H45/H45 S, H50/H50 S, 63/H63/H63 S, 70/70 S/H70/H70 S, H90C/H90C S & 100/H1...

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Producto: HAMMER
Modelo: 70 HAMMER 4KL
Configuración: H45/H45 S, H50/H50 S, 63/H63/H63 S, 70/70 S/H70/H70 S, H90C/H90C S & 100/H100/H100 S Hydraulic Hammers 4KL00001-UP (MACHINE)

Pruebas y Ajustes
H45/H45 S, H50/H50 S, 63/H63/H63 S, 70/70 S/H70/H70 S, H90C/H90C S and 100/H100/H100 S
Hydraulic Hammers
Número de medio -RENR4405-05 Fecha de publicación -01/04/2009 Fecha de actualización -07/08/2018

i02507212

Hydraulic Accumulator - Test and Charge

SMCS - 5077-045; 5077-081-PX

S/N - 4GL4000-UP

S/N - 4KL4000-UP

S/N - 4ML4000-UP

S/N - 5MZ4000-UP

S/N - 6CZ4000-UP

S/N - 6TZ4000-UP

Testing the Hydraulic Accumulator

If the nitrogen charge in the hydraulic accumulator has been lost, the following symptoms have occurred:

The hoses for the hammer have extensive pressure pulsation.

Loss of impact power with the hammer

If you think that the nitrogen charge has been lost, the operation of the hydraulic accumulator can be examined by
performing the following tests. These tests can be performed without removing the hammer from the host machine.

Note: The following procedures are used for the low pressure hydraulic accumulators and for the high pressure
accumulators.

Table 1
REQUIRED TOOLS
Tool Part Number Part Description Quantity
H 121-6583 Accumulator Charging Group 1
K 229-3440 Charging Adapter Group (1) 1
(1)
This group includes the following components: 3K-0360 O-Ring Seal , 229-3441 Adapter and 229-3442 Pin

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Illustration 1 g00975972

(3) Low pressure hydraulic accumulator

(4) High pressure hydraulic accumulator

Illustration 2 g00964644

1. Use a hex driver in order to remove outer plug (1) from port (A) of the accumulator.

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Illustration 3 g00975976

2. Screw 229-3440 Charging Adapter Gp (K) into port (A) of the accumulator. Turn the charging tool at point (C) in
order to install the charging tool. Tighten the charging tool to 60 ± 10 N·m (44 ± 7 lb ft) in order to properly seat the
charging tool.

Note: The 229-3442 Pin of 229-3440 Charging Adapter Gp (K) should be properly inserted into the hex of the plug
that is located within port (A) .

Illustration 4 g00975978

3. Connect 121-6583 Accumulator Charging Group (H) to 229-3440 Charging Adapter Gp (K) .

4. Close purge valve (2) on 121-6583 Accumulator Charging Group (H) .

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5. Use a hex driver at point (B) in order to unscrew the plug that is located within port (A). Turn the charging tool for
three complete turns in order to unscrew the plug.

6. Check the pressure on the gauge of the charging tool.

7. Add the necessary amount of nitrogen in order to achieve the proper level of charge. Refer to "Charging the Hydraulic
Accumulators for the Small Hammers".

Charging the Hydraulic Accumulator

Dry nitrogen is the only gas approved for use in the accumulator.
Charging the accumulator with oxygen gas will cause an explosion. This
danger will not happen if nitrogen cylinders with standard CGA
(Compressed Gas Association, Inc.) Number 580 connections are used.
When you order nitrogen gas, be sure that the cylinders are equipped
with CGA No. 580 Connections. Do not use color codes or other
methods of identification to tell the difference between nitrogen and
oxygen cylinders.

Note: The following procedures are used for the low pressure hydraulic accumulators and for the high pressure
accumulators.

Table 2
REQUIRED TOOLS
Tool Part Number Part Description Quantity
H 121-6583 Accumulator Charging Group 1
J 175-5507 Nitrogen Charging Group 1
K 229-3440 Charging Adapter Group (1) 1
L 9U-6739 Hose Assembly 1
U 9U-6741 Adapter (2) 1
V 1P-7326 Washer (2) 1
W 8T-7860 Connector (2) 1
(2)
X 3J-7354 O-Ring Seal 1
Y 5P-2937 Adapter (2) 1
Z 5P-8998 Nipple (2) 1
AA 8S-4599 Quick Disconnect Fitting (2) 1
BB 2S-5244 Fitting (2) 1
(1)
This group includes the following components: 3K-0360 O-Ring Seal , 229-3441 Adapter and 229-3442 Pin
(2)
Only for connecting 9U-6740 Accumulator Charging Group to 175-5507 Nitrogen Charging Group

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Illustration 5 g00975972

(3) Low pressure hydraulic accumulator

(4) High pressure hydraulic accumulator

Illustration 6 g00964644

1. Use a hex driver in order to remove outer plug (1) from port (A) of the accumulator.

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Illustration 7 g00975976

2. Screw 229-3440 Charging Adapter Gp (K) into port (A) of the accumulator. Turn the charging tool at point (C) in
order to install the charging tool. Tighten the charging tool to 60 ± 10 N·m (44 ± 7 lb ft) in order to properly seat the
charging tool.

Note: The 229-3442 Pin of 229-3440 Charging Adapter Gp (K) should be properly inserted into the hex of the plug
that is located within port (A) .

