01 Pump CONTENTS: Group 01-General information Group 04-Cooling System General Reps instuctons .... WOT.01-02 ‘Coolant Flow Diagram wor.08.01 How to Use This Manual wor-01.03 Water Pump ‘wor.04.02 ‘Aepearance wo07.01.05 “Thermostat wor.0404 Main Data and Specticaion .... WO7-01-08 Torque Speciatons Wo7.0110 Group 05-Fuet System Toxqie for Bots and Nats Fuel Flow Dagan wo07.05.01 ‘on Maj Components woror Governor wo7-06.02 Packing Location wororre ‘Nozze Holder Assomaty 1w07.06.08 Inspection and Servicing wor-o1-16 Recommended Lubrcaing O8 .. WO7-01-19 Group 06-Troblesheoting Troleshooting wor-0601 Group 02-Engine Genera View of Engine wor-201 Group 07-Special Tools Disassembly Stop (1) wo7.0203 ‘Special Tols wor-or01 Disassembly Sto (2) ‘wo7.02-05 ieaecomsy Sop (3) wo7.09.07 Deesssemy wor-0208 Inepection and Repair wor-0221 Reassombly wor-00 Group 03-Luburieating System Lubereatng Oi Flow Diagram. WO7-03-01 SECTION 07 ek ENGINE AND ACCESSORY EX12,15,22,30 2 wo7.0s-02 ‘580W-07-01‘580W-07-02ENGINE/General information NOTICE ‘This Manual is edited to provide 8 repair and adjusting mathod of KCI, 3KRT and 3KR2 engines. In order to maintain the engine in the best condition, utiliza the Ma- ‘nual during maintenance work | All rights are reserved to make changes at any time without prior netics “This manual applies to the 1980 year and later models. wo7-01-01ENGINE/General information GENERAL REPAIR INSTRUCTIONS 1. Before Inspeeton and service work iaconact a eae from the batery 1 protect hacnasee from ‘samage caused by shores Use! 2 ecfed eure specials 4, Use te uze gerne pars 4 As arule, do nor reuse gaskets, od seal, and lock washes 5. Keep te eisassembled parts iy by grou to ensure svi work ‘lan pars bao inepecton nd ressambiy. Aga, check bythe compressed arto se tance ‘Seiosges we sey seer (3) enna: 1. Tighten 11, After inspection nd servicing perform fl check o confirm that earvie wa cared out proper wo7-01-02ENGINE/General information HOW TO USE THIS MANUAL 1. Leok fora proper acon following the grand content 2. Each secon comtans assembly inspection, replacment and reassembly in thio. 3. The a son's put on he important werk sucha “ejustment mined” and “torque, tnd desenpon on removal of pare rom te unt ornted 4: The eon fat and sig wks wih th ate Su fh ni cs Raternce pare cnslgue Now 2KCI model 59871-02062 5H model $-971-420000 (example) ‘The patentee numbers indests the ede of aassemby, inpection, ering ad assembly. | |e a. | os e A 5 | ‘wo7-01-03ENGINE/General information (0) important ware or easton (2) Spec ea number '8) Symls showing inspection an sanvicng steps to bs axeute, (Fer the sytol, e below) Ua) tabi tistng mon dete an specications rau. [ea]... remove Aca | [ef]... osessombie Pray close attention ~ import Fe]. remsenie Toho spect oaue ign be mats Q]].-- vee soe ots tev at few]... conection Use speci! opr mature at [ES] rest Lube wo [Bi]... Toe essere uate wih rane 8. The “stand and “iit no The "andar? specter sander ae ina yessembly stp. The “Emi” species the maximum alowable vole, and 3 prt excaing th lint requires repair or | ‘wo7-01-04ENGINE/General information APPEARANCE 1. aKC1 model Lat a vow ‘wo7-01-05ENGINE/General information 2. 3KR1 model Lat se view Fight side view 3) ‘wo7-01-06ENGINE/General 2. 