me 40) 40) * : Service-Manual ul Fault Tracing i Repairs MaintenanceVolvo 8 are sold in diferent variants adapted to the specific requirements of the Various countries. This market adaptation is based on such things as legal regulations, tax limitations and specific wishes of the market concerned. For this reason illustrations and text may appear in this Service ‘manual whioh are not relevant to the cars in your own country.Contents How to use the wiring diagrams How to use the circult diagrams Fuses, location on the vehicle Relays, location on the vehicle Wining hamesses and earth points, location ‘on the vehicle Ventilation and heating module (VM) components Instrument pane! GEM (Central Electronic Module) Connectors, wiring names C Gonnectors, wiring hamess C Connectors, wiring hamess C Connectors, wiring hamess C Group 23. Fuel system Fue! injection and ignition, BI8EP/FP. Fuel injection and ignition, B18FT Group 26. Cooling system Auxiliary water pump, B1BEP/FP and B18FT Group 28. Ignition system Ignition/starter switch and start interlock (AT) Group 35. Lighting Front lights (with day running lights) Headlight flash, auxilary diving lights, driveway illumination Dimmod-dip beams, main beams, GB Far lights with brake lights and bulb fallure detector Fog lights Fog lights (Nand NL) and rear fog lamps (EURO) Reversing lights Instrument lighting Inferior lighting and keyhole fight Lighting for glove box, luggage compartment ‘and cigar lighter Group 36, Other electrical equipment Diroetion indicators Windscreen wipers Headlight and windscreen washers Rear window wiper and washer Headlight housing motors Group 38. Instruments Rov-counter and speedometer Electronic Information Centre with sensors Warning lamps for brake fluid, handbrake, battery charge and washer fluid ‘Door open warning lamp and tights on warning buzzer Seat belt warming lamp Battery volimeter and oll pressure gauge with switch Page 20 2 24 28 30 38 40 42 44 46 48 50 52 5a 56 58 60 62 Contents Alphabetical index on page 110 Group 39. Radio Racio connections Group 59. Anti-lock Brake System ABS: Group 83. Doors, etc. Central locking system Electrically operated door windows Titing sun root Anti-theft alarm and hor Group 84. Exterior trim Rear window and door mirror heating Electrically operated remote control door iors Group 85. Interior fittings Heated front seats, Group 87. Heating and ventilation Heating, without VM Heating, with VM (for air-conditioning) Air-conditioning, EPP Ar-conditioning, FT Group 68. SRS Seat belt pre-tensioners Atbag and seat belt pre-tensioners Cireult diagram 1991 1 Interior lighting, rear window heating, hom, ete Seat heating, PIN switch, starter motor. alternator, seat belts 3. Engine cooling fan, heating, air-conditioning 4 Instrument panel, rheostat 5. Windscreen wipers, radio connections, reversing lights, door mirrors 6 Door windows, titing sun rao, direction indicators, headlight motors 7 Vehicle ighting, front and tear B Foglights 9 SAS 419. Fuel injection system, BI8EP/FP 11. Fuel injection system, B18FT 12 ABS Numerical components list ‘Alphabetical components list Alphabetical index Order number TP 3568/1 We reserve the right to make alterations ‘as Page 64 82 84 86 88 90 92 94 95 96 7 98 99. 300 101 102 403 104 105 108 108 +0, | How to use the wiring diagrams | | hares 19 Bin is no. 4 and the colour of this | connector is White. Drawings of connectors in this manual are always shown in rear perspective. Wiring colours SB Black Gn Green Wo White Bl Blue Gr Grey L Lilac R Red P Pink Or Orange Br Brown Y Yellow The small diagrams show various operating conditions with ‘Arrows indicating the direction of flow of the current Current Voltage This isthe reference number of the component in the circuit diagram, ‘A complete list of components, isted numerically by ‘component numbers, Is given on pages 106 and 107 of this Location of wiring harnesses with connectors. The wiring colours and terminals of a number of connectors are given on pages 10 10 13,How to use the circuit diagrams (30; Battery voltage 15 erminal number (53a = terminal for (a ihe mindereen wpe i (Q)-—ram»10 | a Cable colour: W-Br (white-brown) |ntemar diagram (cannot be fested for continuity) é ‘A34; terminal number of the CEM connector A, pin 34) Variant type designator HD (for right-hand drive cars ference with ‘component number terminal number reference number \ Component number for headlight washer pump ‘Symbo! (headlight washers) e Nationality letters: Abbreviations used in the diagrams A Austria 1 ttaly AC __ Air-conditioning B Belgium N Norway EP/FP Fuel injection system without with catalytic converter CH Switzerland NL Netherlands FT Fuel injection system on Turbo models D Germany P Portugal RHD Right-Hand Drive DK Denmark S Sweden LHD Left-hand drive E Spain Finland CEM Central Electronic Module F France VM Ventilation and heating module GB Britain (incl. Ireland) ECU. Electronic Control Unit fuel injection system, ABS) ABS Antilock Brake System IC Electronic Information Centre SRS Supplemental Restraint System : Right Lo beft AT Automatic transmission On Scresned cableFuses, location on the vehicle 24 4 4 «4 4 4 4 44 4 be Lofop Ppp ppt TT TT | Fuses Amperage Power supply 1 Cigar lighter, clock, electrically operated aerial Electronic Information Centre, LED (anti-theft alarm), interior lighting, ‘engine compartment light, luggage compartment light {and glove-box light 2 Fog lights, rear waming fog lamps, headlight flash sy 3. Heater blower (maximum speed) 4 Headlight motors, Keyhole light in driver's door 5. Door windows and titing sun root 8 Rear fog lamps 7 ABS relay 8 LH headlight, main beam 9 RH headlight, main beam and warning lamp 10 LH parking lamps and taillights, dashboard lighting dimmed-dip beams relays 1H parking lamps and taillights, number plate lighting, fog light re 12 LH headlight, dipped beam 13 FH headlight, dipped beam 14 Air-conditioning compressor and fan, orake lights, diagnostic test point 15. Heating elements, rear window and door mirrors 46 Aunilary driving lights, horn, anti-theft alarm Start relay, rear window wiper Headlight washers, direction indicators Alternator, oll pressure gauge, clock and instrument lighting Reversing lights, compressor relay, seat heating ABS Lighting switch, day cunning lights Windscreen wiper motors, windscreen washer pump Electrically operated door mirtors Air-conditioning fan andior heater blower, radio 20 Motor, ABS. 30 *Special 3 A fuse for the ABS.Relays, location on the vehicle eo @ Relays, location on the vehicle lay, te (F) Relay, headlight motors (G) Relay, rear fog lamps [NL, N) Ral s ik) ABS systom relay (L) Bulb falure detector, front lights ) Relay, fog lights (NL. N) (G) Inhibitor relay, immed-dip beams (GB) 2 {D) Relay, auxiliary water pump Pay, uel nection system imp relay slay Golayod compressor engagement Heater Blower relay (postion 4) et near the heater blower. 2, B12, E7, EB and E9 areWiring harnesses and earth points, location on the vehicle 6-01 G-C1 G-A1Instrument panel 40 4 = c216n = ¢206r 3 = c756r yo x Terminals, connector ¢21 Gn (green) No. Cable 16 colour BLGn Br SB Y Br-Gr Y-SB vA Be BB GnR Grew B-Gr BLY BB! Gr-sB Grew SB ‘Component Main beam Ear At (i level transmitter Riheostal, dashboard lighting Door open Rear window heating Earth Lighting switch 58 LH direction indicator Fuse 19 (+15) Rear fog lamp Fog lights Engine spaed signal, ignition Hazard warning lights Fuse 19 (+15) Seat belts Terminals, connector ¢20% No. Cable Component colour 1 GrsB Coolant temperature transmitter 2 Gr Oil level transmitter 3. GrR Fuse 1 (+30) 4 Wi ‘Ambient air temperature transmitter 5 Gn Injection signal from Bt 6 Ww Speedometer 7 Gn-Br Float, washer fuid 8 ow il temperature transmitter, 10 Br-Bi Earth, sensors 11 GnSB Tank float unit 12 Speed transmitter, final ctive 3 Bulb failure detector 14 Or Oil pressure transmitter 18 Gn¥ RH direction indicator 16 FB ‘Alternator signal, input 17 Bl Float, brake fluid 18 Gr Handbrake switch ‘Terminals, connector ¢75Gr 1 Gn SRS. 2 RBr ‘Aternator signal, outputCEM (Central Electronic Module) 4.02 4, AT p13 b17 F2 Fa Fe G2 ce Warning lamp, seat belts Waring lamp, ‘door open’ Starter motor Horn Windscreen washer pump Rear window washer pump RH auniliary driving light Headlight washer pump LH auxliary driving ight Windscreen wiper motor ‘Switch, bonnet lock Switch, start interlock, AT Diagnostic test point, BiBEP/EP and CEM ECU, fuel injection system Switch, hazard warning lights Switch, direction indicators Main beam/dipped beam switch Switch, rear window wiper Switch, rear window was Windscreen washiwipe switch Suiteh, horn Switch, rear window heating Lighting switch LED, antitheft alarm Switch, auxiliary driving lights Switch, electrically operated door window, L Switch, electrically operated door window, Seat belt contac, driver Seat belt contact, passenger Motor, electrically operated door window, driver's side Door lock switch, driver's side Switch, drivers door Motor, electrically operated door window, passenger's side Door lock switch, passengers side Motor, central locking system Switch, passenger's daor Reversing light, R Reversing light, L Switch, tallgate lock Rear window wiper motor Switch, interior lighting Switch, iting sun roof Moir. titing sun roof Auto-down Doors and sun root, closing Doors and sun root, operation Central locking system, closed Central locking system, open Direction indicators Auxiliary dtving lights Horn Windscreen wipers Rear wiper Headlight washers Start interlock o-von/bee 5Connectors, wiring harness C GEM dw anoaown, sive 6 we Fuwae Saigt 8 Wee atedown, stop Man bearnspped boar sen (a) i ‘harm darmaeConnectors, wiring harness CConnectors, wiring harness C 69Y - L1SYConnectors, wiring harness C coOW - abFuel injection and ignition, B18EP/FP engine 3.22 (0) Relay, auxiliary water pump 12 Electronic ignition unit, 35 Low pressure switch, AC ‘436 Compressor clutch, AC A50 Auxiliary water pump ‘A63_ Diagnostic tast point, BI8EP/FP and CEM BI ECU, {uel injection system B2 Relay el injection system 83 Injectors B4 Engine speed transmitter, flywheel 5 Intake air temperature transmitter 86 Coolant temperature transmitter, B18EP/FP 87 —_Potentiometer, CO setting BB Air pressure transmitter, fuel injection system Bo Throttle valve switch B10 Knock sensor B11 Regulating valve, idle spoed B12 Fuel pump relay B15 Oxygen sensor B19 Fuse (next to B2), oxygen sensor B20 Fuse (next to B12}, fuel pump B22 EVAP C9 Ignition’starter switch 520 Fuel pump, fuel injection systemFuel injection and ignition, B18EP/FP engine BI b35R 82 B10Fuel injection and ignition, B18FT engine (0) Relay, auxiliary water pump Auxiliary water pump Electronic ignition, 818FT Output stage and ignition coil, B18FT Boost pressure regulating valve, B18FT ECU, fuel injection