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Catalogue 2017 EDITION

0800 REAL STEEL


WWW.REALSTEEL.CO.NZ
SIMON STUCKEY

GEOFF MOORE

OUR SALES TEAM ROBERT SMITH

REAL STEEL HQ
Real Steel can get to you anywhere.
Our Wellington-based customer service team
backs up a team of sales staff on the ground
across New Zealand. We have technical
sales managers based in Auckland, Hamilton, KERRY HOCKING
Wellington, Christchurch and Dunedin.

All sales staff are equipped with gear for


measuring parts on site and mobile technology
to connect with Real Steel systems to aid in
quick turnaround of parts. DEAN AITKEN

Luke Mathieson Robert Smith


Managing Director Lower North Island Sales Manager
Mobile: 021 993 004 Mobile: 021 685 135

Simon Stuckey Kerry Hocking


Upper North Island Sales Manager Upper South Island Sales Manager
Mobile: 021 0230 6164 Phone: 021 685 124

Geoff Moore Dean Aitken


Central North Island Sales Manager Lower South Island Sales Manager
Mobile: 021 685 220 & ESCO Product Manager
Mobile: 022 685 1240
CONTENTS

REAL STEEL About Us 4


Capabilities 5

STEEL PLATE Hardox 8


Strenx 11
Duroxite Overlay Plate 13
Mild Steel / Grade 350 13
Stocked Plate Chart 14

ROAD TRANSPORT Hardox in Road Transport 16


Strenx in Road Transport 18

HARDOX WEARPARTS Quarry / Mining / Aggregates 21


Civil Contracting 24
Recycling 25
Agriculture / Forestry / Timber 26

PRE-CUT PLATE Hardox Handy Sheets 28


Mild Steel Handy Sheets 28
Strenx Handy Sheets 29
Hardox Wear Strips 30

CUTTING EDGES EnduroBlades 32


Loader 33
Excavator / Scraper 34
Dozer 35
Plow Bolts & Nuts 35
Bar Stock 36

BUCKET TEETH CAT J-Series 38


ESCO Conical 47
Mini Teeth / Auger Tips 51
Hyundai 52
Komatsu 53
ESCO Super V 54
ESCO SV2 57
ESCO Ultralok 59

RIPPERS CAT 65
ESCO / Komatsu 70

SHROUDS Pin-on Side Shrouds 72


Weld-on Heel / Side Shrouds 73
Lip Shrouds / Half Arrow 74

DOMITE & WEAR BLOCKS Chocky Blocks / Wafer Strips 77


Skid Bars / Wear Bars / Wear Plates 78
Knives / Wear Buttons & Donuts 79
Grizzly Bars 80

GRADER PARTS Grader Blades 83


Overlays, End Bits 85
Snowplow Blades 86
Bit Board / Razer Systems 87
Scarifier Tips / Shanks / Wedges 88

CRUSHER PARTS Jaw Crushers 90


Cone Crushers 95
Impactors 98
Hammer Mills 99

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REAL STEEL

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REAL STEEL

Real Steel
ABOUT US
CAPABILITIES

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REAL STEEL ABOUT US

We’re Real Steel

Working in extreme conditions calls for Our steel combined with our expertise
extreme materials and know how. Our top- means you get measurable savings in cost of
end steel solutions work harder, like you. ownership and production.
Real Steel is a family-owned business started in 2002. We pride ourselves on our specialist knowledge and
Building on our roots in the quarrying industry we service levels. We have nationwide sales support for
intimately understand extreme wear environments and on-site measure and advice, a large specialised design
know exactly what it takes to thrive in them. team, and sophisitcated plate processing and fabrication
facilities.
We specialise in supplying high strength and wear-
resistant Swedish Steel exclusively in New Zealand. We We are centrally located in Wellington for quick delivery
design and supply components using high performance times across New Zealand and we are the preferred
steel and supply high-quality consumable parts to the supplier to some of the most established and respected
quarry, mining, transport, agriculture, forestry and companies in New Zealand by providing stronger,
recycling industries. tougher and lighter solutions.

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CAPABILITIES REAL STEEL

Design Team

Our large team of tertiary-qualified designers uses the We’ve been doing this a long time and have a huge library
latest software to design fabricated wear parts and of drawings at our disposal. This can save you the time
structures and 3D forming casting patterns. We also and hassle of measuring up and you can be sure your
custom make one-off parts for a range of applications. parts will fit.

Forming: Yawei 1000 Tonne Press Brake

CAPABILITIES FEATURES PRIMARY USE

Pressing Force: up to 1000t Controller: Touch screen PC Ideal for forming cones, buckets,
Length: 8.2m Software: Desktop simulation knives, channels, wear liners.
CNC: 5-axis Tooling: Various custom tools We can form entire truck sides
Top punch radii: 5, 7.5, 12.5, in one piece! Our forming
16, 25, 32, 50 and 100mm accuracy is widely regarded as
second-to-none.

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REAL STEEL CAPABILITIES

Plasma Cutting: Kinetic K2500mc

CAPABILITIES FEATURES PRIMARY USE

Plasma Cutting: 400A production Cutting Bed Size: 21m x 3.26m The K2500 makes short work of
cut up to 50mm Software: Integrated scheduling truck chassis and body profiles
Oxyfuel Cutting: 60mm–200mm and nesting using PrimeCut NE for the transport industry.
Marking/Etching: various systems

Plasma Cutting, Drilling: Kinetic K5000xmc

CAPABILITIES FEATURES PRIMARY USE

Drilling: up to 100mm Spindle: High-speed 48HP The K5000 is a powerhouse


Tapping: up to 30mm (30kW) with through-spindle that allows us to cut, bevel,
Boring: up to 200mm coolant counterbore and drill a finished
400A Plasma Cutting, Tools: 24-tool automatic changer Hardox cutting edge in one go.
Flame Cutting, Bevel Cutting Software: Integrated scheduling High performance wearparts is
and nesting using PrimeCut NE this machine’s forté.

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STEEL
PLATE

Steel Plate
SWEDISH STEEL
HARDOX
STRENX
DUROXITE
MILD STEEL
STOCKED PLATE CHART

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HARDOX WEAR PLATE
STEEL
PLATE

Swedish Steel (SSAB)


steel production capacity of
Swedish Steel produces the cleanest, most 8.8 million tonnes.
consistent, most technically advanced high
SSAB plate has an
strength steels in the world.
AccuRollTech™ guarantee. Computers check the
SSAB is a leading producer of advanced high strength plate over 100 times a second during roll out achieve
steel, a product allowing for lighter product with a maximum thickness variation of 0.5–1.2mm for
increased strength and longevity. SSAB has an annual thicknesses of 2mm–80mm.

Hardox Wear Plate


Extreme wear resistance has always been Hardness and toughness working together
key to the success of Hardox Hardness is what gives Hardox its unique wear
Hardox provides a unique combination of hardness and resistance and structural strength.
toughness for smarter, lighter structures with extreme
Hardox delivers
performance and extended service life.
the same wear
Originally intended as a wear plate, it turned out that resistance during
the unique combination of hardness and toughness the plate’s entire
allows Hardox to perform as a load-carrying part in many service life, since
applications. With Hardox, you can design structures that it remains
are wear-resistant, strong and lightweight at the same equally hard
time. throughout.
Hardness
also provides excellent
yield and tensile strength to resist
deformation.

Toughness is the other strong point of Hardox, making


it possible for Hardox to be bent, formed and welded
without cracking. If a Hardox wear plate is stressed
beyond its yield point and plastically deformed—on
purpose in the workshop or when hit by a heavy rock on
site—it will resist cracking and if a localized crack should
occur it will resist propagation.

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HARDOX WEAR PLATE
STEEL
PLATE

FLATNESS

Good for production and appearance. Flat plates can


easily be welded to each other without problems with the
welding gap. And if you are producing equipment with
large flat surfaces they look great when painted or used
as ‘billboards’.

UNIFORM THICKNESS

Narrow tolerances guarantees your finished structure will


be as light as you expect. And when processing the plate
even a fraction of a millimeter counts, since bending force
and springback are directly related to the thickness.

INTERNALLY RELAXED

Thanks to careful heat treatment during production,


Hardox wear plates have uniform internal properties. This
means that a plate will stay flat when cut into smaller
pieces, whether it’s cut cold or hot.

IMPACT RESISTANT

The impact force from large and heavy objects is distributed over the plate, resisting dents and cracking. The metal
absorbs the energy and returns to its original shape like a tennis racket hitting a ball.

WORKSHOP FRIENDLY

Extreme consistency is a trademark


of Hardox. When welding, bending
or machining you can expect Hardox
to deliver predictable performance
within plates, between plates and over
time. And as New Zealand’s Hardox
Wearparts centre we’re always available
for technical assistance from local and
international engineers.

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HARDOX WEAR PLATE
STEEL
PLATE

Hardox grades See page 14 for our full range of stocked plate sizes

HARDOX 450 HARDOX 500


HARDNESS 425 – 475 HBW HARDNESS 450 – 540 HBW

YIELD STRENGTH 1200 MPa YIELD STRENGTH 1300 MPa

IMPACT TOUGHNESS 50J (–40ºC) IMPACT TOUGHNESS 37J (–40ºC)

THICKNESSES 2–130mm THICKNESSES 4–80mm

PROPERTIES PROPERTIES
Hardox 450 is an all-round wear resistant plate. Due Hardox 500 is a hard and yet tough, bendable and
to its high toughness, good bendability and excellent weldable abrasion resistant plate which is used in
weldability, the plates can also be used for load applications that demand higher wear resistance.
bearing duties in certain applications. Hardox 500 has a balance that tips more in favour
Hardox 450 has a good balance of hardness and of sliding wear resistance at the expense of impact
toughness that makes it a good all round wear and toughness.
impact resistant solution.
APPLICATIONS
APPLICATIONS
• Bolt-on cutting edges • Buckets
• Weld-in cutting edges • Feeders • Cheek plates • Knives
• Truck bodies • Conveyors • Crushers • Gears/sprockets
• Containers/bins • Buckets • Feeders
• Crushers • Knives

HARDOX 550 HARDOX 600


HARDNESS 525 – 575 HBW HARDNESS 570 – 640 HBW

IMPACT TOUGHNESS 30J (–40ºC) IMPACT TOUGHNESS 20J (–40ºC)

THICKNESSES 10–50mm THICKNESSES 8–50mm

PROPERTIES PROPERTIES
Hardox 550, with a hardness of 550 Brinell and Hardox 600 has a hardness of 600 Brinell, but can
toughness equal to Hardox 500, is designed to still be cut and welded.
increase wear life but not at the expense of crack
Hardox 600 is an excellent wear plate for high
integrity.
performance applications when hardness and
APPLICATIONS extreme wear resistance are your top priorities.

• Heavy duty bolt-on • Wear strips APPLICATIONS


cutting edges • Hammers
We use it to solve extreme wear issues in rock
• Liners • Knives
processing applications.

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STRENX HIGH STRENX STEEL
STEEL
PLATE

Strenx High Strength Steel


Improve performance with less weight Load more and burn less fuel
To make products lighter you need stronger steel that Increase payload and improve fuel efficiency. Trucks,
can be used in thinner dimensions. Depending on the trailers, trains and buses can become lighter without
starting point Strenx designs can reduce steel structure compromising on performance, safety and service life.
weight by up to 40 per cent and still achieve greater Strenx steel delivers yield strengths of 600–1300 MPa,
performance and a longer service life. while being as workshop-friendly as regular steel.

Quality and consistency guarantees Reach higher and further


SSAB’s Strenx guarantees include tight thickness and Strenx steel enables increased reach both upwards
flatness tolerances, and bending guarantees. These and outwards. Achieve greater performance without
product guarantees are made in order to promise compromising on safety and without making the
superior workshop and application performance. complete unit too heavy.

Superior performance and usability Good news for farming and forestry
Strenx features remarkable impact toughness with High capacity and low weight are important to
700 MC Plus grade testing 40J at –60ºC. Bending agriculture and forestry. Low weight minimizes soil
radii as tight as 1.0x thickness and friendly welding compacting on crop fields and ground damage in the
properties mean the possibilities for weight reduction forest. Strong and light machinery means less fuel, less
and fabrication efficiency are vast. wear and less hours worked for the same result.

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STRENX HIGH STRENX STEEL
STEEL
PLATE

Strenx grades See page 14 for our full range of stocked plate sizes

STRENX 700 MC PLUS STRENX 700


IMPACT TOUGHNESS 40J (–6 0ºC) IMPACT TOUGHNESS 69J (–40ºC)

YIELD STRENGTH 700 MPa YIELD STRENGTH 700 MPa

THICKNESSES 3–12mm THICKNESSES 4–160mm

PROPERTIES PROPERTIES
Strenx 700 MCPlus is a high strength cold-forming Strenx 700 is a high strength structural steel (700
steel distinguished by high strength, superior MPa) with outstanding toughness for load carrying
formability (1x thickness up to 12mm) and a high structures and other applications. Has uniform
impact toughness. properties, easy to bend and weld.

STRENX 900 STRENX 960


IMPACT TOUGHNESS 27J (–40ºC) IMPACT TOUGHNESS 40J (–40ºC)

YIELD STRENGTH 900 MPa YIELD STRENGTH 960 MPa

THICKNESSES 4–100mm THICKNESSES 4–100mm

PROPERTIES PROPERTIES
Strenx 900 is a high strength steel (900 MPa) Strenx 960 is a high strength steel (960 MPa)
that provides a unique combination of strength that provides a unique combination of strength
and toughness together with first-rate workshop and toughness together with first-rate workshop
properties. It is intended for load carrying structures properties. It is intended for load carrying structures
with high demand on low weight. with high demand on low weight.

STRENX 1100
IMPACT TOUGHNESS 27J (–40ºC)

YIELD STRENGTH 1100 MPa

THICKNESSES 4–40mm

PROPERTIES
Strenx 1100 (1100 MPa) is suited to meet the
demand from equipment subjected to the heaviest
loads but yet have to be light and tough. In spite of
its strength the material is surprisingly easy to weld
and bend.

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DUROXITE & MILD STEEL
STEEL
PLATE

Duroxite Overlay Plate


Duroxite fights wear, guaranteed
Duroxite overlay plate can add weeks, months,
even years of trouble-free operations to your
most extreme wear situations.

