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    UPVC Pipes and Fittings PDF

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    alfreddieick1

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    © All Rights Reserved
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    SAPPCO DAMMAM FACTORY plett) gS lw nee Branch of Saudi Plastic Products Co. Ltd. Bagbands Da pmead thee dat Gilpin AS pit ood C.R. 2050050912 VeOe sO ANY io yhet lus UPVC PIPES AND FITTINGS SAPPCO THE LEADING NATIONAL FACTORY FOR UPVC PIPES Pottcaton 3, is hao -2012 CERTIFICATE TuVNORD Management system as per EN ISO 9001 : 2008 In accordance with "DV NORD CEAT procedures, tis heraby eertfied that SAPPCO DAMMAM FACTORY (Branch of Saudi Plastic Product Co, Ltd.) Se 08th Street, Dammam First industrial City (31412 Dammam ase Saudi Arabia ‘saptian # management system in ive weh the above standard for tha following senpe Manufacture & Sale of uPVC Pipe and Fabricated Fi Polythylene Pipes and cPVC Pipes CContiicate Registration No.0 100 960620 Ved une 2016-02-07 ‘Auoit Report No. 2509 6453 nial certification 1996 C.,Briantig om ee a ar TOW NORD CERT GroH “This ceniication was conducte In accordance wit the TOV NORD CERT auditing and certification procedures and is Subject to raguler survetance audits, TOVNORD CERT Gmbh: Langemarckstrasee 2 25141 Essen wor lusenord-oset.com Contents. Story of Making UPVC Pipes at SAPPCO DAMMAM Factory in Pictures Foreword, SAPPCO Dammam, SAPPCO Technical Backing Introduction, Customer Satisfaction Material Properties Material Classification Manufacturing Standards, Chemical Resistance SAPPCO UPVC Pipe Dimensions Pipes for Potable Water Supply Effect of elevated temperature, Comparison of Pipe Classification Pipes for Soil, Waste and Vent Inside Buildings Soe arsvaalaln & Pipes for Underground Drainage and Sewer Systems 3 Hot Water Drainage Electrical and Telecommunication Cable Conduit nos SAPPCO PVC Duct for Telecommunication and Electrical Power System s SAPPCO UPVC Pipes to British Standard Pipe Lengths, Joints, Couplings for Pipe > Handling and Storage a Site Work Instructions. a Solvent Weld Joints, Jointing Procedure a Ring Seal Joints, Jointing Clamps Above Ground Installation 6 Below Ground Installation Hydraulic Testing of Pipeline Water Hammer Consideration, Effect of UV Light Ordering details, Abbreviations and Symbols: Fabricated drawn radius bends (Solvent Weid joints) Fabricated drawn radius bends (Rubber Seal ring joints) Fabricated Couplings Solvent Cement, Cleaner, Rubber Seal Rings, Lubricant Major Project used SAPPCO UPVC Pipes Quallty Management System, Customer Satisfaction Location Map, Contacts, Key Facts about SAPPCO Pips Eseseeeee gis The story of making UPVC pipes at SAPPCO DAMMAM {The conversion of polymer to pipe) 1, UPVC PalyeBanin Frey SABIC salve in Ble rr where ‘motels conveyed Yo tha sorege Silos evsomaticlly. 2, From the mia, he cry bland tenerad othe acrusion Ine . Qur wll equieped Qualty Cento bemtory operates around the The picure shows ihe-auremaic cnwying, mairg and dicribuion corse lack eraure that ell produc nina 'e SAS, IN end ISO standards 3. Each ef he exriion line vecaiven PVC Dry Bleed autaraically ‘orn the Dry Bland Sten, The Dy-Sierd power i eanveyed in © dosed eer rom hot Exide. 6. Tonite sola delvary texters SAPPCO UPVC, with Rubber Seal Joint SAPPCO DAMMAM FACTORY ‘There has been a tremendous growth in the industrial, commercial, ‘and housing sectors and in all types of public amenities in Saudi Arabia. For this grawth, pipelines are needed to convay water and sewage, and to protect telecommunication and electrical cables. To fulfil this: need, Saudi Plastic Products Co. Lid. was formed with the ‘aim of produoing, in Saudi Arabia, a full rango of unplasticised polyvinyl chloride (UPVC) pipes and fittings to internationally recognised standards and Saudi Arablan Standards. SAPPCO DAMMAM FACTORY also manufacture: - CPVC pipes for Hot water distribution systems = Polyethylene (PE100/PE80) pipes for various services applications = Polyethylene sub-ductminiduct for Fibre Optic Cabla/Tatscom. - PVC pipes to American