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PUMPS OR PROCESS.
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FROM START TO FINISH.
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VOLUME 51 NUMBER 2 | ISSN 1077-3002 SUMMER 2017
14
Contents
upfront
President’s Message.............................................................................................6
From the Editor........................................................................................................8
FeatureS
Effects of flow fluctations on Cape Cod package plants...................20
by Christopher Hayward
20-year valve replacement at the Deer Island
Treatment Plant................................................................................................... 24
by Ethan Wenger, Brian Kubaska, David Duest, Stephen Cullen,
Richard Adams, and Michael Hughes
Biosolids stabilization in Concord, New Hampshire—
where does the city go from here?............................................................. 32
by Christopher Dwinal, Chelsea Dean, and Dan Driscoll
Achieving effluent total phosphorus of 0.12 mg/L
with disc filtration...............................................................................................40
by Matthew Formica, Jon Pearson, Dennis Dievert, Sr.,
and Walter Gancarz
40
Manchester, New Hampshire, retools its aeration system
for the next generation....................................................................................50
by Bryanna Denis, Jeffrey Pinnette, David Tobiason,
Frederick McNeill, and Robert Robinson
THIS ISSUE
National Water Policy Fly-in & Expo ............................................................58
NEBRA Highlights................................................................................................60
Facility Spotlight: Killingly, Connecticut ....................................................... 64
WEF Delegate Report .......................................................................................66
Student Design Competition...........................................................................68
One Water—NEWEA & NEWWA Explore Collaborative Training..........69
Events
Specialty Conference, Webinar, and Training Proceedings.......................70
Upcoming Meetings & Events...............................................................................72
68
INSIDE NEWEA
Statement of Financial Activities...........................................................................74
New Members.............................................................................................................76
Membership Application.........................................................................................79
NEW
Warwick, RI
Vice President
Raymond A. Vermette, Jr.
Dover, NH
Treasurer
Priscilla J. Bloomfield
Orleans, MA
CONCERTOR
Past President
Raymond L. Willis III ™
Franklin, MA
WEF Delegates
Daniel P. Bisson PUMPING SYSTEM WITH
INTEGRATED
Manchester, NH
Matthew Formica
INTELLIGENCE
Chelmsford, MA
Frederick McNeill
Manchester, NH
Susan J. Sullivan
Lowell, MA
Directors – State
Virgil J. Lloyd
Manchester, CT
Clayton “Mac” Richardson
Lewiston, ME
The concepts, ideas, procedures and opinions contained in the articles in this publication are those expressed by Justin F. deMello
the various authors who submit the material for publication. The New England Water Environment Association, its Andover, MA
executive committee, the editors, the executive director, and administrative staff hereby assume no responsibility
Sean T. Greig
for any errors or omissions in the articles as presented in this publication, nor are the concepts, ideas, procedures
Newmarket, NH
and opinions in these articles necessarily recommended or endorsed as valid by NEWEA, its executive committee,
the editors, the executive director or staff. References to specific products or services do not constitute Michael L. Spring
endorsement of those offerings by NEWEA. The Journal’s committee reserves the right to make any editorial Providence, RI
changes as deemed necessary for publication of submitted papers. Nathan W. Lavallee
Milton, VT
Directors – Council
NEWEA Journal ISSN #1077-3002 Journal Committee Chair & Editor Photography Editor John M. Digiacomo
Published four times annually by Joseph Boccadoro Charles Tyler Natick, MA
New England Water Environment Joe.Boccadoro@aecom.com charleswtyler@msn.com Jonathan E. Kunay
Association, Inc. Journal Committee Photo credits Boston, MA
This is Volume 51 Number 2 Alan Slater, Alexandra Bowen Race Point Beach Jennifer K. Lachmayr WORLD’S FIRST WASTEWATER PUMPING SYSTEM WITH INTEGRATED INTELLIGENCE
Periodical postage paid at Woburn, MA Alexandra Doody, Charles Tyler (page 40)
01801, and at additional mailing offices Dan Coughlin, Don St. Marie Daniel Schwen
Wakefield, MA This revolutionary system delivers optimal performance while reducing your total cost of ownership.
Elena Proakis Ellis
New England Water Environment Eric Staunton, Gail Lollis Wikimedia Commons
Melrose, MA It also offers unparalleled flexibility and simplicity on a whole new level. You might even say it thinks
Association, Inc. Geraldine Ciardelli, Helen Gordon Arcadia Maine
10 Tower Office Park, Suite 601 James R. Barsanti, Matthew Hross (pages 1 & 15)
Marylee Santoro for itself. We invite you to enter a new era in wastewater pumping with Flygt Concertor.
Meredith Zona, Michael Sullivan Stamford, CT
Woburn, MA 01801-2155 Petr Kratochvil
Telephone: 781-939-0908 Susan Landon Wikimedia Commons Executive Director One powerful solution. Unlimited possibilities.
Fax: 781-939-0907 Guest Editor Mary Barry
Email: mail@newea.org Oyster shells marsh
Dan Coughlin (page 16)
Website: newea.org dcoughlin@coughlinenvironmental.
com
Steve Hillebrand, USFWS For more information on the Flygt Concertor System, pumping and mixing applications, please
Postmaster:
Send address changes to: Gail Lollis contact your local Flygt/Xylem office in Woburn, MA at 781-935-6515.
NEWEA Journal glollis@coughlinenvironmental.com
10 Tower Office Park, Suite 601 Copy Editor
Woburn, MA 01801-2155 Thomas Heinlein
Graphic Designer
Robert Randazzo www.xylem.com/pumping
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is to sail or to watch, we are going Our legislative outreach is bearing fruit, and I am encour- acknowledging NEWEA and WEF award winners from New
back from whence we came. aged to hear our legislators speaking knowledgably about Hampshire, Maine, and Connecticut. I especially enjoy the
the critical need to support investments in our water ASA trade shows as they provide opportunities to network
– President John F. Kennedy, 1962 infrastructure systems. with colleagues in a close-knit and relaxed setting to
Our NEWEA Government Affairs Committee coordinated discuss the issues important in each state.
I have always considered myself fortunate to have spent virtually our annual Washington, D.C. Fly-in and Congressional A Collection Systems and Sustainability Specialty
my entire life in New England. We especially enjoy our region’s Briefing in March. The event coincided with Water Week Conference was held on May 1 featuring eight presenta-
change of seasons; it helps us understand and appreciate the 2017 to communicate to our legislators the value of water tions and product exhibits by several of our NEWEA
James Barsanti
Assistant Director of Water relevance and importance of the passage of time in our daily to environmental protection, economic development, product representatives. A keynote address by Steve
and Wastewater – Engineering lives. My favorite season is late spring and summer; besides being and job creation. We kicked off our activities with a lunch Estes-Smargiassi, who serves as the Massachusetts Water
Town of Framingham, MA baseball season, the days are warm and long, and we can take full briefing that included remarks from NEWEA Government Resources Authority’s (MWRA’s) director of planning and
jrb@framinghamma.gov advantage of water resources available to us throughout our six- Affairs Chair Bob Fischer, Town of Livermore, Maine sustainability, provided an excellent overview of the inno-
state region. Our rivers, ponds, lakes, and ocean beaches provide Town Manager Krystal Flagg, WEF board member Lynn vative ways the MWRA is managing its assets effectively
us with recreational destinations and activities that are second Broaddus, and WEF Government Affairs Liaison Steve Dye. and efficiently from a long-term sustainability perspective.
to none. We are blessed with the advantages of these resources Our keynote speaker was our longstanding event sponsor, The MWRA continues to be a leader in our industry,
because of the work we all do every day to protect and keep Massachusetts Congressman James McGovern. He noted setting an example for other utilities and municipalities to
them clean, fresh, and vibrant. For this reason, I thank each of you that infrastructure is at the forefront of discussion in both follow. My thanks to Sustainability Chair Rob Montenegro,
for your dedication, devotion, and commitment to serving as the the House and Senate, but it is competing with health care Collection Systems Chair Peter Garvey, Council Director
stewards of our New England water resources. and tax reform priorities from the President. He anticipates John Digiacomo, and the committees for a job well done.
As the seasons change, so do our NEWEA activities. As winter that once these two items move through Congress, the I greatly enjoyed our Spring Meeting, which was held
thaws and releases its grip, and spring slowly but triumphantly focus will turn on shaping an infrastructure package. I was June 4 –7 at the Sea Crest Beach Hotel in North Falmouth.
arrives, our NEWEA members rapidly begin to plan for and partici- encouraged by the positive dialogue between our NEWEA NEWEA staff and our Meeting Management Council
pate in our Affiliated State Association (ASA) legislative meetings, members and our legislators and their aides during our prepared a program packed with exciting and thought-
our Congressional Briefing in Washington, D.C., our ASA spring meetings. Clearly, there is broad agreement on the need provoking activities. There is nothing better than spending
trade shows, training for Operations Challenge, our specialty to address our infrastructure; the challenge is determining time on our beloved Cape Cod. I truly believe that we
conferences, and our Spring Meeting. the funding levels, how it will be paid for, and its imple- experience a physical and spiritual metamorphosis when
NEWEA co-sponsored successful and well-attended legislative mentation throughout the nation to ensure long-term we travel over the Cape Cod Canal bridges and touch
outreach activities with our ASAs in Vermont in February, and sustainability. down on the Cape. As we listen to our favorite song, we
in New Hampshire and Maine in March. We participated in the In April, Chair Travis Peaslee and the Operations roll the windows down to breathe and savor the ocean air,
Vermont Local Government Day in Montpelier with representa- Challenge Committee hosted a successful training day at and a palpable sense of relaxation soothes our mind and
tives from NEWEA and the Green Mountain Water Environment the Holyoke Wastewater Treatment Facility for operators body as we anticipate our seaside adventures. When we
Association. The event included presentations by state legislators, from throughout New England many of whom competed in are by the ocean we are home, in a place that allows us to
policy briefings on the state budget and Vermont Water Quality our Operations Challenge event at the Spring Meeting, the connect with and appreciate our planet’s most important
Act, and legislative committee meetings at the State House. The winners of which will compete in September at WEFTEC. water resource. But equally important, the ocean connects
New Hampshire Water Pollution Control Association hosted its Training day activities included a tour of the WWTP, event us as people. Whether it is swimming, boating, fishing,
Legislative Breakfast in Concord. The program included remarks descriptions, and hands-on training in the collection or just relaxing on the beach, the sea provides us with
by Senator Jeanne Shaheen and Congresswoman Ann McLane systems, process control, laboratory, safety and mainte- a place of tranquility, optimism, and comfort. For these
Kuster, and a keynote address by Paula Tracy who is the Escape nance categories. I especially thank our sponsors for your reasons, we relish our role as the protectors of the Atlantic
Outside Editor for ABC TV-affiliate WMUR. The Maine Water longstanding support of this event. Ocean and all our New England water resources so that
Environment Association hosted its Legislative Breakfast in Augusta Some of our ASAs have been active with their spring we all can share in their benefits, now and for generations
that included presentations from House Leader Kenneth Fredette trade shows. while some hold their shows in the fall. Vice to come.
and Department of Environmental Protection Commissioner Paul President Ray Vermette, President-elect Janine Burke-
Mercer, and a lively question and answer session with attendees. Wells, and I attended these events and participated in
I
n keeping with the underlying Throwback theme for Whenever an analysis like this is completed, a quote
2017 and the Wastewater Treatment and Collection attributable to British Prime Minister Benjamin Disraeli
Systems Operations theme specific to the summer comes to mind: “There are three kinds of lies: lies, damned
edition of the Journal, I reviewed article titles from past lies, and statistics.” Personally, I believe our industry ®
Journals dating to the 1960s. Also, the American Society places a very high value on wastewater treatment and
of Civil Engineers (ASCE) recently collection system operations, and those
published its 2017 Infrastructure Report who do this work on a daily basis are
Card. Read on for my thoughts on these under-represented in the table’s statis-
two interesting but unrelated topics. tics. For that reason, I call on operators
Since its inception in the 1960s, more to strongly consider contributing more
than 570 articles have been published articles to the Journal.
in the Journal. Of those, about 30, or Speaking of numbers, or in this case
6 percent, were related to wastewater letters, ASCE published its Infrastructure
treatment and collection system opera-
tions. If this seemingly low percentage
accurately reflects the importance our
Report Card (infrastructurereportcard.
org) this spring. Overall, infrastructure
on a national level received a grade of
Intelligent by design.
industry places on this topic, much work D+. Wastewater followed the overall
is needed to place a higher priority on trend and received a grade of D+ also.
this critical function. Are the numbers
skewed by few examples in the 1960s
Joe Boccadoro, P.E.
Senior Project Manager – Water
AECOM
On the one hand, there are reasons for
optimism—after a downward trend that HOMA builds pumps that work.
Simple. Reliable. Efficient.
followed by a steady increase in recent started in 1998, this is the third consecu-
Joe.Boccadoro@aecom.com
years due to environmental awareness tive report showing improvement in the
and regulations? For the answer, refer to wastewater category. On the other hand,
the table below, a decade-by-decade approximation of the a grade of D+ is simply unacceptable.
frequency of operations articles in the Journal. ASCE uses a variety of criteria to develop each grade
HOMA pumps are a solid investment. Our products
Frequency of Journal operations articles
(capacity, condition, funding, future need, operation and
maintenance, public safety, resilience, and innovation). It
are known worldwide for reliability.
is not clear which criteria are driving the low grade, but
Total Operations
Period Frequency I suspect it is a combination of all of them with perhaps
Articles Articles
the gap in funding being most concerning. According
1967*– 1969 30 4 13.3% to ASCE’s 2016 Failure to Act report, the funding gap
for water/wastewater is expected to decrease from
1970 – 1979 108 6 5.6% $11.3 billion to $10.5 billion through 2025, an encouraging
sign, but it still highlights a substantial need. President
Learn about our
Solution to Improve
1980 – 1989 100 6 6.0%
Trump recently announced his administration’s plans to
1990 – 1999 133 7 5.3% rebuild America’s infrastructure, but it does not include
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Agriculture’s Bureau of Aquaculture (CT DABA) and EPA’s New to Life, and Upgrading Critical Infrastructure
England regional laboratory, together with staff from the U.S.
Food and Drug Administration (USFDA) Shellfish Sanitation
Program conducted a hydrographic dye dilution study in
Greenwich Harbor from April 3 – 7, 2017. The study tracked
the flow and dispersion of wastewater discharging into Long
Island Sound from the Greenwich Water Pollution Control
Facility, located on Grass Island in Greenwich Harbor.
The Greenwich facility operates an
advanced treatment process using
ultraviolet disinfection, which has
proven to be effective treatment
against pathogenic bacteria and viruses
contained in sewage, and does not
require the introduction of chemicals
into the waters of Long Island Sound. Marsh with oyster shells
Information collected during this study will be used by
USFDA and CT DABA to evaluate the impact of wastewater “The people of Flint and all Americans deserve a more
discharges on shellfish-growing areas in Greenwich and responsive federal government,” said EPA Administrator
will help scientists determine where shellfish may be safely Scott Pruitt. “EPA will especially focus on helping Michigan
harvested. The Greenwich facility operates an advanced improve Flint’s water infrastructure as part of our larger goal
treatment process using ultraviolet disinfection, which has of improving America’s water infrastructure.”
proven to be effective treatment against pathogenic bacteria “I appreciate the EPA approving this funding to assist
and viruses contained in sewage, and does not require the with Flint’s recovery,” Michigan Governor Rick Snyder said.
introduction of chemicals into the waters of Long Island “Combined with the nearly $250 million in state funding
Sound. already allocated, this will help keep Flint on a solid path
The coastal waters of Greenwich are home to some of forward. It’s great to see federal, state, and local partners
Connecticut’s most important natural eastern oyster and hard continuing to work together to help with infrastructure
clam producing areas. The Greenwich Shellfish Commission upgrades and pipe replacements for the people of Flint.”
has been engaged in projects to increase oyster production “We are excited and very grateful to receive these much-
on existing natural beds and expand oyster populations in needed funds,” said Flint Mayor Karen Weaver. “The city of
suitable areas within Greenwich waters. This is accomplished Flint being awarded a grant of this magnitude in such a crit-
by selectively farming specific areas and permitting the ical time of need will be a huge benefit. As we prepare to start
controlled transplant of a portion of oyster resources to seed the next phase of the FAST (Flint Action and Sustainability
new shellfish bed locations. Team) Start pipe replacement program, these funds will give
The goals of the hydrographic dilution study are to protect us what we need to reach our goal of replacing 6,000 pipes this
public health and improve water quality in Greenwich waters year and make other needed infrastructure improvements. We
while cultivating essential oyster habitat through science- look forward to the continued support of the EPA and federal
based management. The study will support collaborative government.”
oyster resource enhancement projects developed by the The WIIN funding supplements EPA’s Drinking Water State
Greenwich Shellfish Commission in cooperation with CT Revolving Fund (SRF), a federal-state partnership. In addition
DABA and industry. to the federal funds announced today, the state of Michigan
is providing the required 20 percent match of $20 million.
EPA awards $100 million to Michigan for Flint Over the years, EPA has provided $32.5 billion to states for
water infrastructure upgrades infrastructure upgrades through the Drinking Water SRF.