system Rolay, uel injection system Injectors Engine speed transmitter, ywhee! Knock sensor Ile speed regulating valve Fuel pump relay Air mass meter, B18FT Oxygen sensor Coolant temperature transmitter, B18FT Throttle valve switch and valve position senso BIBFT Fuse [next to 82), oxygen sensor Fuse [next to B12), fuel pump Igntion’starter switch Fuel pump, fuel injection systemFuel injection and ignition, B18FT engine BI % B12 ye = ieAuxiliary water pump, B18EP/FP and B18FT engines 3.22 (D) Relay, auxiliary water pump 'A50 Auxiliary water pump ‘52 Electronic ignition, B18FT Bi ECU, fuel injection system Bz Relay fuel injection system 86 Coolant temperature transmitter, BI SEPIFP — B16 Coolant temperature transmitter, B18FT ‘at iP ip pi|_ecu-eterr Al ASOl ia ie i er) . “ (ery as ip 1 ECU-BwEP/FP me B6 Ignition of, temperature >100°C, pump operates for Ignition off, emperature <88°C, pump operates for approx. 20 minutes approx. 1 minuteAuxiliary water pump, B18EP/FP and B18FT engines watt cé8R B2 AS2 : cOBRSD35R ay Fe ~ ro \ YAR wee ogre N fre sea} ue AW? B6 BIBEP/FP aD fa] ©Ignition/starter switch and start interlock (AT) 10 my J & [a3 | be (k, é coo ABZ Vo 3: [ar & A se ew | 7 10 bs| Ce Js I Ter cette Fue! injection system earthed via CEM. Engine torque adjusted Staring, position I, starter motor cranking ceM (C) Ignition relay 15 8) Relay, terminal 75 ler motor itch, start interlock, AT injection system Ignition/starter switch Driving, PAN switch open. Engine torque = 175 Nm 20 0008/01Ignition/starter switch and start interlock (AT) Bi . A62 A3 csr aisep/ee user coaReb35R Seo AQxy a) Es) ' ( so h.” [3.0 1.0 . COIR cOIRSab6RFront lights (with day running lights) ! 3.01 (A) Rolay, headlights 4.14 Waming lamp, parking light 4.18 Warning lamp, main beam/headlight fash 13. RH headlight, dipped beam ‘Ald BH headlight, main beam Ai6 BH éay running light AN? BH parking light ‘823 LH headlight, dipped beam ‘424 LH headlight, main beam ‘26 LH day running light ‘27 LH parking ight C5_——Main beamiipped beam switch C14 Lighting switch 618 |c60w|c618 (c60w ab SW aver au SW @ 2 Se Ignition on, day running lights and Dipped beams on Main beams on parking lights on 0008/0178 2Front lights (with day running lights) c60W coOWSsaL Sw Ch 23Headlight flash, auxiliary driving lights, driveway illumination 10 CEM 3101 (A) Relay, headlights 4:18 Warning lamp, main bean/headlight fash A132 RH headlight, dipped beam ‘Aig BH headlight, main beam ‘A15—- RH auailary driving light ‘823. LH headlight, dipped beam 824 LH headlight, main beam 25 LH auailary driving light 5 Main beam/dipped beam switch C14 Lighting switch Dé Switch, auxiliary driving lights Headlight lash, daytime use (only Headlight flash, nighttime use Ignition off, headlight flash, driveway ilumination on for 30 seconds. auxiliary driving lights visible) 0-008/0178 28Headlight flash, auxiliary driving lights, driveway illumination cé0W c60w ss a4 5W C14 co4W D6, tow \Dimmed-dip beams, dipped beams (GB) 3.01 (A) Relay, headlights 3.11 (L) Bulb failure detector, front lights 3.14 (G) Inhibitor relay, dimmed-}7 [Xx }Fog lights c60W coOwssa6 SWFog lights (N and NL) and rear fog lamps (EURO) 3.07 (G) Relay, rear fog lamps (NL. N) 3.08 (H) Relay, fog lights 3.12 (E) Relay, fog lights (NL. N) 4.15 Waring lamp, fog lights 4.16 Warning lamp, rear fog lamp A19 RH fog light, 29 LH fog light C5 Main beamidipped beam switch C14 Lighting switch C16 Switch, ear fog lamp C18 Fog light switch Bulb, rear fog lamp. right 118. Bulb, rear fog lamp, lft G-C1Earthon LH A-pillar (Note. EURO: 3.07 is a bridge; GB: 3.07 not present.) Day running lights on, tog lights Parking light on, fg lights and rear fog Dipped bearm/main beam on, reat a cannot be switched on lamp can be switched on lamp can be switched onFog lights (N and NL) and rear fog lamps (EURO) 2 c63BL c6OW C14 C16-C18 ¢63BI h20B1 coOWSs a6 SW 33Reversing lights and crankcase heating Aas AS1 AL Bi 6 Hie GA GHi Br-Gr re] Br-Gr SH 16 ov 1 Ignition on, gear lever in position Engine torque adjusted for MSB gearbox 34 Switch, reversing lights Heating, crankcase ventilation ECU, fuel injection system Reversing light bulb, right Reversing light bulb, left Earth in engine compariment, LH wing Earth near LH taillightReversing lights and crankcase heating AS1 H6-H16 c63Bl c6OWSS a6 SW c60W c63Bt Sh20B1 c68R (ES: 0-009/0% 35Instrument lighting LCD lighting, Electronic Information Cat rent panel ighting heostat, dashboard lighting Switch, hazard warning lights c nlng, centre console gar lighter cale ighting, AT Lighting, heater blower switch Earth on LH A-pillarInstrument lighting couWSsd25WInterior lighting and keyhole light Ignition on, interior lighting off (ade Door handle raised, keyhole light on Door being opened with key, interior lighting on for 15 secondsInterior lighting and keyhole light F6-F7 2 Tack F8-G6 c65SB 1.0 cé67SB 6 7SB5 91058 0.008/013 38Lightin: g for glove-box, luggage compartment and cigar light 30 Switch, glove-box light 631 Glove-box light Dit Cigar lighter 20 Luggage compartment light H2i Switch, luggage compariment light 22. Switch taligate lock Cigartignter pust GC1_Earthon LH A-pilar GHiEarthnear tal light had in, Glove-box lid open Luggage compartment openighting for glove-box, luggage compartment and cigar lighter O11 420 c63BL cé4w c70 C30 C31 6381 S208 cewssa2sw T0542 at 1, (EES) | pamDirection indicators and hazard warning lights 190 