3KR2 model Fight side vw 0 wo7-01-07ENGINE/General information MAIN DATA AND SPECIFICATIONS 1.1 mos = ry eae rn ii aad Laas Se a “Timing drive system “Gear and chain ayster ‘No. of cylinders = bore X stoke (mimi B= mx races a = “Compression ratio aurTe! oa ma Fuel injection timing (@TOC) wz iaey Sa | co oe 3 = tnake Ne Fciose vaso} ae ES" (aw eae a coe a a com we Gear andy Gia mean ieee Note: Spacfcatons are subset to change wo7-01-08ENGINE/General information 2. 3KR1, 3KR2 models 7 Engine model | axe (era sKnaex20) Tey ae na oe rel esa aaa er <9 a a “Combustion chamber (pe jin lire swit chamber tps] Direct injection type oy wie at rat ego ‘dng toed ToT ne a at Sie nero ron! —— ro Valve intake waive Those (ABDC) a Exhaust wave ion (TD = ‘Injection pump = Bosch type Injection pressure thgiom?) 120, 220, ae Taaeiee eae ree a wo7-01-09ENGINE/General information TORQUE SPECIFICATIONS STANDARD BOLTS “The tohterng torus vals tes below re aoe othe ba nit othr pein ona 1 ] al ‘voning oe Sp oF ae OP OO OS Me osso2 | 07293 | | 09 383 = | wea | i9s0s | 16iRe | [ene | wong | 2007 | 29/88 | 3408 vwoxts | a7so7 | azaoe | “ane wens | a? | ets | eats vwiexis | sen2 | sana | [ sane mas | 9722, | a8, | 136 “28 es ee 20128 mens | raae7 | istzar | masa8 | wermea | moms ‘mea | arses | waza | wasaa | wesse | esse mers | vezsse | 7 2f$ | meso maser mea s59 sms | wereae | ae tt$ | ao aso weossy | me 2B maoxis | 263253 | soo78’ | sesso | an 23G | woasen swooxas | maces | me78f | mesea | 28312 | sraurs maxis | sof? | sass: | 43782 | saa HOR | sar soe [wows [masse | wees | ersee | warsaa | sasies wowe | asase2 | e793 | wo27§ | 2H] | reser [waoa | arse | «srzoo | sizsma | moti? | cease “Dati for foal sors of sft materi ch cation. ‘wo7-01-10ENGINE/General information wor-01-11 TORQUE FOR BOLTS AND NUTS ON MAJOR COMPONENTS CYLINDER HEAD AND CYLINDER HEAD COVERENGINE/General information CYLINDER BODY AND OTHER COMPONENTS (1) ‘wo7-01-12ENGINE/General i mation CYLINDER BODY AND OTHER COMPONENTS (2) wo7-01-13ENGINE/General information PACKING LOCATION 1.301 ede wor-01-14ENGINE/General information wo7-01-15information | INSPECTION AND SERVICING Oylinder head bots ‘Tighten the bots inthe ord shown te Ci a acre (Tew mig=138 | Aap engine ol 0 reac Adjust vave letance In te coll condton using 4 ‘eines osioe : (ren nates Exhaust vave 025 + 008 Adjrtment of valve clesrance Turing to crankshaft. align a top mark on tha crank shot wih 9 poster on he ting ser aan cover. The Not Gyande:pston is nthe top cea enter #9 ming Inark on the fainng end of ant age wi the nar onthe fact. GO" Under" thie condition, masture clearance of | =] ~D~ tom the front aie, (Omak nthe ‘abl @ Rost the camshaft by 180, ard measure cesrance of (omar in te table) ame a {appt wit a spec tool and incease or decease ‘he sin othe spectiad vale ‘Special oo Valve ster; 409 7260 wo7-01-16ENGINE/General information Injsction timing Bote ete goer ou Remove the daivery ave holden the injection ume, Preserees st] ana ramove 4 dolneryserng. ial the dlvary vale holder witout a orl, Then. flats the. crankshaft [iy and stop when fel Row saps and thes OF ead value wnere the inlecton Sing mark on the trankahat pulley gos wth 9 pine on tw pea coe over Aust tha vue ou ote specication erpe 16 Adjustment a injection timing | Adjust injection timing with a shim between injection pump 803) and inde Sod conesponds to crankshaft om [ar TRE [Tek [| Thi spose oe tt “Pesos pos pi 2 orto PG] reste Remove an inecton next fom the cylinder, and Dressure gauge byte starr. afom! 250-9) Adentareavge 8840 - 2009-0 Comprosson gauge: 58840 2008-@ ‘wo7-01-17ENGINE/General information —_ a | retornas [B) To) Tay To] | memento nto 7 “ Aegiem?) " \ 4 Injeton prs aK baad A 14 axa | a0 FEE] Sar + vote me at cn rence wn 0 Spel to: Nome tester §: 880 -5016-0 Q) ‘ic boosting If feed pumo i ot avis) ocean an alt bleeding sre 99.09 the injection bump. ana ogan f when'no bbe i found inte fl Mowing ot oF te sre Bug (om pian wo7-01-18ENGINE/General information RECOMMENDED LUBRICATING OIL LUBRICATING OIL “a follwing boning ol should be uses ‘Gomseu “apo Soperade TOW" (AP eres clselfenton: clas CO) LUBRICATING OIL CAPACITY (including filter) wo7-01-19ENGINE/General information wo7-01-20| ENGINE/Engine LE ENGINE GENERAL VIEW OF ENGINE wo7-02.01ENGINE/Engine it wo7-02-02ENGINE/Engine DISASSEMBLY STEPS (1) ‘wo7-02-03ENGINE/Engine KR, aKRE modelENGINE/Engine DISASSEMBLY STEPS (2) ‘wo7-02-05ENGINE/Engine ‘wo7-02-06ENGINE/Engine DISASSEMBLY STEPS (3)DISASSEMBLY Fe] ecrenwas pans 1. 3KC1 model Lindieste asset stape (eterencs) cat 1 ace ENGINE/Engine wo7-02-08Fe | tone : ote a | . - | | ae B 1 - UW | | r = J, ay 3 wo7-02-09ENGINE/Engine 3. 3KR2 modat ‘wo7-02-10ENGINE/Engine A [o> [e-| [e=| Injection Leak ot Injection pump (0) Remove ess. (@) Loosen sieve nut on the na lta side ana ject pump ade ten desonnet nection ses (8) Diconnee eat of ies (s) Remove the nacon pump. Note 1 Cap the removed pum 0 prevent dust from fering he delivery vate ler. Note 2: Before removing he puno, esengage 3 set Eprig tem be Ee pie Now 3: Hoot te removed Spring te an obleng hole in ‘he ink pate Fuel cut lever (3KR1, SHR. with sone) Set serew fe) Note = An ile st screw and sping must be removed tren the nection pur essombl feted Site engin, lotr» sping wl fio teenie! (i te (cartridge) ot pump (0) Remove theo ars srewod in he oi pump. (2) Remove too pure, ‘Special oo 6 840-905-0 starter Generator [n) Remove the stares rom fhe! hosing 12) Remove the ganerter along wih aes ple wor-02-11ENGINE/Engine Water pump Femowe the watr pump Hom sing gos case ‘wo7-02-12ENGINE/Engine FE enna rams KET model ‘The numbers) Indeste csesembl sens. ‘wo7-02-13ENGINE/Engine wo7-02-14ENGINE/Engine Ccamanatt 11) Remove the cm whee (2) Remove the cam bracket lock nuts then the cam Cytinder nese | Laosan only the cylin hed bots 9 ite ats tne in {he erdr shown tothe lok. Remore bale ® and @ on 28 i ea ae lore eon een: hea Toremove the bot, se Hex wean key. wo7-02-15ENGINE/Engine [Hi] cyunoer ean assemacy wo7-02-16ENGINE/Engine come Boloresasesorblng the vale ssombiy, remove the In addon, rove te inet manfls, exhaust manold [eo] oseter wit ance snd water poe CYLINDER BODY val pring Compressing the vate spring remove sit cll, tng Seat valve sping end va Speci tot Repicer 5840-801 -0 Femave the ol ersinr clamp bot on bearing cap, and ‘Seronnes pie tom the evn: boy. Fiyuneet (0) Loses crankanan, an remove clamp oon. (@ Draw an align mark on the fywnast housing. y= ‘wel and crakahat since te lamp bale oo fy ‘wheal are unevenly spaced (2 Ramove the fywhes! tle biting i ghty with & posi hammer ‘wo7-02-17EE] rane cean reamENGINE/Engine Piston and Connecting Ro Asserly (0) Loosan 3 nut onthe cap and remove @ nut, bolt