– EPA Washington News Release Under President Trump’s budget blueprint, the SRF www.envpartners.com
On March 17, 2017, EPA awarded a $100 million grant to the program remains fully funded, and the proposal provides
Michigan Department of Environmental Quality to fund robust funding for the Water Infrastructure Finance and
drinking water infrastructure upgrades in Flint, Michigan. The Innovation Act program to finance critical drinking and
funding, provided by the Water Infrastructure Improvements wastewater infrastructure. For more information on the grant,
for the Nation Act of 2016, or WIIN, enables Flint to accelerate go to epa.gov/flint.
and expand its work to replace lead service lines and make
other critical infrastructure improvements.
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PAV E R S B Y I D E A L
of larger and package-sized plants. By highlighting Table 1. Treatment facility process comparison—large vs. small
the differences between the two, the limitations of
working at a package plant become evident. Feature Deer Island Treatment Plant Typical Package Plant
The process overview diagrams in Figure 1 depict
Capacity 1.2 billion g/d (4.5 million Capacities up to 300,000
unit processes common to each plant size. Large m3/d)1 the equivalent g/d (1.1 ML/d). This volume is
plants have far more unit processes than do package of 1,817 Olympic-sized 1/4000th the capacity of the
Effects of flow fluctations on Cape Cod plants. The equipment in a unit process at a large
plant is typically more complex than the same unit
Staff
swimming pools Deer Island TP.
CHRISTOPHER HAYWARD, P.E., Whitewater, Inc., Charlton, Massachusetts processes (screening, grit removal, grit classification, Collection Thousands of miles of Less than 25 miles (40 km)
and primary treatment) at the front end of the system pipe with some areas of of pipe that primarily collect
combined sewers domestic waste only
plant that remove inorganic and organic solids
Abstract | Small wastewater package treatment plants have unique flow and loading variations from the waste stream. At a package plant, a septic Pump Dozens of municipal pump From zero (for gravity
compared to larger treatment facilities; the former demand individualized approaches to overcome tank (or tanks) serves as its only means of solids stations stations that feed three systems) to 12, with
treatment system limitations, lack of redundancy, and site-specific characteristics. Given the often-limited and sludge removal and storage. The simplicity of main pump stations, each capacities up to 0.2 mgd
presence at such facilities by operational and other staff to make the facilities affordable to operate, the package plant process comes with significant having a capacity between (0.76 ML/d). Two pumps per
limitations. Package systems are constructed with
360 mgd to 910 mgd (1.36 station
innovative operating procedures are often needed to enable the operator to anticipate influent variations Mm3/d to 3.4 Mm3/d) 2
as few as one septic tank or as many as five septic
and maximize treatment performance over the long term. This article presents an operator’s perspective in
tanks, depending on the system’s design flow. Plants Primary Grit chambers followed by One to five septic tanks,
overcoming these obstacles upon his experience with several Cape Cod packaged treatment facilities as with a single septic tank are susceptible to rapid treatment 48 primary clarifiers.3 most ranging from 5,000
a contract operator project manager. accumulation of sludge and solids, especially during to 40,000 gal (19,000 to
the high flow season. In some instances, the high 150,000 L) in capacity. Bar
screens are occasionally
Keywords | Package plants, flow variations, septic tanks, system redundancy, elder-care, shopping-mall, flows could greatly impede influent water quality installed but effluent filters
schools, gated communities by flushing sludge and solids through the tank if at the tank outlets are more
sludge levels are not monitored and removed at an common.
adequate frequency. If the structural integrity of the
tank at a single-septic-tank plant were compromised, Secondary 54 secondary clarifiers. One to three rotating
Large plant process overview treatment biological contactors or a
OPERATIONAL OVERVIEW high pumping, hauling, and repair or replacement
single bioreactor
Focus Area In direct proportion to the seasonal popu- costs would result. Systems with the redundancy
Grit Primary lation of Cape Cod, sewage flow rises and of multiple septic tanks have greater reliability and Sludge Gravity and centrifuge Pumped and hauled to
Screening Grit Removal handling thickeners followed by 12 activated-sludge plants or
Classification Clarification falls throughout the year. A year-round versatility but are rarely built with isolation valves,
population exists, and that population the absence of which complicates maintenance anaerobic digesters2, 3 sludge processing facilities
Sludge for additional treatment
generates wastewater, some of which is and repair and may require the use of less-reliable
treated by regional wastewater facilities or sand bags or test plugs to halt flow into the tank in Disinfection Dual contact chambers One or two ultraviolet-light
Disinfection Advanced Secondary Aeration by private septic systems. Much of Cape question. with redundant pumps disinfection units
Treatment Clarification Cod is dotted with “packaged” wastewater At small package plants, because of limited for sodium hypochlorite
treatment plants, facilities that serve small redundancy, the inoperability of a single piece of addition followed by
Waste
Return Activated dechlorination with sodium
communities, occupy small footprints, equipment often leads to a plant shutdown, during
Discharge Sludge bisulfite.3
and use technologies capable of handling which time the operator must have wastewater
Solids and 1
newea.org/wp-content/uploads/2015/10/CSO15_EWenger.pdf, pg. 3
Sludge Figure 1 small, daily flows. Many of the packaged hauled away—a rather costly and limiting tradeoff
Sludge 2
mwra.state.ma.us/03sewer/html/sewditp.htm
Handling Process overviews systems are modular and designed for process simplicity. Often, larger plants are 3
newea.org/wp-content/uploads/2015/10/CSO15_EWenger.pdf, pg. 16
based upon stringent parameters and designed with equipment ample enough to allow
biokinetics. The volume of sewage produced by these one or several items in a unit process to be taken out communities that the DITP serves. It can produce
Package plant process overview small communities does not necessitate a large-scale of service while other items remain online. To under- a good-quality, primary effluent if six of its 48
Focus Area activated-sludge plant, but it does require that the stand the redundancy limitations of package plants, primary clarifiers are offline. Similarly, four of the 54
wastewater be treated in accordance with state require- we compare features between an activated sludge secondary clarifiers can be taken out of service while
Pretreatment Flow BOD Removal/
Equalization Nitrification ments prior to its discharge. plant that New Englanders are familiar with, the producing an acceptable discharge. The anaerobic
(technology varies) Because of seasonal and other time-related variations, Deer Island Treatment Plant (DITP), and a typical digesters provide a margin of redundancy greater
Solids/ the Cape Cod wastewater operator is frequently faced Cape Cod package plant (refer to Table 1). than those of the clarifiers: only eight of the 12
Sludge with the dilemma of handling wide ranges of flow fluc- DITP’s redundancy is necessary because of its digesters are required to operate at any one time.
Disposal Clarification tuations. These changes are, at times, predictable, and to enormous capacity and complexity. A round-the- A package plant clearly does not have the same
Denitrification
ensure operation within permitted limits, the operator clock crew translates to an immediate response to a redundancy as that of the DITP. Package plants are
must be keenly aware of what may change, and how to change in conditions. The DITP’s collection system rarely supplied with spare pumps ready for installa-
Sludge
prepare for and react to such changes when they occur. is expansive and can handle a wide range of flow tion. If a single pump in a duplex pump station were
Solids and Before discussing flow fluctuations, it may be helpful conditions. Pump stations, with adequate backup to fail, the package-plant operator will rely on the
Sludge Handling
to review some of the unit processes and redundancies pumps, are located throughout the 43 sewered remaining pump while hoping for a quick repair or
of biochemical oxygen demand (BOD). The higher, Because Cape Cod package plants routinely experi- the operator closely monitors nitrification and denitri-
holiday-related flows typically drive up the influent ence inconsistencies of those factors, the operator fication to ensure effective treatment.
ammonia concentration while leaving BOD unaf- must understand the fluctuations, their effects, and Flow fluctuations at plants that are exposed to only
fected. This spike in ammonia may require a change how to prepare for and react to them. As Memorial the seasonal type of variations can be anticipated and
in recirculation rates or additional chemical dosing Day approaches, an operator must gear up for the addressed more readily than at plants that experience
especially if the facility is a Total Nitrogen reduction first deluge of the season. Veterans advise the less more frequent flow shifts, such as those serving
or denitrifying facility. Although pharmaceutical uses experienced operators on techniques to attempt to shopping malls. The sudden, high jump from weekday
and sanitizing cleaners can sometimes affect biological prevent undesirable conditions and consequences. to weekend flows, especially during holiday weekends,
processes, suitable facility controls can make the One such technique is to reduce the recirculation is often the most difficult to address. It should be
wastewater characteristics at these facilities relatively rate so that a greater percentage of the sewage flow noted that small packaged plants are rarely visited on
uniform. is discharged. A higher recirculation rate could result weekends, relying on remote monitoring or alarm noti-
At shopping-mall package plants, on the other in high tank levels. For plants with multiple, fixed- fication, unless otherwise mandated by the facility’s
hand, several unique flow variations exist. Weekday growth treatment units, such as rotating biological discharge permit; therefore, the operator must prepare
flows are the lowest observed, are consistent, and contactors, the operator would bring a second or third the plant on Friday for the ensuing weekend flows,
are characterized by moderate levels of BOD and unit online several weeks in advance of the holiday which are not predictable. The weekend flow could
ammonia. Weekend flows can be as much as 150 to ensure mechanical functionality and to encourage be a mere 10 percent higher than the weekday flow or
percent of the weekday flow. Flows are also greatest sufficient bacterial growth (biomass establishment) as much as 50 percent higher. The proportionality of
during school vacations and long holiday weekends. on the units prior to flow increases. To provide the the Friday “preparation steps,” which could include a
Weather conditions can also influence flows, such as proper amount of sludge storage, the operator may reduction of the recirculation rate and/or an increase
just prior to a nor’easter. The greater flows are most have the primary-treatment (septic) tanks pumped in chemical dosages, in relation to the actual weekend
often accompanied by higher ammonia levels. out by mid-May to remove sludge and solids that have flows may be occasionally amiss, not yield the
Much of Cape Cod is dotted with “packaged” wastewater treatment The flow rates and characteristics of wastewater accumulated over the winter. Other flow restrictions, desired result, and not be realized until the following
plants, facilities that serve small communities, occupy small footprints, discharged from schools are the inverse of those such as underperforming sand filters or partially Monday. This challenge can be disheartening to the
and use technologies capable of handling small daily flows from shopping malls. Flows are greatest on weekdays fouled membrane systems, would be addressed long package-plant operator. In such instances, a modified
during the school year and are greatly diminished before May so that filtration meets the design param- operator work week may often be desirable, but this is
replacement. The package plant typically has a single during weekends and vacations. The challenge at eters and an adequate backwash/backpulse/cleaning generally not effectively implemented due to the site
mechanism, such as a rotating biological contactor schools, contrary to the challenge at other types of regimen is established. If membrane bioreactors are requirements and demands of other facilities under a
or bioreactor for secondary treatment. An inoperable facilities, is how to handle lower flows with lower used, a thorough organic and inorganic cleaning may contract operator’s domain.
secondary-treatment mechanism shuts down the BOD contents especially during summer vacation. be needed to facilitate higher flow rates (flux rates) Cape Cod package-plant operators must become
plant until repair or replacement can be initiated, and During this period, operators often must add food to through the membranes. experts at handling sewage-flow fluctuations to
performance may be severely impacted until sufficient the biological process to keep a healthy population of During such periods of higher flows, the operator best guarantee treatment performance. Diligence,
biomass is re-established in the treatment system. treatment bacteria. Sometimes area food processing may find that treatment is less effective. A number of experience, and dedication are the best friends of the
Staffing also affects system performance. An alarm facilities can supply a sustaining food source, and in conditions could influence treatment. As noted above, package-plant operator. Possessing these, the operator,
condition often requires a rapid response, but because some instances, a few bags of cheap dog food can offer the operator might have reduced the recirculation despite the simplified unit processes and low level
the package plant is not staffed full-time, a full operators an alternative to sustain the process. rate to improve throughput. Recirculation enhances of equipment redundancy, can learn to predict with
response may not be immediate, but may be delayed As the populations of gated communities on Cape treatment by returning thriving bacteria, unused reasonable accuracy the frequencies, durations, and
several hours to as much as a day. A delayed response Cod rise and fall with the seasons, the wastewater nutrients, and alkalinity from secondary treatment to effects of flow fluctuations. An operator’s experience at
could lead to a more strained condition, such as a tank flows fluctuate. Operators can set their watches to the the head of the plant. Lowering the recirculation rate such facilities cannot be overstated in these instances.
overflow. The response time for a non-alarm change rise in flow on Memorial Day, the monstrous surge often reduces the concentration of bacteria (resulting With more exposure to these changes, the operator
in condition at a package plant could be as much as on Independence Day, and a return to lower flows in lower mixed-liquor suspended solids) in the process becomes better able to effectively plan an approach to
two days if the condition occurs just after the operator immediately after Labor Day. During the summer, and requires the bacteria in the secondary processes reduce the ill effects of and appropriate responses to
departs from the daily visit before a weekend. flow fluctuations mimic those of shopping-mall to perform more work than in periods of higher recir- such fluctuations.
Other important considerations for package plants plants, where weekday flows stay at moderate levels culation. As flows increase, those same bacteria will
are the communities that these plants serve, their and weekend flows rise significantly. Not all residents also have less time to perform suitable treatment. The ABOUT THE AUTHOR
inherent flow fluctuations, and the impact of these in these communities are snow birds, so the flows operator will need to more closely monitor nitrifica- Chris Hayward is operations manager at WhiteWater,
characteristics on operations. Several of the package between Labor Day and Memorial Day are generally tion when adjusting the recirculation rate. The change Inc. Mr. Hayward has been involved in groundwater,
plants discussed in this article serve elder-care facili- sufficient in volume and organic loading to sustain may also necessitate an increase in the feed rate for drinking water, and wastewater treatment since he
ties in southeastern Massachusetts and on Cape Cod. adequate treatment year-round. an alkalinity source, such as sodium bicarbonate, to graduated from Wentworth Institute of Technology
From an operator’s perspective, the great advantage Wastewater treatment is a biological process that promote nitrification. The same may also be true for in 1998 with a bachelor of science in environmental
of this type of facility is its day-to-day consistency. requires bacteria, organic and inorganic foods, and the carbon-source feed rate for denitrification. engineering..
The population of elder-care facilities is generally oxygen (and the absence thereof) to reduce waste At the other end of the spectrum is the flow-rate
level throughout the year. Flow variations that result concentrations below the permitted levels. The process reduction. The main concern during periods of lower
from tenancy changes are barely noticeable and have functions most effectively when all those factors are flow is the loss of food, and the operator responds
little effect on plant operation. Flow fluctuations that consistent. Wide-ranging fluctuations of any of these by reversing many of the changes made during the
have the greatest effect in these facilities occur on factors could lead to inadequate treatment, a loss of high-flow season. Recirculation is increased to retain
holidays, when visits from family and friends drive up bacteria, service disruption, or diminished treatment more bacteria, nutrients, and alkalinity in the process.
the daily flows. Ordinary flows at elder-care facilities performance, potentially leading to a discharge Chemical dosing rates are adjusted accordingly, and
contain high concentrations of organics in the form exceedance.
20-year valve replacement at the Return sludge pump Primary Sludge A&B—
primary sludge pump
Abstract | The Massachusetts Water Resources Authority (MWRA) has begun replacing over 250 valves
North Main PS—riser and
that are near the end of their useful life at its Deer Island Treatment Plant. MWRA awarded a $17 million discharge valve
contract to replace valves and piping throughout Deer Island. Many of these valves are critical isolation
valves for North Main Pump Station (NMPS), the largest pump station at Deer Island, and the work required
Figure 2.
the isolation and dewatering of major wastewater conduits. MWRA determined that up to 62 shutdowns Deer Island Treatment
of NMPS would be necessary to complete this work. Modeling and experience indicated that during dry Primary Sludge C&D— Plant—facility layout
discharge valve & piping
periods the wastewater could be “stored” in the MWRA-owned interceptors and community sewers during Winthrop Terminal—new
48" discharge plug valve
nighttime low-flow periods. Because 26 communities discharge into the northern collection system, this
work requires substantial planning and extensive communication with the MWRA service communities
a large gravity sewer to a combined headworks and If the flow exceeds available storage in the intercep-
affected. The project is about 85 percent complete, and there have been no permit violations,
pump station at Deer Island itself, known as the tors and sewers, some flow will be released through
environmental mishaps, or wastewater service interruptions. Winthrop Terminal Facility. Flows from the northern designed combined sewer overflows (CSOs). The
collection system include stormwater from four MWRA maintains several facilities to provide treat-
Keywords | Valve, centrifugal pump, force main, CSO, SSO combined sewer communities that can significantly ment to more than 90 percent of typical CSO flows.
increase flows during wet weather. Typical dry These facilities have screening facilities, storage and
weather flows at Deer Island can increase from settling tanks, chlorination facilities, and dechlorina-
Introduction 350 mgd (1.325 Mm3/d) average flow to 1,270 mgd (4.8 tion facilities to provide treatment to the stormwater
The Massachusetts Water Resources Authority Mm3/d) during major storm events. and wastewater released at these points.
