode △ 0
1:Coasting(free run) stop
Maximum
F04 50.00~400.0Hz ▲ 50.00
frequency
0:All inactive
2:All active
Motor overload
F17 25~105 △ 100
protection level
F18 Reserved
Jog accel/decel
F19 0.1~600S △ 0.5
time
Upper-limit
F21 0.50~400.0Hz △ 60.00
frequency
Lower-limit
F22 0.10~400.0Hz △ 0.50
frequency
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SENLAN SB40 FUNCTION TABLE
0:Positive bias
F29 Bias polarity △ 0
1:Negative bias
Starting frequency
F31 0.0~20.0S △ 0.5
duration
DC braking
F33 0.00 ~ 60.00Hz △ 5.00
frequency
DC braking
F34 0 ~ 100 △ 25
amount
Filtering time
F37 0~100 △ 0
constant
Frequency
F39 0.01~1.00Hz △ 0.01
up/down
Number of motor
F43 2, 4, 6, 8, 10, 12 △ 4
poles
Multi-step
F44 0.10 ~ 400.0Hz △ 5.00
frequency 1
Multi-step
F45 0.10 ~ 400.0Hz △ 10.00
frequency 2
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SENLAN SB40 FUNCTION TABLE
Multi-step
F46 0.10 ~ 400.0Hz △ 20.00
frequency 3
Multi-step
F47 0.10 ~ 400.0Hz △ 30.00
frequency 4
Multi-step
F48 0.10 ~ 400.0Hz △ 40.00
frequency 5
Multi-step
F49 0.10 ~ 400.0Hz △ 50.00
frequency 6
Multi-step
F50 0.10 ~ 400.0Hz △ 60.00
frequency 7
0:Inactive
1:Mono cycle
Pattern operation
F51 2:Mono cycle with continuous 7th frequency ▲ 0
mode
3:Continuous cycle
01:Forward, accel/decel 1
02:Forward, accel/decel 2
03:Forward, accel/decel 3
12:Reverse, accel/decel 2
13:Reverse, accel/decel 3
14:Reverse, accel/decel 4
Direction and
F55 Same as F53 △ 11
accel/decel 2
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SENLAN SB40 FUNCTION TABLE
Direction and
F57 Same as F53 △ 02
accel/decel 3
Direction and
F59 Same as F53 △ 12
accel/decel 4
Direction and
F61 Same as F53 △ 03
accel/decel 5
Direction and
F63 Same as F53 △ 13
accel/decel 6
Direction and
F65 Same as F53 △ 04
accel/decel 7
0:Disabled
F66 Data protection ▲ 0
1:Enabled
0:Disabled
F67 Data initializing ▲ 0
1:Enabled
0:Forward or reverse
Direction of
F68 1:Forward ▲ 0
rotation
2:Reverse
X1 ~ X5 terminal 0:Enabled
F69 ▲ 0
function 1:Disabled
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SENLAN SB40 FUNCTION TABLE
0:Running
1:Stopping
2:Frequency reach
4:Overload pre-alarm
F70 Y1 output function ▲ 0
5:External alarm
F71 Y2 output function ▲ 1
6:Keypad panel operation
F72 Y3 output function ▲ 2
7:Undervoltage stopping
0:Frequency
2:Load rate
PI/PO
F75 1 ~ 100 △ 30
magnification
Frequency reach
F76 0.00 ~ 10.00Hz △ 1.00
detection band
Detection
F77 0.10 ~ 400.0Hz △ 40.00
frequency
Detection
F78 0.00 ~ 10.00Hz △ 1.00
frequency width
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SENLAN SB40 FUNCTION TABLE
Auto 0:Disabled
F82 ▲ 0
energy-saving run 1:Enabled
0:Invalid
3:Valid
0:Disabled
F86 AVR function ▲ 0
1:Enabled
Current display
F88 0.1 ~ 520.0A △ 30.0
correction
corr:No fault
oH:Overheating
F90 Fault record 1 ▲ corr
dbr:Braking resistor overheating
F91 Fault record 2 ▲ corr
oL:Overload protection
F92 Fault record 3 ▲ corr
ouu:Overvoltage
FL:Module fault
0:Disabled
F93 Fault record clear △ 0
1:Enabled
0:Running
F94 Relay output ▲ 12
1:Stopping
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SENLAN SB40 FUNCTION TABLE
2:Frequency reach
4:Overload pre-alarm
5:External alarm
7:Undervoltage stopping
12:Fault alarm
0:Disabled
F95 Error control △ 0
1:Enabled
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SENLAN SB40 FUNCTION DETAILS
6 Function Details
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SENLAN SB40 FUNCTION DETAILS
Short FWD & CM, motor runs forward; short REV & CM, motor
runs reverse; short FWD, REV & CM simultaneously, motor stops.
