Maintenance Schedule: Series V 2000 M93 Marine Diesel Engine Technical Publication Diesel Engine Vv 2000 M93 Application group 10S Maintenance Schedule Mo50660/04E GI] =ePrete in Germany (© 2006 Copyight MTU Friedichshaten GmbH Diese Voreertachung enscheich ale nvr Tle at wheberrechtch geschitzt.Jede Verwertung oder Nutzung bedart der varherigen ‘ceitienen Zustmmung der MTU Fiedichshalen GmbH. Das git inbesondere for Vervaligung, Verretung, Bearbeitung, Dbersetzung. Hiacoverfimangen und te Einspeichenung wn / ode Verarbeting In elokroniscten Systemen, enschieSich Datenbankon und Cnine-Diensten Das Handbuch ist zr Vermeung von Sterungen oder Schaden beim Betieb zu beachfen und daher vom Betreber dem jeweligen Warlungs- und ‘ecienungapersonal zu Verfigung 2u stellen Anderungen eben vorbehalten Printed n Geary (© 2006 Copyright MTU Friedrichshafen GmbH ‘Ths Pusheaton is protected by copyright and may not be used in any way whether in whole orn pat wthout the por writen peission of MTU Frednchsnaten GmoH. Ths reson aio apples to copynght. dsttouton, transition, mrofiming ad storage or processing on electronic _systeme inducing data bases and onine services, ‘Ths handbook s provided fr use by maintenance and operating personnel n oder to avok mattunctions or damage during operation. Subject to ateraons and amendments, Imprime en Atemagne {© 2006 Copyrght MTU Frieichshafen GmbH ‘Tout rot reser pour cet ouwrage dans son integrate. Toute utlsaion ou expllationrequert au préalable accord ont de MTU Fiedchshaten Gab Cees apphique notamment 8a reproduction la dfuion, la modification la raducton.Farcivage sur mirofches, la mémorisaion et / ule tratement sur des systémes dloctroniques.y compris les bases de connees et les senices en ige. eimancel deva ee observe en we devier des nedents ou des endermagements pendant e service. Aussi resommandons-novs 8 explant (ee metre Ala dsposton du personnel chargé de envetien et dela conde Mosincanons reserves, lmpreso en Alemania (© 2006 Copytght MTU Fredrichshafen GmbH Enta publeadon se encuentra potegda, en toda su extension por ls derechos de autor. Cusiguie uizacin de la misma, asi como su ‘eproduenon dtusion ansformacén, raduccin, microfimacion, grabacon yo procesamiento en sistemas electénicos, entre los que se incuyen ‘Sencos de datos y servicios en lines, precise dela autrizacion preva de MTU Fresichshafen GmbH IMEI dove tecerse presente para evar fos o datos durate el eric, y por icho motvo, el usaro debe ponero a disposicion de personal ‘Ge manterimentay de servic. Nos reservamos of drecto de introduc modiicacones, ‘Stampatoin Germania (© 2005 Copynght MTU Friedrchahaten GmbH ‘Guesta pusoicazone ¢ prtetla dal ditto dautore in tute le sue par. Ciascunimpiego o uilizzo, con parcolare iguardo aia rproduzione, ta SGitosione, aus odie, ala waduzione alforchvazone in mirofim ¢ ala memorizzazioneo aelaborazione i sistem elettronc, compres Denche dt e seral on ine, deve essere espressamente autozzato pr crit dalla MTU Friednchshaten Gmbh. Immancale ve consltalo pe ewtare anomele © guast curate sero, pe cul vamesso a dsposizione dafutente al personae addeto alla Impresso na Aemanha {© 2006 Copyright MTU Frieicshaten Gmbtt Apresenie inclusive fdas as 2488 partes, est protegida peo dito autora Qualqueraproveltamento ou uso exige 3 autrzac8o siete yor escns ae MTU Fecncnenaten GmbH, Isto dz respeto em portale reproduyao, diugacdo, Watamento,tadufao, mieofimagem. © ‘nemoczacio eou processamenio em sislemas eletr6nicos, inusive bancos de dados servigos onne ane ovr flnas ou daros durante a operagao. 08 daores do manual devem se espetados. Quem explora o equparmento econemicamente ‘Conseaueniomente Seve coloclo& spose do respebvo pesscal da conserva, & isposto dos operadores. Salvo atraptesMaintenance schedule V 2000 M93 1 1 Preface MTU maintenance concept ‘The maintenance system for MTU products is based on a preventive maintenance concept. Preventive maintenance faoiitates advance planning and ensures a high level of equipment availabilty ‘The maintenance schedule is based on the load profile / load factor specified below. The time intervals at which the maintenance work is to be carried out and the relevant checks and tasks involved are average values based on ‘operational experience and are therefore to be regarded as guidelines only. Special operating conditions and technical Fequirements may require additional maintenance work and/or modification of the maintenance intervals. In order to be authorzed to cary out the individual maintenance jobs, maintenance personnel must have achieved a level of training and qualification appropriate to the complexity ofthe task in hand. The various Qualification Levels QL to QL reflect the levels of training offered in MTU courses and the contents of the too its require: {QL1:Operational monitoring and maintenance which can be carried out during a break in opera ‘von without disassembling the engine. ‘QL2:Component exchange (corrective only) ‘QL3.Maintenance work which requires partial disassembly of the engine. ‘QL4’Maintenance work which requires complete disassembly of the engine. ‘The maintenance