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    SK330-8 LC10-07001~ Optional Attachment S5LC6311E01

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    101 views59 pages

    SK330-8 LC10-07001 Optional Attachment S5LC6311E01

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    dangthuan
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    KOBELCO SK330-s SKS350.c-s NIBBLER & BREAKER SHOP MANUAL (FITTING MANUAL) APPLICABLE —_ £010-07001~, ¥c10-03501~ Book Code No. S5LC6311E01 KOBELCO CONSTRUCTION MACHINERY CO,, LTD. Printed in Japan 2008.07 (KE) 63. MOUNTING THE NIBBLER & BREAKER TABLE OF CONTENTS 63.1. LIST OF ADDITIONAL PARTS wc 63.1.1 ADDITIONAL PARTS FOR THE MODIFICATION TO NIBBLER & BREAKER. 63.2 SUMMARY. a 68.2.1 GENERAL PRECAUTIONS... 63.2.2 BASIC METHOD TO BE TAKEN WHEN MOUNTING 63.2.3. LAYING OF PIPING 63.3 HYDRAULIC CIRCUIT DIAGRAM. 63.3.1 FUNCTION ween Set 63.4 HYDRAULIC COMPONENTS... 63.4.1 SELECTOR VALVE (60-1): YN30V00104F1 63.4.2 OVERLOAD RELIEF VALVE (50-2) : YN22V00002F4 .. 63.4.3 PILOT VALVE (52) : YN3OVO0080F".. 63.5 MODIFICATION PROCEDURE FOR NIBBLER & BREAKER i) 63.5.1 MODIFICATION ITEM, Eel Pee 63.5.2 CONTROLS, OPERATORS 63.5.3 VALVE INSTALL : 63.54 CONTROL LINES (NIBBLER & BREAKER) 63.5.5 HYD. LINES, UPPER 63.5.6 PANEL ASSY, INSTRUMENT. 63.5.7 NAME PLATE INSTALL... 63.6 MODIFICATION PROCEDURE FOR ATTACHMENT FOR N&B. 63.6.1 MODIFICATION ITEM. : 83.6.2 HYDRAULIC LINES, 800M... 63.6.3 HYDRAULIC LINES, ARM. 63.6.4 CONNECTOR ASSY 63,7 REMINDERS ON THE USE OF NIBBLER & BREAKERS... 63.7.1 CHANGING OVER THE SELECTOR VALVE 63.7.2 FLUSHING METHOD.. 5 63.7.3 REPLACING HYDRAULIC OIL AND RETURN FILTER... 63.7.4 BASIC OPERATION..... Ee 63.8 PRECAUTIONS TO BE EXERCISED ON BREAKERS OF DIFFERENT MANUFACTURERS. 639 REFERENCE Book Code No. S5LC6311E01 63-1 63, MOUNTING THE NIBBLER & BREAKER issue Date of Issue Appiicable Machines I Remarks SKE30-8 : LC10-07001~ SLCOSTIEDI Fees July. 2006 | sxa50L¢-8 : YC10-03501~ (ASIA, OCE) 63-2 63. MOUNTING THE NIBBLER & BREAKER PREFACE This manual deals with items necessary for changing standard specification machine to one with a nibbler & breaker specification. Follow the procedure given here in when changing the machine specification in the field (service shop). 63.1 LIST OF ADDITIONAL PARTS. How to utilize the list of additional parts This manual is compiled to change the standard machine to this specification on the basis of “Parts Manual" for the standard machine. This list consists of additional parts and disused parts. The manual consists roughly is divided into five parts, 1. Upper structure, 2. Boom, 3. Standard arm, and 4, Long arm, 5. short arm each being assigned a kit number. In the case of the arm, select a connector suited for the attachment (Nibbler, Breaker) for ordering, 63.4.1 ADDITIONAL PARTS FOR THE MODIFICATION TO NIBBLER & BREAKER (1) Upper structure [NIBBLER & BREAKER) A No. Part No. Parts name ty! Remarks plicable | Machines LC32T01411F1 [Upper structure modification KIT No. NIBBLER & BREAKER ASIA LC10.07001~ Yo10-03501~ LC32T01411F2 [Upper structure modification KIT No. NIBBLER & BREAKER OCEANIA |LC10-07001~ yo10.03601~ LOosMO0015F1 | CONTROLS OPERATORS asia LCosMo0025F1 | CONTROLS OPERATORS _ [OCEANIA © |yNesmooo04-1 [+ PEDAL ASSY (1) |ASIA, OCE, 6-1 |YN26Moo086P1 ++ MAT, FLOOR (1) |Cut STO mat 6-2 |ynosmoteszé1 [+ PEDAL 1 6-3 |YNO3MO1858P1_ [+ RUBBER 1 6-4 /YNO3MO1684P1 [+ LOCK ASSY 7 6-5 |zmrscosozo |» SEMS-BOLT 6-6 |zm7scio0z0 ©» SEMS-BOLT |YNe4HO0190F1 _|+ VALVE INSTAL, 0 [Lesovooo2er1 CONTROL VALVE 7 (a) [sto 1 |ynsovoo10a1 | SELECTOR VALVE 1 +-703|2823012105 |= CAPSCREW @ 4-7042823012080 |» CAPSCREW (1) 2_|YNz2voo002F1 | OVERLOAD VALVE ASSY 2 3 |Pvozsor07s07 | CAPSCREW 1 Lc84H00105F1 | CONTROL LINES VALVE |ASIA, CE. 2 |LCé4HO0109F1 |» CONTROL LINES, VALVE a) 2.1 lasaaroesott |» HOSE 1 22 faaaazze02 TEE 1| 2-3 [HH25x04004G2 |» CONNECTOR 1 2.4 |yxs2so0013P1 |» SENSOR, PRESS 2 2.6 [244472804 ELBOW 2 63-3 63, MOUNTING THE NIBBLER & BREAKER No. Part No. Parts name ty} Remarks Applicable Machines LCesHoo0s2F1 —_|- CONTROL LINES, REMOTE ASIA, OCE 1 |YN30VO0080F1 + VALVE, PILOT 1 2 |2420R3490080 — |+ HOSE 2 3 2a20R349D160 | HOSE 1 4 _|2420R9490400__ [++ HOSE 1 5 |HH25x04004G2 | CONNECTOR 1 6 |zH22x04000 ++ CONNECTOR 1 7 |ZH32x04000 ELBOW 2 8 |ZE72x04000 + PLUG 1 9_|¥x52800013P1__|+ SENSOR, PRESS 1 “10 /HMB3C10030G1 | SEMS-8OLT 7 2 +t [ZH22x04006 + CONNECTOR 1 LCsHo0090F1 —_|+ CONTROL LINES, BLOCK |ASIA, OCE. 1_[YNeaH01337P1__|-- BLOCK 4 2. [zm7acosozo ++ SEMS-BOLT. 3 LceaHoo0ssF1 + CONTROL LINES, BLOCK |ASIA, OCE. 1 lyNesHo1292P1 | BLOCK 1 2 |2420R3490125 | HOSE 1 10 |ZH32x04008 |+ ELBOW: 1 a i LCOSHOOOSSF1 | HYD. LINES, UPPER ASIA, OCE. 2 |LCosHoo0s3F1 [+ HYD. LINES, UPPER a) 2-1 |LCOsHo126401__|+ HOSE 1 2.2 [LcosHoiz6301 | HOSE 4 2:8 |La03Ho128202 [+ HOSE 1 2-4 |2E12016000 * PLUG 1 2-5 |ZE12x16000 CLAMP HALF 2 2-6 |zE13x20001 CLAMP HALF 6 | 27 |zs18C14045 * CAPSCREW a) 2-8 |zZs28C14050 + CAPSCREW 8 2-9 |HM83C1003061 | SEMS-BOLT a | 2-10 |HM83C10035G1 | SEMS-BOLT 4] 2:11 |HM83C12036G1_|+ SEMS-BOLT 4 2-12 |Zw26K14000 | LOCK WASHER: 8 2-43 |2D12P03400 | O-RING 2 2-14 |2D12P03800 