Duroxite consists of a highly abrasive-resistant


chromium carbide layer bonded to a mild steel
base plate. Overlay thickness is guaranteed
within ±10% and wear properties are
guaranteed down to 75% of the overlay thickness.
The remaining 15% is a transtion later necessary to
DUROXITE 100
maintain good bonding to the base plate.
COMPOSITION 3.5% Carbide, 20% Chrome

HARDNESS 650–750 HV
OVERLAY
THICKNESSES 10–29 mm

BASE PLATE SHEET SIZES 3000 x 2200 mm

Mild Steel & Grade 350 See page 14 for our full range of stocked plate sizes

The longest sheets of steel to expand possibilities and reduce complexity


We supply Mild Steel and Grade 350 steel in super long you can create unique mild steel design solutions
8000 x 2200 sheets. Combined with our 8.2m press employing fewer pieces for reduced fabrication time.
brake and our K5000xmc cutting and milling machine

MILD STEEL GRADE 350


YIELD STRENGTH 250–300 MPa YIELD STRENGTH 350 MPa

THICKNESSES 3–20mm THICKNESSES 3–50mm

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STOCKED PLATE
STEEL
PLATE

Plate in stock at Real Steel


This range of steel plate is most commonly in stock. Grades, thicknesses and sizes outside of
this range can be sourced upon request. Get in touch if you have any questions.

HARDOX STRENX MILD STEEL DUROXITE


THK 700 MC GRADE GRADE DUROXITE
mm 450 500 600 700
Plus 300 350 100
2 1500 x 6000 4/6
2.5 2500 x 9000 6/6
1160 x 3050 x 1450
3 1500 x 10000 7/8
10000
9/10
3.2 2500 x 8500
1500 x 10000 Duroxite thickness is
1230 x
4 2000 x 10000 described as ‘overlay/base’,
10000 e.g., 4mm overlay on 6mm
2500 x 10000
base plate.
1500 x 10000
5 1520 x
2500 x 10000
8000
6 2500 x 10000 1500 x
6000
2200 x
8
1500 x 8000
10000
10
2000 x
6000
12

16
2500 x 2500 x
8000 8000 2200 x
20 2500 x 8000
8000
25
2000 x
6000
32
2000 x
40
4000
50
2000 x
60 2000 x 6000
4000
75 2500 x 6000
2000 x
80
6000
2000 x
100
4000

All measurements in millimetres

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ROAD
TRANSPORT

Road
Transport
HARDOX
STRENX

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HARDOX IN ROAD TRANSPORT
ROAD
TRANSPORT

Geared up to maximise performance and reduce running costs


Our specialised team works to specify and convert drawings into ordered flat pack bin and
chassis kits. Our kits comprise the fewest possible parts the strongest finished product — all
ordered for extremely fast and highly precise fabrication.

TRUCK BODIES

A Hardox truck body


is lighter and more
durable thanks to its
combination of hardness
and toughness. Hardox
allows for a design with
a minimum of reinforcing
beams on the outside.
Lower air resistance
and more load-carrying
capacity give better
transport economy.

TIPPER BODIES

Hardox is perfect for


tipper trucks and trailers
used in quarrying,
mining and other
applications involving
the moving of rocks
and earth. Hardox lets
you design low-weight
bodies with the wear
and impact resistance of
much heavier
structures.

CONTAINERS

Containers made of
Hardox are lighter,
stronger and will last
longer. They also
give a wider field of
applications. Wood chips
one day, demolition
rubble the next—a
Hardox container will
handle the toughest of
loads and still return in
good shape at the end of
the day.

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HARDOX IN ROAD TRANSPORT
ROAD
TRANSPORT

Uncompromising performance
With just one piece of Hardox we eliminate
everything that hurts performance and
decreases service life. This is unbeatable.

We do more with one piece of precision-folded


steel than others can do with five.
8.2M TRUCK SIDE DESIGN COMPARISON
We form tipper sides and decks from one piece of
Hardox 450. From coaming rail to bottom skirt, RHS & Corten vs Real Steel One-Piece Side
headboard to tailgate, up to 8.2m in length you’ll
see no welds along the sides or in the floor.
REAL STEEL
No weaknesses.
• Hardox 450
You get reduced tare weight, increased payload
• 1 piece
and unparalleled service life. And a truck body that
• 1 internal weld
looks beautiful from every angle.

COAMING RAIL PERFORMANCE

RHS vs Real Steel One-Piece Coaming Rail

– 29%
LIGHTER

+170%
MORE STATIC LOAD
STRUCTURAL LOAD CAPACITY

TYPICAL RHS
+272% DESIGN

MORE DEFLECTION
• Corten steel
• 5 pieces
DEFORMATION RESISTANCE • 5 welds

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STRENX IN ROAD TRANSPORT
ROAD
TRANSPORT

Strong and reliable from surface to core


Strenx steel increases payloads and improves fuel
efficiency of trucks and trailers by making them lighter
without losing performance, safety and service life.

All steel has the same specific weight, so the only increased payload so not only can it cart more material,
solution to less weight is to use thinner steel that is it will weigh less when empty. Increasing payload and
stronger. Strenx steel solves the equation with yield reducing fuel consumption is a huge win.
strengths of 600–1300 MPa, while still being as
Reduced plate thickness enables a quicker and much
welcome in the workshop as regular steel.
cheaper welding process. 10-metre sheets of Strenx
With a Strenx chassis weight can be decreased combined with out 8.2m forming capability means larger
significantly by using thinner plate that is also stronger. profiled and formed parts requiring fewer welds.

Depending on the chassis design, Strenx can reduce the With this in mind total production costs can be reduced
total weight by 30–50%. A lighter trailer allows for an by 30%.

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HARDOX
WEARPARTS

Hardox
Wearparts
MINING
QUARRYING
CIVIL CONTRACTING
CEMENT
RECYCLING
AGRICULTURE

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HARDOX WEARPARTS
HARDOX
WEARPARTS

We don’t just pump out parts.


We engineer to make them better.
Real Steel is a member of the
Hardox Wearparts network—
dedicated experts using state-of-
the-art techniques and processes
certified by Swedish Steel (SSAB).

We have the skills to create and redesign solutions that


enhance performance and optimise value.

Over 40 years SSAB have continued to develop and improve


Hardox steel. Our partnership gives us direct access to this
expertise to solve your wear problems to deliver increased
service life of up to ten times or more.

Hardox is everywhere
Working hard to improve performance and reduce running costs in a range of industries:

Quarrying Civil
& Mining Aggregates Contracting

Forestry
& Timber
Recycling Processing Agriculture

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QUARRYING / MINING / AGGREGATES
HARDOX
WEARPARTS

Side Cutters
Loader Base Edge
with Bolt-On Bucket Skin
Cutting Edge

Loader Base
Edge & Bolt-On
Edge Side Liners
Dozer
End Bit

Excavator
Base Edge

Full Dozer Blade


Conversion to Loader
Semi-U End Bit
Grader
End Bit Dozer Bolt-On
Cutting Edge

Full Hardox
Excavator
Bucket

Full Hardox
Rock Tipper

DOZERS EXCAVATORS DUMPERS/TIPPERS GRABS/GRAPPLES

• Blade Skins • New/Rebuild Buckets • Lining Plates • Cutting Edges


• Cutting Edges & End Bits • Cutting Edges • Beds • Grab Tips
• Rippers • Skins • Bin Kits • Grab Tines
• Blade Conversions • Side Cutters
• Side Plates • Wear Strips

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QUARRYING / MINING / AGGREGATES
HARDOX
WEARPARTS

Screen
Formed Barmac
Ring Halves

Barmac
Wear Ring

Screen
Tensioner Bar

Scrubber Discharge Cone

Cage Mill HSI Hammer


Rings

HAMMER MILLS CONVEYORS JAW CRUSHERS IMPACT CRUSHERS CONE CRUSHERS

• Bolt-On/Bolted Lining • Conveyor Paddles • Cheek Plates • Grizzly Bars • Bolt-On Lining Plates
Plates • Sprocket Wheels • Bolt-On/Bolted Lining • Screens • Weld-On Lining Plates
• Hammers • Bolt-On/Bolted Lining Plates • Bolt/Bolted Lining Plates
• Grizzly Bars Plates • Weld-On Lining Plates • Weld-On Lining Plates
• Screens • Screens • Blow Bar Support Plates

SKIPS CHUTES FEEDERS SCREENS SCREW CONVEYORS

• Bolt-On Lining Plates • Bolt-On Lining Plates • Bolted Lining Plates • Grizzly Bars • Tubes
• Bolted Lining Plates • Bolted Lining Plates • Bolt-On Lining Plates • Screens • Feeder Screws
• Grizzly Bars • Grizzly Bar Seats • Bolted Lining Plates
• Screens

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QUARRYING / MINING / AGGREGATES
HARDOX
WEARPARTS

Tube Section

Chute Liner

Chute

Wear Liners

Mixer
Paddle Punch
Plate

Finger
Screen

Grizzly
Screen
Bolt-On
Lining Plates

MOULDS FLOP GATES CONCRETE MIXERS MIXERS CENTRIFUGAL FANS

• Tamper Shoes • Weld-On Lining Plates • Mixer Paddles • Weld-On Lining Plates • Fan Blades
• Cavity Walls • Bolt-On Lining Plates • Drums • Bolt-On Lining Plates
• Chutes • Paddles

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CIVIL CONTRACTING
HARDOX
WEARPARTS

Hardox
Excavator Tipper
Bucket
Rebuild

Feed Ring

Bolted
Lining Plate

Full Hardox
Chip Spreader

Bolt-On Lining
Plate

Bolt-on
Loader Edge

Dredging Suction Pipe

ASPHALT DRYERS PAVERS DEMOLITION EXCAVATORS LOADERS

• Tubes • Floor Plates • Cutter Wheels • New/Rebuild Buckets • New/Rebuild Buckets


• Fins • Bolt-On Lining Plates • Knives • Cutting Edges • Cutting Edges
• Weld-on Lining Plates • Runners • Pulverizer Teeth • Skins • Skins
• Screed Plates • Side Cutters • Side Cutters
• Wear Strips • Wear Strips

DOZERS GRADERS DUMPERS/TIPPERS DREDGING DRILL RIGS

• Blade Skins & Conversions • Back Rails • Lining Plates • Dedging/Slurry Tubes • Drill Tubes
• Cutting Edges & End Bits • Mould Board • Beds
• Rippers • End Bits • Bin Kits
• Side Plates • Overlays

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RECYCLING
HARDOX
WEARPARTS

Density
Check Cone

Sorter
Wear Parts

Rotary Valve
Body

Shredder
Shredder Knife
Bolt-On
Bar
Wear Plate

Car Shredder
Compactor
Deflector
Hook Bin
Bonnet

SORTING DRUMS SHREDDERS SCRAP SHEARS SCRAP BALERS DEMOLITION

• Drum Cleaners/Scrapers • Bolt-On Lining Plates • Knives • Bolt-On Lining Plates • Cutter Wheels
• Bolt-On Lining Plates • Weld-On Lining Plates • Knives
• Weld-On Lining Plates • Shredder Knives • Pulverizer Teeth
• Screens • Shredder Rakes

CHUTES GRABS/GRAPPLES DUMPERS/TIPPERS CONVEYORS SCREENS

• Bolt-On Lining Plates • Cutting Edges • Full Tipper Bodies • Conveyor Paddles • Grizzly Bars
• Bolted Lining Plates • Grab Tips • Full Tipper Chassis • Sprocket Wheels • Screens
• Grab Tines • Bolt/Bolted Lining Plates • Grizzly Bar Seats

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AGRICULTURE / FORESTRY / TIMBER
HARDOX
WEARPARTS

Delimber
Knives Cultivator
Tines

Delimber Saw Blade Compost


Arm Flail Row Turner

Shredder
Saw Blade
Grate

Mower Blade
Subsoiler

Mower Flail
Blades
Cultivator
Sumo Point

DELIMBERS FORWARDERS SAW MILLS DEBARKING DRUMS GRAIN SILOS

• Delimbing Knives • Bolt-On Lining Plates • Chain Floor Plates • Chain Floor Plates • Tubes
• Chain Links • Chains • Feeder Screws
• Cradles • Guides • Chutes
• Guides • Screens
• Shrouds

FORKLIFTS FORK BUCKETS PLOUGHS CULTIVATORS DISC HARROWS

• Forks • Tines • Plough Blades • Tines • Discs


• Buckets • Leveling Rollers
• Subsoilers

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PRE-CUT
PLATE

Pre-Cut Plate
HARDOX HANDY SHEETS
STRENX HANDY SHEETS
HARDOX WEAR STRIPS

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HARDOX / MILD STEEL HANDY SHEETS
PRE-CUT
PLATE

MILD STEEL

Hardox 450 Grade 350


2500 x 1200mm Handy Sheet 2200 x 1200mm Handy Sheet
Thickness Part Number Thickness Part Number
3.2mm HS-HX450-3.2-2500X1200 8mm HS-G350-8-1200X2200
4mm HS-HX450-4-2500X1200 10mm HS-G350-10-1200X2200
5mm HS-HX450-5-2500X1200 12mm HS-G350-12-1200X2200
6mm HS-HX450-6-2500X1200 16mm HS-G350-16-1200X2200
8mm HS-HX450-8-2500X1200 20mm HS-G350-20-1200X2200
10mm HS-HX450-10-2500X1200 25mm HS-G350-25-1200X2200
12mm HS-HX450-12-2500X1200 32mm HS-G350-32-1200X2200
16mm HS-HX450-16-2500X1200
20mm
25mm
HS-HX450-20-2500X1200
HS-HX450-25-2500X1200
Grade 350
2200 x 1520mm Handy Sheet
Hardox 500 Thickness Part Number

2500 x 1200mm Handy Sheet 5mm


6mm
HS-G350-5-1520X2200
HS-G350-6-1520X2200
Thickness Part Number
6mm HS-HX500-6-2500X1200
8mm HS-HX500-8-2500X1200
10mm HS-HX500-10-2500X1200
12mm HS-HX500-12-2500X1200
16mm HS-HX500-16-2500X1200

28 0800 732 578 | REALSTEEL.CO.NZ


STRENX HANDY SHEETS
PRE-CUT
PLATE

Strenx 700 Strenx 700 MC Plus


2500 x 1200mm Handy Sheet 3000 x 1230mm Handy Sheet
Thickness Part Number Thickness Part Number
16mm HS-SX700-16-2500X1200 4mm HS-SX700MCP-4-3000X1230

