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Color Television Receiver: Chassis: K15A Model: CT21D8L6X/XTC CT5038G6X/XAP
Color Television Receiver: Chassis: K15A Model: CT21D8L6X/XTC CT5038G6X/XAP
Color Television Receiver: Chassis: K15A Model: CT21D8L6X/XTC CT5038G6X/XAP
Chassis : K15A
Model : CT21D8L6X/XTC
CT5038G6X/XAP
2. Specifications
5. Troubleshooting
8. Block Diagram
9. PCB Layout
1. Precautions
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential
hazards such as electrical shock and X-rays.
Warning1: First read the “Safety Precautions” section of this manual. If some unforeseen circumstance creates a conflict between
the servicing and safety precautions, always follow the safety precautions.
Warning2: An electrolytic capacitor installed with the wrong polarity might explode.
1. Servicing precautions are printed on the 5. Check the insulation between the blades of the
cabinet. Follow them. AC plug and accessible conductive parts
(examples: metal panels, input terminals and
2. Always unplug the unitÕs AC power cord from earphone jacks).
the AC power source before attempting to: (a)
Remove or reinstall any component or 6. Insulation Checking Procedure: Disconnect the
assembly, (b) Disconnect an electrical plug or power cord from the AC source and turn the
connector, (c) Connect a test component in power switch ON. Connect an insulation
parallel with an electrolytic capacitor. resistance meter (500V) to the blades of the AC
plug.
3. Some components are raised above the printed
circuit board for safety. An insulation tube or The insulation resistance between each blade
tape is sometimes used. The internal wiring is of the AC plug and accessible conductive parts
sometimes clamped to prevent contact with (see above) should be greater than 1 megohm.
thermally hot components. Reinstall all such
elements to their original position. 7. Never defeat any of the B+ voltage interlocks.
Do not apply AC power to the unit (or any of
4. After servicing, always check that the screws, its assemblies) unless all solid-state heat sinks
components and wiring have been correctly are correctly installed.
reinstalled. Make sure that the portion around
the serviced part has not been damaged. 8. Always connect a test instrumentÕs ground
lead to the instrument chassis ground before
connecting the positive lead; always remove
the instrumentÕs ground lead last.
1. Some semiconductor (Òsolid stateÓ) devices 5. Use only a grounded-tip soldering iron when
are easily damaged by static electricity. Such soldering or unsoldering ESDs.
components are called Electrostatically
Sensitive Devices (ESDs); examples include 6. Use only an anti-static solder removal device.
integrated circuits and some field-effect Many solder removal devices are not rated as
transistors. The following techniques will Òanti-staticÓ; these can accumulate sufficient
reduce the occurrence of component damage electrical charge to damage ESDs.
caused by static electricity.
7. Do not remove a replacement ESD from its
2. Immediately before handling any semicon protective package until you are ready to
ductor components or assemblies, drain the install it. Most replacement ESDs are
electrostatic charge from your body by packaged with leads that are electrically
touching a known earth ground. Alternatively, shorted together by conductive foam,
wear a discharging wrist-strap device. (Be aluminum foil or other conductive materials.
sure to remove it prior to applying powerÑ
this is an electric shock precaution.) 8. Immediately before removing the protective
material from the leads of a replacement ESD,
3. After removing an ESD-equipped assembly, touch the protective material to the chassis or
place it on a conductive surface such as circuit assembly into which the device will be
aluminum foil to prevent accumulation of installed.
electrostatic charge.
9. Minimize body motions when handling
4. Do not use freon-propelled chemicals. These unpackaged replacement ESDs. Motions such
can generate electrical charges that damage as brushing clothes together, or lifting a foot
ESDs. from a carpeted floor can generate enough
static electricity to damage an ESD.
2. Specifications
2-1 Specifications
Fig. 3-1
Fig. 3-4
Fig. 3-5
1. Spread a soft mat on the floor. Place the TV set face down.
4. Caution: Because of the high vacuum and large surface area of the
picture tube, be careful while handling it:
(1) Always lift the picture tube by grasping it firmly around the face-
plate, (2) Never lift the tube by its neck. (3) Do not scratch the picture
tube or apply excessive pressure. Fractures of the glass may cause an
implosion.
MUTE—>1—>8—>2—>POWER
“Factory Mode Menu” is displayed Change the data with “Volume +, - “ keys.