J O-RING 3 2-15 |ZD12P04800 + O-RING 2 2-46 |Zw26x14000 +: LOCK WASHER, 4 63-4 63. MOUNTING THE NIBBLER & BREAKER No. Patt No. Parts name Gty| Remarks | Appiceble ~ TyNt7mo0049F1 [> PANEL ASSY, INSTRUMENT [ASIA 7 YN17M00082F1 + PANEL ASSY, INSTRUMENT OCEANIA 1. |ynt7Mooos3e1 — |+ PANEL ASSY, INSTRUMENT (1) |ASIA BASE 1 |YN17MOOO54F1 ++ PANEL ASSY, INSTRUMENT (1) JocEANIA Base} 2_|YNSOE00021F1 _}+= SWITCH INSTALL Law 2-2 |YNS0S00040D0 |= SWITCH : 1 lYN2eT00334F2 —j+ NAME PLATE INSTALL ASIA 14 lynzoTo1837P1 |» LABEL 1 15 |ynaoTo1636P1 |e LABEL 1 Lc2zrooos4rs | NAME PLATE INSTALL OCEANIA 47 |Py20To1062P1 |= LABEL 1] 18 |yn20T01930P1 | LABEL 1 19 |YT20TO1084P1 [+ LABEL 1| 20 [ynzoTo1es6P1 [+ LABEL lat (2) Boom [NIBBLER & BREAKER] No, Part No. Parts name ay} Remarks oes LCa2Hoo17eFT | HYD. LINES, BOOM ASIA, OE, _|LG10-07007~ Yo10-03601~ 1 |LcazHo01ssF1 [+ HYD, LINES, BOOM (ny 2 [Lo4zHoo169P1 |» HYD. LINES, BOOM (th 244 |LeazHOT795P1 TUBE 1 22 |Loago1796P1 |= TUBE 1 23 |LoazHo1760P1 | TUBE 1 | 2.4 |LoazHoi7eiP1 TUBE 1 25 |Lsa42Ho1021D1 HOSE 2 2.6 |YNa2Ho2582P1 PLUG. 4 27 |Loa2H07909R1 BRACKET ta 2.9 |LcazHo1914F1—|+ CLAMP. 1 2-40|YN42H02348P1 [+ CLAMP 8 2-11 ]YN42HO2363F1 [+s CLAMP 12 2-12 |zE13x20001 ++ CLAMP, HALE 8 "244|2012P03800 [> O-RING 4 | 2-48|2M73012030 [+ SEMS-BOLT 12 2-17|z818C12050 |» CAPSCREW 2 2-18/2S28C14050 [ass CAPSCREW 16 249|zwieH12000 |» WASHER 8 2-20 |zw_26K14000 + LOCK WASHER 16 63-5 63. MOUNTING THE NIBBLER & BREAKER 7] ‘Applicatie No. Part No. Parts name Gy] _ Remarks oun 2-21 |/LC42HO1269P1 ++ CLAMP 2 | 2-22 |2818C12066 CAPSCREW 6 3. |Lca2Hoot77F1 HYD. LINES, BOOM Oy 34 |LoazHo1916P1 BRACKET 1 32 |LcazHo1915P1 | BRACKET 1 3:3 |[zm73c12040 s+ SEMS-BOLT 3 (3) STD arm [NIBBLER & BREAKER] No. Part No. Parts name aty| Remarks ‘Applicable Machines LeasHooiiF? | ARM; STD JASIA, OGE,_|LG10-07001~ | Yo10-03601~ 1 |LC43HO0101F1 | HYD. LINES, ARM (t) 4-4 |LoasHo1260P1— |-= TUBE 1 1-2 |LcaaHo1270P1__ |e» TUBE 1 4-3 /LCaaHo1011D2 + HOSE 2 1-4 |24100P3133F1 [+ VALVE, STOP 2 4-5 |L.C43H01223°1 |e CONNECTOR } 2 1-6 |ZE13x20001 see CLAMP, HALE 12 at [ynaztozserrt | CLAMP. 8 4-8 (YN42HO2321P1 |e» BUSHING 4 Bae 1-9 |zM73c12030 s» SEMS-BOLT 8 1-10 [2818008025 - CAPSCREW 8 1-11 |zs28014050 CAPSCREW 16 1-12 |ZS28014070__ se CAPSCREW 8 143 2N1ec14011 NUT 8 1-14 [2w26K14000 | LOOK WASHER 16 1-16 |YN43HOTIS1P1 |e WASHER 8 4-417 [ZD12P03800 e+ O-RING & 2 |YN43H00200F1 [+ HYD. LINES, ARM w 24 [YNa3HO16S3P1 |=» BRACKET 2 22 |zs18C16040 I CAPSCREW 4 2.3 [ZW16H16000__/=" WASHER 4 (4) Long arm [NIBBLER & BREAKER} No. Part No. Parts name Qty! Remarks Applicable Machines LeasHooi2Ft |» ARM IASIA. OGE._|LOt0-07001~ | yyc10-03501~ 1 |Lca3Ho0123F1 [+ HYD LINES, ARM “) 14 |ucasHo12eaP1 | TUBE 1 63-6 63. MOUNTING THE NIBBLER & BREAKER No. Part No, Parts name Qty| Remarks ene Machines 4-2 |LOasHo12e4P1 1 1-3 |LssoHo1078D0 2 4-4 |24100P3133"1 2 1-5 |LcasHo1223P1 |» CONNECTOR 2 4-6 |ZE19x20001 + CLAMP HALF 7 [2 47 |YNA2HO2361P1 [+ CLAMP | 46 1-8 |yNazHoza21P1—_|+ BUSHING. 8 4-9 |2012P03800 ++ O-RING 8 1-10 zm7sc12035 + SEMS-8OLT 6 | 4-11 2818608025 ++ CAPSCREW 8 “192 [2828614050 = CAPSOREW 18 ei 1-13 2828014070 CAPSCREW 8 1-14 [zni8c14011 e+ NUT § 1-18 |YNa3HO1151P1 | WASHER & 4-16 [2w26K14000___|+ LOCK WASHER 16 2. [YN43HO0200F1. [+ HYD. LINES, ARM oy 2-4 [YN43HO1683P1 | BRACKET 2 2.2 |zs18c16040 /~ CAPSCREW 2-3 [ZW16H16000__ + WASHER (5) Short arm [NIBBLER & BREAKER] No. Part No. Parts name Qty} Remarks | Applicable : 7 Machines LeasHooio7e1 [ARM Asia, OCE —_|LO10-07001~ Y¥C10-03501~ 1 |LcasHoot06F1 | HYD. LINES, ARM a 441 |ucasHorsep1 | TUBE 1 42 |LcasHo1260P1 | TUBE 1 +3 [LcasHoto1IDe | HOSE 2 4-4 |24100P3139F1 |» VALVE, STOP 2 4-5 |L043H01223P1 |= CONNECTOR 2 4-6 |ZE13x20001 ++ CLAMP, HALF 12 4-7 |yNaaHo2361P1 | CLAMP 8 4-8 |ynazHo2321P1 | BUSHING al 4-9 zw73ci20%0 |» SeMs-BOLT 8 | 1-40 |zsteco8025 ++ CAPSCREW 8] 4-11 |zs28c14050 ~ CAPSCREW 16 112 |zs28c14070 + CAPSCREW 8 7-13 /2niec74011 “NUT 8 114 |ynasHottsies [+ WASHER 8 4-15 |2D12P03800 ++ O-RING 8 63-7 63, MOUNTING THE NIBBLER & BREAKER No. Part No, Parts name Qty) Remarks Applicable Machines 4-16 |Zw26« 14000 + LOCK WASHER 16 2 |yNasHOO200F1 | HYD LINES, ARM. oy 2-1 |YN43HO1663P1 |» BRACKET 2 22 |zstectsoso CAPSCREW 4 2:3 |zwieH16000___|« WASHER 4 PEE (6) Connector assy (Select for using N & B maker attachment) Applicable No. Part No. Parts name Qty] Remarks Neue 1 |YN4aHo0004F1 | CONNECTOR ASSY 2 |NPK 1 |YN43HOO0OSF1 | CONNECTOR ASSY TOKU, KRUPP| _1_]¥Na3HOOO06F1 | CONNECTOR ASSY 2 |NBBLER 63-8 63, MOUNTING THE NIBBLER & BREAKER 63.2 SUMMARY 63.2.4 GENERAL PRECAUTIONS (1) Application of Nibbler & Breaker Nibbler & Breaker... Applicable only when nibbler and breaker are mounted. (2) Modifying Nibbler & Breaker There are specific procedures to be followed when modifying nlbbler & breaker. Therefore, when they are to be modofied at our service shop, contact the nearest breaker and nibbler manufacturer's office, and obtain instructions, so that you install the pipes and handle the machinery correctly. (3) Ditferences Between Breaker Circuit and Nibbler Piping + Breaker Piping There is a single oil flow trom pump P2 to the breaker. The oil returns to the hydraulic tank directly, The flow is single flow. AXCAUTION| lf the return oll from the breaker is fed back to the control valve, the pulsation of the breaker is transmitted to the oil cooler. This causes the machine to break down, + Nibbler Piping: The oll flows to the nibbler is conflux flow : the oil flow is changed to the rod and the head of the nlbbler cylinder. 