(MWRA) is a Massachusetts public authority The treatment plant itself consists of the pumping
created by the legislature in 1984. MWRA’s mission facilities, grit removal facilities, primary clarifiers, Aging Infrastructure
is “to provide reliable, cost-effective, high-quality pure oxygen activated sludge secondary treatment The “new” Deer Island Treatment Plant was
water and sewer services that protect public health, processes, disinfection, sludge thickening facilities, constructed in the 1990s. NMPS was one of the few
promote environmental stewardship, maintain and egg-shaped digesters. Biosolids are pumped buildings that was kept intact from the older plant
customer confidence, and support a prosperous through a five-mile tunnel and converted to pellets constructed in the 1960s. Between 1992 and 1995 the
economy.” MWRA has 1,150 employees and a budget at a facility in Quincy, Massachusetts. North Main old pumps that had pumped wastewater from the
of $700 million. MWRA provides drinking water Pump Station (NMPS) houses 10 centrifugal pumps headworks facilities (also constructed in the 1960s)
and sewerage services to 2.55 million people in 61 with a capacity of up to 150 mgd (568 ML/d) each. The were removed and replaced with the centrifugal
communities in eastern Massachusetts. Of these South System Pump Station contains eight 67 mgd pumps in service today. In addition, new valves and
61 communities, 43 receive sewerage service (see (254 ML/d) centrifugal pumps. The smaller Winthrop piping were installed to control the wastewater and
Figure 1). Terminal Facility houses six centrifugal pumps, each isolate the pumps for service when needed. These
rated at 32 mgd (121 ML/d). See Figure 2. valves are now more than 20 years old, and many of
Sewer System NMPS with its 10 “giant” centrifugal pumps is them do not isolate completely, making maintenance
The bulk of the wastewater from MWRA’s service perhaps the most critical facility in the entire MWRA on pumps difficult or impossible without major
area is routed through interceptors to four head- sewer system. This station has a maximum capacity disruptions to the operation. When this became
works, which are equipped with bar screens to of 788 mgd (2.98 Mm3/d). Owing to the combined apparent, Deer Island management recommended
remove large objects from the wastewater, as well sewers present in several of the member communi- that the valves be replaced in their entirety, because
as grit chambers, to remove sand and other heavy ties, as well as increased inflow and infiltration that working on even one of the valves would require
material from the water. The wastewater then occur during large rain events or wet periods of the complete shutdown of significant portions of the
flows through three deep rock tunnels to the the year, the station can rapidly reach its full capacity. At wastewater transmission process. Rather than shut-
Deer Island Treatment Plant in Boston, located just this point, the operators at the headworks facilities ting down the process intermittently year after year
below the southern tip of the town of Winthrop. A need to throttle the gates and hold back the sewage to replace one or two valves at a time, it was decided
Figure 1. MWRA service area small portion of the wastewater is routed through in the interceptors upstream until the flow subsides. to replace them all in one contract.
In addition to NMPS valves, the valves at the have to be drained, because isolation valves designed disinfection basin for chlorination. To accomplish
Table 2. Dates and durations of test shutdowns
Winthrop Terminal facility also needed to be to separate the two sides of NMPS were observed the valve change, MWRA would need to take an
replaced. Because Winthrop Terminal serves an area to leak in the past. This would only be possible if entire secondary battery off-line. This would limit Date Facilities Off-line Duration
linked to the area served by NMPS, it was logical to all pumping from the North (Sewer) System were the secondary capacity of Deer Island to approxi-
combine this work. While the design contract was stopped. Given the large combined sewers tributary mately 500 mgd (1.9 Mm3/d) during downtime. Since 5/20/15 – 5/21/15 Winthrop Terminal,
Chelsea Creek 4 hours
being planned, it was discovered that large portions to the North System headworks facilities, the system MWRA is committed to avoiding blending under the 6/10/15 – 6/11/15 Ward St, Columbus Park 4 hours
of the primary sludge lines had suffered severe benefits from significant storage capacity, making process limit, MWRA initially directed the contractor
crown corrosion and required replacement. These it possible to contain several hours of sewage in the to complete the replacement of 27 discharge valves 6/24/15 – 6/25/15 All 4 hours
12 in. (30.5 cm) lines and associated valves were added interceptors and some town sewers. If the pumps in each battery within seven days; MassDEP and EPA
7/22/15 – 7/23/15 All 8 hours
to the contract scope. Similarly, 81 return sludge were notified about this part of the work as well.
valves, which are part of the secondary treatment Table 1. Facility flow capacities (design) NMRT
Sha)
Eleva.ons
95
WT
g
process, also required replacement and were added Capacity Capacity Test Shutdowns WT gate cracked
to the contract. Finally, mechanical work was needed Facility (Mm3/d) (mgd) Owing to the challenge of shutting down pumping NMRT
Sha)
Eleva.ons
on the eight pumps in the Lydia Goodhue (South for hours at a time,
95
MWRA performed several “test”
90
WT
gate
cracked
System) Pump Station, and this was added as well. Deer Island Treatment Plant 4.8 1,270 shutdowns of the pumping in NMPS and Winthrop
The sheer volume of the valve and piping work Terminal. A test plan was developed by several 85
Deer Island Secondary Process 2.65 700 90
made it necessary to contract to outside companies. departments, including Deer Island Operations,
MWRA has approximately 150 maintenance staff North Main Pump Station 2.98 788 Wastewater Operations, and Engineering and 80
85
Sha2
on Deer Island, including pipefitters, plumbers, and Construction. This plan included procedures that
mechanics. These employees are well-equipped and Winthrop Terminal Facility 0.473 125 would be used to shut down and restart the North Sha2
80
75
Chels
trained to change out valves less than 16 in. (42 cm) Lydia Goodhue Pump Station 1.51 400 System pumps, as well as procedures to inform Sha2
1
Chels
in diameter. However, the number and size—up towns and regulators of the testing. Finally, it Sha2
2
75
70
to 48 in. (122 cm) in diameter—of the valves that were left off for too long, the rising level of sewage included plans covering how the sewer system Chelsea
Creek
Invert
75.9'
required replacement made a contract necessary. would eventually need to be released somewhere would be monitored to ensure that there were no Chelsea Creek 1st Floor 88.75'
Under Massachusetts General Law a project of this and would create a CSO or an SSO. MWRA therefore SSOs. 70 65
7/23 12am
7/23 2am
7/23 3am
7/23 4am
7/23 5am
7/23 6am
7/23
7am
7/22
10pm
7/22
11pm
kind must be structured as design-bid-build—a specified in the contract that the contractor would To prepare for these shutdowns, MWRA staff used
professional services company must be hired (in need to pump out the discharge header and that its wastewater hydraulic
65
model of the northern
7/23 12am
7/23 1am
7/23 2am
7/23 3am
7/23 4am
7/23 5am
7/23
6am
7/22
10pm
7/22
11pm
accordance with applicable laws) to prepare design MWRA would provide approximately eight hours collection system to predict the wastewater elevation
Figure 3. Rate of rise (in feet) at Chelsea Creek headworks for 7/23/15
documents and draft construction specifications. of downtime each night (when flow was lowest) to during the proposed shutdowns. To run the model, shutdown
Once this is complete, the MWRA makes the bid allow work on valves. This eight-hour period was an input flow had to be selected. This flow had to
documents publically available and allows a certain estimated by calculating typical flow rates and represent the flow through the system during most allow staff monitoring of the shutdown from the
time for general contractors to submit a bid price estimated storage volumes in the interceptors. The of the year but be low enough so that the system MWRA’s Operations Center to continually compare
for the work. The Notice to Proceed to the winning specification allowed the contractor 62 shutdowns of had enough storage to allow time for the valves to be actual measurements against model-predicted
qualified contractor was issued in June 2014 with a the North System (NMPS and Winthrop Terminal) changed. Use of nighttime flows was assumed, since elevations during the shutdowns.
target substantial completion date of June 2017. to complete the valve work at NMPS and Winthrop this is the lowest flow period during any typical dry
Terminal. weather day. Given that wastewater was to be stored Test Shutdown Results
Regulatory Challenges The greatest concern for MWRA is that a valve is in the upstream system over the required eight-hour The dates of the trial shutdowns are summarized
One of MWRA’s biggest concerns about this project is removed and the system is significantly delayed in period, MWRA analyzed its extensive flow data from in Table 2. The first two trials were only four hours
the ability to meet the requirements of MWRA’s Deer resuming operation. In this case, MWRA would be past years to determine when to stop flow convey- long to give all involved the opportunity to learn
Island National Pollutant Discharge Elimination faced with difficult choices between discharging ance. In the end, 207 mgd (784 ML/d) was input their roles, verify that the hydraulic model was
System (NPDES) permit while completing the significant amounts of wastewater into a river into the model as the average daily flow. Various producing realistic results, and test the shutdown
work. The NPDES permit sets the limits on how or even a neighborhood, or putting pumps back model simulations were performed, activating and and reactivation procedures.
MWRA can operate the treatment plant. Some of on in North Main with piping that is not sealed, deactivating upstream facilities to optimize storage The trials went smoothly. Several issues came
these limits are quantitative, such as the amount potentially flooding the pump station. Though this is capabilities and establish contingency plans under up during the trials, however, that were of interest.
of concentration of suspended solids in the plant an unlikely possibility, MWRA still determined that differing dry weather flow conditions. Various One initial concern was that when the shafts at the
effluent. Of course, the MWRA is authorized to the Massachusetts Department of Environmental comparisons were performed against historic waste- pump stations and headworks were dewatered after
discharge wastewater only at certain points. This Protection (MassDEP) and EPA should be thoroughly water elevations and ground surfaces (LIDAR data) shutdown, they would fill back up with water and
includes the Deer Island outfall, which is 9.5 mi (15 briefed on this work before the start of the project. to provide confidence that the predicted wastewater then the channels of the headworks facilities would
km) from Deer Island in Massachusetts Bay. Under In addition to the challenges of changing the elevations would not result in SSOs, CSO discharges, begin to fill as well. This was partly due to leaks
certain conditions (such as high flows), discharge valves in the pump stations, the MWRA also needed or basement backups during the eight hours allotted through Deer Island pump suction valves, which
through CSOs is also permitted. If wastewater were to change valves in the return sludge headers of to perform the valve replacement work. Model caused the wastewater to fill the lowest hydraulic
to be discharged at some unpermitted point (for the secondary clarifiers. Deer Island can process simulations and historic information were used points in the system (at Chelsea Creek headworks),
example a sewer manhole in the street), then this 1270 mgd (4.8 Mm3/d) of total flow, but only 700 mgd to develop a monitoring plan that relies on field and partly due to leakage in the system. This was
would be termed a sanitary sewer overflow (SSO) (2.65 Mm3/d) can pass through secondary treatment. measurements, flow meters, and facility instrumen- a concern during the early shutdowns (which were
and potentially be subject to penalties and fines. (see Table 1) When high flows occur due to heavy tation. Significant field efforts were performed to only four hours long) because of unknown rates of
During design it was assumed that to replace rain or snow melt, flow over the secondary limit ensure that the elevations of CSO weirs and low rise. Fortunately, it became obvious that the rate of
the valves at NMPS and Winthrop Terminal, the receives primary treatment and then gets blended points were known and reflected accurately within rise would be manageable after the results of the
contents of the entire pump discharge header would with secondary effluent before passing into the the hydraulic model. Tools were then established to eight-hour shutdowns were analyzed (see Figure 3).
North Main Pump Station and flow meters on eight of the ten pumps without Regulatory Compliance CONCLUSION
The replacement of the valves and flow meters in incident. MWRA has been successful so far in continuing to meet Replacement of critical valves throughout the Deer
NMPS is likely the most critical phase of the project. The final work required will be to replace the 81 the requirements of the Deer Island NPDES permit Island Treatment Plant has presented the MWRA with
NMPS houses 10 centrifugal pumps, each capable discharge valves on the 81 return sludge pumps. The while managing this contract. A notification of MWRA a number of challenges. The success so far has been
of pumping 150 mgd (568 ML/d) and equipped with return sludge pumps remove settled sludge from intention to do this work was sent on August 25, 2014, due to three factors. First, MWRA staff planned this
a 3,500-hp (2,610-kW) motor. Each pump has four the secondary clarifiers and pump most of it to the and a meeting was held at Deer Island on September 10, project well in advance, and Deer Island operational
60-in (152-cm) valves: a suction butterfly valve, a secondary reactor basins, with some sent to the 2014, to brief EPA and MassDEP on the project. While staff discussed it thoroughly with senior manage-
locally operated suction knife gate valve for isolation, waste sludge centrifuges, which thicken the sludge this notification met the permit requirements to notify ment to obtain buy-in. Senior management exercised
a butterfly valve that acts as a check valve, and a prior to digestion. Unfortunately, the discharge the regulators, MWRA has provided courtesy notifica- leadership, ensuring that the project received the
discharge butterfly valve. The suction valves were valves are all directly adjacent to the return sludge tions to regulators prior to any pumping shutdowns or resources it needed for success. Second, a genuine
not included, since the knife gate valves can still header, which serves an entire secondary battery of significant work. There have been no SSOs or untreated atmosphere of cooperation and communication existed
isolate the pumps if maintenance is needed. The clarifiers. To replace any of these valves the sludge wastewater releases as a result of this work. among MWRA departments. Engineering, Wastewater
discharge valves generally are not reliable, and, as header for that battery must be drained and the As noted above, MWRA must always maintain a Transport, Deer Island Operations and Maintenance,
a result, were scheduled for replacement under the battery removed from service. The contract was secondary process limit of 700 mgd (2.65 Mm3/d) to and Environmental Quality staff worked together to
contract. The flow meters were also being replaced written to allow the contractor seven days to replace comply with the permit-required prohibition on bypass. manage the project. Finally, the project team attempted
since they were older than 20 years, and replacing the 27 valves on each battery. It was also assumed Thus, the flow entering Deer Island must be treated to improve the strategies for handling the technical and
them ensured that the latest equipment was placed that an additional seven days would be required to with the secondary process unless the flow increases operational challenges. The result has been a successful
into service during system shutdown. reconstitute the microbiology in each battery, since over the secondary process limit, in which case flow project thus far with no negative environmental or
Initially, the flow to NMPS and Winthrop Terminal seven days without food would probably result in greater than the limit may be treated with the primary stakeholder impacts.
was to be shut down, since the isolation valves the complete loss of the biomass used to treat the process and then blended with the secondary effluent
designed to isolate the two force mains were not wastewater. Therefore, regulators were notified prior to the disinfection step. Also, blending is prohib- Acknowledgments
thought to be reliable. The contractor would then that only 470 mgd (1.78 Mm3/d) could be treated with ited during dry weather. Blending is intended to be used The authors thank Lisa Wong, Tracy Survilas, Tim
dewater the header with the temporary dewatering the plant’s secondary process. Normally, 700 mgd only to handle high flows due to stormwater or possibly Beaulieu, Charles Tyler, Wendy Leo, David Kubiak, and
pumps and then remove the discharge valve on the (2.65 Mm3/d) can be treated with all three batteries snow melt. This project presents a challenge to this Wenley Kilbride for their assistance with this paper.
first pump. To remove the valve, the elbow would operating. prohibition when flow is started after a long shutdown. We also thank Stephen Abner, Charles Ryan, Ted
have to be cut out, and then a blind flange would However, MWRA had determined that keeping When the pumps that move wastewater out of the Regan, John Colbert, Marty McGowan, William Harris,
be needed to seal the header. This would need to be a battery out of service for 14 days would not be North System (NMPS and Winthrop Terminal) are shut and all the operations, maintenance, engineering, and
done within the eight-hour shutdown period. During acceptable, and, as a result, the contractor was down for an eight-hour period, it is necessary to pump support staff from the Operations Division for making
this period, MWRA staff would monitor manholes directed to complete the valve replacement in out the sewer as quickly as possible to prevent any the project possible.
and meters throughout the service area to ensure three days. MWRA believes it will be possible to SSOs. The Deer Island operations group realized though
that levels in the sewer stayed at acceptable levels. keep sufficient organisms alive so that the biomass that it had to be careful not to put on too many pumps About the Authors
Once the work was completed, pumping would can be revived and used to treat the wastewater too quickly, or it would quickly approach the secondary • Ethan Wenger is the deputy director of the MWRA
be restored, and the contractor would proceed to immediately after the three-day period. This is process limit and risk blending in dry weather. This Deer Island Treatment Plant in Boston. Mr. Wenger
install the butterfly check valve and the flow meter; another lesson from the project. It is important that was a new situation for the operators. Normally when holds a bachelor of science in environmental engi-
the contractor would then fit-up the new 60-in all stakeholders be kept closely informed during pumping this much water, the only goal is to keep the neering science from the Massachusetts Institute
(152-cm) discharge valve and, if possible, install it. design and that they buy in to critical issues such as pumps on-line. Having to carefully limit the flow was an of Technology and a master of science in civil
However, the contract allows that additional work this so that change orders and additional costs can additional challenge to the operations staff. There have engineering from the University of Massachusetts,
could be required to fit-up the valve, meaning a third be avoided. been no blending events as a result of this project. Lowell. He is a Massachusetts registered profes-
shutdown could be necessary to install the valve Two issues have emerged so far that must be This project presents additional challenges to sional engineer and holds a Massachusetts Grade 7
after any modifications based on the findings of the overcome to complete the project. The first is that regulatory reporting, such as collecting regulatory Operator’s License. He has more than 10 years of
fit-up during the second shutdown. Therefore, up to the valve manufacturer has had difficulty with the samples during extremely low flow (during shutdown experience with wastewater processes.