Strenx 700 Strenx 700 MC Plus


3000 x 1500mm Handy Sheet 3000 x 1500mm Handy Sheet
Thickness Part Number Thickness Part Number
16mm HS-SX700-16-3000X1500 5mm HS-SX700MCP-5-3000X1500
6mm HS-SX700MCP-6-3000X1500

Strenx 700 MC Plus 8mm


10mm
HS-SX700MCP-8-3000X1500
HS-SX700MCP-10-3MX1.5M
2500 x 1500mm Handy Sheet 12mm HS-SX700MCP-12-3MX1.5M
Thickness Part Number

Strenx 700 MC Plus


5mm HS-SX700MCP-5-2500X1500
6mm HS-SX700MCP-6-2500X1500
8mm HS-SX700MCP-8-2500X1500
6000 x 1500mm Handy Sheet
10mm HS-SX700MCP-10-2.5X1.5M Thickness Part Number
12mm HS-SX700MCP-12-2.5X1.5M 5mm HS-SX700MCP-5-6000-1500
6mm HS-SX700MCP-6-6000-1500
8mm HS-SX700MCP-8-6000-1500
10mm HS-SX700MCP-10-6000-1500
12mm HS-SX700MCP-12-6000-1500

0800 732 578 | REALSTEEL.CO.NZ 29


HARDOX WEAR STRIPS
PRE-CUT
PLATE

Hardox 450 Hardox 450


2480 x 50mm Wear Strip 2480 x 75mm Wear Strip
Thickness Part Number Thickness Part Number
5mm WS-HX450-5X50X2480 10mm WS-HX450-10X75X2480
6mm WS-HX450-6X50X2480 12mm WS-HX450-12X75X2480
8mm WS-HX450-8X50X2480

Hardox 450
2480 x 100mm Wear Strip
Thickness Part Number
16mm WS-HX450-16X100X2480

30 0800 732 578 | REALSTEEL.CO.NZ


CUTTING
EDGES

Cutting Edges
ENDUROBLADES
LOADER
EXCAVATOR
SCRAPER
DOZER
PLOW BOLTS & NUTS

0800 732 578 | REALSTEEL.CO.NZ 31


ENDUROBLADE
CUTTING
EDGES

Hardox cutting edges by Real Steel


guaranteed to work harder, longer.
Works Harder, Longer Wear Life Guarantee Service Advantage
Hardox’s unique combination of We guarantee you’ll get better We've got experts on the ground
hardness and toughness is the cost-per-hour performance from across New Zealand. Get in touch so
key to EnduroBlades consistently an EnduroBlade over your previous we can visit you, assess your needs
outlasting the competition. Hardox is cutting edge product. If you and specify an EnduroBlade that is
equally hard throughout the plate so experience otherwise we’ll refund guaranteed to reduce your running
it delivers the same wear resistance the difference in cost-per-hour from costs and downtime.
during the plate’s entire service life. your previous product.

“We’ve done the test: same


machine, same operator.
The Hardox EnduroBlade
doubled our wear life from
700 to 1400 hours — that’s
a big win for us.”

GBC WINSTONE, YALDHURST


ross aikman,
quarry supervisor

We can also rapidly manufacture cutting edges from SINGLE BEVEL BAR STOCK
high quality Black Cat bar stock to suit your machine.
DOUBLE BEVEL BAR STOCK

HALF ARROW BAR STOCK

32 0800 732 578 | REALSTEEL.CO.NZ


LOADER EDGES
CUTTING
EDGES

Loader

BASE EDGES

BOLT-ON EDGE SETS

HALF ARROW

SIDE CUTTERS

BASE EDGES

CUTTING EDGES

We can custom make loader edges for every major brand that work harder and
last longer. For any parts that wear out, get in touch and we can help.

0800 732 578 | REALSTEEL.CO.NZ 33


EXCAVATOR / SCRAPER EDGES
CUTTING
EDGES

Excavator
BASE EDGES

BOLT-ON EDGES

SIDE CUTTERS

BASE EDGES FOR ADAPTERS

Scraper

ROUTER BITS BOLT-ON EDGE SETS

END BITS

We can custom make excavator and scraper edges for every major brand that
work harder and last longer. For any parts that wear out, we can help.

34 0800 732 578 | REALSTEEL.CO.NZ


DOZER EDGES / PLOW BOLTS & NUTS
CUTTING
EDGES

Dozer

BOLT-ON EDGE SETS

HOT CUPPED END BITS

LEVEL CUT END BITS

We can custom make dozer edges for every major brand that work harder
and last longer. For any parts that wear out, get in touch and we can help.

a
b

c
d

= Diameter = Stocked Part

A B C D E
Bolt Length Bolt Nut
Bolt Head
1 ½” 1 ¾” 2” 2 ¼” 2 ½” 2 ¾” 3” 3 ¼” 3 ½” 3 ¾” 4” 4 ¼” 4 ½” 5 ” Square Width

1/2” 12.7 19 22
5/8” 15.9 23 25
3/4” 19.0 28 30
7/8” 22.2 32 35
1” 25.4 37 40
1 1/4 31.7 47 50
1 3/8 34.9 51 60

Measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 35


BAR STOCK
CUTTING
EDGES

Single-Bevel Bar Stock


A B A B
Part Number Thickness Width Part Number Thickness Width
BS-SBFB12X110 12 110 BS-SBFB20X250 19 254
BS-SBFB16X110 16 110 BS-SBFB25X200 25 203
BS-SBFB16X150 16 152 BS-SBFB25X250 25 254
BS-SBFB20X150 19 152 BS-SBFB30X300 30 300
BS-SBFB20X200 19 203

Double-Bevel Bar Stock


A B A B
Part Number Thickness Width Part Number Thickness Width
BS-DBFB16X150 16 152 BS-DBFB30X330 30 330
BS-DBFB20X200 19 203 BS-DBFB40X330 40 330
BS-DBFB20X250 19 254 BS-DBFB42X400 42 400
BS-DBFB25X200 25 203 BS-DBFB50X406 51 406
BS-DBFB25X250 25 254

Pre-Drilled Double-Bevel Bar Stock A B


Part Number Description Bolt Size Hole Spacing Thickness Width
BS-DBFBP16X150 DB 16 X 150 5-8IN P X 6 5/8" 6" 16 152
BS-DBFBP20X200 DB 20 X 200 3-4IN P X 6 3/4" 6" 19 203
BS-DBFBP25X250_PB34 DB 25 X 250 3-4IN P X 6 3/4" 6" 25 254
BS-DBFBP25X250_PB78 DB 25 X 250 7-8IN P X 6 7/8" 6" 25 254
BS-DBFBP30X330 DB 35 X 330 1IN P X 6 1" 6" 30 330
BS-DBFBP40X400 DB 40 X 400 1IN P X 6 1" 6" 42 406
Measurements in millimetres

36 0800 732 578 | REALSTEEL.CO.NZ


BUCKET
TEETH

Bucket Teeth
CAT J-SERIES
ESCO CONICAL
MINI TEETH / AUGER TIPS
HYUNDAI
KOMATSU
ESCO SUPER V
ESCO SV2
ESCO ULTRALOK

0800 732 578 | REALSTEEL.CO.NZ 37


CAT J-SERIES
BUCKET
TEETH

Our bucket teeth are made by Black Cat Blades


— makers of high-quality after market castings.

Pick the right tool for the job


We offer a wide variety of tooth shapes and sizes, ensuring we have what
you need for your specific application. Finding the right balance of strength,
penetration and wear life is vital to choosing the tip shape for your application.

Machine tonnage and fitment size chart


TONNAGE 5–6 7–10 10–15 15–20 20–25 25–30 35–40 45–50 50–60
J-SERIES J200 J225 J250 J300 J350 J400 J460 J550 J600

STANDARD HEAVY DUTY ABRASION

Provides good balance of LOADER TOOTH for high-


strength and digging impact situations with
capability. Ideal for most abrasive, hard-to-
general purpose applications. penetrate materials.

PENETRATION ROCK CHISEL

For tightly compacted, or frozen For highly abrasive material


applications where while providing good
penetration is the primary penetration and wear life.
concern.
TIGER
PENETRATION PLUS
Maximum penetration and self-
A self-sharpening sharpening. Ideal for dense
penetration tooth with material such as clay.
more wear material and
less cross-sectional area. TWIN TIGER

HD PENETRATION (RP2) Enhanced fracture


capability, but less
LOADER TOOTH for high-impact, penetration and more wear
hard-to-penetrate materials. than regular tiger. Ideal for
More material in the high breaking materials.
wear areas.

WELD-ON ADAPTER NOSE

Weld-on noses for repairing


broken adapters.

38 0800 732 578 | REALSTEEL.CO.NZ


CAT J200 / J225
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
J200 Standard TC-1U3202 1.3kg 146 63 57 44 44
J200 Tiger TC-T1U3202 1.5kg 165 70 60 44 44
J200 Twin Tiger TC-4T2203TV 1.7kg 171 68 60 44 44
J225 Standard TC-6Y3222 2kg 165 76 67 44 60
J225 Penetration TC-6Y8229 2.1kg 166 84 70 44 60

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J200 Adapter TC-1193205 2.2kg 25 65 23 95 35 45
J200 Bottom Strap Adapter TC-8J7525 1.5kg 25 20 15 90 35 45
J200 Weld on Nose TC-8J7525WN 1kg – – – – 35 45
J225 Adapter TC-6Y3224 3.1kg 25 75 28 120 43 57
J225 Weld on Nose TC-J225WN 1.7kg – – – – 43 57

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J200 Pin TC-8E6208 60 11 – –
J200 Retainer TC-8E6209 – – 10.6 23
J225 Pin TC-6Y3228 67 14 – –
J225 Retainer TC-8E6259 – – 13.6 30

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 39


CAT J250
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J250 Standard TC-1U3252 3.2kg 190 86 76 56 67
J250 Tiger TC-1U3252VIP 2.9kg 203 90 78 56 67
J250 Twin Tiger TC-1U3252TVC 2.9kg 213 87 76 56 67
J250 Penetration Plus TC-1U3252PP 4.6kg 222 97 84 56 67

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J250 Bottom Strap Adapter TC-3G0169 5.2kg 25 35 38 175 48 65
J250 Bolt on Adapter TC-1U0257 10.2kg 20 215 30 215 48 65
J250 Adapter Twin Strap TC-1193253 5.2kg 25 110 35 140 48 65
J250 Flushmount Adapter TC-1U1254 6.9kg 25 220 – – 48 65
J250 Weld On Nose TC-J250WN 2.4kg – – – – 48 65

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J250 Pin TC-8E6258 76 14 – –
J250 Retainer TC-8E6259 – – 13.6 30
All measurements in millimetres

40 0800 732 578 | REALSTEEL.CO.NZ


CAT J300
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J300 Standard TC-1U3302 4.4kg 215 100 84 67 76
J300 Standard Wide TC-9N4303 6.7kg 223 101 84 67 76
J300 Penetration TC-9J4309 4.1kg 220 103 89 67 76
J300 Rock Exploder TC-1U3302RE-R 5.6kg 251 103 90 67 76
J300 Shark Long TC-1U3302SYL-R 4.6kg 234 104 90 67 76
J300 Tiger TC-1U3302T 4.7kg 241 105 86 67 76
J300 Twin Tiger TC-1U3302TV 4.9kg 242 104 85 67 76

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J300 Adapter TC-3G6304 13kg 25 115 35 200 60 72
J300 Flushmount Adapter TC-1U0307 9.6kg 25 220 – – 60 72
J300 Weld On Nose TC-J300WN 3.4kg – – – – 60 72

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J300 Pin TC-1073308 90 14 – –
J300 Retainer TC-8E6259 – – 13.6 30

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 41


CAT J350
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J350 Standard TC-1U3352 6.8kg 241 108 102 75 81
J350 Heavy Duty Abrasion TC-1U3352HDAL 6.4kg 241 120 106 75 81
J350 Penetration TC-9J4359 5.8kg 251 111 102 75 81
J350 Penetration Plus TC-1U3352PP 7.4kg 260 112 105 75 81
J350 Tiger TC-1U3352T 6.5kg 286 112 105 75 81
J350 Rock Chisel TC-1U3352RC 8.1kg 283 114 104 73 80
J350 Twin Tiger TC-1U3352TV 7.2kg 286 111 105 75 81

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J350 Adapter TC-3G8354 9kg 35 110 42 200 67 82
J350 Weld on Nose TC-J350WN 4.6kg – – – – 67 82

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J350 Pin TC-8E6358 105 19 – –
J350 Retainer TC-8E6359 – – 18.5 40
All measurements in millimetres

42 0800 732 578 | REALSTEEL.CO.NZ


CAT J400
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J400 Standard TC-1U3402 9.5kg 267 127 117 88 89
J400 Rock Chisel TC-1U3402RC 11.9kg 308 132 121 88 89
J400 Penetration TC-6Y7409 9.2kg 266 133 120 88 89
J400 Penetration Plus TC-1U3402PP 11.8kg 290 133 122 88 89

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J400 Adapter TC-6I6404 15.9kg 25 160 50 220 90 77
J400 Weld on Nose TC-J400WN 6.8kg – – – – 90 77

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J400 Pin TC-7T3408 117 22 – –
J400 Retainer TC-7T3409 – – 21.5 42
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 43


CAT J460
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J460 Standard TC-9W8452 11.6kg 298 127 130 100 101
J460 Penetration Plus TC-159-0459 15.2kg 327 141 135 100 101
J460 Rock Chisel TC-1U3452RC 14.3kg 330 140 135 100 101
J460 Heavy Duty Long TC-9N4452SC 16.3kg 310 137 135 100 101
J460 Tiger TC-9W8452VIP 13.3kg 357 140 136 100 101
J460 Twin Tiger TC-9W8452TV 14.8kg 357 138 136 100 101

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J460 Adapter TC-8E6464 21.9kg 25 220 55 260 85 95
J460 Weld on Nose TC-J460WN 8.72kg – – – – 85 95

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J460 Pin TC-8E0468 133 24 – –
J460 Retainer TC-8E0469 – – 23.3 44
All measurements in millimetres

44 0800 732 578 | REALSTEEL.CO.NZ


CAT J550
BUCKET
TEETH

c
f

b
g
m
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n h l
e
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J550 Standard TC-9W8552 18.5kg 330 143 159 119 113
J550 HD Penetration (RP2) TC-138-6552 32.9kg 387 160 162 119 113
J550 Penetration TC-9W8559 16kg 336 149 155 119 113
J550 Penetration Plus TC-159-0559 24.1kg 371 159 162 119 113
J550 Rock Chisel TC-1U3552RC 22.6kg 381 159 161 119 113
J550 Tiger TC-9W8559VIP 16.3kg 381 148 159 119 113
J550 Twin Tiger TC-9W8559TVC 18.3kg 381 148 159 119 113

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J550 Adapter TC-3G9494 35.9kg 25 250 70 300 105 105
J550 Weld on Nose TC-J550WN 13.2kg – – – – 105 105

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J550 Pin TC-6Y8558 160 25 – –
J550 Retainer TC-8E5559 – – 24.5 53
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 45


CAT J600 / J700
BUCKET
TEETH

c
f
g
b

i
m
h l
e n
a
j k
d

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
J600 Penetration Plus TC-159-0607 38.5kg 425 187 195 146 137
J600 Rock Exploder TC-6I6602RE-R 37kg 460 185 190 146 137
J600 Tiger TC-T6I6602 35.7kg 457 185 200 146 137
J700 Penetrator TC-4T4709 40kg 420 210 195 155 144

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
J600 Adapter TC-6I6602 51.5kg 25 280 80 330 125 125

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
J600 Pin TC-6I6608 192 30 – –
J600 Retainer TC-6I6609 – – 29 58
J700 Pin TC-4T4708 195 32 – –
J700 Retainer TC-4T4707 – – 31 64
All measurements in millimetres

46 0800 732 578 | REALSTEEL.CO.NZ


ESCO CONICAL / ESCO 18
BUCKET
TEETH

Our ESCO Conical bucket teeth are


made by Black Cat Wear Parts.