63.2.2 BASIC METHOD TO BE TAKEN WHEN MOUNTING When mounting the breaker or nibbler, always execute the following five items (1) Functions of the aption valve ‘The option valve transmits oll pressure to the nibbler or the breaker. It cortains a spool that changes the flow of the oll to the rod and the head of the nibbler oylindes. I also contains a single / conflux flow spool that selects a single flow the A2 port of the main pump or conflux flow of the A1 and A2 ports of the main pump. (2) Action of the single / confiux flow switch A solenoid vaive is provided and the single / conflux select switch in the instrument panel, in order to operate the single / conflux change spoo|. (3) Installing the operation pedal A pedal and a pilot valve are mounted to the floor plate and a remote control piping is placed between the option valve and pedal, in order to operate the breaker or the nibbler. (4) Installing the selector vaive On the nipbler & breaker attached machine, a selector valve is mounted to the main control valve in order to change the oil flow for the breaker and for the nibbler. (5) When the machine equipped with nibbler & breaker is modified, replace the return filter with new standard fiter. 63-9 63. MOUNTING THE NIBBLER & BREAKER 63.2.3 LAYING OF PIPING (1) Nibbler & Breaker specification ARM HYDRAULIC. PIPING. HYDRAULIC PIPING FOR BOOM UPPER HYDRAULIC PIPING RETURN HYDRAULIC PIPING i SELECTOR VALVE (ADD-ON VALVE) "ARM TOP PIPING HYDRAULIC BREAKER, OPERATING — PEDAL FLOOR MAT SINGLE CONFLUX FLOW SELECT SWITCH MAIN CONTROL VALVE, REMOTE CONTROL PIPING Fig. 63-1 Outside view of Nibbler & Breaker-attached machine 63-10 63. MOUNTING THE NIBBLER & BREAKER This page is blank for editing convenience. 63-11 63, MOUNTING THE NIBBLER & BREAKER 63.3 HYDRAULIC CIRCUIT DIAGRAM 63.3.1 FUNCTION 63.3.1 HYDRAULIC CIRCUIT FOR NIBBLER & BREAKER Fig. 63-2 63-12 63, MOUNTING THE NIBBLER & BREAKER N&B specification YNO1Z00162P% No. Part name Part No. Type (60)|"— Control vaive assy __| LOs0vo00z6F1 KMXt8YD 50-1 Selector vaive YN3OVOO104F1 VBy-1748 50-2 Relief valve ‘YN22V00002F1 KRXT6EK22 54 ~ Stop valve 24400P3133F1 52 Pilot vaive YN30V00080F1 46030-00000 Note) ‘Add this hydraulic circuit to the standard circuit of SK330-8, SK350LC-8 for completion, + Switch operating (Nibbler & Breaker) Hq Switch position Spec, [ Workmode | Contluxisingle | Circuit fow select ; Nn A Confiux. Confux A Single Single Breaker 8 Single Single + Nibbler operating Foot pedal depressing section | ATT. hydraulic pressure lines Depress toe section ATT. LH Depress heel section T ATT. RH When using NIBBLER according to specification of NIBBLER installed choose conflux or single flow by *CONFLUX J SINGLE flow select switch" (1) When the nibbler used When conflux switch is selected, PSV-C of SOLIV Block (13) is excited and "TRAVEL PRIORITY VALVE" Switched. Consequently, delivery of pump P1 & P2 flow together and the flow opens the load check valve option valve. (2) When the breaker used When B mode switch is selected by work mode switch, solenoid (SV-13) wiich is attached on selector valve (50- 1)is excited and the valve is switched. Consequentty, return oll fom breacer returns to tank circuit through T Port. In this case, this return oil does not flow vie control valve. 63-13. 63. MOUNTING THE NIBBLER & BREAKER 63.4 HYDRAULIC COMPONENTS 63.4.1 SELECTOR VALVE (50-1) : YN30VO00104F1 4M14-18 Hax. socet head ~ cap screw rr « fee ore) HYDRAULIC CIRCUIT Emergonoy manual screw Tightening torque Max. Tightening torque 68-7.9Nm 2.0N.m and below Fig, 63-3 63.4.2 OVERLOAD RELIEF VALVE (50-2): YN22V00002F1 , ue qG } a&—+, HYDRAULIC SYMBOL, Tighioning torque [Opposing er Eaaee ee. Nem (bt) flats 104 | M27X1.5 | Ga6s~705 (5.06-6.79)| 32 _ 402 | M27X1.5 | 6s65~7a45 (5.06-5.79)| 30. al Mia | erag~s138 (203-2.31)[ 22 Fig. 63-4 63-14 63. MOUNTING THE NIBBLER & BREAKER PILOT VALVE (52) : YN30Vo0080F1 HYDRAULIC CIRCUIT Secondary pressure Effort to operate eabaees Eee ite etiieont as \ a hal 8 1 a oo 88 J 0350015 ator) 3 e495. 