30 shutdowns were planned for this work. To ensure glass-lining process and shipped valves to the site conditions, when only South System flow is passing • Brian Kubaska is the manager of SCADA and process
low flow, this work had to be done between 11 pm and that were not in compliance with MWRA specifica- through the outfall) or high flow (immediately after control at MWRA.
7 am in dry weather only, and only during periods tions. These valves were rejected and sent back to post-shutdown restart, when flow can be twice that of • David Duest is the director of the MWRA Deer Island
meeting stringent dry weather flow limitations. the manufacturer to be relined. The manufacturer normal conditions). The Deer Island Process Control Treatment Plant.
As the work at NMPS approached, management is developing a system that will improve the glass- Department handles this case by case and carefully • Stephen Cullen is the director of wastewater opera-
received good news. MWRA operations staff had lining process to ensure the valves comply with notes in the monthly report the impacts of the tions at MWRA.
been testing the giant 96-in (244-cm) isolation valves the contract documents. The glass-lined valves are shutdown on the data. Finally, when flow is stopped • Richard Adams is the manager of engineering
downstream of NMPS, hoping that they could required for the replacement of the 81 return sludge from the North System, the Deer Island outfall tunnel services at the MWRA Deer Island Treatment Plant.
demonstrate they could effectively isolate half the valves, and the contractor cannot start this work becomes infiltrated with seawater, resulting in the • Michael Hughes is the senior shift manager of
station. Word came back that they had succeeded, without this issue resolved. The second issue is with undesirable effect of reducing the number of points of wastewater operations at the MWRA Deer Island
so instead of having to shut down all of the flow to the coating of the 60 in. (152 cm) valves for NMPS. In discharge at the end of the tunnel. This in turn reduces Treatment Plant.
work on the valves, flow could continue through half this case, the contractor struggled to meet the valve the factor of dilution as the effluent enters the ocean.
the station while work proceeded on the other half. coating specifications. Progress has been made on The outfall purges itself when flow increases to about
Work could only take place in dry weather, of course, these issues, and the return sludge valve work will 660 mgd (2.5 Mm3/d), but this can sometimes take
since wet-weather flows could require more pumps start in the summer of 2017, while the NMPS work is weeks or months when there is little rainfall. MWRA
than the five pumps on one side of the station. To nearly complete. is required to report the infiltration to the EPA and
date, contractors have successfully replaced valves MassDEP, something that it does monthly.
Abstract | The Hall Street Wastewater Treatment Facility (WWTF) in Concord, New Hampshire, has
performed biosolids dewatering and stabilization for more than 30 years. In 2014–2015, the WWTF
performed a study to optimize biosolids dewatering and stabilization, and improve operating conditions.
The study evaluated both long- and short-term stabilization options, including composting, Class A or B
lime stabilization, anaerobic digestion, aerobic digestion, mechanical drying, solar drying, incineration,
gasification, carbonization, and off-site disposal of non-conditioned biosolids. This article describes the
evaluation of alternatives and the reasoning behind the city’s final decision.
Figure 2.
Heat and lime stabilization process
INTRODUCTION
Optimizing biosolids dewatering and stabilization SYSTEM ISSUES AND SOLUTIONS the equipment prior to the chemical scrubber
at the Hall Street Wastewater Treatment Facility Though the process is producing Class A biosolids • Addition of operator platforms around the heat
(WWTF) has been a priority for the city of Concord, for the city, several issues have prevented the city and lime stabilization equipment to provide
New Hampshire, ever since its first system, a simple from being fully satisfied with the technology. operator and maintenance access to three sides of
plate and frame press followed by land spreading of Because of the variable sludge cake solids content the thermoblender
Class B lime stabilized biosolids, was put into service and the difficulty of achieving mixing of the lime • Reconfiguration of the polymer injection system
three decades ago. Over the past 18 years, the city has and sludge, meeting the Class A biosolids require- • Reconfiguration the dewatered sludge transport
conducted a series of evaluations in search of the ments was difficult during the early years. In system
best-fit technology for both the WWTF process and addition, fugitive dust and odor emissions caused • Replacement of three of the four sludge screw
biosolids end-use goal of beneficial use. further problems, as the ventilation was insufficient conveyors with two flat belt conveyors to reduce
The first biosolids stabilization evaluation was in containment and treatment of the odorous gas, the amount of reworking and plasticization of
completed in 1999. This evaluation looked at many and the original dust and odor control systems the dewatered sludge cake
dewatering and biosolids stabilization alternatives. were inappropriate for the system. For many years, The current iteration of the heat and lime stabi-
It resulted in the construction of the current conditions for WWTF staff were less than ideal due lization system (see Figure 2) has been functioning
dewatering system used at the WWTF to dewater to unpleasant odors, dust, and gas emissions. well for the past five years because of these efforts.
a blend of primary and waste activated biological From 2008 through 2010, several studies of the
sludge. This system consists of dual two-meter belt ventilation, odor control, and conveyor and mixing REFINING THE FOCUS
filter presses (BFPs) and a heat and lime stabilization system were completed to combat these issues. Although the city has made much progress to
process. The technology meets Class A standards Various system components were upgraded during optimize the heat and lime stabilization system at
for biosolids use through adding sufficient lime and this time, including the following: the WWTF, the system is not ideal. Thus, the city has
supplemental heat to achieve a temperature of 158°F • Addition of a chemical odor control scrubber to commissioned several studies to evaluate a number
(70°C) for 30 minutes and a pH of 12 for 24 hours. The treat the air from the BFPs, equipment, dewa- of biosolids disposal and beneficial-use technologies,
Class A biosolids generated are primarily spread on tering room, and truck-loading conveyors including composting, thermal drying, autothermal
agricultural land under a long-term contract with a • Addition of a Venturi-style wet scrubber to thermophilic aerobic digestion (ATAD), Class A lime
Figure 1. Concord, New Hampshire Hall Street WWTF private recycler. remove the lime dust from the air drawn from stabilization, incineration, landfilling, mesophilic
anaerobic digestion (MAD) before Class A lime stabi- A or Class B sludge. Other alternatives are also • Gasification. Gasification reduces sludge to ash
lization, and thermal hydrolysis before mesophilic available to provide Class A lime stabilization. without air, producing low-grade combustible
anaerobic digestion (THAD). In 2014, a comprehen- • Anaerobic digestion. Anaerobic digestion is a syngas comprising methane, hydrogen, and
sive wastewater treatment facility evaluation was proven process that reduces volatile content of carbon monoxide. The resulting ash is disposed
completed, recommending an in-depth evaluation sludge by converting some of it to methane gas, of at a landfill. This technology is still in the
of the system and a possible alternative technology, carbon dioxide, ammonia, hydrogen sulfide, water, demonstration phase with limited full-scale
THAD, to finally resolve the issues. and inert matter. Anaerobic digestion minimizes installations.
This led the city to commission an assessment of the size and cost of the digesters and provides • Carbonization. Carbonization can be achieved
the system and another comprehensive evaluation proven pasteurization. Recent design trends using a combination of dewatering, drying, and
of long-term biosolids stabilization options in of this process have been to use some form of high-temperature carbonization producing dry
2014 – 2015. Both long- and short-term options were pre-conditioning followed by the mesophilic gas product for fuel. This process requires mechan- Figure 3.
considered in the evaluation to form a multi-faceted production phase. ical dewatering to get 30 percent cake for fuel use. Initial selection criteria
and realistic plan. The goals were to conduct a • Aerobic digestion. Aerobic digestion also is a The dry fuel is used at power plants, and residual
comprehensive evaluation of the current condition proven process that reduces sludge volatile inorganics in the sludge become part of coal ash
and life expectancy of the system, as well as a content and volume by aerobic bacterial residual at power plants and are disposed of with • Is there a possibility for a public-private part-
review of all possible short- and long-term biosolids metabolism, producing carbon dioxide, ammonia, coal ash. This technology is still in the demonstra- nership? Given the size of the Concord WWTF
processing and beneficial-use options available. and water. This is an extension of the secondary tion phase with limited full-scale installations. and that several past evaluations recommended
Long-term solutions focused on the period after treatment process. Methane is not a metabolic • Off-site disposal of non-conditioned biosolids. biosolids stabilization options that might not be
the current beneficial-use contract ends in 2021. byproduct. As such, no energy can be recovered Dewatered sludge is hauled to a landfill for correctly sized for Concord, the possibility of a
For short-term solutions, the system manufacturer from this process. This process is more effective disposal. Some vendors can process the sludge at facility owned and operated by a private company
and a consulting engineer looked more closely at at facilities that digest a blend of primary and their own facilities to produce class A or B sludge was considered.
the biosolids stabilization system, culminating in secondary sludge. Aerobic digestion requires a for agricultural beneficial use for an additional Using these criteria, the city removed several
an evaluation report completed in late 2014. The high level of energy to mix the thickened sludge fee. This option has a higher potential monetary technologies from further consideration.
report recommended reinvesting a limited amount and aerate it effectively. risk related to the uncertainties of future disposal At the time of the evaluation, carbonization,
of capital in the equipment to increase reliability • Mechanical drying. Mechanical drying of munic- costs, with little, if any, beneficial recycling of the gasification, and thermal hydrolysis before anaerobic
of the Class A biosolids stabilization process. The ipal sludge is becoming more popular as a viable nutrient or energy value in the sludge. digestion were determined not to be sufficiently
extent of equipment replacement and upgrade process for municipal WWTF sludge manage- demonstrated and were therefore eliminated.
modifications was recommended to be established ment. Sludge is dried to less than 10 percent NARROWING THE COMPETITION Incineration was also removed, as the technology is
by the city, based on alternatives presented within moisture content, resulting in an EPA Class A Each of the alternative technologies considered not scalable to Concord’s needs and the associated
the report and based upon the city’s budgetary sludge and significantly decreasing the volume of underwent high-level initial screening to narrow sewage sludge incineration regulations are difficult
constraints. Short-term, the report indicated that it sludge for disposal. Drying of raw primary sludge down the competition (see Figure 3). The initial and costly to satisfy in both the short- and long-term.
was unlikely that any other Class A sludge stabiliza- can be problematic due to clogging of the dryer. screening criteria used for Concord were as follows: Because of historical sensitivity to odors in Concord,
tion system would be as cost-effective as the current However, drying can be used cost-effectively • Has the technology been demonstrated? Given composting and solar greenhouse drying also fell
one already in place. This finding was given further with standard single-phase mesophilic anaerobic the issues that the city faced with the process short of further consideration. Off-site landfilling
consideration in the 2014 – 2015 biosolids stabilization digestion to achieve Class A sludge, and signifi- over many years, the city wanted the next was also eliminated as the city desired a technology
alternatives evaluation. cantly reduce the volume of solids to be disposed biosolids stabilization system it considered to be that would result in beneficial use of the stabilized
of and lower operational costs. operator-friendly and come with as few opera- biosolids. Lastly, research into the possibility of a
CONSIDERING ALTERNATIVES • Solar drying. Solar drying uses greenhouses and tional issues as possible. private–public partnership with the city being the
To fully evaluate the performance of the Class A mechanical agitation of the sludge to dry dewatered • Is the technology scalable to Concord’s needs? host community for a regional biosolids stabilization
lime stabilization system and the needs for future sludge to Class A or B biosolids. This technology The Concord WWTF is a small- to medium-sized facility was curtailed for now because of the potential
upgrades, numerous alternatives were considered in significantly reduces total sludge disposal volume WWTF that treats approximately 4 million issues with traffic, odors, and the stigma of being the
the 2014 – 2015 evaluation. Consideration was given and is most feasible using aerobic secondary, or gallons (15 million liters) of wastewater per day regional dumping ground for sludge.
to the following biosolids stabilization alternatives, digested, dewatered sludge. This process requires and generates 1,800 dry tons (1630 dry tonnes) of
either as standalone technologies or a combination a large footprint for greenhouse construction and biosolids per year. Not every technology would be REMAINING ALTERNATIVES
of two technologies: has potential for odorous emissions. the correct size or cost-effective for the WWTF. With most of the alternatives removed from
• Composting. Composting stabilizes dewatered • Incineration. Incineration is a standard biosolids • Does the technology have a significant potential consideration, the city took an in-depth look at the
biosolids using heat from aerobic metabolism destruction process. New incinerators use fluid- for off-site odors? Given the proximity of the six remaining technologies. Of the remaining tech-
to provide pathogen kill, provides a valuable soil ized sand bed design using combustion of sludge WWTF to residences, businesses, hotels, and a nologies, three were Class A lime stabilization and
amendment, and is a proven process. Composting to carbon dioxide, water, and ash in the presence major highway, the city had previously expended three involved digestion of some type (temperature
results in the largest volume of pasteurized Class of air, driving off all moisture. A sludge inciner- significant capital to solve off-site odor issues and or two-phase anaerobic digestion (TPAD), mesophilic
A material to be disposed of due to the addition ator typically uses auxiliary fuel to initiate a burn was unwilling to consider technologies in which anaerobic digestion with drying (MADD), and ATAD.
of the significant amount of bulking amendment and then subsequently operates autogenously off-site odors could not be effectively controlled. The criteria considered for the intermediate round
to reduce sludge water content. The bulking from the fuel value in the sludge. The technology • What is the end-market for the resulting of technology selection were as follows:
amendment provides structure for air passage for also requires high-energy blowers to fluidize the biosolids? For any biosolids stabilization option, • Does the technology result in good indoor air
drying as well as a carbon source. sand bed. The resulting ash is typically landfilled, understanding the end markets for the product quality for staff? This criterion came from the
• Class A or B lime stabilization. The city can but some ash is recycled into soils, cementitious in the region is critical to the long-term success of experience of city staff enduring the existing
continue using the current system, a proven products, and bituminous paving depending the alternative. process over the last 15 years.
process but with known issues, to provide Class upon the heavy metal content.
• What is the end-product quantity and quality? Table 1 . Intermediate evaluation criteria
The ability to effectively market the end-product
Option 1* Option 2* Option 3* MAD w/drying TPAD ATAD
is always a key evaluation criterion for any
community. Simple to Operate X X X
The evaluation criteria table (Table 1) summarizes
the advantages for each technology. Using these No Post-Processing Required X
criteria, the six alternatives were ranked to allow
Limited Recycle Loads X X X X
easy comparison between technologies, the results
of which are summarized in Figure 5. Two technolo- Cost Effective X X
gies with low intermediate rankings were dropped
from further consideration for several reasons, Significant Number of US X X X X
Installations
including low-quality/high-quantity end products
Figure 4. Intermediate selection criteria and high cost. Though the intermediate evaluation Good Indoor Air Quality X X X X
rankings suggested the existing technology should
• How good is the process stability and control? be dropped as well, it was kept because of the Limited Staffing Required X X X
Because of the constant operator attention significant short-term cost savings for the city and
Good Process Control/Stability X X X X X
required to ensure a Class A product from the the fact that it was already in place and operating.
current system, process stability and control was In addition to removing two from consideration, Low End-Product Quantity X X X
important. MADD was also dropped, due to the complexity of
• Is the technology simple to operate and operation, high level of staff oversight required, and Quality End-Product X X X X
maintain in eight-hour shifts? The Concord the need for two distinct technologies from two Good Energy Recovery X X
WWTF operates based on an eight-hour shift and, vendors to be coupled together for effective results.
ideally, the city wanted a system that could be This left TPAD/2PAD and ATAD remaining after *Option 1 = Class A lime stabilization with pasteurization vessel, Option 2 = Class A lime and acid stabilization and pasteurization
run during an eight-hour shift or have sufficient two rounds of screening for a long-term biosolids with screw press, Option 3 = Class A lime stabilization and pasteurization with screw press and steam
instrumentation, control, and reliability to stabilization solution.
run unattended 16 hours per day and over the
weekend. DECISION
• Does the technology have minimal recycle loads
After the rigorous evaluation and elimination
to the WWTF? The city’s NPDES permit has a
process, the city selected both a short-term and a
long-term biosolids stabilization technology. Short-
total phosphorus limit which, in time, could be
term, the current biosolids stabilization technology
ratcheted down to lower limits. The impact of
was selected. It is still cost-effective and environ-
recycle loads to the facility was important.
• Is there a potential for energy recovery?
mentally sound to continue with this method until
at least the end of the current recycling contract
City-wide, Concord has undertaken many green
in 2021. The disposal contract fees are low enough
initiatives, so energy recovery or energy reduc-
to allow the city to invest a planned $2 million in
tion was important to consider.