and (2) Turning the crankshaft, poston the piston athe top rier Pash the ton and sonnacing 10 96 Sri out of te ences Bay wi 8 rene etore removing the piston, scrape the carbon dese post of te cyuner wal Crankset Femove bos onthe bearing cep thn the crnkshat [Fe] ston ano connecrine roo ape wo7-02-19ENGINE/Engine wo7-02-20ENGINE/Engine INSPECTION AND REPAIR Repair or replace 2 par ite worn out or damaged a any ther fei ound ng inspection. CYLINDER BODY 1] i Cvtinder body Crank te eylader boay fr wes’ cxmage, askage oF (11 Book the water ine wth s 068 pug 1 check for (2) Check tor damege using» Row cetoctve aan {eatape Water recsre tat rer (2 mane) (3) Check piston cooling at hole for evidence of og Cylinder bore Messurement postion: 12 mm béw the top (measure ‘na dscns. {Near 1, comoression ring! om WT] G4 oF mee EOE) poacem borne wna] ‘Be sure to perform honing aftr boing ‘The cylinder bore must be lished by honing to 0 — 003 of oversize dimension. Ale loner damoter ference between evinders most be O02 or loan Distortion of op surface om ‘standard ] | Repsir wth grind Smount 03 of ender eb and boy he ask [at 076 orless | 0.18 or more ‘wo7-02-21(CYLINDER HEAD ENGINE/Engine Cringe hess move carbon depest on botom surface of aad wih 2care not to damoge the vave seat Also, check each part for presence of damege usta @ few detective Spent Leakage: Water presse es kg (9 minutes) a Distortion of bottom surface Measure dori in sgonal restore using @ tight ‘doe and tenes gouge trom) [san rena | enemas | evar witha arnor vin 3 tal grouna 07S erless | 01S crmore | Sout 3 of ender wo7-02-22HOT PLUG (9KC1, 3KR1 ENGINE/Engine Depression of hot plog Put the lina sane on each Rot pug and messurs a Sepresion nee te cers byons tek nei os Inve on approprite bar witha dametar of 2—54 to otplug trough te naa ofthe eyindar heed nd puch ‘ethane eure agate aug nap O98 [iNeed Marthe avinder ramber nthe suis of the hot lug n-erdr no to msn the ors Instalation of new hot plop 11) Sethe knock bal of ha ot pg onthe postoning ‘igny unt i fed secur 12) Puen sppropricte oly Dok having smooth Surfee onthe not slug wihowtsamaging the surface {ng pushthem rtathe hot lug by means fe press ‘with pressure of 4000~ 5,0, (2) Aer grinding tha trace of he tou, Suroce fase ftom any prowusing portion, wo7-02-23VALVE, VALVE SEAT INSERT [AND VALVE SEAL ENGINE/Engine Valve saat (0) Come wit: Inspection & (@) Siokamount: Inapction 8 tom [Sindee | Unt | evar metho Sink amount: 8 fe] Pe] Press inthe insor using a Soft laa witha cae not to fmage the incertae, 6000 a) "Notes in removing vave seat nse. (0) Haat the nse of valve sat naa at dagond! two bcos using 2 gas burner. 700 800) (2) Allow sin the a for'3 to mines to coo, ten remove the inert by hing ign the evnger Besa ‘with eae not to dbmage te ender ead Valve seat Note: Pross in the se uns it cee stuck againet the top fee of evinder need Aaply ol tothe outer srface of vaive guide ‘hon pressig In he sal Note 2 Note 2 Take care notte damage lip portion of ee ke sure that a sorng =] Spring seat spring Insta the sing with sale ich (yelow pain: side) ‘heed down vate 10) Apply misure of ol and mehbenum suide Engin ol! Molden = 1:3 12) Ate istaling the vale, provent the vale tom ‘roping ot and tr bing Sragod >] Split coor Specs tool: $8640 3001-0 lesen the clr by compressing spring