20 a 7a & Bas wo see 2 8 aaa. & Bose 10 Hao as GF sswontesey : aa) 1% a OEE 6 8 1D 12 (deg) OPERATING ANGLE Fig. 63-5 63-15 63. MOUNTING THE NIBBLER & BREAKER 63.5 63.5.1 MODIFICATION PROCEDURE FOR NIBBLER & BREAKER (N&B) MODIFICATION ITEM ‘The main items that are needed to modify the standard machine into a N&B mounted machine are as follows no. | tem Assy No Main moaiicaton pots _|Reerenee iat alia si Yeroo80t [ad steciorakand vowel], yg | jainvave (ASA ROBAHOO TOBE aa Na valve cont ines ea9 Remote valve a LCBSHOOGSF Add P/V contral lines 63-22 4 ine sia Saar Block oceaNml OTS Change to 1 option block : reed Block control eae -ceaquoser |Add control lines 63-26 85. | yd tines upper Hee OEEE nad NEB nos sa28 56 [Panet assy instrument ASIA _PINI7MODONEET aa singe/contix flow sw e033 57 |Name plate insta Soe mNAILozzTooonirs | =e! sae 63-16 63. MOUNTING THE NIBBLER & BREAKER 63.5.2 CONTROLS, OPERATORS Install the additional parts listed in Table63-1 to the standard machine, as shown in Fig. 63-6, Tabless-1 LcoaMoo01sF1 ASIA Controls, operators Lcoswoo025F1 ‘OCEANIA No. Pari Na “Name ry Remarks 6 |YNSSMo0004F1 ‘| Pedal assy ape 6-1 |ynzsmoooseP1 | at, oor () | © [outst mat 62 |YNosMo1e52P1 —_|Pedal 1] © jRH 6-3 }YNosMotsseP1 [Rubber ale 6-4 |YNosMot6s4P1__|Lock assy the 65 fzMrscoB020 [Sems-bott 2 |< |wB20 66 |zm73c10020 Seme-bolt 2 | & |mtoxz TIGHTENING TORQUE fiteat eee TOOUTeMENS. JORRUE, TIGHTENING TORQUE 23. BNem(I7. 3 IDE Et) Li SECTION AA Fig. 63-6 PEDAL ASSY ; YNS5MOO004F1 Make sits (notch) to face of the standard floor mat according to Fig. 63-7 and cut out the hatching, Floor mat for N & B : YN26M00066P1 Fig. 63-7 Modification of floor mat 63-17 63. MOUNTING THE NIBBLER & BREAKER 63.5.3. VALVE INSTALL (1) Modification procedure Install the adcitional parts listed in Table63-2 to the control valve of the standard machine, as shown in Fig. 63- 8. On that occasion, some parts become unnecessary, Table63-2 ‘Modicaion of the control valve YNS4HO0190F1 No. Part No. Name ay Remarks 0 |LCsovoo02sF1 [Control valve (i) [STD 4 |YNSOVO0104F1 [Valve selector 1 2 |YN22v00002F1 —_| Valve assy, overload 2 3 |pvozBo107807 Cap 1 1-703 |zs23072105 [Capscrow (3) |on2x105 4-704 [2823012080 [Capscrew (0) [Mi2xe0 falae No. 704 caPscREW MNI2H801 | BLADES Ekesthew asatoonnenr So 709 ennaenewquizvr0a) | 3 acaces iret eNrmB0. «ve H seen we sevccror vauve ‘Yugurening tonaue Seer rue Aepcomon' fantatsa"s TEE vex, 221 STD ASSEMBLY POINTS FOR NEB SELECTOR VALYE AD RELIEF VALVE Fig. 63-8, (2) Parts to be disused When the selector valve is installed, the parts shown in Table63-3 is disused from the standard machine, Table63-3 Control vaive (STD) Le30vo0028Ft No. Part No. Name ay Remarks 213 |YN30VO0101S213 [Plate 1 275 |zs23012035 Capscrew 4 |Mt2%36 63-18 63, MOUNTING THE NIBBLER & BREAKER 63.5.4 CONTROL LINES (NIBBLER & BREAKER) 63.5.4.1 MAIN CONTROL LINES (1) Modification procedure Install the additional parts listed in Table63-4 to the main valve control of the standard machine, as shown in Fig 63-8. + Before starting the modification work, check parts according to the Additional Parts List * When disconnecting and reconnecting pipes, take care, so as not to allow dirt and foreign matter to enter. Table63-4 Controls lines, valve LESIHOOTOSF a i T OCEANIA No. Part No, Name ay Remarks 1 [LCe4Ho0083F+ ~~ |Coniro! lines, vaive (1) [Base 2 j|LCesHoo10sF1 —_| Control lines, valve () }N@B. 24 |2agaroeap11 Hose 4 |PF1/4 L=550 2.2 |244472802 Tee 1 [2-PRS/6-PF Ile 2:3 |HH25X04004G2 [Connector 41_|PFA4 with fitter ‘24 ]¥X62800013P1 Sensor, press 1 2-8 |zasaz2904 Elbow 2 PEt sores VCAUTE TIGHTENING TORQUE BECAUSE SOLENGIO VALVE ARE ALUMINUM, TIGHTENING TORQUE OF SOLENOID VALVE PORTS: THREADS SITE TIGHTENING TORGUES PR3/8 49n'ml36. 1 1ef-ttl 4 TIGHTENING TORQUE 34. 3N-m{25. 3018 View ft Fig. 63-9 Control lines, valve ; LC64H00109F1 63-19 63. MOUNTING THE NIBBLER & BREAKER (2) Parts to be disused Table63-5 ee LeeaHo0104e4 ASIA STD T OCEANIA STD No, Part No. Name Qty Remarks 7 |UcéaH00083F1 [Control lines, valve (i) [Base 2 |YNe4H00220F1 | Control lines, vaive (1) |sTo 2-4 [zH22x06000 [Connector 1_|Prae 63-20 63. MOUNTING THE NIBBLER & BREAKER This page is blank for editing convenience. 63-21 63. MOUNTING THE NIBBLER & BREAKER 63.5.4.2 CONTROL LINES, REMOTE (1) Modification procedure: {install the additional parts listed in Table63-6 to the remote control lines of the standard machine. as shown in Fig. 63-14 Tables3-6 LCé8HOo0s3F1 ASIA Control lines, remote F OCEANIA No. Part No, Name. oy. Remarks + [YNa0VO0080F4 Valve, pilot 1 2 |2420R349D090 [Hose 2 |PF4l4 L=900 3 |2420R3490160 [Hose 1 |PF4l4 L=1600 4 |2a20R349D400 [Hose 1. |PF41/4L=4000 5 _|HH25x04004G2__[Connector 1_ [PF 1/4 with fiter 6 [zH22x04000 ‘Connector 1 [Pra 7 |zH32x04000 Elbow 2 |PRUa 8 |ze72x04000 Plug 1 [Prue 9 |yx52800013P1 —_| Sensor, press 4 |PFua 10_|HM83C1003061__[Sems-bolt 2 14_[zH22K04006 [Connector 1 |PRIAPFSI TIGHTENING TORQUE pry T P/V e P/V zoanemtzi. 7 tarert “or + Spr p Sauock es Tickrenine Torove 2a4neme2n 7 rorert 9 PN eno 4 FASTENS TOGETHER wera ~o/v PRO PROPEL HOSE Fig. 63-11 Controt lines, remote ; LC68HO0063F1 63-22 63. MOUNTING THE NIBBLER & BREAKER NoTES NON-SPECIFIED TIGHTENING TORQUES FOR M-THREADS. THREADS SIZE TIGHTENING TORQUES. mio 70. 8N-miS2.1 Ibfetel AE PAV nen Pre VIEW W f i 2 musces | 7 ve ume 6 TIGHTENING ToROUE ~ Ise Pete es Ha HOSE LENGTH OF C/V 2 rusces Bea TARSHETIN® SERIE FHI (TOP SIDE) TO CLAMP, Baan a Eee VIEW 1 2 416) = 6” Pho ee sas a \ at 90st Fao CONTAOL VALVE TOP SIDE | SONTROL VALVE TOP SIDE | cnoMmeT vat wose Fao —~ er nose Fo CONTROL VALVE GOTTOM SIDE CONTROL VALNE BOTTOM SIDE SECTION AA Fig. 63-12 (2) Parts to be disused Conceming the remote control lines, the parts listed in Table63-7 and Fig. 63-18 are disused from the standard machine. Table63-7 Titty LCO3HO00052F1 ASIA, ee 7 OCEANIA No. Part No. Name Qty Remarks 3__|ZE72x06000 Plug. 1 63-23 63. MOUNTING THE NIBBLER & BREAKER 63.5.4.3 CONTROL LINES, BLOCK (1) Modification procedure Install the adcitional parts listed in Table63-8 to the remote control tines of the standard machine, as shown in Fig, 63-13, Tables3-8 Control lines, Block LCesH90080F1 ASIA : T OCEANIA No. Part No. Name: Gy] __ Reman YN64H01337P1 [Block 1 2_|zmracose20 [Sems-bolt 3 2 Pome THREADS. 