9
the current equipment and still
be competitive with any other
Higher Ranking Indicates Better Compliance
Asset Management
Collection Treatment
Energy & Sustainability
Funding & Rates
Nutrient Removal
Stormwater Management
Alum
These differences made a single design to satisfied competitive equip-
Table 1. Wastewater facilities plan phosphorus removal technology accommodate the different disc filter manu- ment bidding requirements Disc Filter Backwash Denitrification Polymer
comparison Ferric Final Biological
facturers’ equipment and system configura- for these project elements to Chloride Primary Settling Anoxic
Settling Tanks
Estimated tions difficult and would have likely increased be eligible for grant and loan Filter UV
Estimated Estimated Tanks Disinfection
20-year Present the construction costs. funding through DEEP’s Clean
Capital 20-year Life
1 Worth O&M As a result, the disc filter equipment Water Fund program. More
Costs Cycle Costs Raw
Alternative Costs supplier was preselected during conceptual information on the preselec- Wastewater Discharge
Disc to Quinnipiac
Disc Filtration and design to identify the most beneficial disc tion process and performance Aerated Filters River
$7,900,000 $2,600,000 $10,500,000 Grit Aeration
UV Disinfection filtration system. In 2012, the town prepared a validation testing can be Chambers Tanks
request for proposals (RFP) for providing the found in a Spring 2014 NEWEA
Ballasted Flocculation disc filtration system, including any required Journal article, “Pushing the Figure 3. WPCP
with Magnetite and $12,800,000 $4,500,000 $17,300,000 WAS RAS/BAF Backwash process flow diagram
ancillary equipment. Proposals were required Limit Without Breaking the Bank—
UV Disinfection with multi-point
to provide information on process configura- Selection, Procurement, and Testing of chemical addition
Ballasted Flocculation tion, phosphorus removal experience, and a Phosphorus Removal Process.” Dewatered and disc filtration
Sludge to
with Micro-sand and $10,500,000 $3,300,000 $13,800,000 projected operation and maintenance Incinerator
UV Disinfection requirements for the Cheshire installation, UPGRADE PROCESS CONFIGURATION Waterbury, CT
The dosing control of the aluminum sulfate Vendor “lessons learned” on other projects maxi- 1. Ferric, alum,
and polymer are provided by the disc filter’s mized. The preselection of the equipment vendor and polymer
storage and
programmable logic controller (PLC). The PLC before the design allows the vendor to be certain of
feed systems
uses an algorithm to control the chemical dosing its project selection. This certainty has the benefit of
2. Alum dosing
based on the measured flow to the disc filters as improving the design. With the vendor essentially location 2
well at the denitrification filter effluent phosphate part of the design team, they are more willing to 3. Coagulation 3
concentration measured by an online phosphate share their lessons learned on other projects with flocculation 1
analyzer. This phosphate analyzer measures the the engineer. This relationship with the engineer tanks
orthophosphate concentration of the denitrification during design can result in suggestions to improve (polymer 4
filter effluent used for chemical dose pacing as well the value of the design through either the addition dosing)
as the phosphate concentration of the final settling or reduction of project scope items related to its 4. Disc filter
UV building
tank effluent and the disc filter effluent for process systems to best suit the owner’s needs. For example,
monitoring. These three samples are pumped from in Cheshire, a supplier recommended the use of 5. Ferric dosing
location
their respective locations continuously to a common passive overflow weirs and piping for each of their
5
phosphate analyzer for independent sample filter units which were not included in the original
analysis. RFP scope that was sent to multiple vendors. These
items were added during design (and to the selected
PRESELECTION ADVANTAGES AND vendor’s scope of supply and fixed proposal cost),
DISADVANTAGES significantly improving the system reliability and
Preselection of the equipment supplier during reducing the risk of a system overflow at a relatively
design as described above can have advantages as low cost. Under a conventional project this item
well as disadvantages for a project or application. would likely have not been included if it was not
The engineer and owner should be aware of these specified in the contract documents.
advantages and disadvantages before deciding to Equipment delivery possibly expedited. Another
proceed with a preselection. Some advantages and advantage of preselection is that it can expedite
disadvantages are described below. equipment delivery during construction. This expe-
dited delivery can improve the project construction Coagulation flocculation tanks Disc filters and disc filter phosphate analyzer Chemical feed systems
Preselection Advantages and start-up schedule once the contract has been Figure 4. Cheshire WPCP upgrade progress and phosphorus removal components
Design tailored to one product. One benefit of awarded to a contractor. With the equipment vendor
preselection is identifying the system requirements aware of the project details, and the bidding and 7. Performance validation testing for the tenta- material ownership, scope changes, indemnity,
before advancing the project into detailed design. construction schedule, the vendor has a much better tively selected proposer (if deemed necessary) liquidated damages, passdowns (if applicable), and
This allows for design components such as building sense of when the equipment will be procured by 8. Formal award warranties are typically determined during the
dimensions, the building foundation elevation(s), the contractor and can thus plan for the equipment All these steps can add anywhere from five to nine equipment procurement between the equipment
and the impact of the system on the upstream and production. Without the preselection, the vendor months to the schedule before detailed design on the supplier and the construction contractor. However,
downstream hydraulic profile to be known. Without would start more or less from scratch when the project system can advance. in a preselection these terms and conditions must
the preselection process, the building and other was advertised for bids and not be able to plan for Project cost impacts. Another disadvantage is that be established ahead of design to obtain a fixed
support systems (electrical, I&C, pumping, etc.) may the equipment production since it would not know preselection adds costs to the project. All the prese- price from the equipment vendor to include in the
need to allow for the installation of more than one if it would even “win” the bid with the contractor. lection steps noted above require an engineering construction bid documents. This may include nego-
vendor’s equipment. This may unnecessarily increase effort, which increases the project design costs. In tiations of various performance and payment terms
the footprint and foundation depth, and affect other Preselection Disadvantages addition, the construction costs of the project may and conditions with the vendor during preselection.
systems that would add cost to the project. Project schedule impacts. One disadvantage of the also increase due to the delay in bidding the project
Life cycle cost vendor selection. One significant preselection process is that it adds time to the design and the subsequent start of project construction. PROJECT CONSTRUCTION
advantage of preselection is that it allows for selec- schedule and ultimately extends the time until the The costs of labor and materials are almost always The design of the Cheshire WPCP upgrade, which
tion of the system to be supplied based on a life cycle project is bid and completed. The process to perform increasing, so delays in bidding and construction can included the disc filter system, was completed in the
cost of the equipment, construction, and operation a preselection can include the following steps: often increase the cost. spring of 2013. Bids for construction were received
to best serve the owner. Without a preselection the 1. Development of an RFP from the system The overall impact on cost, however, may be greater in the fall of 2013, and a $28 million construction
system supplied would most likely be determined by suppliers or less with preselection. As noted in the advantages contract was awarded. Construction commenced
the construction contractor based on what is best 2. Formal advertising of the RFP section, preselection has the positive financial in October 2013 and substantial completion was
for the contractor and not consider the operating 3. Response to and clarification of RFP questions impact of allowing for a life cycle cost selection of the achieved in November 2015 as required by the
cost of the system over its service life. typically through formal addenda technology as well as providing a technology-specific contract documents. Figure 4 highlighs the disc
Early establishment of equipment price. 4. Receipt of proposals design (building and support system needs). It is filter system components and the completed WPCP.
Establishing the bid cost for the preselected equip- 5. Evaluation of proposals related to complete- believed that the overall project costs can be reduced Because substantial completion occurred outside
ment scope of supply through preselection early in ness, development of construction and by preselection if used for the right application. The the phosphorus removal season (April 1 to October
design can aid in the control and planning of the operation and maintenance (O&M) costs, and engineer and owner need to be aware of the potential 31), the first year of permitted phosphorus removal
project costs. The early establishment of the prese- evaluation of exceptions or other non-financial for additional costs when using preselection to at the WPCP did not begin until calendar year 2016.
lected equipment cost (often substantial) removes considerations determine if it is the right approach. The performance of the system during the 2016
some of the owner’s uncertainty of the project cost 6. Recommendation to tentatively select a Need to negotiate terms and conditions. The terms phosphorus removal season is discussed in the
when developing its plan to finance the project. proposer for award and conditions of the equipment delivery, payment, following section.
0.45 9
2016 WPCP AND DISC FILTER PHOSPHORUS Performance Deviations
REMOVAL PERFORMANCE Late June. The high total phosphorus effluent Effluent TP, mg/L
Seasonal Performance Summary concentration observed in the last week in June 0.4 8
Target Seasonal Effluent TP Concentration, mg/L
The disc filter phosphorus removal system at the and first week in July were attributed to failure of
WPCP has been operational since the beginning the sample pump feeding denitrification effluent to Effluent TP Load, lb/d
0.35 7
of the 2016 permitted phosphorus removal season the online phosphate analyzer. As noted, this online Permitted Seasonal Load, lb/d
surface elevation in the channel and resulted in a variability in the influent was due to the impact of
high-level alarm condition. In addition, as the disc diurnal flows as well as the impact of recycle flows
filters backwash, the water level in the UV channel while the flow variability for the disc filter influent
often drops quickly with the gate further open due was a result of the impacts of the backwashes of the
to it lowering for the initial surge, resulting in the UV upstream denitrification filters. Because of the low
PLC reversing the direction of the gate (up) to increase total phosphorus limits required at the Cheshire
the water level in the channel. Often the weir gate WPCP (0.12 mg/L), the robustness of these control
could not react quickly enough to these rapid changes systems is critical. As noted in the performance
in the measured UV channel level, resulting in a low section above, the two most significant deviations
water level condition in the UV channel. from the target total phosphorus effluent concentra-
To address this issue the control of the UV weir tions were attributed to, in one case, a sample pump
gates was modified. Instead of using the UV channel failure and, in the other case, an analyzer failure.
level to control the gates, the UV PLC was provided Suggestions to minimize the potential downtime of
with signals from the disc filter PLC to let the UV these systems include the following:
system know when the disc filter PLC was going • Consider specifying the most robust sample
into or out of a backwash. These disc filter backwash pumps for the application. These pumps are
status signals allowed the UV PLC to be predictive or critical components in the control of the system
proactive in response to disc filter backwashes and and are generally low in cost relative to the other
to start moving a UV weir gate going into or out of a phosphorus removal equipment. Also, the limited
disc filter backwash before the water surface eleva- savings of specifying lower-quality sample pumps The Cheshire water pollution control plant post-construction
tion change could be observed in the UV channel. is not likely a good value due to the increase in
This predicted or proactive weir gate actuation the potential risk of losing the automatic control For this application, the benefits of preselection, low-level-effluent phosphorus. Robust chemical
addressed the issue and prevented the high and low of your system for any period. (including having the detailed design specific to one feed control systems including sample pumps and
water conditions previously encountered. • Owing to the relatively low cost of the sample vendor, choosing the equipment supplier based on a analyzers are recommended along with complete
While the situation in Cheshire is unusual with pumps versus the whole system, a hard-piped life cycle cost analysis that included the construction shelf spares for selective components as well as suffi-
the use of a downstream UV system with a motor alternate pump or at least a shelf spare should cost of supporting systems, and applying lessons cient selective spare parts to reduce the frequency or
actuated weir gate, awareness of this issue and other be available in case of an issue with the sample learned from the vendor during detailed design), far duration of downtime of these critical systems.
potential impacts from the disc filter hydraulic pumps to minimize system downtime. outweighed the longer schedule and additional costs
surges should be considered in a disc filter applica- • Because of the higher cost of the phosphate to complete the design and construction. However, ACKNOWLEDGEMENTS
tion. To address the potential hydraulic surge issues analyzers and the complexity of replacing an for other applications the engineer and owner The authors gratefully acknowledge the assistance
a few items could be implemented or considered, entire analyzer, it is not reasonable to have a should be aware of and discuss the advantages and support provided by the Cheshire Water
including use of the following: shelf spare. However, having sufficient spare and disadvantages of preselection relative to their Pollution Control Department staff, the Cheshire
• Faster actuator that can move the weir gate more parts on site is recommended with the intent to specific application before proceeding with that Water Pollution Control Authority, and vendor staff.
rapidly minimize downtime if there were an issue with design approach.
• Continuous duty actuator if conditions make the the analyzer. Recommended spare parts include Based on the results of the first permitted REFERENCES
weir gate prone to frequent movement and affect smaller value items such as fuses, filters/strainers, phosphorus removal season (April 1 to October 31, • U.S. EPA, Nutrient Criteria Technical Guidance
the long-term reliability of the gate and batteries. However, stocking higher value 2016), the WPCP and disc filter systems met all daily, Manual, Rivers and Streams, July 2000,
• Actuated finger weir gate to increase the weir spare parts such as valves, UV lamps, system monthly, and seasonal total phosphorus require- EPA-822-B-00-002, Washington, D.C.
length and minimize the changes in water pumps, circuit boards, network interface cards. or ments and achieved a seasonal average effluent • Connecticut Department of Energy and
surface elevation due to hydraulic surges other potentially long-lead-time items should be total phosphorus concentration of 0.12 mg/L with Environmental Protection (DEEP), “2011
considered. approximately two-thirds of the effluent samples Phosphorus Interim Strategy Fact Sheet”,
Online Phosphate Sample Collection and Analysis collected with 0.12 mg/L or less. With the experience Hartford, Connecticut
The performance of the phosphorus removal system CONCLUSION of the first full phosphorus removal season, opera- • Jon Pearson, Dennis Dievert, Matthew Formica,
is only as good as the weakest link. As noted, the To meet a stringent limit for effluent phosphorus tion and performance of the disc filter system is Donald Chelton, “Pushing the Limit Without
chemical dosing control for both the upstream ferric at the Cheshire WPCP, multi-point chemical addi- expected to be improved to provide an effluent with Breaking the Bank—Selection, Procurement, and
chloride addition and the downstream alum and tion with disc filtration was selected as the lowest a lower total phosphorus concentration. Testing of a Phosphorus Removal Process”, Spring
polymer addition were based on algorithms to pace cost technology. Since the disc filter systems all For other WPCPs facing similar permit limits, a 2014 NEWEA Journal Vol 48 No. 1
the chemical doses based on the WPCP flow and disc differ, a preselection process was used to select disc filter system for total phosphorus removal could
filter influent flow for the two locations respectively, the equipment vendor. To address concerns with be a solution. For the Cheshire WPCP, the disc filter ABOUT THE AUTHORS
as well as phosphate measurements from their using the disc filter system to reduce the effluent system met the seasonal limits at a lower capital • Matthew Formica is a project manager at AECOM
respective online phosphate analyzers. In Cheshire, total phosphorus to such a low concentration with and life cycle cost than the other total phosphorus in Chelmsford, Massachusetts.
automatic control of the chemical dosing was few full-scale similar installations, preselection removal technologies evaluated. If disc filters are • Jon Pearson is a vice president at AECOM in
preferred to manual control due to the variability of included a requirement for an on-site performance implemented the impact of the hydraulic surges Chelmsford, Massachusetts.
the total phosphorus in the system (due to intermit- verification test. This preselection approach allowed of backwashes on downstream processes should • Dennis Dievert, Sr., is superintendent of the
tent and high phosphorus concentration recycle the town to select the vendor that provided the best be considered. Finally, control of the chemical Cheshire Water Pollution Control Department.
streams [digester supernatant and dewatering value based on both capital and O&M costs, and feed systems is critical to the performance of • Walter Gancarz is the operations manager and
filtrate of digested sludge]) as well as flow variability confirmed that the full-scale system could achieve disc filter systems as well as any other tertiary town engineer for the Cheshire Department of
observed at the two chemical dosing locations. The the required effluent total phosphorus levels. phosphorus removal technology systems to achieve Public Works and Engineering.
Manchester, New Hampshire retools its • Enhance biological phosphorus removal as a first
step toward addressing a phosphorous limit
aeration system for the next generation Prior to the upgrade, the aeration system in
Manchester consisted of a conventional activated
sludge system with two parallel trains of six tanks in
Bryanna Denis, PE, Wright-Pierce, Topsham, Maine series. The activated sludge system was aerated via 12
two-speed mechanical surface aerators. Many of the
Jeffrey Pinnette, PE, Wright-Pierce, Topsham, Maine aerators were installed when the Manchester plant
David Tobiason, PE, Wright-Pierce, Topsham, Maine was originally built and were more than 40 years old.
Frederick McNeill, PE, Environmental Protection Division, DPW, City of Manchester, New Hampshire The aerators were unreliable due to age, consistently
Robert Robinson, PE, Environmental Protection Division, DPW, City of Manchester, New Hampshire failing, and frequent need of maintenance/repair.
The overall WWTF had a target peak capacity of
Abstract | The city of Manchester, New Hampshire, initiated a series of upgrades at its 40-year-old 65 mgd (246 ML/d) with instantaneous flows as high
as 78 mgd (295 ML/d). This flow was processed by
treatment facility to replace aged and failing aeration, provide greater operational flexibility and
directing a maximum of 35 mgd (132 ML/d) through
redundancy for the activated sludge process, increase secondary system and overall plant capacity, and the secondary system and the remainder through
enhance biological phosphorus removal as a first step toward addressing a phosphorous limit. Through the secondary bypass system. The plant previously
tank reconfiguration, adding highly efficient fine bubble aeration, and enhancing biological phosphorus used one of its four primary effluent channels to
removal the treatment plant achieved all goals and realized a significant energy cost savings. carry secondary bypass flow to the bypass structure.
During extremely high flow events when secondary
bypass flows exceeded 35 mgd (132 ML/d), this system
Keywords | Manchester, ultra-high efficiency fine bubble aeration, enhanced biological phosphorus
caused flow to back up to the primary clarifiers
removal (EBPR), modified Johannesburg, energy savings resulting in flooding of the scum troughs and
effluent weirs.