CEM 4.01 Warning lamp, hazard warning igh 4.04 Warning lamp, direction indicator, eft 405 Warning lamp, direction ingicator, right Ate RH irection indicator ‘428 LH direction indicator C3 Switeh, hazard warning lights C4 Switch, direction indicators G21 Bulb, side repeater on RH front wing 622 Bulb, side repeater on LH tront wing 628 Switch lighting, hazard warring lights Hi Bulb, rear-right drection indicator Hit Bulb, reareft direction incicator LH direction indicator flashing Hazard warning lights lashing GEM (A19) earthed via C3 (switeh, hazard warning lights) 0-008/008 42Direction indicators and hazard warning lights c63BL céIR c6OW 4.0 c63BtSn208 | corns ALOR cOOWSsa6 SWWindscreen wipers Wiper position: speed 1 ceM Windscreen washer pump Headlight washer pump Windscreen wiper motor: Dimmed-dip beams.teley (GB) ECU, fuel injection system Windscreen washiwipe switch Lighting switch Intermittent wioe tofe [hyWindscreen wipers ALD A10 ALG C4 c68R cOBRb35R 0-009/0494 45Headlight and windscreen washers a 10 CEM AiO Windscreen washer pump ‘A21 Headlight washer pump ‘46 Windscreen wiper motor ‘849 Dimmed-dip beams relay (GB) B1 ECU, fuel injection system CB Windscreen wash wipe switch C14 Lighting switen Lights on, operate windscreen washers, headlight washers operate EURO dpped and main beams dimmed-dip beams 46 Full throttle during intermittent wipe, wipers switch i continuous wipe mode (B18EP/FP only)Headlight and windscreen washers ALD A21 A10 ALO Cm 0-009/0498 47Windscreen wiper switched on, 6 sec. Intermittent wipe eya(M) aut Gear lever in position °F, wiper Switches to continuous wipe mode 10 Ait 45 cs c7 B Ger ceM Rear window washer pump Switch, reversing lights Switch, rear window wiper Switch, rear window washer Rear window wiper motor Earth on LH A-pillar Rear window washer in operation 3 sweepsRear window wiper and washer H4 49Headlight housing motors 3,06 (F) Relay, headlight motors ‘20 Motor, RH headlight housing ‘30 Motor, LH headlight housing ‘M47 Switch, bonnet lock ‘A49—_Dimmed:-dip beams relay (GB) C14 Lighting switch G-A1__ Earthin engine compartment, LH wing G-A2 Earth in engine compartment, BH wy Bonnet open, headlight housing motors disengaged a — ets 08/038Headlight housing motors A20 ALO AGT AN M7=—019 A30 3.0 c61R Ch 3.06 corRSaborRev-counter and speedometer Rev-counter 40 4.09 44 Aaa BI Speedometer Instrument pane! Rev-counter Electronic speedometer ‘Speed transmiter, final drive, HL ECU, fuel injection systemRev-counter and speedometer Ab 4.0 * | i ao — | 81 oe 6-01 c62SB coaR | i (nt ea | | i |Electronic Information Centre with sensors ait 431 432 450 Age 39 ASB at big G1 GAS 54 Electronic speedometor IC (Electronic Information Contre) Electronic Information Centre (LCD pane!) Channel selector switch, Electronic Information Centre ‘Ambient air temperature transmitter Coolant temperature transmiter, IC i level and temperature transmitter ECU, fuel injection systom ‘Tank transmitter, fuel gauge Earth on LH A-pilla: Earth on alternator bracketElectronic Information Centre with sensors G-A3 ASB ew | [b.0 c60W c70 T0526 c60WSa6 SW (ees) | (GREER G-C1 ‘ c68R coaRs 55Warning lamps for brake fluid, handbrake, battery charge and washer fluid 4.0. Instrument panel 407 Warning lamp, iow washer fuid level 420 Warning lamp, handbrake 421 Warning lamp, brake fluid 422 Watning lamp, battery charge 2 Alternator ‘41 Float, brake fluid level 42 Float, washer fuid level Dis Switch, handbrake GC1 Earthen LH A-pilar GAZ Earth in engine compartment, AH wing Ignition on, engine stationary Engine running, alternator charging, Engine running, alternator has No charging current handbrake applied brake fluid and washer fui level 100 lowWarning lamps for brake fluid, handbrake, battery charge and washer fluid 1 | » i a | a | |‘Door open’ warning lamp and ‘lights on’ warning buzzer 19 CEM 40 Instrument panel 4.03 Warning lamp, ‘door open ‘47 Switch, bonnet lock C14 Lighting owi F8 Switch, driver's door G6 Switch, passenger's door H21—Switeh, luggage compariment light H22 Switch, tallgate loc GAt Earth in engine compartment, LH wing GCi Earth on LH A-pilar GH Earth near LH tal light Ignition of. Lighting switched on, driver's door open, warning buzzer sounds‘Door open’ warning lamp and ‘lights on’ warning buzzer G6 4.0 F8 H22| Seat belt warning lamp Seal Pi Earth on LH A-pillar | , lowe pow Ignition on, driver's seat belt fastened Ignition on, passenger seat occupied, seat belt not fastened| Seat belt warning lamp 017-013Battery voltmeter and oil pressure gauge with switch 4,23 Warning lamp, oll pressure 48 Oil pressure transmitter, HL ct t, dashboad lighting C22 sure gauge a3 voltmeter Bi G01 Earth on LH A-pilar Ignition on, engine running, battery voltage and ol pressure are displayed 62Battery voltmeter and oil pressure gauge with switch ALB 4.0Radio connections 625 Radio F10 Loudspeaker, LE Fi Loudspeaker, HF Gi0 Loudspeaker, LF G11 Loudspeaker, HF H24 Motor, radio aerial H29 Relay, aerial motor H31—_Louds, rear elt H32 Loudspeaker, rear-right Radio onRadio connections F10,F11 H24 H29 co3Bl G10,G11 oie q a a> | (Sh Ye ow eam (Pope c65S c72_ LHD T2025 65Anti-lock Brake System 3.03 (C) Ignition relay 15 304 (oly. trial 75 )P y, ABS. Bio (K) System relay, ABS 4.19 Waming lamp, ABS 1) 4.21 Warning lamp, brake fluid 3 Starier motor H9 Switch, brake lights Hi u B 3 a LS Float, fluid level warning [6 Switch, warning lamp a plug ta