Enter Service Mode using the Volume Return to the Service mode by pressing
+,- keys. Service Mode Menu: MENU.
Select a mode to be adjusted, using the chan- Return to the Factory mode via the MENU
nel down key. Example: VCO. key.
Press the Volume +, - keys to enter the set 4-1-5 Service Mode Adjustment Ratings
Option mode.
Initalized
No Item Function Range MICOM Data
BYTE 0 : 0 0
1 AGC RF AGC Adjustment 0~63 50
Press MENU to go back to the factory mode. 2 VCO PIF VCO Adjustment 0~127 63
4-2-4 Fail Safe Circuit Check (FS) (OPTION) 2. Set the input signal to 60 dB.
1. The failsafe check must be the final step in 3. Enter into the AGC in the service mode.
servicing.
4. Adjust AGC until color bar noise disappears.
2. Turn the power switch ON and adjust
customer controls for normal operation.
1. Input a gray scale pattern. Use a pattern 1. Do sub-color adjustment after the Sub-
generator (PM5518). Contrast and Sub-Tint adjustments.
2. Short D208 to switch off the ABL feed-back. 2. D208 should still be shorted. The ABL should
still be switched OFF.
3. Check CN201 R-OUT with an oscilloscope.
3. Input a color bar pattern. Use a pattern gen-
4. Set RC, BC, GC data to 0 in the Service Mode. erator (PM5518).
6
5 7 8
4
3 9
2 10
1
5. Adjust the screen VR on the FBT until a dim 2. Enter into the service mode.
colored line (red,green or blue) appears on the
screen. 3. Adjust HS to symmetrized right and left.
7. Exit the horizontal line via the MUTE key. 1. White Balance
2. Sub-brightness
4-2-11 (B) HIGH-LIGHT ADJUSTMENTS
3. Vertical Size
1. Input a high-light pattern
4. Horizontal Size
2. Adjust GG,BG in the Service Mode.
5. Fail safe (should be the final step).
3. Recheck in low light.
5 4 3 2 1
5. Troubleshooting
5-1 No Power
No Power
OFF ON
Check LED when AC Check IC802.
code is plugged.
Abnormal
Abnormal
Check/Replace
D806, Q401, Q801, Normal (15~20V)
D802, D814*
Check/Replace Check/Replace
PC802, DZ807 DZ802, DZ803, D806
5-2 No Sound
No Sound
Check
Normal Connector CN601 Abnormal
and CN701.
Check
Abnormal Waveform of Normal Check CN601 and CN701
IC601 Pin 1. Connector
Soldering and A/V PCB.
Abnormal
Check Normal
Waveform of IC201
Pin 1. Check Normal (approx. 12V)
Voltage of IC601 and IC602
Pin 5.
Abnormal
Abnormal
Check
Volume O.K
SIF (L201).
Up. Check Power Replace IC601
12V Line Voltage. and IC602.
NG
Check/Replace
IC201.
Check Check
Abnormal NG
Waveform of IC201 FBT Pin 2 (24V)
Pins 22,24. Oscillation.
Normal
Check Whether O.K
a horizontal line appears in Normal
the service mode.. Check R409 Check/Replace
Open. FBT.
NG Open
5-4 No Signal
No Signal
Abnormal Check
each tuner terminal Normal
voltage.
Normal Check
Check tuner IF terminal
Micom IC901. waveform.
Abnormal
Check
IC201 Pins 7,8
waveform.
Replace tuner.
Normal
Check IC201 Pin 41
waveform level.
Check
whether AGC and Abnormal
Normal (2Vp-p) AFTadjustment are normal in
the service mode.
Check Normal
IC201 Pin 43 waveform
level. Readjust AGC
Check and AFT.
Abnormal IC201 Pin 47
Normal (1Vp-p) waveform level.