with the oe cer i>] Inlet manos Exhoust manifold gm wo7-02-34ENGINE/Engine Tighten he rar hanger ogee wih the mani wo7-02-95ENGINE/Engine a] Resssembly of pieton and connectg tod 1] warm te piston sbout 100 wih he piston heter Pras na piston in wi cyinder number on connec for] otis ConSistan chamber arectr : rete in epiton pin by the pross machine (SKC 75 rin ood conakion enc be pohted 1S Sap ring Inco anep sing tek the piston sin Piston rng Insert 1st and 2nd piston rings ond ol expander tore ‘semble to of Note = Marking N or IN on tho piston ring must be on Note 2: Bath piston sng gape rust be sagpered by ter, wo7-02-36ENGINE/Engine ER] wemat parrs 3KCT model Themen enemy oe ‘wo7-02-37ENGINE/Engine wo7-02-38ENGINE/Engine Cronkshat bearing WY nom ner re mn ole se 0 goon oper i loner Dearing fon body se), but earng o Deseing cap sie J] Asemble bemings inthe body and apply engine cl to Fi] ices otearnes Pace gery te scakshaty the assemble thrust basins Fro] wire aoove feed ouside, Note: Inaart tab into @ noteh complatey, Take care not to {contaminate the mating surface wth dust Crankahat bearing eae Ineart bearings in bexra cap, pty engine othe i= [Suthep av wow mors cero Be. om Toa = He ‘ar instaiaion, confi whet We crankshatt rotates Smooth ‘wo7-02-98ENGINE/Engi Inetalation of tetany Apply ersna ot alsa ip ana neat ‘Telecare not to arash dust'on Be big nd of eank Insta the retains, and cut of protade pacing Special tol 5840-20040 5 8040- 0007-0 “Tohtan batts onthe sesiner tothe flowing torque in the order shown ote ah ion) [ Tow | is-28 dd) Piston and connactng rod Set piston lags ot shown to the lt before inserting ‘hem in he eying. Special tool Setting to! Pushin the piston rings with is font mak ced front $e appv ehaine ol eyinaee ena ston Speci tool 58640-20180 ‘wo7-02-40ENGINE/Engine Connecting rod i cap ison the nocton pump sie. Bd fm tat och ender nombo sere. Appr engine oi to the bearings an erank pins aemi x1 aaa Toroue ser ae nas ‘fer installation, confirm that the erankshat rotates Snooth Fiore! housing neal he fy housing onthe eviner body oo Corea] " ‘Apply engine ot the tired andseat ofeach bolt co Torave 30-10 Install the ol seiner, then perform cranking to conte that there sn iertreen, Apply engine ol to the potion that is inserted in he Dive inthe inston pump camshaft uni it ges stuck Soane he inden Soa ‘Apply tothe bushing portion ofeynder bay. ‘Amer instation, confers that the camshat rotates We ‘wo7-02-41ENGINE/Engine FE] rn ccan eat Reassombly of timing gear ae geo sett Timing wheel a sat on the ev sho ran ah 8. oe Inca the sbove parts with the timing mark fed aekiaeh of gear lr 006 os epace gear wo7-02-42‘ant { Chain quioe [1525 18 125 ‘Spall took © 640-9009.0 ‘Tiong chin and cam wheel ‘Align 2 ung mark range nk a) on the cain with that of cam wheel ana timung whee 9 lao gear and injection pump gear ra] | ra) ie se nt con cin om) J al nstall with respective timing marks aligned, hom “es Fy [Few orneion nate | 70-90 ° sane] sgt wn of ing ven ug he 8 oo ‘wo7-02-43ENGINE/Engine pnt tring ace, ohn bt thor Fiyweight and sleeve Ine» Ay-weight anc sleeve on the ington pune Noe Aepy engine of he sng ten of eave hat and yw Note: 2 naar the fe of saoun into a roses of fhe Noe: Conf hatte slosve shat rotates soci am ehod dbdben Nove 2: on oft For assem ine Measurement of