sor, rear-right wo sor, tront-et 40 Wheel sensor, rear-let | Lit Whee! sensor, frontright 12 Main valve L13 Inlet valve, front wheel brake, lft L14 Inlet valve, rear whee! brakes: 115 Oullet valve, ront wheel brake, right $18 Quito valve ont whoo! ra, tt Li7 Outlet valve, rear 13 ilatvalve, ont whos rao igh L129 Diode, motor 120 Diode GA1 Earth in engine compartment, LH wing GHi Earth near LH taillightAnti-lock Brake System c6oy ce9YS 1157Central locking system 1.0 CEM F3 Door lock switch, drivers door G4 Motor, central locking Gt Earth on LH A-pilar Locking with key Unlocking with key 0-008/028Central locking system Gs F3,G3 64 cé coSSBS5f 1088 [ Ea)Electrically operated door windows 10 ceM Bs Shen, electrical operated doo io rs Bs Suich eecttealy operated coo ino re aly operate doo nm 6 0 ‘switch, driver's door G2 Motor, electrically operated door window passenger's door 63 Door lock switch, passenger's door Mi__ Switch, tting sun root GC1 Earth on LH A-pilar {i Passenger’s door, window open Driver's door, window auto-down Closing the windows with the key| Electrically operated door windows 08,09 F3 c67SB coewsa2sw 675891058Tilting sun roof door wid Mi Switch, tting sun root M3 Motor, tting sun root G01 Earth on LH A-pillar lol Switch being operated, sun roof open Closing withthe keyTilting sun roof et M3 F3 a | e 1 j | é PieceAnti-theft alarm and hornAnti-theft alarm and horn F8.G6 c67SBRear window and door mirror heating 10 40 nel 447 imp, rear window heating ne cn Ft rc a Gor GH Earth near LH tal light | i | I Alternator in operation. Heating energized continuously Alternator in operation, Switch pushed in < 2 seconds, (until engine is switched off) Heating elements energized for 12 minutesRear window and door mirror heating A2 G1,F1 he cu c67SB c6SSB 1.0 c63Bl cé0w c60WSsa6 SWElectrically operated remote control door mirrors D7 Door mirror, drive’ 10 Door miror, passe F5 Motors, door mirror, criver Motors, door mirror, passenger's side ® 07(010) ry : Ci Om Om Vertical adjustment Horizontal adjustmentElectrically operated remote control door mirrors 07,010 cow c70 c67SB coeWsd25W c67SB 5591058 0-009 084 79| Heated front seats Ignition on, seat cushion temperature above 27°; ing offDiS Heated front seats Ww 04 heoe: 02 Om Ww= > 3 3 £ = S Bo = = o ® x=Heating, without VM c66W coew'se15W.Heating, with VM (for air-conditioning) 5.0 Ventilation and heating module (VM) 5.02 ONIOFF switch 5.15 ON/OFF relay, VM + Rheostat, dashboard lighting Blower motor, heater fan Series resistors, heater fan Switch, heater fan Earth on LH A-pillar Air-conditioning, fan always runs at lowest speec Ignition on, position 4, fan runs at highest speed ale a aie ‘| I THESHeating, with VM (for air-conditioning) coowAir-conditioning, EP/FP disengaged ecu | Less 86 Prossure too low, compressor 50 tiation and heating module (VM) nal from ECU to VMAir-conditioning, EP/FP £8 coeW 5 e15W cOBRSSD3ISRAir-conditioning, FT Ventilation and heating module (VM) Alternator sor engagement AC relay Earth on LH Apilla {AC on, alternator in operation, signal to ECU for engine Pressure too low, compressor disengaged speed adjustment 88Air-conditioning, FT A35 ,A36 B1 A2 £8 £7 c62SB cé0w cO6W c68R OWS 04 5w coeW 5 e15W cOBRSSD35R SseSeat belt pre-tensioners Note: never carry out any measurements or tests on this system; see the SAS Repairs & Maintenance Service Manual SRS on ‘standbySeat belt Pre-tensioners cussay #SRS - airbag and seat belt pre-tensioners Instrument panel snp, battery charge tensioner G-c1_ Earth on LH Apia G-O1 Ean nsor 6-01 Note: never carry out any measurements or tests on this system; see the SAS Repairs & Maintenance Service Manual Ignition on. Warning lamp lights up for 10 seconds ot me 0-008/006 92SRS - airbag and seat belt pre-tensioners N3,N& N2 75Sn26¢ cmsntySjaq jeas ‘Joyeusaye “oj}ow 49yeIS ‘Buneay yeas ‘G+ ‘Git zZ _+ Buluojpuod-se ‘buyeay € 9697 J81soau, ‘jaued quewnysuy p fe ___“* S4O441U OOP ‘yuawidinba olpne ‘s}y61 Bulssaned ‘Siadim UeasDSPUIM S <84 4 4 S10}0W }YyBi|peey ‘s40}e91pul UONDaUIp ‘Joos uns Bunn ‘smopulm 400g 9 a A4100esiauoisua}-aid yjoq yeas pue Bequie SHS 6| e € eulbue q4/dagia Ob € € 103104i a hore —T iH a ; ~ o io ~ , fe ‘ 4s el s a i OF < oT * nN | He ae = a 4 och ‘ art @ fot . fn pane 105Numerical components Rel. no. Component 19 CEM 11 Aulo-dowr 12 Doors and sun oot, closing 13 Doors and sun roo, operation 14 Genta locking system, cosed 135 Ganttal locking system, open 18 Direcbon inion 17 Audiary ving thts 18 Hom 18 Windscreen wipors 110 Aearwipor it Headight washers 342 Stam interock 20 Fuse box 30 Relays (A) Rota, hoadights (C) Ignition rel ey terminal 15 {5) Rely, tormnal 75. Foy hadi motors (G) Reka, tar fg lamps (NL, N IH) Belay, og chs (S)ABS pump rey {hy ABS aystom rlay {G Bate talure detectr, tonights {E) Ray fog ight (NL. N) {6} imbior lay, emis cp beams (GB) Relay ausiary water pump Instrument panet 4.91 Warning lamp, hazard waning lights 4.02 Wang lamp, seat belts 4.03 Waming lamp, ‘or oper’ £04 Warning lamp, dracon rdicator, let 205 Waring lamp, ection indicator. ht 4106 Waming lamp, defective bulbs) 3.07 Waring lamp, low washer hid eve 409 Rev-caunter 231 Electonic speedomater 444 Warring lamp parking ight 445. Warning lamp fog atts 446 Watring lamp, rea fog lamp 219 Waming lamp roar window hesting 213 Warning lamp, main beam teadight lash 248 Wamig lame. ABS 420 Warning lamp, handbrake 421 taming