Pick the right tool for the job


TIGER
We offer a wide variety of tooth shapes and sizes, ensuring
we have what you need for your specific application. Maximum penetration and
Finding the right balance of strength, penetration and wear self-sharpening. Ideal for
dense material e.g, clay.
life is vital to choosing the tip shape for your application.

STANDARD TWIN TIGER

Provides good balance of Enhanced fracture


strength and digging capability but more
capability. Ideal for most wear than regular tiger.
general purpose applications. Ideal for breaking materials
such as mudstone.

Machine tonnage and fitment size chart


TONNAGE 3–6 7–8 7–10 10–15 15–20 20–25 25-30 35–40
ESCO CONICAL 18 22 25 30 35 40 45 50

c f
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b
d m l
j
h
n
k
a

Teeth A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
18 Standard TE-18S 1kg 138 52 62 45 35
18 Tiger TE-18VIP 1kg 174 57 62 45 35
18 Twin Tiger TE-18TV 1.3kg 174 54 62 45 35
18 Rock Chisel TE-18RC 1.3kg 177 55 63 45 35

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
18 Adapter TE-850-18 1.6kg 35 60 22 100 40 32

Pins & Retainers = Diameter


I
PIN
J L
RETAINER
K
Product Part Number Length Diameter Length Thickness
18 Pin TE-18PN 53 6 – –
18 Retainer TE-18LK – – 36 13

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 47


ESCO 22 / 25
BUCKET
TEETH

c
f

b
g i

m
h l
n j
a
e
k

Teeth A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
22 Standard TE-22S 1.3kg 138 64 62 45 45
25 Standard TE-25S 2.3kg 178 75 85 62 55
25 Tiger TE-25VIP 2.9kg 228 80 89 62 55
25 Twin Tiger TE-25TV 3.3kg 228 80 89 62 55

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
22 Adapter TE-850-22 1.6kg 35 65 25 120 42 42
25 Adapter TE-850-25 3.1kg 15 110 25 160 60 45

Pins & Retainers = Diameter


I
PIN
J L
RETAINER
K
Product Part Number Length Diameter Length Thickness
22 Pin TE-22PN 64 7 – –
22 Retainer TE-22LK – – 44 13
25–30 Pin TE-25-30PN 75 9 – –
25–30 Retainer TE-25-30LK – – 38 11

All measurements in millimetres

48 0800 732 578 | REALSTEEL.CO.NZ


ESCO 30 / 35
BUCKET
TEETH

c
f

b
g i

m
h l
n j
a
e
k

Teeth A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
30 Standard TE-30S 2.7kg 178 78 95 72 50
30 Tiger TE-30VIP 3kg 215 78 101 72 50
30 Twin Tiger TE-30TV 3.2kg 215 78 101 72 50
35 Standard TE-35S 5kg 216 95 118 82 65
35 Tiger TE-35VIP 6.2kg 266 110 120 82 65
35 Twin Tiger TE-35TV 6.3kg 266 110 120 82 65

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
30 Adapter TE-850-30 3.9kg 15 140 32 185 70 40
35 Adapter TE-850-35 7.9kg 25 160 35 220 85 45

Pins & Retainers = Diameter


I
PIN
J L
RETAINER
K
Product Part Number Length Diameter Length Thickness
25–30 Pin TE-25-30PN 75 9 – –
25–30 Retainer TE-25-30LK – – 38 11
35 Pin TE-35PN 87 10 – –
35–40 Retainer TE-35-40LK – – 47 15

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 49


ESCO 40 / 45
BUCKET
TEETH

c
f

b
g i

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h l
n j
a
e
k

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
40 Standard TE-40S 6.4kg 225 110 130 98 72
45 Standard TE-45S 9.2kg 230 120 140 112 75

Pins & Retainers = Diameter


I
PIN
J L
RETAINER
K
Product Part Number Length Diameter Length Thickness
40 Pin TE-40PN 95 13 – –
35–40 Retainer TE-35-40LK – – 47 15
45 Pin TE-45PN 107 14 – –
45 Retainer TE-45LK – – 57 17
All measurements in millimetres

50 0800 732 578 | REALSTEEL.CO.NZ


MINI TEETH & SIDE CUTTERS / AUGER TIPS
BUCKET
TEETH

ECH 1941 0–3 Ton 3–6 Ton e a


Tooth Standard Standard

d b

Mini Teeth
A B C D E
Description Part Number Width Height Length Pocket Width Pocket Height
ECH 1941 Tooth MINI-ECH1941 45 45 115 31 32
Flushmount MB8 Adapter MINI-MB8 45 40 133 Suits ECH 1941 Tooth
ECH 0-3 Ton Standard Tooth MINI-ECH_0-3T 46 42 115 34 32
ECH 3-6 Ton Standard Tooth MINI-ECH_3-6T 55 58 135 42 42
ECH 0-3 Ton Adapter MINI-ECH_0-3 42 46 135 – –
Mini Tension Pins Various sizes available to suit teeth

Side Cutters We stock and custom make a wide range of side cutters. Enquire for more information.

Description Part Number Description Part Number


ECH 0-3 Ton SC-SC03L / ECH 6-9 Ton SC-SC09L /
Side Cutter (L / R) SC-SC03R Side Cutter (L / R) SC-SC09R
ECH 3-6 Ton SC-SC06LHX / ECH 10-17 Ton SC-SC10-17L /
Side Cutter Hardox (L / R) SC-SC06RHX Side Cutter (L / R) SC-SC10-17R

MINI-D580 MINI-D612 MINI-D550 MINI-TMC3 MINI-TM3 MINI-D509 MINI-D506 MINI-D535 MINI-D505 MINI-C965
MINI-C1050
Auger Bits A B C
Product Description Part Number Width Thick. Length
Pilot Fish tail pilot. Hardened alloy steel. AB-D580 93 – 115
MFT Pilot MFT pilot for extreme digging conditions. AB-D612 100 – 128
Small Bolt-on Pilot Bolt-on pilot. Earth tip. AB-D550 65 – 84
Chisel Tooth ABC3 Tungsten chisel. AB-ABC3 45 14 106
AB3 Tooth MFT tungsten medium series. AB-AB3 43 13 84
Chisel Tooth MFT MFT tungsten. AB-D509 43 9 96
Chisel Tooth Earth point. AB-D506 43 9 92
MFT Tooth MFT tooth. For sandstone, shale, papa. AB-D535 43 10 80
Standard Tooth Earth tooth. Suitable for most augers. AB-D505 43 10 88
TC Round MFT rock tooth. AB-C965 26 dia. – 79
TC Round Adapter Auger MFT Adapter AB-C1050 32 dia. – 63

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 51


HYUNDAI R140 – R310
BUCKET
TEETH

Our bucket teeth are STANDARD


made by Black Cat
Wear Parts — makers Provides good balance of
of high-quality after market castings. strength and digging
capability. Ideal for most

Pick the right tool for the job general purpose applications.

We offer a wide variety of tooth shapes and sizes, ROCK CHISEL


ensuring we have what you need for your specific
application. Finding the right balance of strength, For highly abrasive material.
penetration and wear life is vital to choosing the tip Provides good penetration
shape for your application. and wear life.

c
TIGER
e Maximum penetration and self-
b
sharpening. Ideal for dense
d material such as clay.

a
i

j
k
Teeth A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
R140–210 Standard Long THY-161-3027 4.8kg 219 91 99 72 60
R140–210 Rock Chisel THY-161-3027RC 6.4kg 254 93 98 72 60
R140–210 Tiger THY-161-3027T 4.26kg 222 89 97 72 60
R290–310 Rock Chisel THY-162-3046RC 10.2kg 292 112 121 82 80
R290–310 Tiger THY-162-3046T 9.3kg 292 110 122 82 80

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
R140–210 Pin THY-E1613035 108 20 – –
R290–310 Pin THY-262-5004 120 20 – –
R140–310 Retainer THY-61E511150 – – 19 33

All measurements in millimetres

52 0800 732 578 | REALSTEEL.CO.NZ


KOMATSU PC200 – PC600
BUCKET
TEETH

Our bucket teeth are STANDARD


made by Black Cat
Wear Parts — makers Provides good balance of
of high-quality after market castings. strength and digging
capability. Ideal for most
general purpose applications.
Pick the right tool for the job
We offer a wide variety of tooth shapes and sizes, ROCK PENETRATOR (RP2)
ensuring we have what you need for your specific
LOADER TOOTH for high-
application. Finding the right balance of strength,
impact, hard-to-penetrate
penetration and wear life is vital to choosing the tip
materials. Features more
shape for your application.
material in the high wear areas.
c

f
b e
g
d
i

a h

Teeth A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
PC200 Standard TK-205-70-19570 4.4kg 219 100 94 72 80
PC300 Standard TK-207-70-14151HX 6.6kg 241 123 117 92 85
PC300 Rock Penetrator (RP2) TK-423-847-1140RP2 – 310 122 126 92 85
PC400 Standard TK-208-70-14152HX 9.7kg 274 124 152 110 92
PC600 Standard TK-209-70-54210 29.7kg 349 195 181 133 136

Adapters F
STRAPS
G H M
NOSE
N
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap Width Height
PC200 Straight Adapter TK-205-939-7120 7.2kg 90 94 38 155 70 80

Pins I
PIN
J
Product Part Number Length Diameter
PC200 Pin TK-092-44-02496P 100 25
PC300 Pin TK-175-78-21740P 120 25
PC400 Pin TK-092-44-03036P 140 30
PC600 Pin TK-209-70-54240P 167 35

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 53


ESCO SUPER V
BUCKET
TEETH

Genuine ESCO Super V


SUPER V tooth system is a proven performer in construction, aggregate
and mining applications around the world. The SUPER V system offers
excellent performance and productivity in all applications.

Machine tonnage and fitment size chart


TONNAGE <7 7-10 10-15 15-20 20-25 25-30 35-40 45-50 50-60
SUPER V 17-18 19 23 29 33 39 43 51 61

One-piece
vertical drive pin

VY TIGER / PICK

For extremely hard to


penetrate materials.
Top and bottom ribs
provide strength and
allow the point to stay sharp
throughout its wear life.

SYL GENERAL PURPOSE LONG TVY TWIN TIGER

Standard general purpose Enhanced fracture


shape for excavator capability, but less
applications. Wears penetration and more
sharp for excellent wear than regular tiger.
penetration during Ideal for breaking materials.
entire tooth life.
F FLARE
SD CHISEL
For general purpose
For moderate penetration digging and clean-up.
and wear metal, as well The wide blade
as excellent strength. maximizes bucket
Designed for medium capacity. An excellent
to heavy shot material. choice for trench
bottoms and foundations.
SDX CHISEL HEAVY

For moderate penetration


and wear metal, as well
as excellent strength.
Ideal for tough unshot
material that requires
maximum machine power.

54 0800 732 578 | REALSTEEL.CO.NZ


ESCO SUPER V 13 – 39
BUCKET
TEETH

a Pin examples. Each


size has a different
design. c

Teeth A B
Product Part Number Weight Length Width
V13 General Purpose Long TE-V13SYL 0.7kg 100 54
V17 General Purpose NCL* TE-V17TYL 1.1kg 140 65
V19 General Purpose Long TE-V19SYL 2.2kg 165 80
V23 General Purpose Long TE-V23SYL 2.9kg 191 90
V29 Chisel Heavy TE-V29SDX 5kg 212 96
V33 Chisel Heavy TE-V33SDX 7kg 238 108
*NCL = Non-centreline
V39 General Purpose Long TE-V39SYL 10kg 257 122
V39 Chisel Heavy TE-V39SDX 10kg 267 122
V39 Tiger TE-V39VY 8kg 297 122
V39 Twin Tiger TE-V39TVY 9kg 297 122

Pins C
Product Part Number Length
V13–V17 Pin TE-V13-17PN 48
V19–V23 Pin TE-V23PN 52
V29 Pin TE-V29PN 78
V33 Pin TE-V33PN 86
V39 Pin TE-V39PN 95
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 55


ESCO SUPER V 43 – 81
BUCKET
TEETH

a Pin examples. Each


size has a different
design. c

Teeth A B
Product Part Number Weight Length Width
V43 Flare TE-V43S9F 17kg 312 137
V43 Chisel Heavy TE-V43SDX 14kg 293 137
V51 Chisel Heavy TE-V51SDX 19kg 324 150
V51 Tiger TE-V51VY 13kg 356 150
V59 Chisel Heavy TE-V59SDX 23kg 352 164
V61 Chisel TE-V61SD 26kg 381 170
*NCL = Non-centreline
V69 Chisel TE-V69SD 37kg 419 210
V71 Chisel TE-V71SD 46kg 447 243
V81 Chisel TE-V81SD 77kg 516 281

Pins C
Product Part Number Length
V43 Pin TE-V43PN 105
V43 Hot Slag Pin TE-V43HPN 105
V51 Pin TE-V51PN 111
V59 Pin TE-V59PN 121
V61 Pin Assembly TE-V61PNA 130
V69 Pin Assembly TE-V69PN 145
V71 Pin Assembly TE-V71PN 159
V81 Pin Assembly TE-V81PN 185
All measurements in millimetres

56 0800 732 578 | REALSTEEL.CO.NZ


ESCO SV2 65 / 70
BUCKET
TEETH

SV2 Mining Tooth System CHISEL

The SV2 system is available to suit mining-class Chisel taper for moderate
hydraulic face shovels, excavators, wheel loaders, and penetration with
electric cable shovels. Cast in premium ESCO alloys, excellent strength.
ensures the best balance of hardness and impact Provides a good balance
resistance to perform of penetration and wear life.
in the most demanding
applications. TIGER / PICK

Pick profile for maximum


Machine tonnage and fitment size guidelines penetration. Ideal
for hard to penetrate
TONNAGE 85–100 100–160 160–220 220–250
material such as shale or
SV2 65 70 75 85
in heavy frost conditions.