6-1 CT21D8L6X/XTC
6-2 CT5038G6X/XAP
7-1 CT21D8L6X/XTC
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
7-1
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
7-2
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
7-3
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
ASSY CABINET
ASSY-PCB,SOUND
1 * AA90-00691C ASSY CABINET;21D8,CT21D8L6X/XTC S.N.A
1 * AA95-00437A ASSY-PCB,SOUND;-,CT5066BZG,K15A,-,-,TURB
..2 AV+CF 6002-000522 SCREW-TAPPING;TH,+,2,M4,L15,ZPC(BLK),SWR
..2 CNA01 3711-002702 CONNECTOR-HEADER;NOWALL,4P,1R,2.5mm,ANGL ..2 BACK AA60-00091A SPACER-FELT;-,FELT,150X10,-,-,BLK,T0.35, S.N.A
..2 CNA02 3711-002703 CONNECTOR-HEADER;NOWALL,5P,1R,2.5mm,ANGL ..2 CB+CF AA60-10050T SCREW-TAPPING;-,SWRCH18A,M4,L20,RH,+,2S,
..2 CNA03 AA61-10068A BRACKET-PCB;M2160,SPTE,T0.3,-,-,-,- S.N.A ..2 CB+JCK AA60-10050T SCREW-TAPPING;-,SWRCH18A,M4,L20,RH,+,2S,
..2 ICA02 1204-001455 IC-VOLUME/TONE CONT.;TDA7449,DIP,20P,300 ..2 CRT+CF AA60-10050R SCREW-ASSY;-,SWRCH18A,M5,L31.5,HH,+,WC,-
..2 AA41-00072A PCB-STEREO MODULE;K15A,1L,FR-1,245X245X1 ..2 AA65-30107A CLAMP-D,COIL;NYLON 66,V2,NTR,-,20~22 INC S.N.A
..2 0202-000187 SOLDER-WIRE FLUX;-,RS60S,D1.2,63Sn/37Pb S.N.A ..2 AA63-60004K SPACER-GUM,CRT;-,NTR RUBBER,-,-,-,BLK,T2 S.N.A
..2 AA99-20060B ASSY-PCB SUB,AUTO; AA95-00437A ,V S.N.A ..2 AA64-01422E CABINET BACK;21D8,HIPS,HB,G4309
...3 CA01 2401-000480 C-AL;10uF,20%,50V,GP,TP,5x11,5 ..2 AA64-60385G INLAY BACK;3E,K15A-1 3PIN S/T,PS SHEET,T S.N.A
...3 CA02 2401-000603 C-AL;1uF,20%,50V,GP,TP,5x11,5 ..2 AA65-30008A CLAMP-CORD;PE,HB,BLK,-,-,- S.N.A
...3 CA03 2401-000603 C-AL;1uF,20%,50V,GP,TP,5x11,5
...3 CA04 2401-000603 C-AL;1uF,20%,50V,GP,TP,5x11,5
...3 CA05 2401-000603 C-AL;1uF,20%,50V,GP,TP,5x11,5 ASSY-CRT
...3 CA06 2305-000708 C-FILM,MPEF;150nF,5%,100V,TP,16.5x10.3x5
...3 CA07 2305-000355 C-FILM,MPEF;330nF,5%,63V,TP,-,5mm
1 * AA94-50020B ASSY-CRT;A51KQJ63X(H),0MG,21,BARE,-,NO S.N.A
...3 CA08 2305-000355 C-FILM,MPEF;330nF,5%,63V,TP,-,5mm
...3 CA09 2305-000708 C-FILM,MPEF;150nF,5%,100V,TP,16.5x10.3x5
..2 AA63-60028A SPACER-DY;-,NEOPRENE,-,-,-,BLK,-,-,V0 W1
...3 CA10 2301-000289 C-FILM,PEF;5.6nF,5%,50V,TP,7x6x3,5
..2 AA27-50004K DEFLECTION-YOKE;-,DST-2192ML(H1),ST-3,A5
...3 CA11 2301-000289 C-FILM,PEF;5.6nF,5%,50V,TP,7x6x3,5
..2 AA27-00002A MAGNET-CONVERGENCE;-,JH291-SC-OB,29.1MM
...3 CA12 2401-000027 C-AL;4.7uF,20%,50V,GP,TP,5x11,5
..2 AA03-10027E CRT-COLOR;-,A51KQJ63X(H),0mG,21,90deg,5
...3 CA13 2401-000027 C-AL;4.7uF,20%,50V,GP,TP,5x11,5
...3 CA32 2202-000121 C-CERAMIC,MLC-AXIAL;100pF,10%,50V,Y5P,TP
...3 DA01 0403-001211 DIODE-ZENER;MTZJ12B,11.44-12.03V,500MW,D