lamp, brake fll 422 Waming lamp, battery charge 223 Waming lamp, oll pressure 431 IC (Etsevone intormation Cente) 132. Electrone Information Centre (LCD pane 435 LOD ituminaton, Electron information Centre 434 Instrument pana ighing 435. Relay instrument bghting £50 Channel selector swich, Electronic Information Cori 453° SAS waming lr 5.0 Ventilation and heating module (VM) Reciculaton switoh ONIOFF switch Demister sich FLOOR ai distrbution switch VENT air asiibuton switch BIL air dstrpution switch AC switch ‘AG MAX switch Lighting, vid not olay, A Flay, postion 4, Vat Flay, AC input, VM Engine compartment wiring harness AL + Batory 2 Atemator 2 Voltage regulator 3 Starter motor list Location 2350 300 360 1620 2540 2490 730 3620 2030 2480 2070 2avara2s0 s710 5101920 230 100 1700 2000 370 1150 1160 1910, 2130 2180 S00 2220 50/3660 980 37019680 470940 950, +000 1050 ‘0 1139 nao 1090 2840 750 780 770 70 450 480 a0 Rel. no. Component Horn Engine cooling fan radiator korn Windscreen washer pump Flea window washer pump V2 Electron gntton unt A138 fiHheadight, dpped beam At4 BH headiaht, main beam Bis Re ausary deving ight Aig BH day running ight M1? Alt patking ight Ata fi inaction indicator 18 Rog light 220. BH Readignt motor 2) Headlight washer pump 22 —_Amnbent alr temperature transmitter ‘23 LHhoadlicht, dipped beam 424 LHheadhight mar beam LH ausiiry drving Wht LH ay running ight LH parking light Us Girection mcator Ui foe ign LH headhight motor Thermal switch cooing fan Low pressure sich, AC Compressor cute, AC Goolant temperature wansmittor, 1G Frat, brake fd a2 — Foal washor fie ‘A4é —Spoedd transmit, final rive, HL M45 Switch, reversing ights ‘Ras, Windséroen wiper motor 4a? Switeh, bonnet Tock Aaa Ollpressure transmit, Ht. MB Oilpressure suten. HL Aso Dinmed dp beams relay (CE) 50 Auxilary water pump 451 Crankoaise vention heating As? Electionc ignton, B18°T AS8—Output stago and ignition col, BY8FT ‘AS4 Boost pressure regulating vaWe, B1BFT A58 —Ollevel and tomperature ansmiter ‘Ab2 Switch, starnterionk, AT Ags Dragrstc Lest point BYBEPIFP and CEM B Fuel aystem wiring harness 1 ECU, fuel injection system Be Relay, uel injection system BS njoctors Bi Engine speed transmitter, fywheo! £5 Temperature wancrnitiey, intake a Be Temperature transmit. coolant, B18EPIFP 7 Potemlomater, CO setting Bs Ar presaure rans, uel njaction system Bs __Throtle vate switch Bio Knock sensor BI Rogulating vave, ie spoed 211.1 Diagnostic test point or BIT (B1BFT) B12” Fuel pump reiay Bia Airmase moter, B1SFT Bis Oxygen sensor B15.1 Diagnostic est point for oxygen sensor B16 Coolant temperature transmitter, B1BFT B18 ‘vortle valve ewilch and valve positon sensor, Bier B19 Fuse (nox! 1082}, oxygen sensor B20 Fuse (nex! 10 B12), fuel puma bee EVAP B23 Earth connection © Central wiring harness C1 ——_eosta, ashboard iting G3 Switen, hazard warring lights G4 Switch, drecnon indicators C5 Main bear’Gipped beam switch G6 Switch, earwindow wiper G? Switch ear window washer 63 Windscreen washiwipo swich 63. dgniton'staner switch Cio Switch, harm Location 120 120 ie 3200 2100 2210 2260 2040 2or0 720 2200 1870 1290, to 2180 2200 2250 2030 1810, 1680 1870 1810 600 30/730 70/760 020 970 980 1190 1360 1230 930 330 ano avocado {380 3500 3470 $3400 1060 37013580 02940 0109280, 3160/3380 314073520 30203870, 3060, 3040 3020 000 3yogeso 31708350, 3300 307013350 29003270, 31803820 080 3260> Ret. no. Component Location Switch, roar window heating Clock 30 ‘Gottingen 20001 ‘Swrich, rear fog lamp 2190 Fog ight switch 2120 Bulb, Side repeater on AH front wing i720 Bulb, sie repeater on LH from wing 1600 Cable, radio aerial 1470 Radio 1410 iting, aio tia0 Ignivon Swrch ight 60 Switch ightng, Mazard warning Sohts "90749 LUghting, corral instrument pane! 180 ‘Suttch glove-box ight 50 Glove bax light 50 Oil pressure gauge 800 Battery voltmeter & Lighting, ighting witch LED, an et alan ‘Tunnel console witing hamess, LUgting, contre console switches, 190 ‘Sui Seat Meating, vers seat x20 Suutchightng, seal heating 300 Switch. seat heating, passenge’'s seat 350 Switch fahting, seat heating 360 Sitch, auxilryeving gts 2250 Door mirror, devers sie fe 1520 Swich, electrical operated door window, eft 1570 Sitch electrical operated door window, ight 1810 Dor mirar ght 53 Char ger Gear igor ilumination ‘Soa! bol contact. ver Seat heating eloment andl thermostat, lft Seat hoating etemant and thermostat, ight Seat cushion contac rot passenger seat Seat bet contact, passenger Sitch, handorake Tank transmitter, fuel gauge Fool pump. fue inaction system si80.asi0 Lighting! Selector Seale, At 90 Heating system wiring hamess Blower motor Sories resistors, heater fan Sten heater fan Lighting. heater fan swith [AG relay delayed compressor engagement Ara ‘AC relay, heater blower (poston 4) oor wiring harness - driver's side Heating element, door miror 0 Moto, electcaly operatec door window, vers sige 1590 Door lock switch, drvers side 2001650 Motors, door miror ervers side 1530 Switch koyhate ight 200 Keyile ight 170 Sutin, civer's door 180 Loudspeaker LE +400 Loudspoaker HF 3400 oor wiring harness - passenger's side Heating element, door miror Motor, eleceallyaperated door window, passenger's se Boor lock suit, passenger's side Motor; coriral locking 260 Motors, door mitor, passengers side is20 ‘Switch, passenger's door 210 Loudspeaker > ‘400 Loudspeaker HE 1400, Rel. no. Component Hit Numerical