Standards for Various Application ‘Qur modal factory in Dammam industrial Estate is equipped with the most advanced extrusion systeme available today and we are abie to Supply complete UPVC, GPVG and HDPE pipalinas at relatively short Notice for either new projects or additions to, or replacement of, sedating pipe lines. Wo are confident that pipe of our manufacture is especially suited to the needs and environment of Saudi Arabia and the surrounding Countries and are proud that SAPPCO by producing pipes locally is ‘contributing to the industrialisation of Saudi Arabia, SAPPCO DAMMAM FACTORY was formed with manufacturing ‘capacity of 14000 Tons of pips products, ‘Our affliated company APLAGO In Riyadh manufactures UPVC and CPC pipe fillings designed to standards for use with SAPPCO pipes. The Comprehensive range of fittings is available fom our factory stores. Introduction This Is a technical handbook for the engineers who designs and Installs water and sewage pipelines and It contains tha most up-to-date information now available, based on world wide know how ‘and technical knowledge, ‘The period of pioneering the use of UPVC pipes for the distribution of water and sewerage is past and UPVC is widely established throughout the world because of i's many advantages over other materials. High quality pipes are manufactured within a EN ISG 9001-2008 certified quality management system, In addition to the Riyadh Plant SAPPCO have built a model factory in [Dammam and equipped il with the most modem machinery available, ‘using many automated techniques a produce UPVC pipes to exacting standards. The socumulated knowledge of our Technical Advisors is freely ‘offered to engineers and our Technical Service Department is available al all times to offer guidance and advice on the use of ‘SAPPCO UPVC pipes. ‘Consultants and Engineers are welcome to visit our offices, factory ‘and laboratory at the Dammam Industrial Estate, Dammam-Alkhobar, Highway, for full discussions and to assure themselves that our Production and testing facilities are of the highest order. ‘We also cater for the Telecommunication and Electrical Engineer with ‘the supply of UPVC conduits and Ducts, For any information please ‘contact our Technical Sales Engineers, PROPERTIES MATERIAL. : Unplasticised Polyvinyl Chloride (UPVC) TABLE 1 : All values at 23°C unless otherwise specified General Properties: Density 1.42 Water absorption (boilingwater x 24h) <4 Poisson's Ratio 0.35 - 0.38 Friction Co-etficient, Hazzen William 150 Mechanical Properties: Tensile strength ullimais >52 Modulus of Elasticity in tension 3180 Compressive strength 655 Floxural strangth 93 lzod Impact strangih 55-60 Hardness (Rockwell) 119 (Durometer) >7023 Thermal Properties: Deflection temperature > 78 Vicat softening temperature >80 Co-efficient of linear Th-Expansion 0.08 Specific Heat 0.23 Thermal conductivity 0.15 Flammability Properties: Flammatility (extinguishing) ‘Self extinguishing Flammability (UL-94 rating) vo Rate of buming 10 Extend of buming 315 Electrical Properties: Dielectric Constant 4.00 Dielectric Strength 1100 Volume resistivity > 10% manufacturer. It should be used as a general recommendation only and not as. guaranteo of Note: 1.11; This data is based on information obtained from samples tested or provided by material performance or longevity, SAPPCO pipe is made from unplasticized Polyviny! Chioride UPVC Materlal ‘Compound ‘uly mesting the requirements of the manulacwring Classification ‘standards. SAPPCO UPVC Campound consist substantially UPVC resin and to which only those additives are added which facilitate the production of sound, durable and high quelity pipes fully conforming to ‘the requirements of all relevant manutacturing Standards. EN ISO 12162 CLASSIFICATION PVC-U 250 EN ISO 12162 MIN, REQUIRED STRENGTH MRS, 25 MPa ‘ASTMD 1784 CELL CLASS 12454 PRI- USA DESIGNATION PVC'1120 (HDS 2000 psi) Manufacturing SAPPCO manufacture UPVC pinos to ISO 161-1 Matric Sertes spocitios Standards ‘the nominal outside diameters for conveyance of fluids in pressure and ronpressure . It also species nominal pressure rating, MAS and overall service (design) Coefficions for thermoplastic pipes far pressure application. Table 3 describe the manufacturing standards, SASO SAUDI ARABIA SSA 14, 15, 255 =a DIN 8062, 16873, 18875 E N EUROPIANS DIN EN 1328-41, 1401-1 BSEN 1320-4, 1401-1, 1482 (mperial) Iso: INTERNATIONAL 's0 161-4,9693, 4495 SAPPCO PVC Pipe satisty the requirements of DIN 8061 supp. 1 and ISO/TR 7473. Our pipe has excellent chemical resistance to strong acids and bases. APPCO L UPVC sions TABLE 4 : SAPPCO UPVC Pipe dimensions based on SSA 14, DIN 8062 and ISO 161-1 Norisal PN4 PNG PN 10 PN 16 outsioa siameter | Nominal | Nominal | Nominal | Nominal | Nominal | Nominal | Nominal | Nominal a ‘Wal | Weight | Wall | Weight | Wall | Weight | Wal | Weight mm Kgim mim Kgim mm Kgim mm Kgim 16 12 0.090, 2 15 0.137 a 15 0.174 1.8 0212 32 18 0.264 ad 0.342 40 18 0.334 19 0.350" 30 0.525 # 18 ose | 24 | ose | 37 | 0.800 3 19 0.582 30 0.854 a7 1.29 aid 18 0.642 22 0.782 38 1.22 56 1.82 cy 18 o774 27 1.13 43 1.75 67 261 no 22 116 32 1.64 63 261 B82 3.00 125 25 148 a7 243 60 3.34 93 5.01 140 28 1.84 44 2.65 87 41a | 104 6.27 160 32 241 47 a4 WT ‘5.47 8 8.17 200 40 3.70 59 537 98 B51 149 128 45 4.70 66 67 | 108 tos | 187 16.41 49 5.65 73 ast nga 13.2 188 19.9 55 All 82 10.4 134 16.6 208 249 a5 62 8.02 a2 134 150 | 209 | 234 35 355 70 4 10.4 16.7 169 265 283 30.9 400 Ta 145 WT at m1 B7 237 50.8 450 aa 188 w2 | 2a | 215 | 427 : : ‘500 38 224 14.6 ne 23.9 526 - - 560 1.0 28.1 164 aA 26.7 5B x ies 620 4 | 357 wea | 322 | 300 | o92 : : 710 14.0 453 20.7 66.1 - > - - Notes : 4.1 : Nominal pressure (PN) in BAR, Nominal outside diameter and nominal wall thickness are based on overall service (design) Coefficient of C 2.5 4.2 : Shaded sizes are only manufactured on special request. 43:1 BAR = 0,1 MPa = 0,1Nimm? = 100 kPa = 14.5 psi = 1,02 kg/om? = 0,987 alm = 10 meterhead water 44:1 metor.m= 39:97 in = 3.281 ft = 100 6m = 1000 mm = 1.094 yd = 0.001 km 4,5: Colour : Grey Pressure SAPPCO'DAMMAM UPVC pipe is produced from specific pipe grade suspension PVC homopolymer and only recommenced additives are added ta give optimize Pipes for Potable processing and generate desirable physical charateriaieain the pipe. Water Supply ‘Table 5 shows the range of UPVC pipes of two different pressure ratings 10 Bar ‘and 18 Bar Jor potable waler supply, iigalion or for any ather under-pressure sgyatam. The pressure ratings indicated are the cantinuaus working pressures at 20°C temperature for portable water, Nominal Outside 10 | 20 | 25 | s2 | 40 | 50 | 03 | 75 | oo | 110] 140 | 100 | 225 | 200 | 315 Diameter, re Class 4 (10 Bar) Norainal wall - | - | 15] 1e] 19} 26] a0] a6 as | ss] a7 | rr | to8| 134 | 150 ‘Thickness, men Claas 5 (16.80) Norninal Wail 12) 15 | 18) 24) 30) 57) 47) 56) 7 | B2 | 104) 18 | 167 | 208 | 234 ‘Thickness, mm \Notes ; 5.1 ; Nominal Pressure and wall thickness are based on Cefficient °C" 2.5 5.2; Colour : Grey 5.2 : Specify joint, Rubber seal or solvent weld whan ordering. EFFECT OF UPVC pipe is culate for water application upia 80°C (140°F) and relationship between recommended ELEVATED ‘magnum working pressures and verious temperatures for plpes to ISO and DIN Standerda ks given in TEMPERATURE Table 6. SSA 4 Giese 2 3 4 5 DIN 8062 ‘Saries: 2 3 4 5 so | nee Saries 20 107 10 as EN 1452 ‘Sores: - 167 10 a3 SDR CLASSIFICATION ‘SDR 51 ‘SDR 34 ‘SDR 2 SDR 135 (Notes : 7-1 : Classification is according to diferent standards based on metic aystems dimensions 72 : Comparisons in rotation to design Coefficient of C = 2.5 7-2 : Standard Dimension Ratio “SDR = Outside dia / wall thickness Pipes for Soil, Table 8 shows the range of UPVC pipes intwo types.