...3 QA01 0501-000389 TR-SMALL SIGNAL;KSC815,NPN,400mW,TO-92,T ASSY-POWER,CORD
...3 RA01 2001-000449 R-CARBON;2.2KOHM,5%,1/8W,AA,TP,1.8X3.2M
...3 RA05 2001-000577 R-CARBON;2KOHM,5%,1/8W,AA,TP,1.8X3.2MM 1 * AA96-20112A ASSY-POWER,CORD;-,EP2/NO,H/C300,KJ10,THA S.N.A
...3 RA06 2001-000577 R-CARBON;2KOHM,5%,1/8W,AA,TP,1.8X3.2MM
...3 RA07 2001-000281 R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM ..2 3811-000401 WIRE-PVC CU;BCWA,300V,ROLL,17/0.16mm,#22 S.N.A
...3 RA08 2001-000281 R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM ..2 AA39-10006K POWER-CORD;-,KJ-10,SPT-2 2/18AWG,2400,3P
...3 RA18 2001-000674 R-CARBON;360OHM,5%,1/8W,AA,TP,1.8X3.2MM ..2 AA61-20284A HOLDER;-,P-CORD,PP,VO,BLK,KE-002 S.N.A
...3 RA19 2001-000281 R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM
ASSY-TBC,WIRE(P)
ASSY-PCB, A/V SIDE
1 * AA98-70014C ASSY-TBC,WIRE(P);-,21,NTSC,1P,TVI S.N.A
1 * AA95-01131A ASSY-PCB, A/V SIDE;,21D8,K15A,NTSC
7-4
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
REMOCON
1 * AA59-00077A REMOCON;-,TM59,SZM370PH,25,L/GRAY,SS,E
7-5
Electric Parts List
7-2 CT5038G6X/XAP
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
7-6
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
7-7
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
7-8
Electric Parts List
Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark
ASSY CABINET
1 * AA90-00200G ASSY CABINET;5038,CT50386X/XAP S.N.A
ASSY-CRT
1 * AA94-50019X ASSY-CRT;A48KRD82X(H),+380MG,20,BARE,- S.N.A
7-9
MEMO
8. Block Diagram
IC601
TU01* SOUND-AMP
2.5W x 1CH
TUNER SAW LA4425
TELH9-212A M1859M
DUAL
IC902 IC201
EEPROM 1CHIP
KS24C020 IF/V/C/D
KA2163B R.G.B
CRT
I2C BUS
Q401*
IC901*
H-TR
KSC5368
MICOM
SZM-354ET
EXT IN EXT IN
VIDEO AUDIO T444*
VERTICAL-AMP
KA2131
F.B.T
D807 ~ D810
T801* 14" : FSV14A001
20" : FSV20A001
SWITCHING (125V) 21" : FSV20A001
TRANS
S:125V,12.5V (12.5V)
IC802
(5V)
IC801* MICOM
PC802 MULTI-REGULATOR
SPS CONTROL KA7631
KA3SO680 PHOTO 1CHIP
KA3S0765 COULPER (9V)
CRT PCB
CRT PCB
SPEAKER
S B B
G G G
CN601
S R R
G 9V 9V
GND GND
180V 180V
GND GND
HT HT
CN201 CN501
CN501
MAIN ASSY
A/V ASSY
CRT CN401 V1 V1
H1 H1 R+ R+
H2 H2 R- R-
V1 V1 V0 V0
V2 V2 GND GND
AI AI
A0 A0
CN701 CN702
: Power Line
: Signal Line
TP13 TP14
IC201 30PIN IC201 32PIN
TP15 TP16
IC201 37PIN IC201 41PIN
TP18
TP13
TP19 TP15
TP17 TP19 TP20
IC201 47PIN IC201 49PIN
TP2 TP12
TP5 TP12 TP21
TP6 IC201 28PIN IC201 53PIN
TP4 TP10
TP11
TP1
TP7
TP9
TP3 TP8
TP10 TP11
IC201 25PIN IC201 27PIN
: Power Line
: Signal Line
TP24
TP24
TP25
IC801 1 PIN
TP26
TP25
TP27
TP27
T444 10 PIN
TP26
: Power Line
Si l Li
: Power Line
: Signal Line