components list Fear end wiring harness, Fesar-right direction indicator Ta igh ht Brake igh “ght Reversing ight ght Number plate light. right Rear fog lamp, ght Switon, broke ights Bulb false detocor, rear ights Rear lolt rection indestor #12, H13 Tal ight left t901970 HI HI Brake ft let 1930, Hi6 Reveraing ight, et 3360 HIT Number plat igh, left 2010 H18—learfogtamp, le 2190 H20 Luggage comparmont light 150 Hei Swich, luggage compartmont ight 180 Hee Swatch taigate lock 180 Hes Motor rac aera 1850 H25 Rado acral, 1440 123° Relay, aerial motor 1480 H31 Loudspeaker ear lft 1320, H32 Loudspeaker, rear-right 1420 J Tailgate wiring harness Jt Heating element, rear window 80 2 Rear wincom wiper motor 3300 58 igh-ovel Brake igh 1950 K ——ntenorightng wing hamess K2 Swit, inten tating 60 KS Bulb, terior ighting 60 K& ——Suiteh ante reading lamp 50 KS Front reading lamp, 6 KB Switch, rontightreaging lamp 60 K?——-Frontvight reading lame 60 LABS wiring harness Li ecu 1940°3820, (2 Pressure swith 0 13 Pump motor Lé Tact plug. ABS pump US Float, fl tevel warning indcator {6S Switch, warning mp LF Diagnostic pug \B—_Weot sensor rear-ight La Wheel sensor rent let Lio Whee! sensor, earleft Lit Wheel sensor, roneght Liz Man vave {43 not valve, font wheel brake, left 514 Inlet valve, rear woe brakes LIS Cutler vale, front whee! brake, ight [16 Outlot valve, ton whee! brake, et LIT Outer valve, rear wie! brakes 18 Inlet valve front wheel brake, ight 119 Diode, motor (20 Diode M Sunroof wiring names MY Switoh sting sun root 640 Ma Motor titng'sun root 1860 SRS wiring harness - airbag and seatbelt px Ni goU 2700 N2_—_ Power supoly and voltage converter 2740 N3- Seat bet pre-tensioner, et 2ra02a80 N4 Seat alt ro-fensioner right 27502000, N5 Steering wheel module wi aitbag 290 NG Diagnostic test point, stag anc seat bolt pre-tensioners 2630 N7 Diagnostic test point, seat belt pre-tensioners 2860Alphabetical components list ‘Component ABS pump relay ABS system relay AC relay AC relay, delayed compressor engagement AC relay heater blower (poston 3) Air maze moter BIGFT Ai posure transmit, uel injection sy Aternator ‘Ambion! ar temperature transmitar ‘Auiry water pare Batery ‘Boost prossure rogulating valve, B18FT Brake ligt, let Brake ight, ght Bulb faire detector, ont igh Bulb fare detector. rea ights Bulb intenor lighting Bub, side repoater On LH tron wing Bub side repeater on AM font wing apie, radio sonal Ghanniel selector switch, Electron information Cente gat ighter Ggar ighteraurinaion Giock Compressor ouch, AC Coolant temperature transmit, 818 Gooiant temperature tansrater (© ‘Grankcaso ventlation eating Diagnostic plug Diagnoste test point, airbag and at bet pretensioners Diagroste test port, BISEPIEP and CEM Diagnoste tst point Yor Bit (1ST) Diagnostic test point for oxygen senor Diagnose test point, seat belt pre-fensianors Dimmedcip bears relay (G8) Diode Diode, motor Door ioc switch, vers sido Door lack switch, passenger's side Door miron crs side (L) Door miro. ht Earth connection ECU ECU ABS ECU, fue injection system Electronic igntton. BYSFT Eloctronic ignition unit Elocroni Information Contre (LCD pane! Electronic speedometer Engine cooing fan, adlator Engine speed iansmater,ywhee! EVAP Float, brake uid Float had level warming indicator Float, washer fu Fog light swatch Front et reading ame Front ight reading lamp Fuel pump, fuel injection systom Fuel pump relay Fuse (next to B12), fuel pump Fuse (next to B2), oxygen senso Glove box ight Heacign washer pump Heating element, door miror Heating elomont, door miror Heating slement, rear window High evel brake ight Hor IC (Blectronic nfarmation Ce Ignition relay termina! 15 Igeitin Starter swt Iain swith ight Inter relay, dimmed: ip boa Invector, Inlet vaio, front whee! brake let Inlet valve, rot whee! Brake, right 6 (8) 108 432 a5 be B22 At G Aa ci Ks ie 20 Bie B20 Bre c3t wet Gr 431 303, Location ar30 3600 20 60 60 3310 3070 480. 2970240 2690 5o0'2040 3380 aro 2660 20 9630 3710 2o0"r850 ‘po630 1520 1520 3260 2700 1940820 3010°3280, ‘soo 3200 1050, reo 600 50200470 3080 370 3870 980) 2120 60 Sre0a410 70350 5180.3400, daonae7o 50 2070 140320 3570 3860 Component Init valve, roar wheel brakes Instrument pane! Eating Keyhato ght Knock sensor LCD imination, Electronic Information Centre LED, anthett alarm H auxllary eiving ght iH gay running ight [CH sitecton incor LH fag ght LH nena ght, dipped boam UH headlight, main beam LH neadight ator CH parking igre Lighting, crtral instrument pane! Lighting, sentre console smtches Lighting heater fan ewntn Lighting, ging swish LUghting aio Lighting selector scale, AT LUghting switch LUghting, vid Loudspoaker, HE Coudspeakor, HE udspeaker LF Loudspeaker, LF Sucsnesker earl Coudspeaker, rearght Low pressure swstcn, AC Lagage compartment Kart Main beamidipped beam switch Main vave Motor, central locking Motor, sieciealy operated door window passongers side Motor, electrically operated door window, avers de Motor, radio aerial Motor, ting sun Toot Motors, doer miror,criver' side Motors; doer miro, passanger side ‘Number alate ight, tt ‘Number plate grt ght Oillevel and temperature transmiter Gil pressure gauge (Oi pressure Sie), HL ‘O1 pressure ransmitor, HL ‘Onvot relay, VM ‘Outlet valve, front whee! beake, ight inlet valvo, front wheel brake, lt Oil valve, rear whee! brakes Output stage and nition col. BIBFT ‘Oxygen sensor Potentometer, CO setting Power