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SENLAN SB40 FUNCTION DETAILS
● This function sets the maximum output voltage of the inverter, which
must not be greater than the rated voltage of the motor.
Voltage
F06
F07
Frequency
Fig.6-2
● These functions set the motor overload protection mode and the
overload protection level.
Inverter overload
Time protection Time
60 100
Motor overload Motor overload
protection protection level
1 min. 1 min.
Fig.6-3
F18 Reserved
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SENLAN SB40 FUNCTION DETAILS
F19
F20 F20 T im e
J o g c o m m an d ON O FF
D irectio n co m m a n d ON
Fig. 6-4
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SENLAN SB40 FUNCTION DETAILS
Ju m p frequ ency 3
Ju m p frequ ency 2
S et frequ ency
Fig.6-5
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SENLAN SB40 FUNCTION DETAILS
Output frequency
200%
F05 100%
50%
0 5V(10V)
Analog setting
4 20mA
Fig.6-6
Output frequency
F05
Analog setting
Negative bias frequency
Fig.6-7
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SENLAN SB40 FUNCTION DETAILS
Output frequency
F30
F31 Time
Fig.6-8
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SENLAN SB40 FUNCTION DETAILS
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SENLAN SB40 FUNCTION DETAILS
F41~42 Reserved
F51=0 Inactive
F51=1 Mono cycle
F51=2 Mono cycle with continuous 7th frequency
F51=3 Continuous cycle
F51=4 Priority command valid
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SENLAN SB40 FUNCTION DETAILS
Fig. 6-9
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SENLAN SB40 FUNCTION DETAILS
F66=0 Disabled
F66=1 Enabled
F67=0 Disabled
F67=1 Enabled
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SENLAN SB40 FUNCTION DETAILS
F69=0 Enabled
F69=1 Disabled
If F69=0, combinations of X1~X5 will determine the operation mode
of the inverter. Refer to the following tables where “ON” means the
terminal and CM are closed, “OFF” means the terminal and CM are
open.
X4 X5 Accel/decel time
OFF OFF Accel/decel time 1
ON OFF Accel/decel time 2
OFF ON Accel/decel time 3
ON ON Accel/decel time 4
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SENLAN SB40 FUNCTION DETAILS
- 50 -
SENLAN SB40 FUNCTION DETAILS
0 Running
1 Stopping
2 Frequency reach
3 Detection frequency reach
4 Overload pre-alarm
5 External alarm
6 Keypad panel control
7 Undervoltage stopping
8 Pattern operation running
9 Pattern operation finished
10 Pattern operation pauses
11 Stage operation finished
12 Fault alarm
Typical application
of Y terminal RL
Y1
+
Control signal External supply _
CM
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SENLAN SB40 FUNCTION DETAILS
0:Running
When the inverter is running, a signal is output.
1:Stopping
When the inverter is in stop state, a signal is output.
2:Frequency reach
When the inverter output frequency reaches the set frequency, a signal
is output.
