w- #528 HIVATECH™ HiVaTech Vacuum ~=RUBBRSARAIRAA Hiuy) . e228 HIVATECH HiVaTech Vacuum BA 5s Catalog 435)99R Company Background “C(I Principle FESS IAS PSSA SEU Pressure Curve in Cavity ABMLAS Mobile Vacuum Unit... cee pRB Central Vacuum Unit. RAs Central Vacuum Station: SALAH Hi-Vacuum System..... 320 F819 Super-Vacuum Valve.. ARR S Ea A Integrated Hi-Vacuum System with Hydraulic Station... HE RSURES A Operation Features of Vacuum System......11 MEBMIME Certification.. 22P Main Clients...= ' wa) SPH IvaTECH HiVaTech Vacuum AUGR Company Background RUGLASRRARAAMUFLE , HS ARUISSASRS MESA 5), MHERMMTRESRU, (AEP RBRSARNSWEM R , BAH RRQ , AGRRSRARSA , SEHRUMARSASMMRIAASAS Pin, KARE ST REHAB , H72018 HST CHAE. HIVATECH(Anshan) Co. Ltd was established in 2013. Located in Anshan, Liaodong Peninsula, its predecessor is Anshan HIVATECH Vacuum Equipment Manufacturing Co Ltd. A professional manufacturer of die casting vacuum systems, HIVATECH has continuously invested in R&D and made significant breakthroughs in product and system development, winning many national patents. HIVATECH independently developed Hi-Vacuum unit with dual system and s-type vacuum valve, which greatly improved the vacuum efficiency of the system and attained CE certification in 2018. i aL EAN7) p22 HIVATECH™ HiVaTech Vacuum LEE Principle SBASARAAELRARSNMNBIARSA. SHAASB2—AEHw. TRB SHMERE? , SSSR , SLESAAD , RSH : EASA RH TRAN RH RASA , SABRES ; ESRI, HAGE AA , NEE RCSA RMI ES Li, RERHER , cS INAS SENVRS B, SWSUERSHA , HAAS TASAROBMHA, HIVATECH Vacuum System consists of two basic building blocks: The vacuum machine and super-vacuum valve (a type of initiative valve). In the typical cold- chamber hi-pressure die casting process, the vacuum process begins after pouring is completed and plunger has passed the pouring hole. During the low velocity phase, the evacuation is carried out by the annular gap of piston and the rectangle gap of chilled part in the valve to realize maximum exhausted area. Meanwhile, the low pressure will be kept by the chilled part at the hi-velocity phase till the shot- end and the piston has been shut off before the changeover point. The vacuum process is then completed. The evacuation and shot processes are realized SMH vacuum test Sar vacuum start aD fillingllow original velocity positiontt). #322 HIVATECH HiVaTech Vacuum ENB RAVAEAHtE Pressure Curve in Cavity Hei BE AAS Legend wm sig BR mabe A Bere FRRHERE P(mbar)| Start of vacuum End of shot Sva sea level 1000) ° TS) FEMA shot process no vacuum chill block positive valve initiative valveut). 1522 HIVATECH™ —# HiVaTech Vacuum WAH SH Mobile Vacuum Unit + pons o HV220 HV300 HV600 FMD AAAS | AAA RNEMASH | HERB L , WMRTMSAO eR 3a, 44. SRO BIA. Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be up to 6 channels as per requirement. Hv220 Hv300 Hv600 EEMRGEDCM SO0tonELE ToooteNETE TeootoNETE WeMovable = . * HaleSinterface FBficable Faiicable/m¥network — Fallicable/fa¥network HERPump 40m7h Om 7h 63m7h ‘His eRPower consumption TSKW. TSKW. KW. WECapacity 2201 3001 6001 BREA UTimate vacuum O.Ambar OAmbar OaAmbar AGS System vacuum ‘<10mbar ‘<10mbar ‘<10mbar_ iG Compressed air bar (i) bar (She) bar (SA) =iBEAir consumption 5501/min 550L/min 550L/min EREEEROccuppied area 00x1300mm 0ox1400mm 350x1500mm EURWeight 520KG 350KG 400KG PLC smartZ00 37-1200 371200/1500 gS ATOuch panel 7 smarting 1P700/500 1P700/500 SSHEBVac curve Bifjreal time Teetrigger Teetrigger 1aiZALELESTooI recipe 2a 2a 24/5088 ‘5 EIChannels ZDNZS, ZN 2eDN2S sb/255XChinese/English . . . EERO HUMVac test ° . ° EE ALTUMPollution test ° . = HESAGER UMP rofile test * . 5 WBISZChannel blowing PaaBinner ‘arindividual ‘iurindividual ‘UkiAlpositive valve ‘WUE positive valve ‘WURpositive valve a #Bichll block Hibzchill block H#Sichill block HEHATLCOmpatiilty ive “eEpneumanic valve zpeBpneumanic valve pneumanic valve 38 7)2super valve saypi@super valve 3pAsupervalve ___wsishydralic valve WlsiBhydralic valvevl). 422 HIVATECH —/ HiVaTech Vacuum BARA Mobile Vacuum Unit Hvg00 Hv1000 Hv1500 EDDM, 2500t0nT TF 3500t0n0 TF a500t0nI TF ‘sBz/Movable . ° 5 ‘Have SInterface FBMicable/miténetwork — Haificable/Ri#inetwork — Haiticable/im¥network BasPump 100m7h 160m‘7h 200m‘7h HSI HPower consumption 3KW. KW. KW. WARCapacity 8001. ToOOL T5000 RAZ HUitimate vacuum ‘O.Imbar ‘O.Imbar O.imbar BRASH System vacuum ‘<10mbar ‘<10mbar ‘<10mbar Gl Compressed air Bar (BE) Bhar (lk) Ghar (elk) 5 fEAir consumption 350L/min 550U/min 550U/min REE ROcuppied area ‘350e1500mmm ToOOx1500mm Tz00x1 800mm EaWeight 50KG 500KG S50KG PLC STIZO0/SOO STIZO0/I500 STEZO0/I500 {QED IRTOuch panel TP700/900 1P700/900/1200 P700/900/1200 BEEERVac curve Rigger feztrigger feztrigger ICI Tool recipe 24/5088 24/5018 24/5018 x36 Channels 2XDNZ5; ZxDNZ5; 2xDNZ5; €/SXChinese/English ° 2 5 BEALS MMVac test . 5 5 SHA WMPollution test . . . #SAUARTUMP ofile test * . * “SEAEAUChannel blowing Warindividual Wrndvidual Wandvidual Fiksi@positive valve BUAEPRpositive valve STbpositive valve HeVHechil block HWBichill Block HWBicill Block HEHESTIECOmpatibilty __-SH@pneumanic valve “HP¥pneumanic valve “zhpneumanic valve 3p )super valve aipHsuper valve siypPsuper valve ‘RHhydralic valve eAhydralic valve Ehydralic valve soma HV1000/HV1500ta). 82 HIVATECH™ —/ HiVaTech Vacuum rast s245¢ Central Vacuum Unit HIVATECHIRE RS HV350CSH/HV350CSM BASARULASH , PRAASARBALH, VR AA MBAR ; Dost CRB AMOK | TEMBER L , BRAT HiRit AI, 48. Seek Sita. Central Vacuum Unit is the more economical choice when five or more vacuum units are applied. Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be up to 6 channels as per requirement. pest BE @875 Vacuum unit HV350CSH HV350CSM EBIREERPOwer Supply 220 VAG SOHE PLC S7-1500 Siemens $7120 Siemens S@EFTouch panel "TP900-TP1200Siemens "TP700Siemens ‘=sCompressed Air 6 bar EEE) =SuBRAir consumption 550 l/min SFE ROccupied area '300X600X600 mm ERWeight 70 kg TEEA(FAL weight Up to 45kg) EESeHIDCM. Up to 4500 ton HaeeeSinterface sBMficable/MYinetwork ‘SRIEEESTD Vacuum Channel 2xDN25nv). $22 HIVATECH —/ HiVaTech Vacuum rashEs2sih Central Vacuum Station Esra) —i4 eb 2 Fe Se BEB HIFRISARURRPASHAN, ASURIGUSPLMBENE , SRGAS PRESENHEAR. RPAASUNPRATAASAS : TREP AAV IAUAER ATR , B ALMOMESPH VXI. ASiskes lS -SRMRT , AUGASMAY RMRRKSHB TEAR. Consists of work pump, spare pump and vacuum