Illustration 8 g00975978

3. Connect 121-6583 Accumulator Charging Group (H) to 229-3440 Adapter (K). The following components are
included in the 121-6583 Accumulator Charging Group :

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◦ 7Q-8499 Pin

◦ 7Q-8498 Adapter

◦ 3K-0360 O-Ring Seal

◦ 9U-6740 Accumulator Charging Group

◦ 8T-0856 Pressure Gauge

Note: The following components are used for testing and charging the older accumulators: 7Q-8499 Pin, 7Q-8498
Adapter and 3K-0360 O-Ring Seal .

4. Close purge valve (2) on 121-6583 Accumulator Charging Group (H) .

Illustration 9 g00941279

5. Connect one end of 9U-6739 Hose Assembly (L) to 121-6583 Accumulator Charging Group (H) .

6. Connect the other end of 9U-6739 Hose Assembly (L) to 175-5507 Nitrogen Charging Group (J) .

7. Use a hex driver at point (B) in order to unscrew the plug that is located within port (A) on accumulator (3). Turn the
charging tool for three complete turns in order to unscrew the plug.

8. Check the pressure on the gauge of the charging tool. Add the appropriate amount of nitrogen in order to achieve the
proper level of charge.

Note: Before you open the valve on the nitrogen gas cylinder, you must ensure that the adjustment screw on the
regulator for the 175-5507 Nitrogen Charging Group (J) is completely backed out.

9. Carefully open the valve on the nitrogen gas cylinder. Set the regulator of 175-5507 Nitrogen Charging Group (J) to
the preliminary pressure for your hammer plus an additional 500 kPa (73 psi). Refer to Table 3 and Table 4 for the
preliminary pressure of your hammer.

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10. Wait for ten minutes in order to allow the nitrogen gas pressure to stabilize inside the accumulator.

Table 3
Low Pressure Accumulator (3)
Temperature of the Gas
Sales Model Gas Pressure

H45, H45s, H50, H50s, H63, H63s, H100, H100s

0 °C (32 °F) 840 ± 100 kPa (122 ± 15 psi)

H70, H70s, H90C, H90Cs 1040 ± 100 kPa (151 ± 15 psi)

0 °C (32 °F)

H45, H45s, H50, H50s, H63, H63s, H100, H100s

1100 ± 100 kPa (160 ± 15 psi)
20 °C (68 °F)

H70, H70s, H90C, H90Cs 1300 ± 100 kPa (189 ± 15 psi)

20 °C (68 °F)

H45, H45s, H50, H50s, H63, H63s, H100, H100s

1350 ± 100 kPa (196 ± 15 psi)
40 °C (104 °F)

H70, H70s, H90C, H90Cs 1600 ± 100 kPa (232 ± 15 psi)

40 °C (104 °F)

H45, H45s, H50, H50s, H63, H63s, H100, H100s

1650 ± 100 kPa (239 ± 15 psi)
60 °C (140 °F)

H70, H70s, H90C, H90Cs 1800 ± 100 kPa (261 ± 15 psi)

60 °C (140 °F)

Table 4
High Pressure Accumulators (4)
Temperature of the Gas
Sales Model Gas Pressure

H45, H45s, H63, H63s, H70, H70s, H90C, H90Cs,

3750 ± 210 kPa (544 ± 30
H100, H100s 0 °C (32 °F)
psi)

H50, H50s 2758 ± 218 kPa (400 ± 32

0 °C (32 °F)
psi)

H45, H45s, H63, H63s, H70, H70s, H90C, H90Cs,

3985 ± 205 kPa (578 ± 30
H100, H100s 20 °C (68 °F)
psi)

H50, H50s 3000 ± 200 kPa (435 ± 29

20 °C (68 °F)
psi)
H45, H45s, H63, H63s, H70, H70s, H90C, H90Cs,
H100, H100s 40 °C (104 °F)

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4255 ± 185 kPa (617 ± 27

psi)

H50, H50s 3265 ± 185 kPa (474 ± 27

40 °C (104 °F)
psi)

H45, H45s, H63, H63s, H70, H70s, H90C, H90Cs,

4520 ± 200 kPa (656 ± 29
H100, H100s 60 °C (140 °F)
psi)

H50, H50s 3525 ± 205 kPa (511 ± 30

60 °C (140 °F)
psi)

11. Adjust the accumulator pressure on the pressure gauge to the final pressure. Refer to Table 3 for determining the
correct gas pressure at the given temperature of the gas for low pressure accumulator (3). Refer to Table 4 for
determining the correct gas pressure at the given temperature of the gas for high pressure accumulator (4) .

12. After the correct pressure for the accumulator has been achieved, use socket drive (B) on the charging tool in order to
tighten the plug within port (A) to a torque of 16 + 1.5 N·m (12 + 1 lb ft or 142 + 13 in ft).

Note: Do not overtighten the plug. Failure of the hex in the plug may result.

13. Shut off the flow of nitrogen by closing the valve on 175-5507 Nitrogen Charging Group (J) .

14. Open purge valve (2) on 121-6583 Accumulator Charging Group (H) in order to relieve 9U-6739 Hose Assembly (L)
of nitrogen.

15. Disconnect 9U-6739 Hose Assembly (L) from 121-6583 Accumulator Charging Group (H) .

16. Remove 121-6583 Accumulator Charging Group (H) from 229-3440 Adapter (K) .

17. Remove 229-3440 Charging Adapter Gp (K) from the accumulator.

18. Make sure that the O-ring seal on plug (1) is in good condition. Install plug (1). Tighten plug (1) to a torque of 70 + 7
N·m (52 + 5 lb ft).

Copyright 1993 - 2019 Caterpillar Inc. Sat Sep 14 20:57:33 EST 2019
Todos los derechos reservados.
Red privada para licenciados del SIS.

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