3:Detection frequency reach
When the inverter output frequency reaches the detection
frequency(F77), a signal is output.
4:Overload pre-alarm
When the inverter output current exceeds the motor overload
protection level(F11) and F16 is set to 1 or 2, a signal is output.
5:External alarm
When the terminals THR—CM are open, a signal is output.
6:Keypad panel control
When the keypad panel is selected to control the operation of the
inverter, a signal is output.
7:Undervoltage stopping
When the inverter stops due to undervoltage, a signal is output.
8:Pattern operation running
When the pattern operation is running, terminals X3—CM are closed,
a signal is output.
9:Pattern operation finished
When one cycle of the pattern operation is completed, a 0.5-second
signal is output.
10:Pattern operation pauses
When terminals X2—CM are closed during the pattern operation, a
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SENLAN SB40 FUNCTION DETAILS
signal is output.
11:Stage operation finished
When any of the seven stages of the pattern operation is completed, a
0.5-second signal is output.
12:Fault alarm
When any fault occurs, the relay normally-open contact is closed.
F73=0 Frequency
F73=1 Current
F73=2 Load rate
Tim e
ON
Fig. 6-10
Tim e
ON
Fig. 6-11
- 54 -
SENLAN SB40 FUNCTION DETAILS
required.
The SB40 series inverter uses IGBT as the power device. The carrier
frequency can be set between 2 and 9KHz.
When higher carrier frequency is adopted, the current waveform is
good, the low-frequency torque is large and the noise is low, but
increasing the carrier frequency will increase the power consumption
of IGBT and lower the inverter efficiency and the motor torque. And
if the carrier frequency is too low, the inverter may run unstably at
low frequencies.
If you run the inverter over the default carrier frequency, you should
derate it by 5% for every 1 increment of F79.
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SENLAN SB40 FUNCTION DETAILS
F84=0 Invalid
F84=1 Valid
T im e
O u t p u t fr e q u e n c y
T im e
F84=0 Invalid
F84=1 Valid for acceleration
F84=2 Valid for constant-speed operation
F84=3 Valid
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SENLAN SB40 FUNCTION DETAILS
O u tp u t cu rr e n t
O v e r cu rr e n t s ta ll le v e l
T im e
O u tp u t fr e q u e n cy
T im e
O u tp u t cu rren t
O vercurren t stall level
Tim e
O u tp ut frequ ency
Tim e
- 57 -
SENLAN SB40 FUNCTION DETAILS
F re q u e n c y F re q u e n c y
T im e T im e
t1 t2 t1 t2
L in e a r S -c u r v e
Fig. 6-15
F86=0 Disabled
F86=1 Enabled
When the input voltage deviates from the rated one, AVR function can
automatically regulate the PWM width to stable the inverter output
voltage.
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SENLAN SB40 FUNCTION DETAILS
F93=0 Disabled
F93=1 Enabled
F86=0 Disabled
F86=1 Enabled
F96-98 Reserved
- 60 -
SENLAN SB40 MAINTENANCE & TROUBLESHOOTING
Danger
Caution
Danger
• When supplying power to an inverter that has long not been used,
gradually increase the input voltage via a voltage regulator until it
reaches the rated voltage, or there may be a risk of electric shock or
explosion.
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SENLAN SB40 MAINTENANCE & TROUBLESHOOTING
Check items:
■ Check to see if the three phase output voltages (U, V, W) are
balanced when the inverter operates without load.
■ Check to see if the screws of the control circuit terminals are loose.
If so, tighten them.
■ Check the input(R, S, T) and output(U, V, W) terminals for
damage.
■ Check that if the connections between terminals(R, S, T, U, V, W)
and copper plates are firm.
■ Check the terminals and copper plates for overheating,
discoloration and deformation.
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SENLAN SB40 MAINTENANCE & TROUBLESHOOTING
■ Check to see if the insulation of the main circuit & control circuit
terminals meets the requirements.