The $22.4 million aeration system upgrade was
substantially completed in 2015. The improvements Figure 2a. Old configuration: Figure 2b. New configuration:
included a new activated sludge process aeration two trains of six tanks each four trains of three tanks each
INTRODUCTION/BACKGROUND tank configuration, aeration system and ancillary
The city of Manchester, New Hampshire, is the equipment, secondary bypass, major electrical • New secondary bypass structure
largest city north of Boston with 109,000 resi- upgrades including transformers, switchgear, and • Four new Palmer Bowlus flumes in the aeration
dents and has experienced significant growth motor control centers (MCC), and instrumentation. influent channels to induce head loss and provide
and revitalization in the past 30 years. The Figure 1 shows an aerial view of the WWTF after the a more equal flow split
Manchester Wastewater Treatment Facility project was completed. • Two new aeration effluent troughs
(WWTF) was constructed in the 1970s and • Working capacity increase of 13 percent in the
went into operation in 1975 with a capacity of PROJECT GOALS aeration basins achieved by raising outlet weirs
26 million gallons per day (mgd) (98 ML/d). The Increased Operational Flexibility and about 2 ft (0.6 m)
WWTF was upgraded in 1993 and expanded to Redundancy • Automated return activated sludge (RAS) flow
34 mgd (129 ML/d). Presently, the WWTF treats Manchester’s old aeration process consisted of splitting system with new pinch valves and
an annual average flow of 23.7 mgd (90 ML/d) two parallel aeration trains of six aerated tanks in splitter manifold that allows RAS from any of the
from Manchester, Goffstown, Londonderry, series as shown in Figure 2A. Typically, the facility three secondary clarifiers to flow to any on-line
and Bedford, New Hampshire, a combined operated with one train of six tanks in series. aeration train
population of 172,000. The city’s 375 mile However, at times, two trains were needed to meet The new tank configuration increased redundancy
(603 km) collection system is about 55 percent demand. Whenever two trains were needed, there by allowing the WWTF to operate with two, three, or
combined resulting in high wet weather flows. were concerns about lack of backup if one of the four trains on-line and reducing the portion of the
The city has established goals for increasing mechanical surface aerators failed. To increase tankage that needs to be off-line for maintenance to
both the peak wet weather flow capacity of redundancy and flexibility, increasing the number of 25 percent.
the secondary system and the overall WWTF process trains was desired.
as part of a Facility Plan completed in 2010 and The aeration tank flow configuration was modified Ultra-high-efficiency Aeration System
concurrent Revised Long-Term CSO Control to allow operation of four parallel trains of three The city selected fine-bubble diffused aeration
Plan developed in 2010. The aeration system tanks in series as shown in Figure 2B (compare to using first-in-class energy-efficient equipment for
Figure 1. Manchester WWTF, December 2016 upgrade project was initiated in 2011 and had Figure 2A, flow direction top to bottom). The new the aeration system upgrade. The new diffusers are
the following goals: tank configuration included the following features: ultra-high efficiency, urethane membrane, small
panel type as shown in Figure 3, resulting in the • Aeration supply is controlled via pressure moni- Secondary Bypass
least air flow required to meet oxygen requirements. toring of the common air distribution header. The The project included a new secondary bypass
The blowers are integrally geared, single-stage, PLC automatically adjusts blower output and structure adjacent to the primary effluent common
centrifugal type as shown in Figure 4 that offered turns additional blowers on or off as necessary to channel. The new secondary bypass structure used
the highest available efficiency and provided better meet the desired header pressure set point. a downward opening weir gate configuration that
turn-down than turbo blowers. The four 300-hp The DO control system allows for immediate aera- eliminated issues with flow backing up into the
(224-kw) blowers are housed in a new 4,300-sq-ft tion adjustments when loadings to the secondary primary clarifiers and facilitated higher overall plant
(400-sq-m) Blower Building. system fluctuate to prevent under-aerating or over- flows. The new secondary bypass simplifies control
Additional features of the new aeration system aerating the process. The new aeration system was of the bypassed flow and increases secondary bypass Pipe
Tunnel
included the following: calculated to decrease aeration system energy usage flow capacity by more than 70 percent up to 60
• Each train consists of three tanks in series with by about 48 percent. mgd (227 ML/d). In combination with the increase
one selector tank and two aerated contact tanks. in secondary system capacity, the upgrade was Figure 8. Blower building cross-section through electrical room,
• Each of the eight aerated contact tanks was Upgraded Activated Sludge Process designed for total peak hourly flows of greater than stairwell, and pipe tunnel
divided into two separate aeration zones, one The old system provided biological treatment via 83 mgd (314 ML/d) consistent with the Revised Long-
zone on the main floor area of each tank and a conventional activated sludge process to remove Term CSO Control Plan.
one zone midway up the perimeter fillets of each biochemical oxygen demand (BOD) from the
tank to account for the large tank area above process flow. Enhanced settleability was critical to Blower Building
achieving the key goal The change to fine bubble aeration resulted in the
Primary of higher secondary need for an enclosed space to house the blowers and
Clarifier Aeration Tank Secondary
Clarifier system capacity and new electrical gear. The identified building location
RAS ANOXIC
can be accomplished was bounded by the aeration tanks to the north, the
ANAEROBIC
SELECTOR
3-STAGE
Influent
ZONE
60
OPERATION modifications are needed to handle higher flows. Manchester’s Sludge Settling Velocity and State Point Analysis
The first two aeration trains came on-line in June This corresponds to a 28 percent increase in peak
2015, and the second two trains came on-line in daily flow compared to 33.5 mgd (127 ML/d) for the 50
December 2015. The performance to date has met old secondary system and a 23 percent increase in July 30, 2015: SVI=109 ml/g, 5-m SSV=170 ml
and sometimes exceeded expectations. peak hourly flow compared to 35 mgd (132 ML/d) for Giokas et al (2003) Estimate based on SVI
the old system. State point analysis indicates the Daigger (1995) Estimate based on SVI
40
in operation.
300 Compared to the most common correlation equa-
20
tions as reported by Giokas et al. (2003) and Daigger
SEASONAL REQUIREMENT (1995), Manchester’s sludge was found to settle more
*State Point is intersecton of Overflow and Underflow Rate lines
200 thickening capacity, and the height indicates solids Solids Concentration, g/L
loading rate capacity. Since Manchester’s mixed Figure B. State point analysis for 48 mgd (182 ML/d) and typical
liquor appears to have less thickening capacity operating parameters for Manchester
than the correlation equations, a key finding is that
150 RAS pumping rates are critical to achieving higher of secondary flow). At these parameters, the system still has
secondary system capacity. about a 20 percent safety factor. As the flow increases, the
Because of the significant deviation from the typical correla- underflow line approaches the settling flux curve, and the two
tion equations, additional settling velocity testing and a least lines become tangential at approximately 60 mgd (227 ML/d).
100 squares fit analysis helped to develop a site-specific correlation On this basis, the secondary system should be able to achieve
equation to the sludge volume index (SVI), which is carried out peak daily flows of up to 48 mgd (182 ML/d), and peak hourly
daily at the Manchester WWTF. The current correlation equa- flows of up to 60 mgd (227 ML/d).
tion used in Manchester is as follows:
50
Vo = 9.9372 + 0.053 * SVI, for Vo in m/hr References
K = 0.1366 + 0.0043 * SVI, for K in L/g • Daigger, G.T., (1995) Development of Refined Clarifier
The site-specific correlation equations are used in state Operating Diagrams Using an Updated Settling
0 point analysis to predict secondary system capacity during Characteristics Database, Water Environment Research, Vol.
wet weather events. Figure B shows the state point analysis
January
February
March
April
June
July
September
October
December
August
May
67, No. 1, p. 95
November
at 48 mgd (182 ML/d) secondary system flow for a mixed • Giokas, D.L., G.T. Daigger, M. von Sperling, Y. Kim, P.A.
liquor suspended solids concentration of 1,600 mg/l, an SVI Paraskevas, (2003) Comparison and Using a Unified Settling
Figure 11. 2016 Final effluent total phosphorus of 109 ml/g, and a RAS rate of 15.5 mgd (59 ML/d) (32 percent Characteristics Database, Water Research, Vol. 37, p. 3821
1,300,000
NEW AERATION
SYSTEM PLACED
1,250,000 ONLINE
NET ENERGY USAGE (KWH)
1,200,000
1,150,000
1,100,000
Thickening Screening Grit Removal
1,050,000
1,000,000
950,000
900,000
Figure 12.
Clarification DAF Trickling Filters
Jan-14
Jun-14
Jan-15
Feb-15
Mar-15
Apr-15
May-15
Jun-15
Jul-15
Aug-15
Sep-15
Oct-15
Nov-15
Dec-15
Jan-16
Feb-16
Mar-16
Apr-16
May-16
Jun-16
Jul-16
Aug-16
Sep-16
Oct-16
Nov-16
Aug-14
Sep-14
Nov-14
Dec-14
Apr-14
Oct-14
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May-14
Jul-14
Manchester WWTF
plant-wide energy
SCAN FOR
usage Kusters Water has built a reputation for providing quality, dependable products with the latest in water and PRODUCT LINE
Energy Savings AUTHORS wastewater treatment innovation. See how our solutions are made for longevity – and your budget.
During design, the new aeration system was • Bryanna Denis, P.E., is a project engineer in BIOSOLIDS | HEADWORKS | THICKENING | CL ARIFICATION | BIOLOGICAL | ODOR CONTROL
calculated to achieve a 48 percent reduction in Wright-Pierce’s Topsham, Maine office. Ms. Denis
energy usage due to the ultra-high-efficiency aera- has eight years of experience in the wastewater
tion system. This calculated reduction, compared field, including the design and construction of
to Manchester’s historical plant-wide energy usage, wastewater treatment and collection systems. Call 1-800-264-7005 | kusterswater.com
was 14 percent. Figure 12 shows overall monthly • Jeffrey Pinnette, P.E., is a project manager in
net energy usage at the Manchester facility from Wright-Pierce’s Topsham, Maine office. Mr.
January 2014 through November 2016. Average Pinnette was a contributing author for portions
net monthly usage totaled 1,132,000 kW/hr per of the odor control section of TR-16 and to
month before the upgrade and 1,008,000 kW/hr per portions of MOP 24 on septage handling.
month after the upgrade, equating to a net energy • David Tobiason, P.E., is a senior project engineer
savings of 124,000 kW/hr per month or an 11 percent and technical advisor in Wright-Pierce’s Portland,
reduction in plant energy usage. This provides Maine office. Mr. Tobiason is known by many
approximately $225,000 in energy savings compared in the industry as a “nuts and bolts” engineer
to previous years. attributed to his attention to detail and technical
knowledge.
CONCLUSIONS • Frederick McNeill, P.E., has been the chief engi-
The key goals for the upgrade were all achieved, neer for the city of Manchester, New Hampshire’s
including the following: Environmental Protection Division since 2006.
• A new fine bubble diffused air system replaced Previously, Mr. McNeill was a Peace Corps volun-
the failing mechanical surface aerators to reduce teer and then a consulting engineer for 20 years,
maintenance requirements and provide reliable including 10 years working internationally.
aeration. • Robert Robinson, P.E., is the wastewater treat-
• The secondary treatment system has more opera- ment plant superintendent for the city of With offices throughout New England, AECOM’s
tional flexibility and redundancy through the Manchester, New Hampshire’s Environmental expertise in water, wastewater, water resources,
conversion from two trains of six tanks in series Protection Division. Mr. Robinson’s duties community infrastructure, design-build, program
to four trains of three tanks in series. include administration of the WWTF and project and construction management enables us to
• The new aeration system uses significantly less management of facility upgrades.
provide comprehensive solutions to manage,
energy, reducing electrical costs by 11 percent at
the WWTF. REFERENCES protect and conserve our water.
• The upgrade achieves enhanced biological • AECOM, (2010) Wastewater Treatment Facility:
phosphorus removal through a unique process Facility Plan Report for City of Manchester –
configuration, achieving the first step toward Environmental Protection Division
meeting the NPDES permit limit for phosphorus. • CDM Smith (2010) Revised Long-Term CSO
• The improved sludge settleability of the mixed Control Plan for City of Manchester, NH
liquor has allowed a 28 percent increase in the peak
www.aecom.com
daily flow capacity of the secondary system.
National was moved to a lunch, and the main topic was preparing for
the meetings on Capitol Hill. Speakers included Rep. James
Fly-in & Expo Washington and tips for effective Congressional meetings, and
we reviewed NEWEA’s talking points. It took place on March
21 in the Cannon House Office Building, Room 121, and was
the kickoff event for the National Water Policy Fly-in & Expo.
The room was packed. Attendees also noted that the water
in the Cannon House was non-potable due to lead issues,
highlighting issues with aging infrastructure.
Additional events that were attended by many of the
NEWEA participants on March 21 included WEF/NACWA
by Bob Fischer, Chair, NEWEA Government Affairs Committee sessions and a WEF/NACWA Welcoming Reception along
with our NEWEA arrival dinner at the Teddy and The Bully
NEWEA was well represented in Washington, D.C., which were made available for reuse by the delega- Bar. March 22 started with a WEF/NACWA Congressional
at the National Water Policy Fly-in & Expo, which tions. The NEWEA “Talking Points” emphasized four Breakfast followed by the National Water Week Rally on the
took place on March 21 – 23, 2017. The National Water topics: Capitol grounds and the Water Week Capitol Hill Reception
Policy Fly-In is sponsored by the Water Environment 1. The need to fully finance the Clean Water State that evening where various U.S. senators and representatives
Federation (WEF), National Association of Clean Revolving Fund (SRF) at $2.8 billion for FY 2018 talked about various water quality issues. These events
Water Agencies (NACWA), the Water Environment and the Drinking Water SRF at $1.8 billion for were interspersed with each New England state’s NEWEA
and Reuse Foundation (WERF), WateReuse, and FY 2018 Government Affairs Committee members meeting with their
the Water Research Foundation (WRF). The role 2. The concerns, in the Northeast, that EPA respective delegations. This is where the real work takes place.
of the attendees is to provide information to their reviewed the state-by-state allocations of the Legislators that we spoke with were both engaged and candid
Clean Water SRF, in response to the 2014 Water on water issues that our industry faces today. Thank you to
Resources Development Act, and has recom- all who attended and arranged meetings with their legislators.
Shelagh Connelly at Rally for Water on Capitol Grounds
mended new allocations that would generally The NEWEA Government Affairs Committee drafted a thank
shift funding away from New England toward concerns, which were then relayed to the delegations. The you letter to the legislators that contained links to the infor-
other states largest requested reductions compared to the enacted FY 2016 mation that we dispersed. In Vermont, we have already reaped
3. The need to fund the Water Infrastructure budget, the last year for which a full-year appropriation was benefits of the meeting as Senator Bernie Sanders agreed
Finance & Innovation Act (WIFIA) at $45 million completed, were at EPA (31 percent) and the U.S. Department during the meeting to follow up with a meeting on May 5 on
for FY 2018 of Agriculture (29 percent). The President’s budget request “affordability” in Vermont with various municipal and state
4. The potential elimination of the tax-exempt would eliminate the Rural Water and Wastewater Loan and representatives as well as representatives from Senator Leahy.
status of municipal bonds (as some have Grant Program ($498 million), funding for regional water We updated the participants with recent information such as
proposed) that would greatly affect the ability programs such as the Sea Grant Program, and geographic- NACWA’s “2016 Cost of Clean Water Index,” which showed that
of water and wastewater utilities to fund capital based funding ($427 million). Nonpoint grants are zeroed out for the 15th consecutive year, the increase in the cost of sewer
projects. Tax-exempt municipal bonds play a from $165 million in FY 2017, and EPA’s Critical Infrastructure services nationally has outpaced the rate of inflation.
vital role in financing clean water infrastructure Protection Program is zeroed out (providing cybersecurity The Fly-in is a fantastic opportunity to advance water
and in maintaining rates at affordable levels as assistance for utilities). EPA’s Research Budget, meanwhile, is quality issues at the federal level, and you are highly encour-
municipal bonds fund more than 80 percent of reduced by 50 percent (loss of $235 million from FY 2017), and aged to attend next year.
water infrastructure investments. its Enforcement Budget is reduced by 20 percent (loss of $129
James Ehlers (GAC member Vermont), Vermont Senator Bernie Sanders, It is estimated that $655 billion is needed over million from FY 2017). This is just a partial list. Links to Resources
Ed McCormick (WEF California), and Bob Fischer
the next 20 years to keep water infrastructure One concern is that this proposal may create unfunded • “Talking Points,” newea.org/wp-content/uploads/2014/03/
Congressional delegations that can then be used to operational, and some believe that is an underes- mandates for states who will still be required to meet specific Briefing-Information-Packets.pdf
make informed decisions. NEWEA has been going timate. And these costs do not consider improving federal standards set for those watersheds but without federal • “Elevate Water as a National Priority,” waterweek.us/
to Washington for this purpose for many years the resiliency of our infrastructure in response to funding to help them do so. For municipalities, the costs of wp-content/uploads/2017/03/elevate_water.pdf
now, and it shows as senators, representatives, and rising sea level and more severe weather events. additional systems are often passed down to them as well as • “The Value of Water Campaign,” thevalueofwater.org/sites/
their staff know NEWEA and increasingly use the The participants stressed that for every $1 in SRF the operation and maintenance (O&M) costs that they will be default/files/Economic%20Impact%20of%20Investing%20
participants as an important resource for facts about spending, of which $0.23 is the federal contribution, forced to pay in perpetuity. Additionally, the rise in O&M costs in%20Water%20Infrastructure_VOW_FINAL_pages.pdf
clean water in their states. Joining with the other the U.S. Treasury receives $0.93 in federal tax reve- has outpaced capital expenditures consistently for years. As • NACWA’s “2016 Cost of Clean Water Index,” nacwa.org/
organizations helped focus our efforts and gave us nues and that for every $1 million in SRF spending, the costs to live in the core service areas continue to increase, docs/default-source/news-publications/White-Papers/2017-
an even stronger platform to distribute information. $2.95 million is created in the local economy and 16.5 there is more incentive to build outside these areas, causing 05-18nacwa_index.pdf?sfvrsn=4&utm_source=Real%20
The NEWEA Government Affairs Committee jobs are created with an average salary of $60,000/ numerous environmental issues such as forest fragmentation, Magnet&utm_medium=email&utm_campaign=112277622
produced “Talking Points,” as per previous years and yr. President Trump released his “Skinny Budget” on failing septic tanks, and increased road and driveway building
these were discussed along with other documents March 16, 2017, only five days before the Fly-in, and it causing stormwater issues. In Vermont, 54 percent of the
such as “Elevate Water as a National Priority,” from included a modest increase in funding for the SRF population use septic tanks already.
the American Water Works Association and WEF, programs as well as funding WIFIA. This covered The NEWEA Congressional Briefing Breakfast is the premier
and documents from “The Value of Water Campaign,” two of our four talking points but also caused other event for the Government Affairs Committee. This year it
NEBRA Highlights
gas; this hot topic is getting ever more attention because
it can be the most valuable use of biogas in some cases.