supply and votage converter Proseure switch Pump motor Rado, Radio aerial Fear fog lamp, lett Rear fog lamp, pqht oar window washer pump Fear mndow wiper motor Far let rection nleator Rearnght direction incieator Roguiating valve. We spo0d Flay, AC Input. VM Flay, aerial motor olay, avaiary water pump Flay, fog wants Flay, fog Hots (NL. N) olay uel njecton system Fesay, headight motors Fly, headhhits Relay, Instrument lighting Flay, postion 4, Vit Belay, Feat fog lamps (NL, N) Fela, terminal 75 Rev-courter Foversing light, let Reversing ight ght RH auelary ering ight a6 e Bi0 433 os 128 26 228 2a R23 Rea 430 227 C29 or a4 2s. be ia saa Gio HS Hae 135 he cs te Ge 3.98 3.08 301 4.35 516 307 30a 409 Hie He ats Location 3590 130 70 Sh0ae40 $139 M0 2250 2030 1680 2380 2200 i810 1190 1180 1190 1180 i190 2000/2220, 1000 900 830 830 780, 3610 3820 3640 3470 290-0200 3020 2740 ano 3730 1440 2190 2190 1310 320, $670 720 317013 720) 4450 pavorses0 2490 60/9900 1820, 2150 1120 70. 2540 3e0. 1180 1360 1360 2250a@ 2 Swen, Switch, Switch, Switch, Switch, Switch Switch, Switch, Swen, Switch, Switch, Swen, Switch, Swen Switch Swatch Swit, Switch, Swatch Such Switch, Switch Switch Switch Component BH oay runing ight BH erection nletr fog ight FU nendlht, dipped beam RH healt. man boar AN headlight rotor H parking ont heostat, dashboard ighting Seat bolt contac rv Seat belt contact, passengo om bel contact asso Seatbelt pre tosiona, ight Seat custion contac font passenger cal heating elomert a thormosat et al healing slmert and thrmosta, ght Seriae esintors, heat an Speed transit al cv, SAS warning amp Starter motor Steering whl module wih airbag Switch aura hing igh ‘Bonet ook brake gts ‘echo nica Sivors ooo eccaly operated door window ot ‘letra operated door wncom, gh front oat tmp tron ght acing amp giovo Sox itt Srndorave azar warring lights hear an menor ightng Keynote it iting, hazard wa ightn, Seat heating lighting, seat heating ggage compartment ight passongors doo Fear fog amp ear window heating rear window washer Tear window wiper reversing ight Seat heating, cvers seat Seat heating: passongors seat Start inorocks AT falgate lock iting Sun root warning amp Tal ight tt Tal ight ght Tank transmit, uel gauge Temperature wansmite, coolant, B18EP/FP Tomporature wane intake ar Test plug, ABS pump ‘Thermal ite, coding fan Thvotte valve teh ‘Throttle valve suteh and valve postion sensor. Breer Votage regulator Warning lamp, "door open’ Waring ip, ABS Warning lamp Waring lamp, Warning tam, Warning lam, Wiaring lam, Wiaming lamp, Waring lamp Waring amp, Warning lame, Warning lamp, warning lamp, battry charge brake fd otoctive buts) rection indeatar. et Sirectioninceater, right og bots handbrake hazard warning lights low washer fad evel main boarvheadight fash Waring lamp parking ight Waring lamp, rear fog lp Waring lamp: rear window heating Waring lamp, seatbelts Whoo! sensor rontett Whee! sensor front right Hie, Ha 2,3 bre Be 55 te 34 29 B16 Alphabetical components list Location Component No, Whee! sensor eareft Lo Whos! sensor rearsight ls Windscreen washvwipe swe Ca Windscreen washer pump m0 Windscreen wiper motor AaB 773012860 27502800 540 320 350, 310 v190 2540 a0 2590 2250 820 '930°9610 118011740 0/1970 Location 3550 3820 1240 1280 120 109Alphabetical index Page Page Bs 65 Seat belt pretensioners 0 ‘Airbag anc seat belt pretensioners 2 Seat bots 0 Airconationing, EPP 85 Speedometer 52 | AN-constioning. FT 88 Alphabetical components list 08 Ting sun root 2 Antthot alarm 7 “ Automatic tansmissi 20 YM (vention and heating module) Aastary diving ights 28 Ventiation module 7 i ‘unary water pum 8 Waring buzzer, ghting 58 q Baitery charge warning lamp 58 Waring lamps 2 Battery volimate & Wacher td warning lamp 56 Boot ight 40 Windscreen washers 6 Brake fuid warning lamp 56 Windscreen wipe's Brake bans 2 Wirng namesses Bulb falure detector ont end Bu talure detector rear end CEM (Central Electronic Malo 8 Car alarm 72 ial eng sytem Fs ‘gn ihe ° Gest Sagrams 199% 4 Sannector, wring hamess © 10 Grankcase heating a Day running ights Dime aip beams (GB) Direction indicators oor mors, eating Door mire, operation ‘Door open warn lamp Door windows, operation rveway ilumination Earth points 6 Electronic Information Centre (10) 54 Fog lights 30 Fog lights and rear fog lamps, Nand NL 2 Front seat heating 0 Fut injection and ign 6 Fuses ¢ Clove box ight 40 Handbrake warning lamp 56 Headhght hash 2 Headlight housing motors 50 Headight washers 4 Heating module 7 Heating, standard unit 2 Hom 4 How to use the circuit diagrams 3 How to.use the wiring diagrams 2 Ignition/starter switch 20 instrument ight 36 Instrument pane! 8 Interior ighing Ey Keytole ight 38 Lighting, trom ene 22 i LUghiing, rear ene 2a Luggage compartment ight ry Numerical components list 06 i pressure gauge with switch e ada connection ot ear fog lamps (EURO) 2 i oar washer 28 i Far window heating 7% Rear wiper 8 Relays 5 Rev-counter b Reversing igs En 110Noteses Field report form ‘Autodivisie Volvo Car B.V ‘fd, Service Technical Suppo P.0. Box 1015 5700 MC Helmand The Netherland Section, Page Suggestions /reasoning From: TP nc Date Do you have any useful comment or other ideas concerning this manual? If30, make a copy of this page and send them to us at the above address.TP 95668/1 4800.05.91 English Printed in tho: Netherlands Drkker!) Jémé B.V. Eindhoven De Wit Boekbinders B.V. Eindhoven