piston head lino and "solect and Insert ik plate and sot spring into a Tete isong the trang baat srorusion of pacing (places) cher Satening he cae ison projection | Gasket ination ark [Fave 06 5 [iat 06 a roi wo7-02-44ENGINE/Engine eset ofthe tensioner ratchet (1) Before commencing withthe insallation of she cam lee, eae he tensioner elena Relase «tightening tansion of the chin) 1n) Petnescrevdiver tough tpg mounting heleat ‘the timing case ad push tho ver of he tnsioner in (2) Pus the levar of he tnsone inthe arow dracon (0) Te off the seroma, sn move the lever ofthe tensioner inthe arrow decn "gradually, then the tenionerretchet wil be ocked automatically tinder howe (0) Avoid inference between eyinder head and ox Doret aamoge gasket 2) Tien temporary te bots wth lack pin en the “omaha signe wt ee pinhol ‘A Somitghtn bots (3 ~ 5 kom in the order shown to fore hentohtn ain tote spect torque ho:m) BEL | aet0s | T9= 128 Torwe | oR) | yentas | t20-t50 ‘Aly engine ot the treads ‘wo7-02-45ENGINE/Engine om evlindorhead 8 oring got ate 18-28 * Use a hexagonal wench kay when tightening he bot a cam whee! ‘uring intaition, lock the cam wel not to ge fore tom Tea Adjustment of valve clearance Ae ‘wo7-02-46ENGINE/Engine = ‘wo7-02-47ENGINE/Engine 3KR1 model ] sname poe (AGENCE Ma ji (riengine stop | (8) Wane pure ct : | Wl | | i | | wr | Ut ee caneENGINE/Engine 3. 3KR2 model ‘wo7-02-49ENGINE/Engine Important work tom Coe ae Injection pump ‘Tishten te injection pump top wih shim, fom Tore Tena ‘Aer ning he on pup, rk plat ane instal the ieedon sing aus eh sar caching the ‘hm Wloese = {Shim theless. ee 05-01-17) Expl tne a rr nection Bur {See Woeos-18) ‘Set crow assombly; fle sub neal he et craw aber to the ender boy tion oF eraggingin of pecking during (2) Aer instsaton, confi that the laver moves Smoot (5) Do nt tt the lover ding inetalitin. Tighten bate Inte ode of 4 how let 1wo7-02-50ENGINE/Engine SS ———————— nrg aes |) gated weston Nozale holder 2482 | >| than one Eo pace Ey {he noe or donot damage nn Ret Ta] nection sie Laskof pipe lp om) "he cip' ar the rade poion of ‘wo7-02-51ENGINE/Engine wo7-02-52ENGINE/Engine | om Toraue [_08= 5, 2] Cylinder head cover | [>] 7 Cenerator Pe cue tate Ur wo7-02-58ENGINE/Engine ‘wo7-02-54ENGINE/Lubricating system | LUBRICATING SYSTEM LUBRICATING OIL FLOW DIAGRAM wo7-03-01ENGINE/Lubricating system Ol PUMP ‘ ‘ Install te of pump wit ts st signed with 3st onthe [re] searand ofcamenst Clearance between outer or ianer rotor and pump [BE] cover (om) Sandod [Unk | Repairmetned 040 one | ovens | Renlce (rom) ‘Sandor mi] Rebar metho om 028 | ora Replce Tp lesrance between intr rotor and outer rotor [a] tom Sandocd | __tnk | Resa method Twiow 017 | over ‘wo7-03-02ENGINE/Cooling system COOLING SYSTEM COOLANT FLOW DIAGRAM ‘wo7-04.01DISASSEMBLY ENGINE/Cooling system WATER PUMP wo7-04-02ENGINE/Cooling system Fie] neassemauy lesting a hole in the basing ust with 8 le in the ody lok the Seeing unitate escrow, face whore the unit eomtets the YY SEE oy one Sete alone xtann (0) Glaranesbeteen pump impor and body (om (0308 | Ropar or rele npstersonacs body (2) Payin water pump bal beating lr Seanad Tint] Repair meted woos aor | overo2 enlace © Taerng slowance of fn center and besing se) (Sens ia ‘wo7-04-03,ENGINE/Cooling system a] nsreenon ano ncram THERMOSTAT Repace thermostat