8126 TIGHTEN! NG. TORO 3 Puices 7+ @— | VIEW | VIEW I Fig. 63-13 Control lines, block ; LC64HOOOS0F1 63-24 63. MOUNTING THE NIBBLER & BREAKER (2) Parts to be disused Tables3-9 YN64HOO183F ASIA STD Control lines, Block | - h No. Part No Name Qty Remarks 1 [YNe4HO7336P1 [Block 1 2. |zm7sco8o20 |sems-bott [3 Refer to floor plate view Fig. 63-13 il 3 PLACES r & ila 2 ' 1 VIEW T VIEW I Fig. 63-14 63-25, 63. MOUNTING THE NIBBLER & BREAKER, 635.44 CONTROL LINES, BLOCK (1) Modification procedure insfall the additional parts listed in Table63-10 to the remote control lines of the standard machine, as shown in Fig. 63-15, but () No is same as standard parts. Table63-10 Shan Hosea LCe4Hoo0ser1 ASIA : T (OCEANIA No. Part No, Name Qty Remarks 1 [yNe4H01292P1 [Block 1 2 |2420R349D125 Hose 1 |PFaa L=1250 (3) |2420R3490135 | Hose (1) |PF14 L=1350 (4) |2420R3490140 [Hose (1) |PF14 L=1400 (5) _|Hmesc1003061 __|Sems-bott (2) (7) [yNe4Ho7288P1 [Clamp ay (8) |zm7act0020 \Sems-bolt 2 (®) |PyotPo1c4sp8 clip a 10 _|zH32x04006 |Elbow 4_|PFA/4 -PFa/8 63-26 63. MOUNTING THE NIBBLER & BREAKER fa } ON THE CONTROL VALVE SHOWS LOWER SIDE PORT IN THE FRONT VIEW. 2.NON-SPECIFIED TIGHTENING TORQUE OF HYDRAULIC PIPE FITTINGE TO BE AD KSCOOESOZOOR S:NON-SPECIFIED TIGHTENING ToROUES FOR H-THREADS THREADS S17 THGHTEWING ToROUES we Fo. en-nts2.4 rete) ose Fn Cotte Wate oP Si0e xg Sia Sate coro si0e SECTION AA Block B11 eLOcK B10 Lock oe SC/vePBL SC/Y Br =CAV PRG VIEW Mt mo) ety iy G y iy view on VIEW | Fig. 63-15 Control lines, bloct -C64HO0088F1 63-27 63. MOUNTING THE NIBBLER & BREAKER (2) Parts to be disused ‘Table63-11 LCe4Ho0087F4 ASIA STO. Control fines, Block 7 CCEANI STD No. Part No. Name ony Remarks 1_|YNeaHO1291P1___[Block 7 2 pLaces a oe 2 euaces 3 4 ° BLOCK 11 BLOCK 61 Serv OL! *6~" Pb pew Fig. 63-16 (3) Parts to be disused Conceming the block control lines, the parts listed in Table63-12 and Fig. 63-18 are disused from the standard machine, Table63-12 7 LCO3HOO052F1 ASIA Hyd. fines, Upp T OCEANIA No. Part No, ‘Name Qty Remarks 3 |ZE72x08000 Plug 1 63-28 63. MOUNTING THE NIBBLER & BREAKER This page is blank for editing convenience. 63-29 63. MOUNTING THE NIBBLER & BREAKER 63.5.5 HYD. LINES, UPPER (1} Assembling the additional parts listed in Table63-13 to the upper hyd. lines ofthe standard machine, as shown in Fig. 63-17. Note + Before starting the modification work, check parts according to the Additional Parts List. + When disconnecting and reconnecting pipes, take care, so as not to allow dirt and foreign matter to enter. + At assembly, use care of O-ring do not come off. + Regarding the tightening torque of O-ring type joints, hydraulic hoses and Nut sleeve joints, refer to the Remarks of Fig. 63-27 and the Tightening Torque Table, Tightening torque Thread size} Spanner (mm) themed tt Mia 13 124 (89) Tablo63-13 Hyd. nes, Upper LCO3HOOOSSFA ASIANGB : t OCEANIA N&B No. Part No. Name ay Remarks LCosHo0047F1 (Hyd. lines, Upper (1) [Base LcosHo00s3F1 Hyd. lines, Upper (1) [Nee LCosH0126401 —_|Hose 1 [1-114 L=1550 LCOsHO126301 [Hose 1 [114-4 L=1680 JLQ03H0128202__|Hose 4 [4-112 L=950 IZE12016000 Pug 1{" 2612x1600 |clamp hat 2 IZE13x20001 Iciamp halt 6 Izs18c14045 ICapscrew }4 2828014050 Capscrew 8 HM83C1003061 —_|Sems-bolt 4 Hms3c10035G1 —_|Sems-bolt 4 HM83012035G1 —_|Sems-bott 4 zZw26«14000 Lock washer 8 '2012P03400 lo-ring 2 1201203800 [o-ring Ts | 1z012P04800 lo-ring 2 lzwe6x 74000 Lock washer 4 63-30 63, MOUNTING THE NIBBLER & BREAKER 2 places: To ue 00 18 11 ~\ Ce 2 Paces 8. zugerening ronavd eet ae at a PLaces 4 paces TichTeW ing ToRoue a SIWimia2. 0 19F ttl 14, 12, 8. 6 #3, 13 2 PLACES a beACES 4 paces 14,12, 8 6~ " 2 Laces 4 puaces ! 5.10. 13 2 PLACES A POINT OF HOSE INSTAL Fig. 63-17 Hyd. lines, upper ; LCO3H00053F1 63-31 63. MOUNTING THE NIBBLER & BREAKER (2) Parts to be disused Concerning the upper hydraulic lines, the parts listed in Table63-14 and Fig. 63-18 are disused from the standard machine, Table63-14 Hyd, lines, U LCO3HO0052F 1 ASIA Pee T OCEANIA No. Part No. Name Q'ty Remarks 1 fNtaHoraade1 [Pug 7 2 |zer2areoc0 ug : 4 |ameacroo90e+ |sems-ot 4 5 |2M73C12030 'Sems-bolt 2 6 _|2D12P04800 O-ring 1 7_|2D12P03400 O-ring 1 oes mas BEING TEE al vets 1. PAY ATTENTION TO DROPPING OFF O-RING AT ASSEMBLING. 