- Type Band Type BD for soll, Waste discharge ‘waste discharge inside the buildings; Type BD Is particularly sued for maximum in buildi service ite with inteminsnt domestic hat and cold water discharge tor inside with ing buildings and buried within the building structure 1320-1 Identical to BS EN 1829-1 and DIN EN 1329-1 1928-1 replaces DIN 19631, BS 4514 ‘Type "3" used for inside building ‘Type "BD" used for inside builing and buried in ground within building siwature DNWOD : nominal size to outside ameter related, our Grey Pipe for Table § shows the range of UPVC pipes for below graund drainage and sewerage. underground ‘SDR 34 (GN 8) being suiled for maximum service lf fr the area. under and within ‘one meter irom the building where pipes and fitings are butied in ground and are Drainage and connected tn the soil and waste discharge systom and SOR 41 (SN 4)4or the area Sewerage more than one meter away ftom the bulldhng. DN OD wma | 125 | 140 | 160 | zon | 250 | 315 | s55 | 400 | asa | 500 | goo | 710 ‘SDR 41 (SN 4) ‘Nominal Wl sz |a2|35 | 40 | 49 | 2 | 77 | 87 | 98 | 110 | 125 | 154 | 178 ‘Nominal Wall a2 |ar |4i | a7 | 69 | 79 | 92 | 104) 17 | 192] 140/184] - Notes : 8.1 : EN 1401-1 identical to BS EN 1401-1 and DIN EN 1401-1 replaces DIN 19597, BS 4960, BS S481 N, ring setness of pipes expressed in KN” ‘8.4: Sims groator than 400 mm aro only manufactured on special raquest 19.5 : DN/OD nominal size wo qulside diametor relat, ie 18.6 : Golour, Grey or Golden Brown. Picase spocty colour when orcering. Hot water Surface Temperature due to discharge of hot water ‘Theoretically pipes and fitings made irom UPVC are unsuitable for use with very hol water and this is true for continuous flow al full bore. Hovaver, planeoring work carried out in Groat Britain astablishad dosign crteria that became adopted into thelr national standards. From tis acceptance of UPVC:drainage system, the Market grew unt itnow has far ‘greater sales and use than any other above ground system and is rapidly following the same trend with below ground drains and sewers. ‘The design criteria was verfied and tested by development of a Hot & Cold Cycie Test and iis principles have been adopted by many other National Standards Organisations, ISO, Goverimant and Private Test Establishments, ‘The work camiad out on UPVC drainage pipe work producsd the Yolowing design crftorta: 1. UPVC has natural insulating properties. 2. Each increment of wall thhokness has is own insulating value thus the thicker the pipe the less transfer of heat through the wallthickness, So ‘constant water flawing at 90°C will only produce a surface temperature 1f €0°C an the outside suriace of a pipe with wall thickness 3.2 mm (Soa Fig. 2). &. A discharge of short period for about 20-30 minutes will be neceszary {or the above ranster at heat to ocour. 4, Tho sattening point af UPVG plays an important role in the above situation. Although the temperature ol the Inside wall of the pipe has exceeded the softening point, the extemal surteos tamporature Is weil bolow. Thus the pipe and fitings remain rigid and able to resist loadings imposed by ‘expansion, contraction and soll pressures in the case of buried drains. ‘Aiso, normal discharges, {rom the most powerful washing machines and domestic appliances will not harm UPVC Drainage Systems. ‘Simitar tests have been devised for below ground applications, but using & lower discharge temperature to ensure that below ground drainage also mots the samo service life expectancy, Fig2 ‘The Combination of ganarous wal thcknaas snd igh eoflaing peintprevides cafe Binite {or mazcmum sere Ie, ‘Enema Surtees, Aeriporatare not ‘exceeding 80°C. Electrical and ‘Table. 10 shows the UPVC pipes of different gauges - medium and Telecommunication heavy gauge for use es electrical and telecommunication condults, For consideration of pipes of other cimensions our Technical Sales Cable Condult Department may bs consulted. NOTES ; 10.1 : S8A256 Spectios mogium gaupe pipes upto 32mm 10.2: Nominal outsida ciamater 38 mm is customers spoctiog 10.3 : Colour; Groy or black, othor colors on request 104; Spoaty clase tice MG or HG of Condit wrile ordering Cable duct pipes for Table 11 shows the range of UPVC pipes for use as underground electrical and Telecommunications telecommunication cable ducts inciuding those passing underneath the roads-direct buried (DB) or encasement buried (EB). For consideration of pipes of and Electrical Power ier danensions ou Teivical Sales Departnent ay be coneuted. NOTES: 11.1 :*Pipa contorm to SEC specification 23 - SMS -1 ‘and Swu

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