Teeth A B
Product Part Number Weight Length Width
65SV2 Chisel TE-65SV2SD 30kg 389 202
70SV2 Chisel TE-70SV2SD 45kg 441 230
70SV2 Tiger TE-70SV2VX 40kg 471 230

Adapters C D E F
Product Part Number Weight Bevel º Top Leg Lip Thk Bottom Leg Leg Opening
65SV2 Adapter TE-6803W-65SV2 62kg 30 368 90 221 –
65SV2 Adapter (Left Cnr) TE-6840L-65SV2 78kg 30 400 90 184 68
65SV2 Adapter (Right Cnr) TE-6840R-65SVR 78kg 30 400 90 184 68
70SV2 Adapter TE-5897W-70SV2 101kg 30 447 102 274 –

Wear Caps G G H
Product Part Number Weight Length Width
75SV2 Wear Cap TE-WC275 16kg 224 258
85SV2 Wear Cap TE-WC285 18kg 236 281

Pins G I
Product Part Number Weight Length
75SV2 Pin TE-75SV2PN-C 0.9kg 136
85SV2 Pin TE-85SV2PN-C 1.2kg 152

Install/Removal Tools G
Product Part Number Weight
65–70SV2 Install/Removal Tool TE-65-70SV2PN-RT2 3kg
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 57


ESCO SV2 75 / 85
BUCKET
TEETH

b
c
f

h
g
i

Teeth A B
Product Part Number Weight Length Width
75SV2 Chisel TE-75SV2SD 62kg 462 264
75SV2 Tiger TE-75SV2VX 56kg 521 264
85SV2 Chisel TE-85SV2SD 82kg 526 285
85SV2 Tiger TE-85SV2VX 76kg 579 285

Adapters C D E F
Product Part Number Weight Bevel º Top Leg Lip Thk Bottom Leg Leg Opening
75SV2 Adapter TE-5897W-75SV2 140kg 30 462 102 277 –
80SV2 Adapter TE-6810W-80SV2 178kg 30 540 121 329 –

Wear Caps, Pins & Removal Tools G G H


Product Part Number Weight Length Width
75SV2 Wear Cap TE-WC275 16kg 224 258
85SV2 Wear Cap TE-WC285 18kg 236 281
75SV2 Pin TE-75SV2PN-C 0.9kg 136 –
85SV2 Pin TE-85SV2PN-C 1.2kg 152 –
75–85SV2 Install/Removal Tool TE-75-85SV2PN-RT2 3.5kg – –
All measurements in millimetres

58 0800 732 578 | REALSTEEL.CO.NZ


ESCO CONICAL
BUCKET
TEETH

See how it works at


realsteel.co.nz/esco-ultralok

Easier. Safer.
Longer lasting.
esco ultralok
Genuine only at

0800 732 578 | REALSTEEL.CO.NZ 59


ESCO ULTRALOK
BUCKET
TEETH

The Ultralok Hammerless System


ESCO’s Ultralok system increases productivity with a streamlined profile,
point shapes engineered to dig more efficiently, and using harder and tougher
alloy steel than competing systems. Wear metal has been increased and
strategically reallocated to extend service life and reduce maintenance.
With the convenience of a standard hand tool, the new hammerless locking
mechanism provides greater reliability and easier field replacement.

Machine tonnage and fitment size chart


TONNAGE 8–10 10–15 15–20 20–25 25–30 30–40 40–60 60–75
ULTRALOK U20 U25 U30 U35 U40 U45 U55 U60
ESCO CONICAL 25 30 35 40 45 50 55–65 65–70
CAT J-SERIES J225 J250 J300 J350 J400 J460 J550 J600

Simple prybar
for locking,
unlocking and P TIGER / PICK
Easy and point removal
unobstructed For extremely hard to
lock access penetrate materials.
Top and bottom ribs
provide strength and
allow the point to stay
sharp throughout its wear life.
Point shape with more
useable wear metal
F FLARE

For general purpose


digging and clean-up.
S STANDARD The wide blade
maximizes bucket
An excellent choice for
capacity. An excellent
general purpose
choice for trench bottoms
applications. Wears
and foundations.
sharp to maintain
penetration, with a
H HEAVY
centre rib for strength.
For extremely
C CHISEL abrasive applications.
Very long point life.
Primarily for excavators.
Designed to maintain
Good penetration and
sharpness as it wears.
extra wear metal in
tough applications.
The heavy-duty rib and unique tear-drop relief in
the bottom keep the point sharp throughout its
wear life.

60 0800 732 578 | REALSTEEL.CO.NZ


ESCO ULTRALOK U20 / U25
BUCKET
TEETH

b
c

Lock integrated into tooth.


Only prybar required.
d

e
a

Teeth A B
Product Part Number Weight Length Width
U20 Standard TE-U20S 2kg 176 78
U20 Chisel TE-U20C 2kg 191 78
U20 Tiger TE-U20P 1.7kg 202 78
U25 Standard TE-U25S 3.4kg 211 93
U25 Chisel TE-U25C 3.4kg 229 93
U25 Tiger TE-U25P 2.9kg 224 93

Adapters C D E
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap
U20 Adapter TE-5854-U20 3.8kg 30 79 25 165
U25 Adapter — 32mm Lip TE-5849-U25 6.2kg 30 95 32 190
U25 Adapter — 25mm Lip TE-5854-U25 6.3kg 30 95 25 190
U25 Flushmount 30–35mm TE-8803-U25 7.6kg 25 199 – –

Installation/Removal Tools
Product Part Number
U20–25 Ultralok Prybar TE-PRYBAR20-25 All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 61


ESCO ULTRALOK U30 / U35
BUCKET
TEETH

b
c

Lock integrated into tooth.


Only prybar required.
d

e
a

Teeth A B
Product Part Number Weight Length Width
U30 Standard TE-U30S 5kg 240 105
U30 Chisel TE-U30C 5kg 259 105
U30 Tiger TE-U30P 4.1kg 274 105
U35 Standard TE-U35S 7kg 265 119
U35 Chisel TE-U35C 7kg 291 119
U35 Tiger TE-U35P 5.7kg 298 119

Adapters C D E
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap
U30 Adapter — 32mm Lip TE-5849-U30 9.0kg 30 118 32 214
U30 Adapter — 40mm Lip TE-5850-U30 8.7kg 30 116 40 212
U35 Adapter — 40mm Lip TE-5855-U35 11.9kg 30 127 40 235

Installation/Removal Tools
Product Part Number
U30–35 Ultralok Prybar TE-PRYBAR30-35 All measurements in millimetres

62 0800 732 578 | REALSTEEL.CO.NZ


ESCO ULTRALOK U40 / U45
BUCKET
TEETH

b
c

Lock integrated into tooth.


Only prybar required.
d

e
a

Teeth A B
Product Part Number Weight Length Width
U40 Standard TE-U40S 10kg 294 134
U40 Chisel TE-U40C 10kg 328 134
U40 Tiger TE-U40P 8.1kg 335 134
U40 Heavy TE-U40H 12.1kg 326 134
U45 Standard TE-U45S 14kg 328 149
U45 Chisel TE-U45C 14kg 366 149
U45 Hot Slag Chisel TE-U45CH 14kg 366 149
U45 Tiger TE-U45P 11kg 369 149
U45 Heavy TE-U45H 17kg 364 149
U45 Flare TE-U45F 18kg 356 149

Adapters C D E
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap
U40 Adapter — 50mm Lip TE-5856-U40 17.1kg 30 145 50 264
U40 Adapter — 40mm Lip TE-3882B-U40 17kg 30 145 40 264
U40 Weld on Nose TE-WN-U40 7.9kg – – – –
U45 Adapter — 50mm Lip TE-5856-U45 23kg 30 151 50 285

Installation/Removal Tools
Product Part Number
U40 Ultralok Prybar TE-PRYBAR40
U45 Ultralok Prybar TE-PRYBAR45 All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 63


ESCO ULTRALOK U55 / U60
BUCKET
TEETH

b
c

Lock integrated into tooth.


Only prybar required.
d

e
a

Teeth A B
Product Part Number Weight Length Width
U55 Standard TE-U55S 20.5kg 372 169
U55 Chisel TE-U55C 20.6kg 415 169
U55 Tiger TE-U55P 16.5kg 420 169
U55 Heavy TE-U55H 24.5kg 413 169
U60 Standard TE-U60S 30kg 429 195
U60 Chisel TE-U60C 30kg 454 195
U60 Heavy TE-U60H 35.6kg 454 195
U60 Tiger TE-U60P 24.7kg 466 195

Adapters C D E
Product Part Number Weight Bevel º Top Strap Gap Bottom Strap
U55 Adapter — 50mm Lip TE-8801A-U55 28.6kg 30 165 50 302
U55 Adapter — 60mm Lip TE-3811A-U55 32.5kg 30 165 60 302
U55 Adapter — 65mm Lip TE-5857A-U55 32.5kg 30 164 65 302
U55 Adapter — 65mm Lip (Loader) TE-8813A-U55 34.6kg 30 321 65 196
U55 Adapter — 70mm Lip TE-3858A-U55 31.8kg 30 164 70 302
U60 Adapter — 70mm Lip TE-3858B-U60 53.3kg 30 370 70 185
U60 Adapter — 80mm Lip TE-5898A-U60 50.9kg 30 379 80 194

Installation/Removal Tools
Product Part Number
U55–60 Ultralok Prybar TE-PRYBAR55-60 All measurements in millimetres

64 0800 732 578 | REALSTEEL.CO.NZ


RIPPERS

Rippers
CAT
ESCO
KOMATSU

0800 732 578 | REALSTEEL.CO.NZ 65


RIPPERS RIPPERS

Our ripper parts are made by Black Cat Wear Parts


— makers of high-quality after market castings.

Pick the right tool for the job

CENTRELINE PENETRATION

Standard ripper tooth offering A heavy duty rib reinforces


good penetration and the center of the tooth
wear life. and improves direction
of material.

We also make custom ripper shanks from Hardox


that are harder, tougher and last longer.
Our sales and design team are experts at designing wear parts specifically optimised for
your application. Give us a call so we can make you a custom Hardox ripper shank that
will outlast the competition hands-down.

Custom-made 75mm Hardox CAT D7 Ripper Shanks

66 0800 732 578 | REALSTEEL.CO.NZ


CAT D4/5 — D6/7 RIPPERS

f
b

e i

a l
d
h
j k

Boots A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
D4/5 Penetration RC-6Y0309 5.6kg 292 106 84 60 85
D6/7 Centreline RC-6Y0352 11.8kg 356 148 120 77 115
D6/7 Penetration RC-6Y0359 12.7kg 356 147 120 77 115

Shanks & Noses F G H


Product Part Number Weight Length Width Thickness
D4/5 Ripper Shank RC-9J6586 28.9kg 542 137 57
D4/5 Weld On Nose RC-8E7300 2.7kg – – 52
D6/7 Ripper Shank RC-9J3139 55.6kg 721 174 74
D6/7 Weld On Nose RC-8E7350 5.4kg – – 65

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
D4/5 Ripper Pin RC-9W2668 89 19 – –
D4/5 Retainer (also J350) TC-8E6359 – – 18.5 40
D6/7 Ripper Pin (also J350) TC-8E6358 105 19 – –
D6/7 Retainer (also J350) TC-8E6359 – – 18.5 40

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 67


RIPPERS CAT D8/9

Shank Protector

b
g
h

e f

a
d
i g Centre Ring Pin
RC-7J9600
l

h j k

Boots A
EXTERIOR
B C D
POCKET
E
Product Part Number Weight Length Height Width Width Height
D8/9 Centreline Intermediate RC-9W2452 22.2kg 381 171 143 88 130
D8/9 Penetration Intermediate RC-4T5452 18.6kg 397 173 143 88 130

Noses & Protectors F G H I


Product Part Number Weight Length Internal Gap Hole Spacing Thickness
D8/9 Weld On Nose RC-9U9694 19.5kg – – 83 75
D8/9 Shank Protector RC-6J8814 12.2kg 432 80 311 108
D8/9 HD Shank Protector RC-8E1848 25.4kg 486 82 311 127

Pins & Retainers = Diameter


I
PIN
J K
RETAINER
L
Product Part Number Length Diameter Internal External
D8/9 Ripper Pin — Centre Ring RC-7J9600 119 25.4
D8/9 Ripper Pin RC-6Y3394 128 25 – –
D8/9 Retainer (same as J550) TC-8E5559 – – 24.5 53
All measurements in millimetres

68 0800 732 578 | REALSTEEL.CO.NZ


CAT D10/11 RIPPERS

b e

f
f

g Centre Ring Pin


g h
h
i

Boots A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
D10/11 Penetration Intermediate RC-4T5502 30.4kg 425 235 165 105 180
D10/11 Penetration Long RC-4T5503 30.4 470 235 165 105 180

Noses F G H I
Product Part Number Weight Length Internal Gap Hole Spacing Thickness
D10/11 Weld On Nose RC-1073361 43.5kg – – 115 100