In contrast to the gas clean-up required for that, another
presentation stressed the simplicity of using minimally
treated biogas to generate electricity by using a new
generation Stirling engine.
Gasification and pyrolysis remain a focus of biosolids
energy generation efforts. A full-scale plant in Lebanon,
Tennessee, is gasifying waste wood (~25 tons/d
This year’s WEF Residuals & Biosolids Conference was held in Seattle, Washington, in early April
[23 tonnes/d]) with smaller amounts of biosolids (6 to
7 wet tons/d [5.4 to 6.4 wet tonnes/d]) and generating
Notes from the 2017 WEF RBC engineers described facility plans for improved
electricity with organic rankine cycle (ORC) engines,
This year’s WEF Residuals & Biosolids Conference biosolids processing and products. An example
with a total carbon conversion efficiency of the system
(RBC) was held in Seattle, Washington, in early was Todd Williams’ (CH2M) discussion of the new NEBRA’s annual conference.... with NEWEA’s
reported to be 90 percent. (To the best of the author’s
April. Northwest Biosolids was co-sponsor and biosolids composting operation at Kodiak, Alaska. Residuals Management Committee, and, this year,
knowledge, this is the only full-scale biosolids gasification
local host of the conference, ensuring some clear An increasing number of biosolids generators Green Mountain Water Environment Association....
system operating in North America.) Meanwhile, lab
mornings that allowed Mount Rainier to shine are treating biosolids processing and manage- Full of info & fun in beautiful Burlington!
research continues, as it has for many years, figuring
on the southeast horizon and clear visions for ment like a business, designing biosolids products
out the ideal temperatures and pressures for obtaining
resource recovery through biosolids. and analyzing markets, as shown in the following
just the right balance of syngas, bio-oil, and char from identification markets, possibly inadvertently affecting
Like many conferences in the past several examples:
biosolids, for the best energy and reduced air emis- biogas use projects.
years, the 2017 RBC focused on anaerobic diges- • In King County, Washington, the “loop”
sions. Autocatalytic pyrolysis of biosolids looks hopeful, • Retirements continue at a significant pace, drawing away
tion and associated topics such as co-digestion, biosolids marketing campaign has set a
according to Professor Daniel Zitomer’s team at Michigan; decades of experience, such as upcoming retirements of
thermal hydrolysis, and biogas cleaning and use. new high standard for biosolids promotion.
it can produce a little net energy, at least if the biosolids two key leaders (Tom Granato, Dan Collins) of Chicago’s
Held in the Northwest, where high percentages Associated with that is advancing public
are mostly dried going into the process. But full-scale massive biosolids program. In New England, Charlie
of biosolids are recycled to soils in mature, stable, understanding of the minimal risks posed
testing is some time off. Tyler, legendary leader at the Deer Island Treatment
and diverse programs, there was plenty of infor- by microconstituents—trace chemical
As usual, the committee meetings and networking Plant in Boston and in state and regional associations
mation on land application. compounds—in biosolids. Kate Kurtz of King
offered a lot of value at the conference, as attendees (e.g. NEWEA), has retired.
In her plenary session, Professor Sally Brown County presented a recent risk assessment
learned about key developments in the field and what • Privatization of biosolids management operations and
of the University of Washington highlighted the and communications effort regarding trace
professionals are facing, for example: public-private partnerships continue to be explored, as
growing focus on soil health and the role biosolids organic chemicals in biosolids.
• Recent changes in Washington and at EPA were reflected, for example, in recent proposal requests from
and other organics play. The “brown revolution” • DC Water is designing, blending, and testing WHAT’S It would
reflected in discussions take
at the WEFmany lifetimes
Residuals and of working or playing
Jacksonville around
and several biosolids
other or compost
cities in Florida.
(brown referring to soil, not Ms. Brown, she said), soil amendments made with its new thermal THE Conference
Biosolids made with biosolids
regarding the impacts toofequal
an everyday exposure
• British Columbia to many common
continues products.
its public debate of
involves food security, profitability for small farms
(<1000 ac [400ha]), carbon (C) sequestration,
hydrolysis Class A biosolids, to find and
develop markets in Washington, D.C.
RISK?order that would shake up the renewable
executive biosolids. A late-February two-day conference staged
ecosystem resilience, and other interrelated • The U. S. Department of Energy staged a full
benefits. Restorative farming and regenerating session on “energy-positive water resource Number of YEARS of contact with biosolids or compost made with biosolids required to reach the equivalent of one dose or exposure.
soils involves things being done already: no till, recovery,” looking at research and demonstra- PRODUCTS 0 200 400 1,000 50,000 100,000 500,000 1,000,000
varied cover crops, high-intensity short-term tion projects aimed at assessing the potential,
1 tablet of
grazing, manure, composts, biosolids, and char. and maximizing energy efficiency and ibuprofen 43,298 years 77,266 years
Biosolids are part of the solution for fixing soils. recovery from wet waste streams through, for Over the counter
“You have one of the best tools out there to example, biodiesel production. pain reliever 24,507 years 454,112 years
create healthy soils,” Dr. Brown noted. • Denver Metro is upping its charge for biosolids
Big-picture policy carried over from the plenary applications to farms to $0.15/lb ($0.33/kg) of 93
1 tablet of
session to sessions on biosolids management, plant-available nitrogen (PAN) applied, about azithromycin 541,224 years
facility planning, and communications. Jimmy 30 percent of the cost of equivalent commer- Prescription
antibiotic 23,309 years 431,900 years 965,819 years
Slaughter (Beveridge & Diamond PC) summarized cial fertilizer for farmers. The Metro-owned and
recent major court decisions in favor of biosolids -managed farm recovered 25 percent of the
recycling (e.g., the Kern County case, and a resource recovery department’s expenditures
LEGEND
216 years 9,775 years Gardener
decision by the Pennsylvania Supreme Court). He in 2016. The discussion is, can biosolids 1 hand wash
noted also, however, a new tort lawsuit in north- pricing go even higher, given the benefits they SOAP Child
with triclosan
eastern Pennsylvania, where neighbors to a farm provide to farmers? This recent price increase Antimicrobial agent 5,478 years Hiker
have filed suit against a biosolids management in Denver’s program led some farmers to in antibacterial
Agricultural
company. Bob O’Dette, a state regulator, described complain, but it appears no one stopped soaps, toothpaste worker
and deodorant 4,008 years
biosolids trends in Tennessee, and several ordering biosolids; it is still a good deal.
LEGEND
Gardener
WHAT IS A RISK ANALYSIS? WHAT ABOUT FOOD?
Child A risk analysis estimates the risk to human health by examining how harmful a
60 | NEWEA JOURNAL SUMMER 2017 chemical is (toxicity) and the amount of contact with that chemical (exposure). For this analysis,
NEWEA JOURNAL wheat fertilized
SUMMER 2017 | 61
with biosolids was tested for over
Hiker RISK = TOXICITY x EXPOSURE
| NEBRA HIGHLIGHTS |
by concerned citizens and First Nations included To mitigate risks, both require strict adherence to
David Lewis, formerly of EPA and a long-time critic, regulations and best management practices, which
as well as representatives of biosolids programs “should be maintained and amended in the light of
of Metro Vancouver and Tacoma, Washington. new scientific knowledge.” Are you
Development of new provincial biosolids regula- Another ministry report provides information about using the right
tions is now delayed because of upcoming
elections.
the biosolid and other residuals that were recycled in
Quebec in 2015. The report is comprehensive and a
equipment?
• Cities in the San Francisco Bay area are model of biosolids data compilation. In 2015, Quebec
collaborating on developing biosolids management did the following:
options in preparation for a likely phase-out of the • Diverted more than 1.5 million tonnes (1.65
use of biosolids as alternative daily cover, which million tons) of organic residuals from landfills
is a common practice there in the wetter winter • Improved the soil of about 1,700 agricultural
months. The change is being driven by a new enterprises
California law aimed at reducing methane emis- • Recycled 42 percent of its municipal wastewater
sions from landfills. solids on 1.5 percent of its cultivated land
These efforts employed 30 firms and 60
In brief agronomists.
Future of sludge—panel discussion
This discussion was held at the Connecticut
Association of Water Pollution Control Authorities
RECYC-QUÉBEC and Solinov also recently released
a “best practices” guide for recycling of municipal
biosolids. According to the ministry, “The purpose of Water
Partnership
(CAWPCA) 2016 fall workshop and explored ideas on this guide is to assist municipal wastewater treatment
how Connecticut could diversify its wastewater solids plant managers in identifying key technical, admin-
management options. Currently, almost all Connecticut istrative, and logistical aspects of establishing and For successful flow monitoring,
solids are incinerated. (Fairfield is the sole remaining
biosolids compost facility.) With the new strict EPA air
maintaining a biosolids recycling program. It includes
the information necessary for the planning and
you need the right equipment.
emissions regulations, the region’s sewage sludge
incinerators, many of which take outside solids, have
had to limit their intake. There is growing aware-
implementation of a recycling program, as well as a
compilation of details to be included in program docu-
ments and contracts. It also includes case studies of
with LaserFlow is the only non-contact open channel flow meter that
measures velocity at multiple points below the water surface for
the most accurate results.
ness that having other options, such as anaerobic five wastewater treatment plants that already recycle • Eliminate confined space entries
digestion, composting, and land application, could their biosolids; these are particularly interesting.”
help the state’s facilities be more resilient. Ensuring • Prevent regular cleaning maintenance associated with
traditional contact technologies
additional incineration capacity backup was also Ending a busy legislative season
discussed. For example, the Hartford Metropolitan This year, the legislative sessions in New Hampshire • Avoid manual flow profiling
District has three incinerators but is only permitted to and Vermont were of greatest interest to residuals • Solve difficult flow challenges, such as:
run two at a time; being allowed to run three in times and biosolids programs. One bill would phase out • Drop manholes
of need, for example when another incinerator is land application of biosolids and septage in the Green • Steep slopes
down, would provide additional capacity. Brian Armet, Mountain state. It has been opposed by NEBRA and • Low level
former executive director of the Mattabassett District, Green Mountain Water Environment Association, as • Slow velocity
moderated the panel, which included Melissa Hamkins well as by the Vermont Department of Environmental • Surcharge conditions
(Wright-Pierce), Terry Szczesiul (Synagro Northeast), Conservation, and, after an initial hearing before
Roland Denny (Connecticut Department of Energy and the House Fish, Wildlife, and Natural Resources
Environmental Protection), and Ned Beecher (NEBRA). Committee, it has been retained for possible consid-
View the CAWPCA video of the panel discussion at eration next year. In New Hampshire, at press time,
cawpca.org/2016-fall-workshop-video-gallery.html. one bill continuing the land application of biosolids
on certain farmlands near designated rivers seemed New England
Environmental
Quebec publishes key biosolids reports destined for passage. The New Hampshire legislature
Equipment
In 2016, the Quebec public health institute, the has approved the same thing every few years for the One DeAngelo Drive
Quebec environment ministry, and RECYC-QUÉBEC past couple of decades, and, this time, may make the Bedford, MA 01730
released reports that advance biosolids and residuals law permanent. BOSTON HEADQUARTERS 781-275-1001
www.ne3inc.com
recycling in the province. 617-452-6000
One set of Frequently Asked Questions,
released by the environment ministry, highlights Manchester, NH Providence, RI
Ned Beecher, Executive Director TM
a 2016 report (Samuels et al., 2016), which Tamworth, N.H. East Hartford, CT New Haven, CT
concluded that risks from chemicals and patho- 603-323-7654 | info@nebiosolids.org
gens from biosolids applied in accordance with
Quebec regulations are minimal and not that
For additional news or to subscribe to
NEBRAMail, NEBRA’s email newsletter
cdmsmith.com
different from the risks from animal manure use. visit nebiosolids.org
T
he Killingly Water Pollution Control Facility (WPCF) is
publicly owned and has a design capacity of 8 mgd
(30 ML/d), currently processing an average of 2.7
mgd (10.2 ML/d) that it discharges to the Quinebaug River.
Built in 1975, the facility has evolved to meet the demand
of its service area. The WPCF
SUEZ Contract services the towns of Killingly
Operations
and Brooklyn. Killingly, a commu-
Suez Project Manager nity located in northeastern
Mark Cataldo
Connecticut, began around
Consulting Engineer
Wright-Pierce several mill villages that continue
to function as active community
31 Wauregan Road
Danielson, Connecticut centers. Killingly comprises
the villages of Attawaugan,
Ballouville, Dayville, East Killingly, Rogers, South Killingly,
and the borough of Danielson. The Killingly area was
originally a textile mill hub and one of the largest cotton sized for an average flow of 30,000 gpd (114,000 L/d), was
producers in the state. Many of those historic mills have added to better handle the large septage volume. The
converted to businesses, shops, and restaurants, and the new septage facility includes a septage screening unit that
town has an industrial park and several commercial centers removes large solids from the septage and discharges the
that also contribute wastewater flow. The WPCF serves solids into a dumpster for disposal; an aerated septage Phone: 315.433.2782
an estimated population base of approximately 17,000 holding tank that allows the septage to be metered into
residents connected to the town’s sanitary sewer system, the plant during low BOD loading periods; odor control
which includes 14 lift stations, and around 60 miles equipment consisting of chlorination equipment and
(97 kilometers) of sanitary sewer and 1,200 manholes. biological filters; a septage receiving building; and a
personal identification
EFFLUENT DISCHARGE
TO QUINEBAUG RIVER BIOFILTERS number (PIN) access
ROUGHING
system that allows septage
FILTERS INFLUENT
P.S.
GARAGE haulers to activate the
AERATION
TANKS
septage screening unit for
ADMIN
SECONDARY
PRIMARY
SETTLING TANKS BLDG discharge of septage while
SLUDGE
SETTLING the unit records date, time,
drive success and continuous improvement. The Budget unparalleled access to the field’s most cutting-edge tech-
Committee reviews the annual WEF budget, determines its nologies and services. Please consider joining your NEWEA 41 Central Street ‐ Auburn, MA 01501 ‐ 800‐922‐8182
consistency with the WEF Strategic Plan, and advises and colleagues at WEFTEC 2017 in Chicago. www.rhwhite.com
directs WEF’s senior leadership. Mr. Bisson presented on both
subjects during WEFMAX.
T
he New England Water Environment At the May meeting, the working group estab-
Association (NEWEA) and New England lished the framework for our initial collaboration
Water Works Association (NEWWA) have efforts, focusing on areas with shared priorities.
The winning team—Northeastern University’s Erika Towne, Lindsey Carver, and Catherine Moskos a long-standing positive relationship for The four topics proposed are:
information sharing on topical issues as well as • Government Affairs. Singular messages for
T
he second NEWEA Student Design Competition (SDC) MEET THE WINNING TEAM participating in joint programs where our initiatives investment in water infrastructure and rational
organized by the Student Activity Committee was Erika Towne led the research and design of a storm- converge. environmental regulation will serve as more
recently completed. This competition intended to water management system for the plant. She analyzed Reflecting each organization’s focus toward “Total effective communications to federal and state
promote “real world” design experience for students interested the site’s drainage area and existing characteristics to Water Solutions” and the concept of “One Water,” governments. These efforts will be in coordina-
in pursuing an education and/or career in water engineering design a wetland. Ms. Towne also designed both a flow NEWEA and NEWWA have established a Joint tion with each state’s water organizations and
and sciences. The competition tasked teams of student regulator tank and a broad crested weir and culvert to Exploratory Group to develop a closer working their meetings with state legislators.
members within NEWEA to design a project that they have direct treated stormwater into a pond. relationship, investigate collaborative opportuni- • Training and Workshops. There are numerous
worked on together. Student teams submitted written reports Lindsey Carver led the research and design of the side- ties, and initiate specific programs to benefit the opportunities to provide training and education
and presented their findings in front of judges during the SDC stream secondary treatment of the plant. She modeled members of each organization. With officers, staff, for topics of value common to both organiza-
reception and presentation, held on April 27 at Northeastern the sidestream treatment in BioWin and conducted a and active members assigned to the working group tions. The intent with this effort is to focus on
University (NU) in Boston. The competing teams were from cost estimate for the project. Ms. Carver also calculated from each organization, exciting and positive steps technology for utility management, specifically
NU, University of Rhode Island (URI), and Massachusetts and optimized the amount of resources (such as biogas, have been achieved to define opportunities and for Asset Management, and Cybersecurity. The
Institute of Technology (MIT). biosolids, and solar energy) that could be recovered. create programs consistent with this focus. goal will be to conduct a joint “IT Fair” in 2018.