2. NON=SPECI FIED TIGHTENING TORGUE OF HYDRAULIC PIPE FITTINGS TO BE AS KSCooEsOz002, 4. NON=SPECIFIED TIGHTENING TORQUES FOR N-THREADS THREADS S1ZE TIGHTENING ToROUES Min 12IN-m(60.2 IbF FE) Fig. 63-18 63-32 63.5.6 PANEL ASSY, INSTRUMENT (1) Modification procedure 63. MOUNTING THE NIBBLER & BREAKER Install the additional parts listed in Table63-15 to the instrument panel assy of the standerd machine, as shown in Fig. 63-19, some parts to become unnecessary. Table63-15 YNt7MO0049F1 ASIA Msuadaecdivsiviad YN17M00052F1 l OCEANIA No. Part No. Name ay’ Remarks 1 |YN17M00053F1 [Panel assy, instrument | — | (1) [Asia base 1 |yN17Moo0sa*1 | Panel assy, instrument | (1) | — |Oce. bese 2 |YNS0E00021F1 [Switch install (| © |nas 2-2 |yNs0So0040DD__| Switch 1_|_& [single/contiux slow sw. (2) Parts to be disused SINGLE/CONFLUX FLOW Sw. Fig, 63-19 Switch i install ; YNSOE00021F1 Table63-16 ‘YN17M00051F4 ~_ ASIA Feet YNA7MODO5SF4 OCEANIA No. Part No. Name Qty Remarks (1) }YN17Mo00053F1 [Panel assy, instrument | — | 1 |Asia base (1) |ynt7Moo0s4F1 [Panel assy, instrument | 4 | — |Oce. base (2) }YNSOE00014F1 [switch instal 1 | 4 [Asia & Oce. 2-2 [YNI7MO1282P1___|Cap 1]4 4 63-33 63. MOUNTING THE NIBBLER & BREAKER 63.5.7 NAME PLATE INSTALL Fit the labels shown in Table63-17 to the cab of the standard machine, according to Fig. 63-21, Fig. 63-22. Table63-17 ato en YN22T00334F2 ASIA Lo22Too0s4Fs OCEANIA No[ PartNo | ___—Name oy Remerks 14 |YN20TO1837P1 [Label +]= 45 |ynz0T01836P1 | Label 47 |Py2oTo1062P1 [Label 18 |YN20T01930P1 Label 19 |yT20TO1084P1 Label 20 _|YN20TO1836P1 _—_|Label soa) (9) yNzoro1835Ry 003.54") INDICATES RIGHTHAND VIEW OF CAB INTERIOR a. Fig, 63-21 Name plate install ; YN22T00334F2 (For ASIA) 63-34, 20 90 (3. 54") na Bt To. 50* Hee 057 INDICATES RIGHTH AND VIEW OF CAB INTERIOR (20) YN20TO1836P1 AXCAUTION Taeroprer WORE MODE select ice wifi vine ATBBLER or HYDRAULIC EREAKER al tacaaentaioht Tessit serious failore on brétatiic svates. BOE oropari a8 150 (5. 91") 63. MOUNTING THE NIBBLER & BREAKER (17) Py20T01082PI Ay CAUTION. 450.775) 0.12. 70" AUTION| aaa 852.8) (49) yT20T0 105401 sot o7t) Fig. 63-22 Name plate install ; LC22T00094F3 (For OCEANIA) 63-35 63. MOUNTING THE NIBBLER & BREAKER 63.6 MODIFICATION PROCEDURE FOR ATTACHMENT FOR N&B 63.6.1 MODIFICATION ITEM Tables3-18 Device Item N&B assy No. STD assy No. | Reference sae pages ASIA _|LcazHooiver’ _|Lcaaoo17er1 62-38 Boom ys. nee Boom (6.6m) REA e 7 eas ASIA |LOASHOOTIIFA = fi m1 Hyd. lines Arm : STD ao : = 63-42 JASIA__|LOaaH00122F4 = Arm Hyd. tnes Arm :Lone REA | - = 63-46 ASIA _|LCASHOOIO7FA = ; mm fsd.ines am: SHORT ESEanat : = esas IN&B | YNasHOOOGErA = Connector INPK__[YNa3HO0004F = HOTeseT : : 4 say eerie TOU [yNasHO0005F4 7 eer IKRUPP tT - 63-36 63. MOUNTING THE NIBBLER & BREAKER This page is blank for editing convenience. 63-37 63. MOUNTING THE NIBBLER & BREAKER 63.6.2 (1) Modification procedure HYDRAULIC LINES, BOOM Install additional parts listed in Table63-19 to the 6.5m (21ft-4in) Boom as shown in Fig. 63-23, Fig. 63-24, On the occasion, some parts become unnecessary. Table63-19 HYD. LINES BOOM i ASIA 6.5m (24#-4in) OCEANIA No. Part No. Name oy Remarks 1 [L04a2Hoo1ssF1 _ |Hydlines, boom (1) [BASE 2 |LoszHootesFt —_| Hiya lines, boom (1) |New 24 ILcazHo17e5P1 [Tube 1 (0427 22 |Lc4zHo1796P1 | Tube 1 [042.7 23 |LcazHo17e0pt __| Tube 4 042.7 24 |LCazHor7e1P1 [Tube 1 [042.7 25 |Ls42Ho1021DT —_— Hose 2 |i=1380 26 |yn42Ho2s62e1 [plug 4 |prt 27 |LO42Hote0sP1 | Bracket 1 29 |LoazHo1s14P1 (Clamp i 2-10 [YNazH02348P1 [Clamp 8 211 lynaato2363P1~ |clamp 12 2-12 |2613x20001 |Clamp, hatt 8 2-14 |2012P03800 ‘Oring 4 |18 Pe ZM73C12030 [Sems-bolt 12 |tax30 “2-16 |ZM73C12035 [Sems-bolt (8) [M1236 Existing goods 2-17 \zs18012050 Capscrew 2 |mt2x60 2-48 |zs28014050 Capscrew 16 |M14x50 2-19 |zw/16H12000 lwasher 8 |una 2-20 |2w26K14000 Lock washer 16 |M4 2-21 |LO42H1269P1 Clamp 2 2.22 |zs18c12065 Capscrew 6 |Mt2x65 3 |Lca2Ho0177#1 —|Hyd. lines, boom (1) IN&B Bracket 34 |LcazHot916P1 [Bracket 1 3.2 |Lo42Ho1915P1 [Bracket 1 3:3 [zM73c12040____|Sems-bot 4_|Midxa0 63-38 63. MOUNTING THE NIBBLER & BREAKER noves | PAY ATTENTION TO DROPPING OFF O-RING AT ASSEMBLING. 2.NON-SPECIFIED TIGHTEKING TOROVES FOR H-THREADS THREADS SIZE TIGHTENING ToRDUES mir Hswa(oa. 8 e440) Tiowrenine roRou Touent7e inet TionTENING ToRavE 2:20, 2-18,2-14,212 2.6 1oSwsmi recast AoE 242, 2-14, 2-18, 2.20 1-6 TIGHTENING ToROVE 28 SGnimese loner) 28 HTENING TORQUE \ | istsee gene = TIGHTENING TOROUE va 24 Ba0NTat2B0 Teeter e -_e APPLY LocTiTE #242 2-19, 2-22 f gine sgorire ree Sr APPLY LoCTITE #242. © 215 a aK ‘ APPLY WocTiTE e242. pete fon SECTION AA \ SECTION 0D / sort sberite exe2 216 apeuy voctire #242. 71 216219) APPLY LOCTITE #242. | / 29 26 APPLY wocriTe azee Arey igeysTE taaz | 249, 2-22 | 247,249 APPLY LOcTITE g242 SECTION cc s SECTION EE Fig. 63-23 Hyd lines, boom ; LC42H00169F1 63-39 63. MOUNTING THE NIBBLER & BREAKER Higuemcag 8 retry apace woorirs 9242, SECTION AA Fig, 63-24 Hyd lines, boom ; LC42H00177F1 (2) Parts to be disused Table63-20 LcazHoorTSr1 ASIA Hyd. lines, Boom 7 crt No. Part No. Name ay Remarks 1 |ie42H00183F1 [Hyd fines, boom (i) [51D 1-4 |yn42Ho2357e1 — clamp 1 4-2 |2M73012035 ‘Sems-bolt 2 4-3 |Pvozo10733—|cap 16 2 _|LC42HO01SSF1__—_|Hyd lines, boom (1) [Base SECTION AA, BB Fig. 63-25 63-40 63. MOUNTING THE NIBBLER & BREAKER This page is blank for editing convenience. 