Pins & Retainers = Diameter


F
PIN
G H
RETAINER
I
Product Part Number Length Diameter External Internal
D10/11 Pin RC-6Y1204 142 33 – –
D10/11 Retainer RC-6Y1202 – – 63 31
D10/11 Pin — Centre Ring RC-6J8811 115 32 – –
D10/11 Long Pin — Centre Ring RC-3G0500 152 32 – –
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 69


RIPPERS ESCO & KOMATSU

ESCO
Komatsu Ripper ESCO Ripper
Boot Ripper Boot Nose

h
f
b

i
e g Komatsu
Pin & Retainer f
ESCO
a g Pin & Retainer
d

Boots A
EXTERIOR
B C
POCKET
D E
Product Part Number Weight Length Height Width Width Height
ESCO 22 Ripper Boot RE-22R-10 3.8kg 270 92 85 60 75
ESCO 25 Ripper Boot RE-25R11-2HX 6.2kg 306 114 97 66 90
ESCO 35 Ripper Boot RE-35R15HX 14.6kg 394 165 125 90 120
ESCO 39 Ripper Boot RE-39-R-16 22.1kg 460 191 155 95 132
Komatsu D60–D75 Ripper Boot RK-141-78-11253 11.7kg 280 163 122 80 110
Komatsu D275/D355 Ripper Boot RK-195-78-21331 16.2kg 360 196 124 80 160

Noses F G H
Product Part Number Weight Length Depth Thickness
ESCO 25 Weld On Nose RE-25WN 8.2kg – – –
ESCO 35 Weld On Nose RE-35WN 20kg – – –

Pins & Retainers F


PIN
G H
RETAINER
I
Product Part Number Length Diameter Length Diameter
ESCO 22 Ripper Pin & Retainer RE-22RPG & RE-22RBG 83 13 56 21
ESCO 25 Ripper Pin & Retainer RE-25RPG & RE-25RBG 94 13 62 21
ESCO 35 Ripper Pin & Retainer RE-35RPG & RE-35RBG 121 13 81 21
ESCO 39 Ripper Pin & Retainer RE-39RPG & RE-39RBG 133 13 89 21
Komatsu Pin for D60–D355 Boot TK-175-78-21740P 117 25 – –

All measurements in millimetres

70 0800 732 578 | REALSTEEL.CO.NZ


SHROUDS

Shrouds
PIN-ON SIDE SHROUDS
WELD-ON SIDE SHROUDS
HEEL SHROUDS
LIP SHROUDS
HALF ARROW

0800 732 578 | REALSTEEL.CO.NZ 71


SHROUDS PIN-ON SIDE SHROUDS

VSM Vertical b
Shroud CAT 988 Side Shroud

a a c

VSM Weldment Vertical Shroud


a Pin & Retainer
d

Pin for S-9J9600HX e


CAT 988 Side Shroud
e
fg
d d
h
Pin for S-1U0740 e
c CAT 988/992 Side Shroud

Pin-on Side Shrouds A B C


Product Part Number Weight External Length Hole Spacing Lip Gap
CAT 988 Side Shroud S-9J9600HX 20kg 575 255 38
CAT 988/992 Side Shroud S-1U0740 25kg 608 293 55
VS450 Vertical Shroud S-VS450 20kg 770 343 –
VS500 Vertical Shroud S-VS500 30kg 830 405 –
VS550 Vertical Shroud S-VS550 39kg 910 435 –
VSM100 Weldment S-VSM100WN 5kg 145 – 26
VSM150 Weldment S-VSM150WN 6kg 145 – 38
VSM175 Weldment S-VSM175WN 6kg 145 – 45
VSM200 Weldment S-VSM200WN 5kg 145 – 52
VSM250 Weldment S-VSM250WN 6kg 145 – 64

Pins & Retainers = Diameter


D
PIN
E F
RETAINER
G H
Product Part Number Length Diameter Internal External Depth
Pin for S-9J9600HX TC-9J8442 86 29 Use CAT J350 Retainer
Pin for S-1U0740 S-1U0739P 105 35 Use CAT J550 Retainer
Pin for VS450 S-VSP2-SL 80 21 – – –
Pin for VS500 & VS550 S-VSP3SL 104 21 – – –
Retainer for VS450 – VS550 S-VSR3SL – – 20 40 33
All measurements in millimetres

72 0800 732 578 | REALSTEEL.CO.NZ


WELD-ON SIDE / HEEL SHROUDS SHROUDS

Heel
Shroud

Weld-on Side
b Shroud

g i k
d l

e
j
h

f a

Weld-on Side Shrouds H I J K L


Product Part Number Weight Width Height Lip Gap Length Interior Depth

Weld-on Side Shroud 20mm S-SLS20G 1.8kg 38 45 22 300 25


Weld-on Side Shroud 25mm S-SLS25G 2.5kg 44 50 26 300 26
Weld-on Side Shroud 32mm S-SLS32G 4.1kg 55 70 34 300 38
Weld-on Side Shroud 40mm S-SLS40G 5.5kg 65 80 44 300 43

Heel Shrouds A B C D E F G
Exterior Side Interior Interior Bottom Exterior Exterior
Product Part Number Weight Length Thickness Height Depth Thickness Depth Height

12kg Heel Shroud S-BHS170 12kg 165 65 145 80 42 145 185


16kg Heel Shroud S-BHS150 16kg 150 60 150 125 60 185 210
10kg Heel Shroud S-ES6697-4 10kg 180 40 60 135 32 175 90
21kg Heel Shroud S-ES6697-2 21kg 185 50 95 195 55 246 145
ESCO 20kg Heel Shroud TE-ES6697-2 20kg 186 50 95 196 52 247 147
ESCO 22kg Heel Shroud TE-CWS50X190-1 22kg 188 60 100 190 60 260 160
ESCO 42kg Heel Shroud TE-CWS60X250-1 42kg 250 70 145 240 70 240 200

All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 73


SHROUDS LIP SHROUDS / HALF ARROW

k l
j

g h

c
d
a e
b
a
f

Weld-on Lip Shrouds B A C D E F


Bottom Leg Bottom Leg
Product Part Number Weight Bevel º Length Width Height Land Thickness Length

100–120mm Lip Shroud S-WE6027 103kg 30 250 800 190 43 30 85


50–80mm Lip Shroud S-WE5966 58kg 25 200 800 130 26 25 70
40–53mm Lip Shroud S-WS45 6.5kg 30 182 114 – – – –
50–75mm Lip Shroud S-WS80 15kg 30 218 203 – – – –

Half Arrow G H I J K L
Max Total Base Base Lip
Product Part Number Length Depth Depth Thickness Height Height
Half Arrow Bar Stock 19 x 200mm BS-HA22203-096 4250 200 130 20 15 35
Half Arrow Bar Stock 28 x 250mm BS-HA28254-120 4250 250 130 30 30 60
Half Arrow Bar Stock 40 x 250mm BS-HA40254-120 4250 250 130 40 30 70
All measurements in millimetres

74 0800 732 578 | REALSTEEL.CO.NZ


DOMITE
& WEAR
BLOCKS

Domite &
Wear Blocks
CHOCKY BLOCKS
WAFER STRIPS
SKID BARS
WEAR BARS
WEAR PLATES
KNIVES
WEAR BUTTONS
DONUTS

0800 732 578 | REALSTEEL.CO.NZ 75


DOMITE
& WEAR
BLOCKS
DOMITE & WEAR BLOCKS

Domite 700HB Wear Products


Domite is a combination of high chromium white iron metallurgially
bonded to a mild steel backing plate. The white iron has a minimum
hardness of 700 Brinell (63Rc) providing maximum abrasion
resistance protection for your equipment.

Domite is available in a wide range of shapes and sizes and can be


used in combination to protect any impact and high abrasion areas.

CHOCKY BLOCKS WEAR PLATES

For almost any Easy to install, with


application where the ability to change
abrasive wear is causing out worn sections only
lost production through rather than replacing
machine down time whole sheets or plates.

WEAR BARS KNIVES

Easy to install, with Offers sharp edges at the


the ability to change start of use and retain
out worn sections only their edge sharpness
rather than replacing and cutting efficiency
whole sheets or plates. longer than hard facing.

SKID BARS WEAR BUTTONS & DONUTS

Designed to protect Perfect alternative to


and extend the life of expensive, labour intensive
mining and quarrying hard facing. Light weight
heavy duty buckets. and easy to handle, ideal
for in situ repairs

WAFER STRIPS

Thin and lighter than


chocky bars with
superior wear and
impact resistance
than chrome clad
plate and hard facing

76 0800 732 578 | REALSTEEL.CO.NZ


DOMITE
CHOCKY BLOCKS / WAFER STRIPS & WEAR
BLOCKS

c
b
a
a
b

Chocky Blocks A B C
Product Part Number Weight Length Width Height
25mm Chocky Block D-CB25 0.9kg 240 25 25
40mm Chocky Block D-CB40 1.4kg 240 40 25
50mm Chocky Block D-CB50 1.9kg 240 50 25
65mm Chocky Block D-CB65 2.4kg 240 65 25
100mm Chocky Block D-CB100 4.3kg 240 100 25

Wafer Strips A B C
Product Part Number Weight Length Width Height
Wafer Strip 25mm D-WS25 0.6kg 240 25 12
Wafer Strip 40mm D-WS40 0.9kg 240 40 12
Wafer Strip 50mm D-WS50 1.2kg 240 50 12
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 77


DOMITE
& WEAR
BLOCKS
SKID BARS / WEAR BARS / WEAR PLATES

c b a

b
a

Skid Bars A B C
Product Part Number Weight Length Width Height
Skid Bar — Rectangular D-SB406 7.3kg 302 101 34
Skid Bar — Rectangular D-SB409 3.7kg 154 101 34

Wear Bars A B C
Product Part Number Weight Length Width Height
Wear Bar 95 x 25x 30 D-DLP1059 0.6kg 95 25 30
Wear Bar 230 x 50 x 50 D-DLP125 4.5kg 230 50 50
Wear Bar 432 x 50 x 50 D-DLP201A 8.5kg 432 50 50
Wear Bar 190 x 50 x 30 D-DLP508 2.2kg 190 50 30

Wear Plates A B C
Product Part Number Weight Length Width Height
Wear Plate — Rectangular D-DLP995 8.6kg 305 150 26
All measurements in millimetres

78 0800 732 578 | REALSTEEL.CO.NZ


DOMITE
KNIVES / WEAR BUTTONS & DONUTS & WEAR
BLOCKS

c a

c b f

b d

Knives A B C
Product Part Number Weight Length Width Height
Arrow Head Knife 16mm D-DLP1065-16 0.9kg 203 16 50
Arrow Head Knife 19mm D-DLP1065-19 1.1kg 203 19 50
Arrow Head Knife 25mm D-DLP1065-25 1.5kg 203 25 50

Wear Buttons & Donuts D E F


Product Part Number Weight Base Diameter Top Diameter Height
Wear Button 75mm D-WB75 1kg 75 55 30
Wear Button 90mm D-WB90 1.5kg 90 70 30
Donut 100/25mm Diameter D-DLP1921 0.7kg 100 50 25
Donut 100/70mm Diameter D-DLP1994 1kg 100 70 25
All measurements in millimetres

0800 732 578 | REALSTEEL.CO.NZ 79


DOMITE
& WEAR
BLOCKS
GRIZZLY BARS

a
d

Grizzly Bars Type A: 150–50 A B C D


Starting End Width
Product Part Number Weight Length Height
Width (Taper)
Grizzly Bar 150/137.5 D-DLP2067 13.6kg 305 150 137.5 50
Grizzly Bar 137.5/125 D-DLP2068 12.5kg 305 137.5 125 50
Grizzly Bar 125/112.5 D-DLP2069 11.2kg 305 125 112.5 50
Grizzly Bar 112.5/100 D-DLP2070 10kg 305 112.5 100 50
Grizzly Bar 100/87.5 D-DLP2071 8.8kg 305 100 87.5 50
Grizzly Bar 87.5/75 D-DLP2072 7.5kg 305 87.5 75 50
Grizzly Bar 75/62.5 D-DLP2073 6.3kg 305 75 62.5 50
Grizzly Bar 62.5/50 D-DLP2074 5.1kg 305 62.5 50 50

Grizzly Bars Type B: 150–75 A B C D


Starting End Width
Product Part Number Weight Length Height
Width (Taper)
Grizzly Bar 150/141 D-DLP2075 13.8kg 305 150 141 50
Grizzly Bar 141/131 D-DLP2076 12.9kg 305 141 131 50
Grizzly Bar 131/122 D-DLP2077 11.9kg 305 131 122 50
Grizzly Bar 122/113 D-DLP2078 11.1kg 305 122 113 50
Grizzly Bar 113/103 D-DLP2079 10.1kg 305 113 103 50
Grizzly Bar 103/94 D-DLP2080 9.2kg 305 103 94 50
Grizzly Bar 94/84 D-DLP2081 8.3kg 305 94 84 50
Grizzly Bar 84/75 D-DLP2082 7.4kg 305 84 75 50
All measurements in millimetres

80 0800 732 578 | REALSTEEL.CO.NZ


GRADER
PARTS

Grader Parts
GRADER BLADES
OVERLAYS
END BITS
BIT BOARDS
SNOWPLOW BLADES
SCARIFIER TIPS
SCARIFIER SHANKS
SCARIFIER WEDGES & PINS
PLOW BOLTS

0800 732 578 | REALSTEEL.CO.NZ 81


GRADER PARTS
GRADER
PARTS

Our grader parts are made by Black Cat Wear


Parts — makers of high-quality aftermarket
blades and castings.

Our grader blades


are available in either
heat treated or
carbon steel grades.

CARBON STEEL GRADER BLADES

Manufactured using high carbon alloy steels which are


processed in ‘as rolled’ condition. Hardness: 250–320 Brinell, 25–34 HRC

HEAT TREATED GRADER BLADES

Manufactured using high alloy ‘Boron’ steels which are


then heat treated, quenched and tempered Hardness: 421–512 Brinell, 45–52 HRC

Our snow plow blades


are available as tungsten
carbide insert blades or the
JOMA 6000 system.

TUNGSTEN CARBIDE INSERT BLADES

These carbide inserts are an extremely hard material with incredible


wear life. The steel blade is primarily the “holder” for the carbide inserts
which alone are too fragile to be used for plowing roadways.