schedule matrx normally fnishes with extended component maintenance. Following this, maintenance work is to be continued at the intervals indicated ‘The "Task’ numbers stated in the lst of jobs to be done/action tobe taken indicate the relevant maintenance item. They provide a reference to the scope of parts required and appear on the labels of the appropriate replacement parts. Notes on maintenance ‘Specicatons for fuids and lubricants, guideline values for their maintenance and change intervals and lists of recommended fds and lubricants are contained in the MTU Fluids and Lubricants Specifications A001051 and in the fhuids and lubricants specifications produced by the component manufacturers. They are therefore not included in the maintenance schedule (exception: deviations from the Fiuids and Lubricants Specifcations). All fulds and lubricants Used must meet MTU specifications and be approved by the relevant component manufacture. ‘Amongst other tems, the operatoricustomer must carry out the folowing additional maintenance work Protect components made of rudder or synthetic material from oil Never treat them with organic ts. Wipe with a dry clth only + Fuel prefiter “The maintenance interval depends on how dity the fuel is. The paper inserts in fuel prefiters must be changed every two years at the latest (Task 9998). + Battery Battery maintenance depends on the level of use and the ambient conditions. The battery ‘manufacturer's instructions must be obeyed. “The relevant manufacturer's instructions apply with respect to the maintenance of any components which do not appear in this maintenance schedule. ‘This Maintenance Schedule may include components which are not installed on your engine; these may be disregarded. Out-of-service periods Ifthe engine isto remain out of service for more than 1 month, carry out engine preservation procedures in accordance ‘wih the Fluids and Lubricants Specifications, MTU Publication No, AOO1061, Application group 108 Propulsion engines for fast vessels wit low load factors Load profile Load-profile table Load factor 100% 70% <10% Comesponcing persting tine 10% 70% 20%oy ‘Maintenance schedule V 2000 MS3 2 Maintenance schedule matrix 0-4.000 Operating hours em ‘Limi, years | Fuel servicing plant 1 Fue! serving pant Engine of iter w |e Contitugal ot er : Fuel er 2 % [x [x [x ® [x pe fe pe ® be fe [x fe Valve gear ei & [=> [x De [x fe ‘Ae ters Fuel injectors : Combustion chambers ‘Edendes component maintenance 18Maintenance schedule V 2000 MOS 0 Maintenance tasks ‘Interval tom ‘Maintonance tasks ‘Tesk Fuel servicing pant Fue servicing plant (f filed): Check alarm function for diferent | W245 pressure gauge, Fuel servicing plant (ites): Check pump performance. wie ar |- Fuel servicing plant Fuel sercing plant ited: Check netion of rod electrode. wizes aut Engine ot fiter Fitnew engine ot fiters each time the engine ol is changed or, athe | W1008 {atest on expay ofthe melt (given in yea) aur | Daty Engine operation ‘Check engine eve! ‘wos00 Cary out visual Inspection of engine for general conden anateaks,. | WSO ‘inspect intercooler drain system (ted). woso2 Inapect service indcatrof arte. wosos | Check ree! bores of water pump). wosos ‘Check for abnormal runing noses, exhaust gas colow and vibration. | WOEOS ‘Dain of water and contamination trom fuel prefer (ited). woso7 ‘Check service indicator of ut preter ted), ose pout | 250 Crankease venation _| Fit new paper or woven insert i fits) fore separator fro mit. | 1190 aur _| s00 ‘Crankcase ventiation —_| Clean wire meshes for crankcase venation system, wiiao aur | 500 (Centra! ol ter ert te ne: Check come of ove eye, | won aur | 500 | Foe ter Fitnew fl fiteror new fuel Mer insert wi001 aur | 1.000 Valve gear (Check valve clearance wwioe2 as _| 2000 Bott ve (Check tet conaton and tension. Fit new bel) necessary. wi003 xr _| 2000 Ai ers Fit new ai fers. vwi00s aur | 4.000 Fuel injectors Fit ew fue injectors ‘wi006 aur | 4000 Combustion chambers | Inspect eytnder chambers using endoscope. wiott aus | 4.000 ‘component maintenance | Before stating maintenance work, drain the coolant and fish the | W2000 ‘coating systems, Clean ar ducting, vweo0e ean intercoolers and inspec for leakage. ‘wa003 ‘Check engine coolant thermostat and ft new thermal actuator we008 Inspect centrifugal ol ter for wear (fie). 2008 Inpec vibration damper wort Fitnew daphagme for crankcase breathers wore | ‘clean engine coviant cooler and, if possible, inspect foleaks.. W2017 ‘ean engine of cooler and inspect it for leaks waore‘Maintenance schedule V 2000 MS3 iERE check engine alignment ‘ean tel cooler Inspect rocker ame, valve bigs, pushrods and bal ots for wear Overhaul tubocharger. Fi new seating materi for a components isassembled ‘Ovemaut engine coolant pump vera ra water pu. weno wom as 4.000 ytinder heads (Overhaul eyinder heads. Visually inspect piston crowns and wear aterm on eyinder ner running suraces, phiserboseeristrore™ pa nae nomen saan one rm pew ca ony rowenta ie Pome ote otc pwn tet ehato in Prevent once Pa sate ee ieee hea mec Fritnow wire meshes for crankcase ventilation system. aja i PLLPLLEEELEEEL