63-41 63, MOUNTING THE NIBBLER & BREAKER 63.6.3 HYDRAULIC LINES, ARM 63.6.3.1. HYDRAULIC LINES, ARM ; STD (1) Install the additional parts listed in Table63-21 to the Arm as shown in Fig. 63-26 & Fig. 63-27 Tables3-21 See LC4SHOOTHFA ASIA t OCEANIA No. Part No. Name Qty Remarks 1 [L4sHoo101F1— |Hiyd. lines, Arm F(t) |N&B spec. 11 |LCasHo1269P1 Tube 1 12 |LcesHoiz70P1 Tube 1 43 |LcesHo1011D2 Hose | 2 4-4 |24i00P3133F1 __|Valve, stop 2 4-5 |LC43H01223F1 [Connector 2] 4-6 |Z£43x20001 ICiemp, half 12 4-7 |YNazH02361P1 [Clamp 8 1-8 |YNazH02821P1 [Bushing 4 1-9 |ZM73c12030 [Sems-bott 8_|ut2x30 4-10 [2818008025 iCapscrew 8 (Maas 4-11 |z828C14050 Capscrew 16 |M14x50 1-12 |z828¢14070 Capscrew 8 |mraxz0 4-13 fzntaciao1t Nut 8 |usa 4-14 |zwa6k 14000 Lock washer 16 |ui4 4-16 [YN43HOTIS1P1 [Washer 8 4.47 |2012P03800 lo-ring 8 |18 P38 2 |YN43H00200F1 ya. lines, Arm (1) |N&B spec. 2-4 |YNaaHo1es3P1 [Bracket 2 2.2 \zstecr6040 ICapscrew 4_[M16x40 23 |zwi6H16000 Washer 4 63-42 63. MOUNTING THE NIBBLER & BREAKER TIGHTENING ToRoUE TIGHTENING ToROVE 1oanemi7e oF Fe LOSN'mCIE bE FED 4A, 144, 111,16 13 161-14, 1-14, 1.17 24497 144, 114,1-6 13 18.114, 114, 447 TiGHieNiNe TOROUE Tigrteniig ToRGUE JOSNeRU78 oF TU) Toan'a(76 bot -tt) 1-10, 1-16 “\APPLY LOCTITE Splines eS view SU SECTION AA 1-7 1-8 tho, 8 f seo ESB ire ja IEE Te Ty CBR { a } oO Le 7 APPLY LOCTITE | Dy han iL i J DETAIL OF CLAMP SECTION 99 tte ie See eer pei O-RING AT ASSEMBLING. C43H00101F1 (STD arm) 3. PAY ATTENTION TO OROPP ING Fig. 63-26 Hyd. lines, arm ; 63-43 63. MOUNTING THE NIBBLER & BREAKER NOTE 1, NON-SPECIFIED TIGHTENING TORQUES FOR M-THREADS THREADS SIZE TIGHTENING TORQUES M16 279N-mi206 Ibf- ft) 24 \ SECTION AA Fig. 63-27 Hyd. lines, arm ; YN43HO0200F1 63-44 63. MOUNTING THE NIBBLER & BREAKER This page is blank for editing convenience. 63-45 63. MOUNTING THE NIBBLER & BREAKER 63.6.3.2 HYDRAULIC LINES, ARM ; LONG Install the additional parts listed in Table63-22 to the Arm as shown in Fig. 6-28 & Fig, 63-27. Table63-22 Loa3H00122F 1 ASIA Hyd. lines Arm (Long) 7 Raa No. Part No. Name Qty| Remarks 7 {LCa3H00123F1 [Hyd fines, Arm (1) [N&B base 1-1 |LCazHo1283P1 | Tube 1] +2 |LCasHor284P1 {Tube 1| 13 |LssoHo10780c —|Hose 2 4-4 |24100P3133F1 Valve stop 2 | 4-5 |LC43H01223P1 [Connector 2 1-6 |2E13x20001 [clamp halt 12 +7 [ynaaHozseie1 [Clamp 6 4-8 [YNazH02321F1 Bushing 49 |ZD12P03800 lo-ring 8 [18 P38 1-410 |2M73C12035 [Sems-bott 46 [Mi2xas 4-11 (2818008025 ICapscrew 8 |Max25 1-12 |zZ828C14050 ICapscrew 46 M1460 1-13 |zs28c14070 |Capscrew 8. |[Mtax70 4-14 |znigcr4011 ‘ut 8 7 1-15 |YN43HO1151P1 Washer 8 1-16 |2w26K14000 Lock washer 16 [mia 2 |YN43H00200F1 —_|Hyd. lines, Arm (1) |New 2-4 FynasHoi663P1 [Bracket 2 2:2 |Zs18c16040 Capscrow 4 |nitex40 2-3 [zwieH16000 [Washer 4 [mie 63-46 63. MOUNTING THE NIBBLER & BREAKER tf 146,112, 18,16 13 16,149,112, 1416 \ \ i / 12 416, 1-12, 1-9, 16 131-86, 1.9, 4-12, 1-16 en6 sn eg sceara 5 e.,, 1-18. ae “Ya tess: “nagar ay CETAIL a8 (S=4¢3 DETAIL OF CuaMP ¢seu/3 Fig. 63-28 Hyd. lines, arm ; LC43H00123F1 (Long) 63-47 63. MOUNTING THE NIBBLER & BREAKER 63.6.3.3 HYDRAULIC LINES, ARM ; SHORT Install the additional parts listed in Table63-22 to the Arm as shown in Fig, 63-29 & Fig. 63-27. Table63-23 LC43HOOTO7FA ASIA Hye. Ines, Arm show) pS OCEANIA No. Part No. Name Qy|___ Remarks 1 [LCaSHOO106FT [Hyd tines, Arm (1) [N&B base 444 |LCasHot259P1 Tube 1 4-2 |LC4sH01260P1 Tube 1 13 |LcasHo1o11Ds [Hose 2 1-4 }24100P3133F1___lValve, stop 2 LCasHot223P7 [Connector 2 ize13x20001 Iciamp, hatt 12 ynazio2361P1 [clamp 8 Iy42Ho2321—1 [Bushing 4 2M73012030 [Sems-bott 8_|r12.30 28 16C08025 Capscrew [6 [waxo5 zs28c14050 iCapscrew 16 |mraxs0 2828014070 iCapscrew | 8 [Miaxro 2Nisc14011 Nut 8 M14 YN43HO1151P1 [Washer 8 2012P03800 O-ring 8 [1B P38 2w26K14000 Lock washer 46 |ut4 YN43H00200F1 Hyd. lines, Arm (1) |N&B spec. YN43HO1663P1 Bracket 2 2.2 |zs18c16040 ICapscrew 4 _|Mtexao 2-3 [zwi6H16000 Washer 4 63-48 63. MOUNTING THE NIBBLER & BREAKER AG 1A5 I-16 1-3, Se ns wi 1261011 1-15,11-6 \ a oe! a 7 F216 AA5 1-18 1-3 1-6,011,1-15,118 rane se \ Ay 1610, 4-14 HAY ise ° BA yy 444,410 secrion aa esete) oe il i it as view t]eseizey OETAIL OF CLAVE. fee Sm ose 112 16 \ 445 4413. DETAIL aa ¢5-3/2) Fig. 63-29 Hyd, lines, arm ; LC43H00106F1 (Short) 63-49 63, MOUNTING THE NIBBLER & BREAKER 63.6.4 CONNECTOR ASSY (1) Breaker When using the machine with a breaker, attach the 2 AGHEUNF 1 8 below parts to the tip of the stop valve. For use with NPK, TOKU and KRUPP breakers, BREE JynaaHooo0ar1 No. “Part No. Zz Name Q'ty} Remark 1 [ee4aPt744b8 | Connector 7 2 |osasroa08 — |Ptug 1 2. |eoraP0se00 o-ring + [1838 SOAR Ep —_ [yNasHoooosr1 No.[ PartNo, Name [Gy] Remark 7 [aasaPivaepa [Connector a 2 }24202122808 | Plug 1 3. |z012P03800 | o-ing (4 18 Pas Fig. 63-31 Connector assy (TOKU, KRUPP) (2) Nibbler & breaker When using the machine with a nibbler, attach the below parts to the tip of the stop valve. 2 MMX15 1 3 Connector assy YN43H00008F 1 No. | Part No. Name —_[Qty| Remark 'YN43HO1006P1 | Connector 1 2 jeaaaTt92906 | Plug 1 3 |z012P03800 o-ring 1/18 P38 Fig. 63-32 Connector assy (NIBBLER) 63-50 63. MOUNTING THE NIBBLER & BREAKER 63.7. REMINDERS ON THE USE OF NIBBLER & BREAKERS. 