■ Check the power cables and control cables for damage, aging and
discoloration.
■ Remove dirt with cloth immersed with a neutral chemical and
remove dust from air vents and printed circuit boards with a
vacuum cleaner.
■ When leaving the inverter unused for a long time, check it for
functioning at least once every year by supplying it with electricity
for at least two hours with the motor disconnected. While
supplying the power, the input voltage should be increased
gradually with a transformer to the rated value.
■ Insulation test: first disconnect all the connections between the
inverter and external circuits & motor, then connect the main
circuit terminals R, S, T, P1, P+, DB, U, V and W with a wire,
finally test the insulation between this wire and PE terminal with a
DC 500V tester. If insulation is greater than 5MΩ, that means it is
normal. Do not conduct insulation test on the control circuit!
That may destroy the inverter.
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SENLAN SB40 MAINTENANCE & TROUBLESHOOTING
- 64 -
SENLAN SB40 MAINTENANCE & TROUBLESHOOTING
through and wrap 3-4 circles on the ring in the same direction.
The connecting wires between the inverter and motor, filter &
reactor should be as short as possible.
7.5 Troubleshooting
When faults occur, diagnose the inverter according to the following
table and make a detailed record. If your problem can’t be resolved
by the aid of the table or you need technical support, contact the
distributor.
Table 7-1 Faults and remedies
Fault
Fault type Possible causes Remedies
code
(1) Supply voltage abnormal (1) Check input power
ouu Overvoltage (2) Decel time too short (2) Reset decel time
(3) Braking resistor improper (3) Reselect braking resistor
- 65 -
SENLAN SB40 MAINTENANCE & TROUBLESHOOTING
Fault
Fault type Possible causes Remedies
code
Communication
Err1 error Failure inside inverter Call us
- 66 -
SENLAN SB40 PERIPHERAL DEVICES
8 Peripheral Devices
8.1 Connecting diagram of peripheral devices
and options
Peripheral devices Function
and options
Shuts off the
inverter to prevent
Air switch the failure of
(non-fuse breaker) inverter and circuits
leading to power
failure
Shuts off the main
power when inverter
Magnetic contactor fails and prevents
restart after
power-off and failure
Improves power
factor, lowers higher
harmonics and
AC reactor
suppresses voltage
surge
Reduces radio
interference
Radio noise filter generated by the
R S T inverter
P1 P Used when braking
torque can’t meet
requirements.
Braking unit & Applicable to large
SB40 DB braking resistor inertial load and cases
where frequent braking
or quick stop is
required.
P+ N
Improves power
U V W factor and
DC reactor
suppresses current
peak
Suppresses inverter
radiated & inducted
Output AC reactor interference and
motor vibration
Reduces radio
interference
Radio noise filter generated by the
inverter
M
- 67 -
SENLAN SB40 PERIPHERAL DEVICES
- 68 -
SENLAN SB40 PERIPHERAL DEVICES
- 69 -
SENLAN SB40 PERIPHERAL DEVICES
- 70 -
SENLAN SB40 PERIPHERAL DEVICES
8.2.4 DC reactor
When the power grid capacity is far more than that of the inverter,
or the power supply capacity is greater than 1000KVA, or higher
power factor is required(>0.9), a DC reactor should be installed
between P+ and P1. Before connecting the DC reactor, remove the
shorting bar across P+ & P1.
The DC reactor may be used in conjunction with the AC reactor to
reduce the input higher harmonics.
Inverters with 30KW or more capacities can use DC reactors.
- 71 -
SENLAN SB40 PERIPHERAL DEVICES
- 72 -
SENLAN SB40 PERIPHERAL DEVICES
- 73 -
Chengdu Hope SenLan Inverter Co., Ltd.
181 Airport road, Chengdu, China
Tel: 86-028-85964751 85962579
Fax: 86-028-85965772
http: //www.chinavvvf.com