JOMA 6000 SNOW PLOW BLADES

The JOMA 6000 blade is a unique


design incorporating tungsten
carbide inserts brazed into
specially profiled steel segments
which are then encased in rubber.
The result is dramatically superior
life when compared to existing
carbide-insert blades.

82 0800 732 578 | REALSTEEL.CO.NZ


5 – 6 FT BLADES / PLOW BOLTS & NUTS
GRADER
PARTS

c
a

5 foot Grader Blades A B C


Part Number Profile Steel Type Bevel Weight No. of Holes Width Thickness Bolt Size
GB-7D4508 Curved Heat Treated Double 24.3kg 11 6” 5/8” 5/8”

6 foot Grader Blades A B C


Part Number Profile Steel Type Bevel Weight No. of Holes Width Thickness Bolt Size
GB-7T1633-6 Curved High Carbon Double 29.4kg 13 6" 5/8" 5/8"
GB-7T1634-6 Curved High Carbon Double 50.5kg 13 8" 3/4" 5/8"
GB-7T1636-6 Curved High Carbon Double 41.7kg 13 8" 5/8" 5/8"
GB-7T1636-6SB Curved High Carbon Single 41.7kg 13 8" 5/8" 5/8"
GB-5D9562 Curved Heat Treated Double 41.5kg 13 8" 5/8" 5/8"
GB-5D9558 Curved Heat Treated Double 50.1kg 13 8" 3/4" 5/8"
GB-7D1576 Curved Heat Treated Double 50.5kg 13 8” 3/4” 3/4”
Hole Spacing Note
For all grader blades, holes at each end of the blade have 3” hole spacing. All other holes have 6” hole spacing.
See illustration above for reference.

Plow Bolts & Nuts = Diameter = Stocked Part


a
A B C D E b

Bolt Nut Head c


Bolt
1 ¾” 2” 2 ¼” 2 ½” 2 ¾” 3” 3 ¼” 3 ½” Square Width

5/8” 16 23 25
e d
3/4” 19 28 30
Measurements in millimetres

Standard Bolt Size Note: Standard blades take 2 ¼” bolts


Step Down Bolt Note: We also have a range of step down bolts available, please enquire.

0800 732 578 | REALSTEEL.CO.NZ 83


7 – 8 FT BLADES
GRADER
PARTS

c
a

7 foot Grader Blades A B C


Part Number Profile Steel Type Bevel Weight No. of Holes Width Thickness Bolt Size
GB-7T1643-6SB Curved High Carbon Single 48.7kg 15 8" 5/8" 5/8"
GB-7T1643-6 Curved High Carbon Double 48.7kg 15 8" 5/8" 5/8"
GB-7T1623-6SB Curved High Carbon Single 58.8kg 15 8" 3/4" 5/8"
GB-7T1623-6 Curved High Carbon Double 58.8kg 15 8" 3/4" 5/8"
GB-7T1625-6 Curved High Carbon Double 57.7kg 15 8" 3/4" 3/4"
GB-5D9561 Curved Heat Treated Double 48.4kg 15 8" 5/8" 5/8"
GB-7D1158 Curved Heat Treated Double 48.1kg 15 8" 5/8" 3/4"
GB-5D9559 Curved Heat Treated Double 58.4kg 15 8" 3/4" 5/8"
GB-7D1577 Curved Heat Treated Double 58.2kg 15 8" 3/4" 3/4"
GB-4T2242 Curved Heat Treated Double 78.8kg 15 8" 1" 5/8"
GB-4T2233 Curved Heat Treated Double 78.4kg 15 8" 1" 3/4"

8ft Grader Blades A B C


Part Number Profile Steel Type Bevel Weight No. of Holes Width Thickness Bolt Size
GB-8J4043-CD
Curved Heat Treated Double 38.9kg 17 6" 5/8" 5/8"
(Centre Drilled)
GB-5D9731-12CD 10
Curved Heat Treated Double 55.4kg 8" 5/8" 5/8"
(Centre Drilled)* (12” spacing)
GB-5D9731 Curved Heat Treated Double 55.3kg 17 8" 5/8" 5/8"
GB-7D1949 Curved Heat Treated Double 66.5kg 17 8" 3/4" 3/4"
GB-4T6511 Flat Heat Treated Double 112.5kg 17 10" 1" 3/4"
Hole Spacing Note
For all grader blades, holes at each end of the blade have 3” hole spacing. All other holes have 6” hole spacing.
* = Exception.

84 0800 732 578 | REALSTEEL.CO.NZ


OVERLAYS / END BITS
GRADER
PARTS

Overlay

End Bits c

Overlays A B C
Product Part Number Weight No. of Holes Bolt Size Thickness Width Length
Cat 112–140 Overlay GB-6D1904 22.5kg 8 5/8” 1/2” 9.25” 1.5ft
Cat 12 –160 Overlay GB-6Y2805 12.2kg 8 3/4” 1/2” 9.25” 1.75ft
Cat 14–16 Overlay GB-7D9999 13.1kg 8 3/4” 1/2” 9.25” 2ft
John Deere 670–772
GB-JDT162468 12kg 7 5/8” 1/2” 8.5” 2ft
Overlay LH
John Deere 670–772
GB-JDT162469 12kg 7 5/8” 1/2” 8.5” 2ft
Overlay RH
John Deere 670–772
GB-T70927 17.2kg 10 5/8” 5/8” 9” 2ft
Overlay

End Bits A B C
Product Part Number Weight No. of Holes Bolt Size Thickness Width Length
Cat 16G RH End Bit GB-9D4880 9.7kg 4 3/4” 3/4” 6” 1.5ft
Cat 16G LH End Bit GB-9D4881 9.7kg 4 3/4” 3/4” 6” 1.5ft
Cat 14G RH End Bit GB-9J4405 8.1kg 4 3/4” 5/8” 6” 1.5ft
Cat 14G LH End Bit GB-9J4406 8.1kg 4 3/4” 5/8” 6” 1.5ft
Cat 12–160 End Bit GB-8E5529 7.6kg 5 3/4” 5/8” 6” 1.5ft
Cat 12–143 End Bit GB-8E5531 7.9kg 5 5/8” 5/8” 6” 1.5ft

0800 732 578 | REALSTEEL.CO.NZ 85


SNOW PLOW BLADES
GRADER
PARTS

JOMA Blade

JOMA Straps

c Carbide Insert
Snowplow Blade

Snow Plow Blades A B C


Product Part Number Hole Qty Thickness Width Length
4ft Carbide Insert Snow Plow Blade GB-CIAB664844-A 9 3/4” 6” 4ft
5ft Carbide Insert Snow Plow Blade GB-CIAB666044-A 11 7/8” 6” 5ft
3ft JOMA Blade JOMA-6000X3 3 1” 6” 3ft
4ft JOMA Blade JOMA-6000X4 4 1” 6” 4ft
3ft JOMA Strap JOMA-STRAP3SEH 3 – – 3ft
4ft JOMA Strap JOMA-STRAP4SEH 4 – – 4ft
Standard Bolt Size Note: Standard snow plow blades take 5/8” bolts

86 0800 732 578 | REALSTEEL.CO.NZ


BIT BOARDS / RAZER BLADES
GRADER
PARTS

Black Cat Bit Board


HD Grading Bit

4ft Razer Board


with Narrow and
Wide Picks

Narrow Wide
Razer Pick Razer Pick

Bit Boards
Product Part Number No. of Bits Bolt Size Width Length
Black Cat Bit Board 3ft GB-BC2000-36-34 24 3/4” 6” 3ft
Black Cat Bit Board 4ft GB-BC2000-48-34 32 3/4” 6” 4ft
Black Cat HD Grading Bit GB-C855HD – – – –
Black Cat Sharp Grading Bit GB-C855LR – – – –

Razer Blades
Product Part Number No. of Bits Bolt Size Length
4ft Razer Tool Board — Narrow Pick Spacing R-TBE-4-19-N 18 3/4” 4ft
3ft Razer Tool Board — Wide Pick Spacing R-TBE-4-19-W 13 3/4” 3ft
Narrow Razer Pick R-GSP11H45C – – –
Wide Razer Pick R-GSP09H45C – – –

0800 732 578 | REALSTEEL.CO.NZ 87


SCARIFIER PARTS
GRADER
PARTS

b
Scarifier Shank b
a

c Scarifier Tip

c
a
b

Scarifier Wedges

Scarifier Pin

Scarifier Tips A B C
Product Part Number Weight Thickness Width Length
Scarifier Tip GB-6Y5230 (Was 2D5572) 1.5kg 36 48 181

Scarifier Shanks A B C
Product Part Number Weight Thickness Depth Length
Scarifier Shank GB-9F5124 5.6kg 25 76 438

Scarifier Pins & Wedges A B C


Product Part Number Weight Thickness Depth Length
Scarifier Shank Pin GB-5K1459 0.4kg 17 51 114
Scarifier Shank Wedge GB-9F5124W 0.5kg 25 42 120
Komatsu Wedge GB-232-70-13142 1kg 25 35 190
All measurements in millimetres

88 0800 732 578 | REALSTEEL.CO.NZ


CRUSHER
PARTS

Crusher Parts
JAW CRUSHERS
CONE CRUSHERS
IMPACTORS
HAMMER MILLS

0800 732 578 | REALSTEEL.CO.NZ 89


JAW CRUSHERS
CRUSHER
PARTS

• JAWS
• TOGGLE PLATES/SEATS
• JAW WEDGES
• CAST CHEEK PLATES
• CUSTOM HARDOX CHEEK PLATES

Pick the right tool for the job


Tooth Profiles We offer a wide variety of tooth profiles and surface
shapes. Get in touch for expert advice on the jaw styles
that best suit your application.
ROUND, DEEP
We have access to the full range of crusher jaws for
every machine. If you want it — we can get it.
TRIPLE CROWN The fitting surfaces on all of our jaws are machine
finished to ensure the best possible fit.

ROUND Our cast cheek plates are made from 13% Manganese
and 2% chrome iron. Our crusher jaws are cast from
18% Manganese 3% Chrome iron. We also custom
SHARP, DEEP design jaws that offer increased performance using ultra
heavy duty 21% Manganese and 2% Chrome iron, and
24% Manganese and 3% Chrome iron.
ROUND, WIDE

SAW
Side Section/Length Profiles
FLAT
WAVE

WEDGE
SHARP

FILLED IN END
FLAT

CURVED

SLAB BREAKER FULL BELLY

90 0800 732 578 | REALSTEEL.CO.NZ


JAW CRUSHERS
CRUSHER
PARTS

Case Study: Komatsu BR380 Heavy Duty Jaws

INCREASED PERFORMANCE PROFILE COMPARISON


Our improved Komatsu BR380 jaw design crushes Real Steel Heavy Duty OEM Standard
Fixed Jaw Profiles Fixed Jaw Profiles
more efficiently and wears more evenly for a
dramatically reduced cost per tonne and longer life
over the standard OEM jaws. More material in wear
areas leads to a higher ratio of usable material with
less wastage.

Real Steel Heavy Duty OEM Standard


LESS DOWNTIME Swing Jaw Profiles Swing Jaw Profiles
Crusher jaw changeouts can take a full day. The longer
longer lifespan of the Real Steel Heavy Duty jaws
means significantly reduced downtime and improved
machine availability.

Features
1. MATERIAL 3. TOOTH PROFILE
We upgraded the material to ultra heavy duty 24% The tooth profile changed to a more aggressive heavy
Manganese and 3% Chrome. This material has more duty design. This means better point loading of the rock
abrasion resistance and work hardens quicker. and higher efficiency.

2. SHAPE
The shape of the fixed jaw changed to a full curved
design which gives increased reduction further up
the crushing chamber, allowing for better efficiency
and more even wear.

0800 732 578 | REALSTEEL.CO.NZ 91


JAW CRUSHERS
CRUSHER
PARTS

Allis Chalmer China Sanbao Hadfield


42 X 30 250 X 750 PE Single Toggle 24 X 13 Double Toggle
42 X 36 250 X 1000 PEX Single Toggle 24 X 14 Strb
48 X 42 Single Toggle 400 X 600 EFZ Single Toggle 42 X 30 Single Toggle
48 X 42 Double Toggle 400 X 600 PE Single Toggle 48 X 42 Double Toggle
60 X 48 Double Toggle 600 X 900 PE Single Toggle
C1311 Single Toggle 750 X 1060 Single Toggle Hartl
1000 X 1200 PE Single Toggle 503-1050
Kangwon 504-PC1265J
42 X 30 Single Toggle China Shenyang
600 X 900 EFZ Single Toggle Hewitt Robin
Baxter 900 X 1200 PE Single Toggle 15 X 10 Single Toggle
Baxter 32 X 24 24 X 15 Single Toggle
Baxter 49 X 36 Single Toggle Extec 36 X 20 Single Toggle
Baxter 50 X 42 Single Toggle 1100 X 650 Single Toggle 48 X 42 Single Toggle
1140 X 700 Single Toggle

Cedar Rapids C10 Single Toggle Hitachi


C12 Single Toggle 420G Single Toggle
24 X 15 Single Toggle
(Mobile Plant)
36 X 10 Single Toggle
36 X 12 Single Toggle Fintec
36 X 22 Single Toggle Fintec 1107/S11 Single Toggle Jaques
(Mobile Plant) J-1480 (54 X 30) Single Toggle
36 X 48 Single Toggle
Fintec 1175 Single Toggle 1000 X 625 Single Toggle
42 X 12 Single Toggle (Mobile Plant)
40 X 25 Single Toggle 1165 ( 42 X 26 ) Single Toggle