63.7.1. CHANGING OVER THE SELECTOR VALVE ‘Anibbler & breaker-attached machine is equipped with a selector valve in both the operation circuit and the main circuit. When running the machine after complation of modification, always set the selector valves according to a nibbler or a breaker used, (1) Switching selector valve ‘The selector valve (1) is used to change the flowing route of hydraulic oil Since the flow is automatically changed according to the selected work mode, the switching to proper work mode is required depending on the attachment in use. 63.7.2 FLUSHING METHOD After completion of piping work, connect the high pressure side and the low pressure side, as shown in Fig, 63-28, open the stop valves on both sides and depress the operating pedal to perform flushing + Before beginning flushing, run the engine at low speed, depress the brecker operating pedal and then run the ‘engine a high speed. + Perform flushing operation for at least 40 minutes, and during the operation, make sure of no oil leakage from ‘each of the connections of the newly altached breaker circuit and the nibbler & breaker circuits. my (orn 1 | o] [6 5 CONNECTOR (PFa/8) An example of fishing time (23min) ina single process bed Flushing [Stop} ~[_ Flushing Stop Flushing 'Siop} {Flushing Fig, 63-33 Flushing method 63.7.3 REPLACING HYDRAULIC OIL AND RETURN FILTER Contamination and daterioration of hydraulic oil may develop malfunctioning of the control valve, early wear and seizure of the hydraulic pumps and malfunctioning of the entire hydraulic circuits : always replace hydraulic oil at regular intervalvs, based on Table63-24, Table63-24 jee Inspection / 7 Replacement intervals in maintenance points | First replacement] 2 nd replacement] Regular replacement ASIA _|_ Every 6001 Hydraulic of! | Hydraulic ol tank - ~ ry et OCEANIA! Every 10001 Retum fitter | Hydraull oll tank 0h 250h Every 250% 63-51 63. MOUNTING THE NIBBLER & BREAKER 63.7.4 BASIC OPERATION This machine is provided with breaker or nibbler single circuit and nibbfer and breaker conflux circult. To use breaker or nibbler, select circuit appropriate to the specification through switch (1) on the left rear side of driver's seat. (1) Breaker and nibbler selector switch ACAUTION) Do not set this switch to nibbler combined flow operation position when using breaker, 41) Switch position Specification | Switch Position | Circuit Breaker tae [© Single flow Nibbler 56 Conflux flow IMPORTANT] When nibbler alittle flow rate requires is used, operate itin“®* condition, (2) Operating pedal Release pedal lock on the right front side of driver's seat to operate pedal. AXCAUTION Attachment operation by foot pedal ‘Always check the foot pedal control pattern before operation. Always read operators manual before operating machine + Breaker Foot pedal depressing section] Depress toe section Operation Breaker starts operation Pedal in neutral positon | Breaker stops operating + Nibbier Foot pedal depressing section Operation Depress toe section Nibbler close Depress heel section Nibbler open’ [A warning Do not leave the machine with engine running. LES AS Fig. 63-35 63-52 63. MOUNTING THE NIBBLER & BREAKER (3) Pedal lock device This device is used to lock control pedal. Move pin (1) forward and the pedal is unlocked. Move pin (1) rearward and the pedal is locked. (A. WARNING| Make sure to set the pedal lock to "LOCKED" position while the breaker or nibbler is not used. Unexpected contact with UNLOCKED position of pedal may cause severe injury or death. Do not put foot on the pedal except at the time of operation using pedal. A. Position ..... Locked Unlocked 8. Position 63-53 fe Unlocked Fig. 63-36 63. MOUNTING THE NIBBLER & BREAKER 63.8 | PRECAUTIONS TO BE EXERCISED ON BREAKERS OF DIFFERENT MANUFACTURERS: There are some differences between manufac-turers as to the piping to breakers and the handling of breakers. For this reason, consult with the manufacturer when mounting a breaker in the field. The following is a summary of how breakers should be handled that is extracted from manu-facturers’ catalog use and operation manuals. Cnote This is a general outline of how breakers should be used and may differ with excavator models. Always contact the breaker manufacturer before field mounting. (1) Placing high and low pressure accumulators + NPK They must be placed basically (depending upon models). + TOKU ‘They must be placed basically. + KRUPP, OKADA, FURUKAWA ‘Check the oscillation of the pulsation of the breaker pressure and if puisaticn Is large, always install accumu tators. Standard of judgment on the instalation of accumulators + High pressure side : Measure the pulse oscillation by pressure on the high pressure side of the breaker at the inspection port for the pump’s delivery pressure by actuating the breaker at the full revolution of the engine in mode H and set the maximum pressure difference to within 20% of the excavator's system pressure 350kgH/om2 (4980ps!) In case it exceeds 20%, install a high pressure accumulator. The pulse oscillation is 350x20%= 7Okgficm2 (1000psi). Therefore, ift is mora than this level, an accumulator must be installed. AXCAUTION Install accumulator referring to the result of verification test, a Hy [ Max. press-Min. press

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