tank. The capacity of vacuum station will be customized to suit customers’ actual requirements. HIVATECH will provide a complete set of layout plan. Customized Vacuum Station and Central Vacuum Unit: The vacuum system can be designed and customized to satisfy customers’ individual requirements for evacuation capacity, control, as well as operaton Three stations as a integral group via common interface have been designed. It enables scalability and ensures safe operation of the system in case of future expansion plans. ‘SRcpstBEesusVacuum Station __ HVS2000-200-3GS HVS3000-300-365 Hvs4000-300-4GS FSIRESR Power Supply __ =4EEB/S80VACSOHz _=HAREEBISBOVAC,SOHZ = HtnERRISS0VACSOHZ ‘BR Vacuum Pump 3x200m37h-4KW. 3x300m37h-7.5KW. 4x300m3/h-7 SRW ‘Bw Vacuum Tank 2000 1 3000 40007 BASHERERMinarea _ S00OWx250013200Hmm S500WS000Lx3500Hmm 4000 Wx3500Lx3800Amm 3501650 ton DCM TSB Unit 25B Unit 352 Unit 1650-4000 ton DCM 2 Unit sé Unit 18 Unit~ $2 HIVATECH™ HiVaTech Vacuum BAZAR Hi-Vacuum System S2SNTaR , HARRIMAN , STACOHSTRDHAL ERE BHESIRIT. HSRASBHURES ARSLBMAS TARTAR. Fa Usa BAR BHTRSASHS , URS DRA EHS. This is HIVATECH's patented product consisting of 2 independent vacuum systems. Specifically designed for sleeve evacuation and cavity exhaust with hydraulic valves or pneumatic valves in the application of automobile structure parts. Vacuum signals are received from DCM decoder. The start and end of sleeve and cavity vacuum could be set independently. In manual mode, the mould leaking test could be done. The damp function has been applied for sleeve evacuation in order to prevent excessive exhausting in the very intital stage. BROR HVH1000/1000 -HVH800/800-=—««HVH500/500--HVH300/300 Hi-vacuum system -160160SHR 100100SHR -6363SHR -4040SHR BRB RPower suppl SHAH H3BOVAC,SOHZ Thy#EPower consumption 2x4kW_ 2x3kW_ 2x2kW_ 2x1. SkKW. PLC ‘Siemens $7-1500_ #S/ElifTouch panel Siemens comfort TP900-TP1200, Seta Binterface Faiicable/paeinetwork BERPumps Del6oms/h el00m3/h 2xGSma7h Deiomah ESI Tanks 21000 L 2x00 L 2x00 L 2300 L jBif#Channels 3 (up to6) $898/-7/EANSRIAI weight 40kgDLE 25=A0kg T0=25kg TokgTE FRSBHURTSAEDCM, 74000~4500ten __2700-3500t0n _1650=2500ten __1250tonbIEw) i928 HIVATECH HiVaTech Vacuum 38772319 Super-Vacuum Valve > «KS VNES | SHEPARD , WGA ASASY Dual vacuum channels in the valve working at low plunger velocity phase;the main channel shut-off,when auxiliary channel working at high plunger velocity phase, in order to maintain the high vacuum in cavity to the last minute > = SSSASNAA . HAPS SO%LALAYHES BED With HIVATECH Vacuum unit,the evacuation capability is 50% more than normal valve > RSS, TSAR High anti-pollution and repeatability > BERS MRRM Channel Vacuum measuring & feedback > «Sa, BFP Simple and easy mounting and maintenance > FHFELAS Applicable for Aluminum and Magnesium Alloy Casting > GAR , BSL Patented Product 3801S Super valve SSeS HEAL weight FRS419DCM BSHVac unit DNERESBHVSC 0.5-2.5 300-1000 FRési Wall units RRSBHVMC 25-65 1250-2500 ‘FrepBall units FSRSIHVIC 65-125, 1650-2800 HV600SL:. Eabv, stor HV350CS- EERE RIVAC 125-21 72800-4000 Hv800SI{ Faby, sor HVS50CS= #§82 HIVATECH™ HiVaTech Vacuum ASC es 