teres weer, damage oF oter detects ) a panna enerato Yate it Bor meve [at 90) ‘wo7-04.04ENGINE/Fuel system FUEL SYSTEM FUEL FLOW DIAGRAM wo7-05-01ENGINE/Fuel system GOVERNOR 1. Adjustment of governor requ ine engine performance test 2. Belts dgsssomby: masse dimensions and 8 0 ensue the sme danse i teaserby Do not assemble the governor the perarmence tes cont be cndvete ake ressembiy | [ag] Memrenctet melon trom tk pate rc piling covered ee) (1) Pil te speed conte eve and ring lver Bn contact wth he us! sts. 12) Push Sigh the lever A atthe snave conse toe 10 ring Inver Cn coniact with the Dangle seve (Do not gv svong force to avoid defecton of Angi snag) Measurement of dimension B (Angi stroke) R Pa noe meson cr oe a sso ne VOod a8 se Por Thorac Seng, =e oe \wo7-05-02ENGINE/Fuel system Feessembly of over A and lever © Take eae not 0 ta pin when tiny io the evr Iinstaling > set sping. ners hook I & @aove of Inetalation of fvers A, Band © Insta vers A B and Con the tiny gear ese Contr that each lver moves smoathly afr rexssor Biv Also, confirm wit levers A, Band locked tat te ton rottes smoot Inveassembing aves ppl engin ‘esasembiy of conto ever _Aopy Lace 621 t the buthing bre fting Engage etira sping completly wth espectve notches Instalstion of main and ile springs Install» main spring anc star sping to the governor lover, Go nt eantue tha main sora, ence af ponding onthe engine model Note: Main spring is colored fr making a follows Yelow = Sping on sant 93 Kg/m Crange- Spring on samt 038 Wnte = Spring on sont 035 ea” Spring on stant 0378 Confem simension A (btere dasessmty pe] | Sa) Ga Ea ote ‘See moasurement of dimension & wo7-05-03ENGINE/Fuel system NOZZLE HOLDER ASSEMBLY Fi] orsassemecy See 1 g _ Om Se vn NOZZLE ASSEMBLY gj] specton and repair L] rut te removed note in cea Set ol, dessemble ‘Smooth rear orreploe the moze ‘Adjustment fot te ecto re agjustmest and nection com wo7-05-08ENGINE/Troubleshooting TROUBLESHOOTING Earn] art Beate baughe So speeizedENGINE/TroubleshootingENGINE/Troubleshooting ‘wo7-08-03,ENGINE/Troubleshooting ‘wo7-06-04ENGINE/Troubleshooting ‘wo7-08-05ENGINE/Troubleshooting wo7-06-06ENGINE/Special tools SPECIAL TOOLS fart mabe in| ae assed by tol mater. ‘5-8840-9001-0 | —— : [e202 | ea ore : | | ao b = | '5-9840-9003-0 | Setting: 2 | S=) |aKIM-1008), Oil seal front sonia vm [eee eae oS [RRS | te coo «| +9872 | omar oo jenna) I ‘wos-02-31 : oss : copes ates | eae. '5-6840-9006-0 | Bush remover _ | “oases” | Ineeon pum cam 5:80%0-9007-0 | sering: wnnco.na Teneo) | Vale fe eat | sso soe-o. | ave pas _ UKMA0TO) | Injection pump 100m — 5:8840-9009-0 | Fi sting: eo (oeveion | Tension ever coe ‘wo7-07-01ENGINE/Special tools [mh fam Ramat] Fane Pooe sent | Remover . «| CE ines | Sen lic bering "5 5-4840-0015-0 | Remover bearing _ " (-22912-01) te] XP | MRR | comemin nee woe 017 5120080 | saan va | ems | SEEMEO | scape: compremion ome | WHE «| OS 5 8940-9015-0 | oy gar wrench 06-02-11 8 TN S-8840-0078-0 | Tester: norte wos-01-18 Se (a-76629) Z '$-9840,90°8-0 | piston ring compressor 16-02-40 «| Qe er : vwoo.a240 » § aouorsiee | ve ote | woe arse 1. +asza.0200 | remover pon tng wos.0220 18. 58840-9002. | piston pin replecer assembly | WO6-02-36 Siro a one ton pin replace om & 2 Bata 01-2 | gay san ine wos 25 om | SS | tateatg | rum vos ant guise a | wo5.0298 wo7-07-02