Goodwin Barsby
42 X 30 Single Toggle 20 X 14 Single Toggle

42 X 32 Single Toggle 24 X 15 Single Toggle


20 X 10 Single Toggle
48 X 42 Single Toggle 30 X 18 Double Toggle
24 X 13 Single Toggle
48 X 42 Single Toggle 30 X 20 Single Toggle
24 X 15 Single Toggle
54 X 30 Single Toggle 36 X 24 Double Toggle
30 X 18 Single Toggle
36 X 24 Double Toggle
30 X 18 Double Toggle
China Jianshi 30 X 20 Double Toggle
36 X 24 H
36 X 25 Single Toggle
36 X 24 (900x600) Single Toggle 36 X 06 Single Toggle
42 X 30 (Fintec 1175)
42 X 30 (1060x750) Single Toggle 36 X 10 Single Toggle Single Toggle
250 X 1000 PEX Single Toggle 36 X 15 Single Toggle 42 X 30 Single Toggle
250 X 1200 Single Toggle 36 X 24 Single Toggle 42 X 30 Single Toggle
300 X 1300 Single Toggle 36 X 24 Double Toggle 42 X 30 Double Toggle
42 X 30 Single Toggle Jaques-42 X 30
42 X 30 Single Toggle Single Toggle
48 X 36 Single Toggle 42 X 36 Double Toggle
48 X 42 Single Toggle
48 X 42 Double Toggle
48 X 42 Double Toggle

92 0800 732 578 | REALSTEEL.CO.NZ


JAW CRUSHERS
CRUSHER
PARTS

Jaques Kobelco Kue Ken


54 X 45 Single Toggle 54 X 42 Single Toggle 150 Double Toggle
60 X 48 Double Toggle 60 X 48 Single Toggle 160 Double Toggle
60 X 48 Double Toggle 60 X 48 Double Toggle 200 Double Toggle
60 X 48 Double Toggle 60 X 48 DH7DC
60 X 48 Double Toggle 60 X 48 Astro Single Toggle Lokomo
60 X 48 Double Toggle 74 X 54 Double Toggle C80 City-Track (Mobile Plant)
60 X 50 Single Toggle C100B Single Toggle
Komatsu C105 Single Toggle
Kawasaki BR100J Single Toggle C106 Single Toggle
42 X 30 Single Toggle BR200 Single Toggle C110 (LT110) Single Toggle
48 X 40 Single Toggle BR210 Jg Single Toggle C125B Single Toggle
48 X 42 Double Toggle BR300J-1 Single Toggle C140BS Single Toggle
60 X 48 Single Toggle BR350 Single Toggle C160
60 X 48 Double Toggle BR380 Single Toggle
BR500 Single Toggle Metso
Kemco BR550 Single Toggle C95 Single Toggle (Mobile Plant)
F80 Double Toggle 36 X 22 Single Toggle 54 X 30 Single Toggle
95 Double Toggle
106 Double Toggle Kue Ken Minyu
160 Double Toggle 54 Double Toggle 36 X 24 Single Toggle
STK5 Single Toggle 56 Double Toggle 42 X 30 Single Toggle
S3 24 X 15 Single Toggle 57 Double Toggle
F4 40 X 09 Single Toggle 61 Double Toggle Nakayama
42 X 30 (S6N) Single Toggle 68 (30 X 15) Double Toggle
24SK Single Toggle
48 X 36 (S7N) Single Toggle 71 Double Toggle Rock Eater
306HS Single Toggle
48 X 40 Single Toggle 75 (30 X 15) Double Toggle
460HF Single Toggle
60 X 48 (S9N) Double Toggle 75S Double Toggle
4009 Single Toggle
80 Double Toggle
30 X 18 Single Toggle
Kobelco 81 Double Toggle
36 X 24 (SK36) Single Toggle
36 X 25 Double Toggle 95 Double Toggle
42 X 30RS Single Toggle
42 X 30 Single Toggle 101 Double Toggle
45 X 32MK Single Toggle
42 X 30 Astro Single Toggle 105/108 Double Toggle
46 X 36 Single Toggle
42 X 30 Double Toggle 106 Double Toggle
48 X 09D Single Toggle
42 X 32 Double Toggle 107 Double Toggle
50 X 42MK Single Toggle
42 X 36 Single Toggle 110 Double Toggle
54 X 42 Double Toggle
48 X 36 Single Toggle 114 Double Toggle
48 X 36 Single Toggle 42 X 26 (Brown Lenox)
Double Toggle
48 X 36 Single Toggle
42 X 30 (Brown Lenox)
48 X 36 Double Toggle
Double Toggle
48 X 36 Astro Single
120 (42 X 30) Double Toggle
ASJ-E4836 Astro Single Toggle
120S (42 X 32) Double Toggle

0800 732 578 | REALSTEEL.CO.NZ 93


JAW CRUSHERS
CRUSHER
PARTS

Parker Pioneer
1000 X 600/625 Single Toggle 36 X 10 Single Toggle
1100 X 650 Single Toggle 36 X 15 Single Toggle
1100 X 800 Single Toggle 36 X 20 Single Toggle
1300 X 1050 Single Toggle 36 X 24 Single Toggle
16 X 10 Single Toggle 42 X 30 Single Toggle
30 X 18 Single Toggle 46 X 35 Single Toggle
36 X 10 Single Toggle 48 X 42 Single Toggle
36 X 10 Single Toggle 54 X 28 Single Toggle
36 X 18 Single Toggle (Protec) 30 X 24 Roller Shell
36 X 24 Single Toggle (Protec) 42 X 30 Roll Shell
42 X 30 Single Toggle
42 X 32 Single Toggle Svedala
Svedala 18 X 9 Single Toggle
Pegson Svedala Faco 1208JM
Terex XA400S Single Toggle
Single Toggle Svedala 150 X 120E
900 X 600 Single Toggle Single Toggle
1100 X 650 Single Toggle Svedala 1511
1100 X 700 Single Toggle Svedala 1513Jm
1100 X 800 Single Toggle
24 X 14 Single Toggle Telsmith
32 X 18 Single Toggle C50 Single Toggle
32 X 22 Single Toggle 48 X 36 Single Toggle
36 X 06 Single Toggle 48 X 42 Single Toggle
36 X 20 Single Toggle
36 X 22 Single Toggle Trio
36 X 24 Single Toggle 36 X 24 Single Toggle
36 X 24 Double Toggle 42 X 30 Single Toggle
36 X 25 Single Toggle 36 X 48 Single Toggle
42 X 30 B-Styled Single Toggle 54 X 42 Single Toggle
42 X 30 D-Styled Single Toggle
42 X 30 Single Toggle Universal
44 X 26 Single Toggle
36 X 24 Single Toggle
44 X 32 Single Toggle
42 X 30WRB Single Toggle
48 X 42/44D Single Toggle
54 X 32 Single Toggle
Telsmith 25 X 40 Single Toggle
Telsmith 36 X 46 Single Toggle

94 0800 732 578 | REALSTEEL.CO.NZ


CONE / GYRATORY CRUSHERS
CRUSHER
PARTS

Example Concave Shapes


Kawasaki 1000L with standard mantle
We offer a wide range of concaves,
mantles, and supplemental parts for
all brands of cone crushers. 193 204
FINE

Our crusher cones are cast from 18%


Manganese 2% Chrome iron. We also
custom design cones that offer increased
performance using ultra heavy duty 21%
Manganese and 2% Chrome iron, and 24%
Manganese and 3% Chrome iron.
57

170 MEDIUM
172

61
8

186 COARSE
200

67

0800 732 578 | REALSTEEL.CO.NZ 95


CONE / GYRATORY CRUSHERS
CRUSHER
PARTS

Allis Chalmer Jaques Kobelco


22” Hydrocone Jaques 14” Gyratory 36” Autofine
36” Hydrocone Jaques 1ft 8in S ( 20” ) 36” Ex
36” Excone (Same as Kobelco 36”) Jaques 25” 36 X 11/13” Gyratory
36” H Jaques 28” Short Head 45” Autofine
36” Gyratory Jaques 28” TX 45” Hydro
S36” Gyratory Jaques 28” TY (USA Version) 51” Hydro
13–36” Superior Jaques 35” 60” Hydro
45” Hydrocone Jaques 3 Ft Gyratory 72” Ex–
51” Hydrocone Jaques 3 Ft TY Gyratory 1445 DH Gyratory
60” Hydrocone Jaques 40 Short Head 54 X 18 Gyratory
500 Hydrocone Jaques 4 Ft TX Gyratory
600 Hydrocone Jaques 4 Ft TY Gyratory Kue Ken
Jaques G50 CT18” (500MM)
China Shenyang Jaques J50 CT28” (750MM)
900 Jaques J65 CT36” (1000MM)
1200 Jaques 1200SG CT51” (1300MM)

El-Jay Kawasaki Lokomo


36” Roller 800 G 42 X 18 Gyratory
45” Roller 800 L G58
45” Roller 1008 KFS/KM G128
54” Roller 1508 G158
54” Roller 1000 KFS/G Series G1211
66” Roller 1000 G Series G1315 (GP300S)
66” Roller 1200 Series G1815
1200 Z Series G2011
HP 1300 Series G2511
1350 G3511
HP4 (HP350)
3015 Series G3812
HP5 Standard Head
HP100 Standard Head GP100S (G208)
HP200 Standard Head Kemco GP100S (G258)
HP300 Short Head 39–3/6 Series GP300 (G300)
HP300 Standard Head CT51 Series GP300S (G1315)
HP300 Special GP300 (G3812)
HP400 Short Head GP500S
HP400 Standard Head GP550
HP500 Short Head
HP500 Standard Head Minyu
HP700 Short Head Cone 36”
HP700 Standard Head 40”
45”

96 0800 732 578 | REALSTEEL.CO.NZ


CONE / GYRATORY CRUSHERS
CRUSHER
PARTS

Nakayama Symons
3000 SC Series 1ft 8in Reduction
4005 NCP 2ft Short Head
4008 2ft Standard Head
5110 NCP 3ft Short Head
3ft Standard Head
Pegson 4ft Standard
900 Auto 4 1/4ft Short Head
1000 4 1/4ft Standard Head
1200 Mk1 & 2 Auto 5 1/2ft Short Head
1200 Auto 5 1/2ft Standard Head
1300 Auto 7ft Short Head
1500 7ft Standard Head
24 36” Gyradisc Crushers
36/36 FC 48” Gyradisc Crushers
36S Gyrasphere 1144 Omnicone Standard
Crushers
48D Styled
1352/SX Omni
48Fc
1560 Omni
489S
48S Gyrasphere
Telsmith
Svedala 1100 FC
38 Series
36”
44 Series
H3000
52FC Series
S3000 Gyratory
57FC Series
H4000
S4000 Gyratory
H6000
H6800 (CH660)
S6000 Gyratory
H7800
1650 Gyratory

0800 732 578 | REALSTEEL.CO.NZ 97


HORIZONTAL SHAFT IMPACTORS
CRUSHER
PARTS

Deliver a crushing blow to wear


We offer HSI blow bars in a range of material
hardnesses. Get in touch for expert advice on a
selection that best suits your application.

25% CHROME IRON 27% CHROME IRON

Hardness: 550–650 BHN Hardness: 650–713 BHN


Material: High chrome iron Material: High chrome iron
Benefits: More impact-resistant but less abrasion- Benefits: High abrasion-resistant
resistant than 27% chrome. For quarry and gravel with fair impact properties.
applications with larger feed sizes, and recycling Generally used in quarry and gravel
asphalt and concrete with no tramp metal. applications with smaller feed size.

SI-TEC CERAMIC COMPOSITE

Hardness: 580–680 BHN Spokane have over 50 years


Material: Spokane patented ceramic/high chrome composite experience manufacturing
Benefits: Resists wear 2.5–3.5 times longer than high-chrome impact crusher wear parts and
white iron alone. Superior wear resistance for medium sized are at the forefront of alloy/
feeds and high abraisive conditions. ceramic wear technology.

As well as the stock blow bars listed below we also custom-make HARDOX SIDE LINERS.
You’ll get superior wear life and reduced downtime from custom parts that are easier to replace.

Nordberg 1110
Product Part Number Material
Spokane 1110 Blow Bar 25Cr CR-003-1905-25 25% Chrome
Spokane 1110 Blow Bar 27Cr CR-003-1905-27 27% Chrome
Spokane 1110 Blow Bar Ceramic CR-003-1905-FE Ceramic

Nordberg 1213
Product Part Number Material
Spokane 1213 Blow Bar 25Cr CR-003-1906-25 25% Chrome
Spokane 1213 Blow Bar 27Cr CR-003-1906-27 27% Chrome
Spokane 1213 Blow Bar 25Cr Ceramic CR-003-1906-FE 25% Chrome Ceramic
Spokane 1213 Blow Bar 27Cr Ceramic CR-003-1906-FE27 27% Chrome Ceramic

Pegson 4242SR & Terex Finlay 1010


Product Part Number Material
Pegson 4242SR Blow Bar 27Cr CR-003-3700-27 27% Chrome
Terex Finlay 1010 Blow Bar 25Cr CR-HAZ1010BB 25% Chrome

98 0800 732 578 | REALSTEEL.CO.NZ


HAMMER MILLS
CRUSHER
PARTS

A&B Hammer Mill


Product Part Number
A&B
A&B Hammer MN14 CR-ABHAMMER
Hammer

As well as stock hammers we also custom


make a full range of wear parts for
superior wear life and reduced downtime:
• HARDOX SIDE LINERS Hardox
Gridbar
• HARDOX GRIDBARS Cassette
• HARDOX GRIDBAR CASSETTES

Hardox
Side Liner

Kumbee Hammer Mill Kumbee Hammer Mill


Product Part Number Product Part Number
No. 1 Kumbee Universal Hammer CR-KI-UH-1 Breaker Plate 32mm Hardox 500 CR-KI-BP32
No. 1 Kumbee Hammer Pin CR-KI-P Breaker Plate 50mm Hardox 500 CR-KI-BP50
Breaker Plate 6in CR-KI-BP-6 Hammer Inner CR-KI-IH-1
Breaker Plate Liner 8in CR-KI-BP-8 Hammer Outer CR-KI-OH-1

We also custom-make a full range of


Breaker Plate HARDOX LINER PLATES for superior wear
life and reduced downtime.

C D–LH
B–LH

A–RH A–LH

A–LH
Hammer Arm F F E

E F F
A–LH

No. 1 A–LH A–RH


Hammer
I–LH
G G

0800 732 578 | REALSTEEL.CO.NZ 99


NOTES NOTES

100 0800 732 578 | REALSTEEL.CO.NZ


NOTES NOTES

0800 732 578 | REALSTEEL.CO.NZ 101


email
sales@realsteel.co.nz

phone
04 528 3655

free phone
0800 REAL STEEL
0800 732 578

mail
PO Box 40160, Upper Hutt,
Wellington 5140

location
South Pacific Industrial Park
24 Railway Ave,
Upper Hutt, Wellington, NZ

RealSteelLtd

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