28 7 SB FRB Integrated Hi-Vacuum System with Hydraulic Station RSAGMREU—IMSH , SIABRSR EMRE REISS). RARER THPRARAMSRSRERROA , RERSANHAMS HA -KKMAS AS WL, APP BH. Integrated auxiliary hydraulic station with hi-vacuum system,to provide hydraulic control for hydraulic vacuum valves.The integrated system is the solution for the customers who are unable to make use of existing hydraulic system of the DCM.All controls are done by the integrated panel, making the operation more user-friendly. ESM AStHydraulic System HVY100HDS FEIEERPower supply ShigPower consumption EH ydraulic pump. BAKO! Tank f&lgiePressure sensor $2/ HE Control valve ‘BRezAccumulator ‘SUSE /RRETemperature sensor 1nv). $22 HIVATECH —/ HiVaTech Vacuum RASASUAFR Operation Features of Vacuum System SHS THAIFESHEAS Compatibility with Evacuation Elements f&$tsia)st AZ) Traditional positive vacuum valve HSK Chill block Sz)i8) Pneumatical vacuum valve 380M) Super vacuum valve REECE Hydraulic vacuum valve ‘SSRLEISEMHESTE Element specially designed EAU Options of Operation Panel ‘est : HAYFRTERSHLL , Hlahttt3B IntegralOperation panel is in the vacuum unit with high mobility Dist ARAM, URES RRMSRSIO , SRSPCIRt SplitOperation panel is at operator side, even main valve boxes are mounted at platens rather than at vacuum unit. Highly customized design $2(/FE3iD068 Operation Panel Functions #856HP Phase protection BORSEXSLEET Real-time graph display SjK2000HLA LANASRE LER PISR Up to 2000 sets of real-time vacuum history records SiKSOBMARAIQE Up to 50 sets of tool recipe SiR S8/EHH Multi-lingual operating interface Sah’ Auto fault diagnose iBiALSSAR4EEE Channel vacuum curves displayed {9B FA MIG Manually fine tuning for sensors HieSHRSTctSRGELOKEENT Vacuum elements selecting integrally or independently Twi) Process Controls BALE AAS MAAR SAF Wit Real-time feedback of cavity vacuum and manual testing HHS )5)/SH MFA Pollution monitoring of vacuum channel and manual testing ARAM SLAMAF AMX Profile jam monitoring of chill block and manual testing }SPMBEDRSSHES Sleeve vacuum }SPRHESUBIBDVRE Sleeve vacuum damp function HESSEEWTAYADLLK Timing and Counting for vacuum die casting 3837208 Individual blowing [Fe)RAVUEW TA Mold leaking test option ZSiiN, Profinet Communication IXUUES Interface with DCM via profinet padeeiGeté4) Vacuum data transferred to DCM via profinetva). #32 HIVATECH Hive Tech Vacuum YEBAAIE Certification +22F Main Clients BA weew & QD ram A an YUIIANG > O 4m 0) @ My OAC Ranto CK G 3 xe itarroouk 6@) LIJIA GS (Y) SF RUIMINGnv). 432 HIVATECH —# HiVaTech Vacuum RASHARHNERBRSRAT Hh ABREMES might AmAECE HIVATECH™ has developed the unique know-how by applying the most advanced vacuum technologies of diecasting and has been providing the most efficient package solution for high quality diecasting products at the most economical cost www.hivatech.com ©RUSBASARARAA HiVaTech (Anshan) Co.,Ltd. Irie : Factory Address CP RRUMPASEARAT RR ESIS A 114041 No.51A Road Angi,Dadaowan Industry Development Zone,Anshan Liaoning,China 114041 PBIB Tel : +86-13816500254/86-412-5217979 {@ BI Fax : +86-412-5217575 BLE Website : wwwihivatech.com (i884 Email : tech@hivatech.com hiv