The teams presented on the following: Additionally, she created a 3D rendering of the plant • Young Professionals. Both organizations share
• The NU team presented Lions Gate Secondary Wastewater design in SketchUp. As the centerpiece of the continuing work a high priority to attract and retain students
Treatment Plant: Design and Modeling Catherine Moskos led the research and design of by the Joint Exploratory Group, a Vision and young professionals to occupations in
• The MIT team presented Infrastructure for Green Cities: the mainstream secondary treatment. She focused on Statement was adopted—reflecting the water. Both organizations have active programs
Designing Urban Constructed Wetlands modeling in BioWin and optimizing the plant design. Ms. group’s priorities and to guide ongoing to carry out these important efforts. The goal
• The URI team presented Nitrogen Recovery and Energy Moskos also designed components of the secondary efforts: will be to expand joint NEWEA/NEWWA “YP”
Saving Using Bioflocculation in Wastewater Plants treatment, such as the bioreactors, sidestream reactors, programs providing education on industry
The judges evaluated the technical aspects, the appearance and anaerobic digesters.
Based on a wealth of common issues, networking opportunities, and associa-
and structure of the written submittal, and the content orga- opportunities in the world of tion membership incentives.
nization and effectiveness of the presentation. Following the • Awards Program. The group supports the
evaluation, the NU team was selected as the winner.
water, NEWEA and NEWWA establishment of a “New England One Water
The NU project included the design and modeling of are poised to work more Award” to highlight innovation incorporating the
the Lions Gate Secondary Wastewater Treatment Plant closely together to benefit the concept of “One Water.” The award will recognize
(LGSWWTP) in North Vancouver, British Columbia. The prelim- individuals and organizations relative to total
inary design satisfies a new ammonia regulation for secondary
members of both organizations. water solutions.
treatment and addresses various sustainability goals, including This enhanced collaborative Additional information will be provided as the
resource recovery and community engagement. Ammonia effort will be a continuing important work of this group continues.
removal is accomplished through the design of mainstream
and sidestream treatment processes. The technology chosen
goal focused on adopting the Thank you
for mainstream and sidestream treatment is integrated fixed concept of “One Water.” James R. Barsanti, President
film activated sludge and single reactor high activity ammo- The winning project Mary M. Barry, Executive Director
nium removal over nitrite, respectively. The three resources An initial meeting was held in Holliston last
that will be recovered at the site are stormwater, energy, and Competition judges were: Peter Lyons (Woodard and November. Subsequent meetings were held in April
&
biosolids. These are recovered through design of a flow regu- Curran), Nicholas Ellis (Hazen and Sawyer), Brian Tafe and May with significant progress made to identify
lator tank and a wetland, production of biogas and biosolids in (Kleinfelder), Jerry Hopcroft (SAC and WIT), Vanessa our initial collaborative programs. The discussions
the anaerobic digesters, and placement of solar panels on the Borkowski (Stantec), Ben Stoddard (Kleinfelder), Jim Barsanti have been positive and productive with a structured
roof. Multiple features have been incorporated into the model (Town of Framingham, NEWEA), and Yuqi Wang (Kleinfelder). process for assessing the value of initiatives to each
of the LGSWWTP to promote community involvement, such as The winning team will receive a $600 prize and allowance organization and its members.
an arrival plaza, a pond, a greenhouse, public benches, public of up to $2,500 to travel to WEFTEC 2017 where the team will
paths, and educational opportunities. present its project at the WEF SDC.
Specialty Services
Hayes Pump
Hazen and Sawyer
Conference, Hoyle, Tanner & Associates, Inc.
NASSCO
Golf Classic
South Portland WWTP, Portland, ME
NEWEA Committee Appreciation
Event
B E N E FIT
July 27, 2017
Kimball Farms, Westford, MA
Industrial Wastewater
Conference & Tour
October September 13, 2017 NEWEA invites you to join us for an evening reception at the
RedHook Brewery, Portsmouth, NH
historic Soldier Field during WEFTEC in Chicago, Illinois
16 The Country Club
of New Bedford
WEFTEC
September 30 – October 4, 2017
McCormick Place, Chicago, IL
Golf classic benefit
October 16, 2017
The reception will be held at
Soldier Field, a historic and elegant
stadium located in downtown
Chicago, exactly 1 mile from the
mile (20 minute walk) from the
NEWEA hotel, the Hilton Chicago,
and is also serviced by local buses
and the “L” train.
New Bedford Country Club Hilton Chicago hotel. Originally
New Bedford, MA EVENT DETAILS
opened in 1924, the venue is the
The NEWEA Reception offers
Joint Stormwater Conference— home field of the Chicago Bears
an evening of fun in the Skyline
MEWEA AND NE STORMWATER and the oldest NFL football stadium
Room at Soldier Field to network
We Can Do It! COLLABORATIVE in the country. In 2003, the Stadium
with NEWEA leadership, and other
Managing Residuals in a Complex World October 23 – 24, 2017 was completely renovated but
NEWEA WEFTEC attendees!
The Northeast Residuals & Biosolids Conference Holiday Inn, Portland, ME maintained its traditional external
Oct. 25–27, 2017 • Burlington, VT appearance. Soldier Field is the Activities Include:
North East Residuals & Biosolids
Conference first NFL stadium to be declared • Networking
October 25-27, 2017 LEED certified, and continues to set • Hors d’Oeuvres & appetizers
Hilton, Burlington, VT the standard for historic stadiums • Spectacular views of Solider Field
with a positive environmental and Lake Michigan
impact. • Cash bar
Affiliated State Associations and Other Events Soldier Field is located in the RSVP date—
RI NWPCA Trade Show MeWEA Fall scenic Museum Campus at 1410 Friday, September 22, 2017
& ClamBake Conference - 50th Museum Campus Drive, It is one
September 8, 2017 September 21 – 22, 2017
Twelve Acres Banquet Facilty Sunday River, Newry, ME
Smithfield, RI
Blue Tech Education &
MWPCA Trade Show Innovation Expo
September 13, 2017 October 14, 2017
NEBRA’s annual conference.... with NEWEA’s Wachusett Mountain Sandwich, MA
Residuals Management Committee, and, this year, Princeton, MA
GMWEA Fall
Green Mountain Water Environment Association.... NHWPCA Fall Meeting Tradeshow &
Full of info & fun in beautiful Burlington! September 15, 2017 Conference
Manchester WWTF November 9, 2017
This is a partial list. Manchester, NH Sheraton Conference
Please visit the state association Center, Burlington, VT
NEWWA Annual
websites and NEWEA.org for
Conference NHWPCA Winter
complete and current listings.
September 17 – 20, 2017 Meeting
Ocean Edge Resort December 8, 2017
Brewster, MA Newmarket WWTF
Newmarket, NH
NEWEA 2018
Revenues and gains:
Registration Fees $570,419 $447,778
Exhibitor Fees 245,415 266,562
Membership Dues
Pass Through Dues
42,174
55,839
10,388
77,495
Annual Conference
& Exhibit
Advertising and Subscriptions 84,441 86,171
Sponsorships 72,059 72,015
Certification Fees 9,765 12,235
NEBRA Management revenue – –
Other Income 16,788 10,214 This prestigious conference consistently attracts more
Total unrestricted revenues and gains 1,096,900 982,858
than 2,200 engineers, consultants, scientists, operators,
Total unrestricted revenues and gains and other support 1,096,900 982,858
and students, and features a variety of technical
Expenses:
sessions, and more than 200 exhibitor displays. It
Program services 857,800 714,472 provides an opportunity for professional exchange of
Management and general 264,722 245,343 information and state-of-the-art concepts in wastewater
Pass Through Dues 30,023 25,636 treatment and environmental issues.
Total expenses 1,152,545 985,451
In addition to NEWEA’s traditional sessions, Young
(Decrease) Increase in unrestricted net assets (55,645) (2,593) Professionals, Students, and Operators will have
Changes in temporarily restricted net assets:
technical sessions dedicated to presentations developed
Endowment income 29,082 3,411
and delivered by their peers.
Scholarship expense 9,000 9,000
Increase (decrease) in temporarily restricted net assets 20,082 (5,589)
For more information, visit annualconference.newea.org
(Decrease) increase in net assets (35,563) (8,181)
call: 781-939-0908 • email: mail@newea.org
Net assets, beginning of year 664,455 672,637
Net assets, end of year $628,892 $664,456
William Smith
Flow Assessment Services
Green Mountain Pipeline Services
Annual Sponsor Program
Concord, MA (PRO) Weston & Sampson Engineers Inc., NACWA
Laurie Ruszala Chatham, MA (PRO)
NEWEA offers companies the opportunity to promote their
Nicholas Erickson Town of Franklin DPW, SUEZ products and services throughout the year by participating in
City of Fitchburg WWTF Franklin, MA (PWO) Giovanni Amato Ted Berry Company multiple sponsorship activities. Annual Sponsorships include:
Fitchburg, MA (YP) City of Newport
William Sanderson Newport, RI (PRO) The MAHER Corporation • NEWEA Annual Conference
Jessica Frackelton Town of Milton Weston & Sampson
ONSET Computer Corporation Milton, VT (PWO) Mark Bukowski • NEWEA Spring Meeting & Golf Tournament
Bourne, MA (PRO) Town of Windsor Locks WPCA ● Silver
Michael Supernant Windsor Locks, CT (PWO) • The Operations Challenge Golf Tournament
Alan George Fiskdale, MA (PWO) Dewberry
Frederica, DE (PRO) Cliff Germain Environmental Partners Group • A web presence on NEWEA.org’s sponsorship
Luigi Tiberi Greater New Haven WPCA program page
Tarun Gill Ovivo, USA, LLC. New Haven, CT (PWO) Fuss & O’Neill
HDR Engineering Inc. Salt Lake City, UT (PRO) Hazen and Sawyer • The option to customize sponsorship levels by selecting
Boston, MA (PRO) Russell McGinnis
Michael Trotta Narragassett Bay Commission
NEFCO to participate in up to eight additional unique NEWEA
Rola Hassoun Town of Canton Providence RI (YP) NASSCO events plus additional activities
CDM Smith Canton, MA (PRO) Synagro Northeast
Providence, RI (YP) Isabella Schroeder Sponsorship Benefits:
Katherine Watkins Greater New Haven WPCA Tata & Howard
Cameron Jenkins Cambridge Public Works New Haven, CT (PRO) Tighe & Bond • Increased corporate visibility and marketing opportunities
Stoneham, MA (YP) Cambridge, MA (PRO)
Woodard & Curran within a wide audience of water industry professionals
Myles Johnson Jacob Weinrich Wright-Pierce
Saugus, MA (PRO) Tighe & Bond Consulting Engineers • Relationship-building access to key influencers involved
Westfield, MA (YP)
WSP/Parsons Brinckerhoff in advancing water industry services, technology,
Ziad Kary
Environmental Partners Group Inc. Matthew Weisman ● Bronze and policy
Quincy, MA (PRO) Town of Lexington ADS Environmental Services • Recognition as an environmental leader among
Lexington, MA (YP)
Ryan Kenney Black & Veatch peers and customers
Academic (ACAD)
PC Construction Company Patrick Wiley Affiliate (AFF) David F. Sullivan & Associates
Portland, ME (PRO) Kennebunk, ME (PRO) For more information contact Mary Barry
Complimentary (COMP) Duke’s Root Control
Daniel Kramer Chris Williams Corporate (COR)
GHD Email: mbarry@newea.org
Dual (DUAL)
Woodard & Curran South Essex Sewerage Dist.
Executive (EXEC) Hayes Pump Call: 781-939-0908
Dedham, MA (YP) Salem, MA (PWO)
Honorary (HON) Hoyle, Tanner & Associates
Tabatha Lewis Olivia Apergis Life (LIFE)
Professional (PRO)
Kleinfelder
Brookfield, CT (STU) Bristol, CT (STU)
Professional WW/OPS (PWO) Nitsch Engineering
Student (STU) Stantec
Young Professional (YP)
Advertiser Index
Personal Information
Company.................................................................................... page
ADS Environmental Services..........................................................67
with NEWEA Street or P.O. Box
AECOM..................................................................................................57
Reach more than 2,100 Home Phone Number Mobile Phone Number Business Phone number
Associated Electro Mechanics........................................................10 each quarter in the Check here if renewing, please provide current member I.D.
Black & Veatch.....................................................................................12 NEWEA JOURNAL *NEWEA is a member association of WEF (Water Environment Federation). By joining NEWEA, you also become a member of WEF.
CDM Smith............................................................................................63 The Fall issue advertising Employment Information (see back page for codes)
deadline is August 11, 2017 1. ORG Code: Other (please specify): 2. JOB Code: Other (please specify):
Dewberry...............................................................................................12
3. Focus Area Codes: Other (please specify:
Environmental Partners Group........................................................ 17
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☐ Executive Package Upper level managers interested in an expanded suite of WEF WE&T (including Operations Forum) $353
Pavers by Ideal.....................................................................................19 products/services. WEF Highlights Online World Water
Payment
Tighe & Bond.......................................................................................39 Depending
Check or money order enclosed Charge Card # Security/CVC upon your
membership
Underwood Engineers......................................................................19 Made payable to NEWEA
10 Tower Office Park, Suite 601
Visa
Signature Exp. Date level, $10 of
American Express
Woburn, MA 01801 your dues
Master Card
Weston & Sampson...........................................................................39 For more information: 781.939.0908
Discover Daytime Phone is allocated
Fax 781.939.0907 NEWEA.org towards a
subscription
Wright-Pierce.......................................................................................67 Billing Address Street/PO Box City, State, Zip to the NEWEA
( check here if same as above) Journal.
What is the nature of your What is your Primary What are your
ORGANIZATION? JOB FUNCTION? KEY FOCUS AREAS?
(circle one only) (ORG) (circle one only) (JOB) (circle all that apply) (FOC)
1 1 1
Municipal/district Water and Wastewater 1. Upper or Senior Management Collection Systems
Plants and/or Systems (e.g., President, Vice President,
Owner, Director, Executive Director, 2
2 General Manager, etc.) Drinking Water
Municipal/district Wastewater Only
Systems and/or Plants 2 3
Engineering, Laboratory and Industrial Water/Wastewater/
3 Operations Management Process Water
Municipal/district Water Only (e.g., Superintendent, Manager,
Systems and/or Plants Section Head, Department Head,
4
Groundwater
Chief Engineer, Division Head,
4 Landscape Architect etc.,)
Industrial Systems/Plants 5
(Manufacturing, Processing, Extraction) 3 Odor/Air Emissions
Engineering and Design Staff 6
5 (e.g., Consulting Engineer,
Consulting or Contracting Firm Land and Soil Systems
Civil Engineer, Mechanical Engineer,
(e.g., Engineering, Contracting Chemical Engineer, Planning Engineer, 7
Environmental, Landscape Architecture) Landscape Architect, Environmental/ Legislation
6 Wetland Scientist etc.) (Policy, Legislation, Regulation)
Government Agency 4 8
(e.g., U.S. EPA, State Agency, etc.) Scientific and Research Staff Public Education/Information
7 (e.g., Chemist, Biologist, Analyst, Lab
Technician, Environmental/Wetland 9
Research or Analytical Laboratories Residuals/Sludge/Biosolids/Solid Waste
Scientist etc.)
8 5 10
Educational Institution Stormwater Management/
Operations/Inspection & Maintenance
(Colleges and Universities, libraries, Floodplain Management/Wet Weather
(e.g., Shift Supervisor, Foreman,
and other related organizations)
Plant Operator, Service Representative,
Collection Systems Operator, BMP 11
9 Toxic and Hazardous Material
Manufacturer of Water/Wastewater Inspector, Maintenance, etc.)
Equipment or Products 6 12
Purchasing/Marketing/Sales Utility Management and Environmental
10
Water/Wastewater Product Distributor or (e.g., Purchasing, Sales Person, Market 13
Manufacturer’s Rep. Representative, Market Analyst, etc.) Wastewater
11 7 14
Stormwater (MS4) Program Only Educator (e.g., Professor, Teacher, etc.)
Water Reuse and/or Recycle
12 8
Student 15
Public Financing, Investment Banking Watershed/Surface Water Systems
9
13 Elected or Appointed Public Official 16
Non-profits (e.g., Trade, Association, (Mayor, Commissioner, Board or Water/Wastewater Analysis and Health/
NGO, Advocacy, etc.) Council Member) Safety Water Systems
99 10 17
Other ____________ Other ____________ Other ____________
(please specify)
MWRA Clinton
Wastewater Treatment
Plant, Clinton, MA
MWH IS NOW PART OF STANTEC
Installation of new disk Design with community in mind
filters for phosphorus stantec.com/water
reduction