Part 1 Description 1. Main features. 2. Names of main parts 3. Components in electrical enclosure 4. Specifications .. 4-1. Machine .. 4-2. NC. : 4-3. Standard NC functions. 5. Composition of axes.. 5-1. Coordinate system of operating axes. 5-2. Coordinate system of each axis 5-3. Target and current value display of axes by machine specification 6. Dimensions of machine... 6-1. Standard machine... 6-1-1. Dimensions in millimeters 6-1-2. Dimensions in inches. 6-2. Machine with eight or ten axes 6-2-1. Dimensions in millimeters 6-2-2. Dimensions in inches. 7. Standard accessories. 7-1. Machine 7-2. NC... 1413. Components in electrical enclosure TTT rave mone 1] el] (MODULE + To Cl il | Mooute 14) [5] SAFETY PLC [4] HSCN1 BOARD [1] Backgauge servo amplifiers L. ¥-+, and Z-axis servo amplifiers for backgauge position control “Optional [2] V0 module (MODULE 1 to MODULE 14) Composed of the following boards for I/O control: + Power source module * Digital output module + Digital input module + Analog input module + Proportional valve operation module + Module(s) added when the machine is equipped with an optional unit or units [3] Safety PLC (PSS3047-3) Aunit for sequence control. This unit controls parts which require a high level of safety, such as the ram. [4] HSCN1 board Branch board composed of a relay circuit, connector, and others. 1-54-2. NC Position command method Relative (Incremental) Entry method Entry with character buttons displayed on touch screen Entry of each axis value by teaching Number of control axes 4 axes (standard): D1, D2, L, Z '8 axes (option): D1, D2, L1, L2, ¥1, Y2, Z1, Z2 10 axes (option): D1, D2, L1, L2, ¥1, ¥2, 21, Z2, Ls1,Ls2 Deaxis (0.001 mm {0.0001 in.} f Laxis 0.01 mm {0.001 in.} east input = increment Loptional Y-axis _|0.01 mm {0.001 in.) Zeaxis 0.01 mm {0.001 in.} Optional LS-axis [0.01 mm {0.001 in.) Number of Serge aman 5000 er Tool registration | AMADA standard tools pre-registered Touch screen 10.4-inch color liquid crystal display External storage device USB flash drive (Do not use other than accessory USB flash drive) Input power Three phases, 400/460 VAC+10%, 50/60 Hz+1 Hz Ambient (0 to 40°C {32 to 104°F} when operating Environment |temperature _| (Electrical enclosure not exposed to direct sunlight) Relative humidity |75% or less (non-condensing) D-axis Hydraulic pressure Laxis AC servo motor Drive method | Optional Y-axis_ | AC servo motor Zaxis AC servo motor Optional LS-axis | AC servo motor D-axis 1 to 10 mmis {0.039 to 0.394 ips}* Laxis 30 m/min {98.4 fpm} Feed speed | Optional Y-axis_|60 m/min {196.9 fpm) Z-axis 10 mimin {32.8 fom} Optional LS-axis |30 m/min (98.4 fpm)} *Changeable by processing program4-8, Standard NC functions ‘* Offset bending (only for Y-axis operation of machine with eight or ten axes) * Automatic calculation * Bend angle compensation * Playback function * Pullback function + Backgauge (BG) timer ‘* Multiple opening limits (stepless) * Backgauge operation selection (automatic) * Bend deduction compensation value table ‘* Bend angle compensation value table ‘* Quantity setup + Stroke counter * Clock function * Integrating timer * Optional input ‘* Bend deduction compensation function 19Machine with eight axes ‘The machine is basically controlled by the D1-, D2-, L1-, L2-, ¥1-, ¥2-, Z1-, and Z2-axes, D1-axis: Axis along which the piston of the left hydraulic cylinder of the ram moves up and down D2-axis: Axis along which the piston of the right hydraulic cylinder of the ram moves up and down L1-axis: Axis along which the backgauge moves back and forth on the left ball screw L2-axis: Axis along which the backgauge moves back and forth on the right ball screw Y1-axis: Axis along which the left-hand stopper moves left and right ‘Y2-axis: Axis along which the right-hand stopper moves left and right Z-axis (21, Z2): Axis along which the stopper fingers move up and down 4-115-2. Coordinate system of each axis (1) D-axis (D1, D2) Register in the NC the thickness of the workpiece you want to bend and the information of the tools you want to use. The pinching point where the workpiece is pinched between the punches and dies is calculated automatically from the workpiece thickness and tool information. The automatically calculated pinching Point is set as the origin (D = 0). The D-axis target value is a negative value in the processing program. -— sort um cosmon © p neusonccion eave Rance Toot Htc b= onus ow) os 1 ng ’— SOFT LIMIT POSITION | items DReSTON The tool information is not registered in the Direct mode. You must manually set the Tool height value. The Tool height value can be obtained by the following expression’ TOOL HEIGHT = TH + SP + DH + DIE + PUNCH + TH: Workpiece thickness (mm or in.) + SP: Spacer height (mm or in.) -D jie holder height (mm or in.) + DIE: Die height (mm or in.) + PUNCH: Punch height (mm or in.) (2) L-axis a] | Obes ———— L=0 (AXIS ORIGIN) ‘SOFT LIMIT POSITION ‘SOFT LIMIT POSITION IN MINUS DIRECTION IN PLUS DIRECTION 1-13(4) Optional Y-axis (Y1, ¥2) POSITION a Yt ZERO-RETURN Y1 TRAVEL RANGE Y1 SOFT LIMIT POSITION IN PLUS DIRECTION Nyt Y2AXIS Y2 SOFT LIMIT POSITION IN MINUS DIRECTION IN MINUS DIRECTION ayy Y2 ZERO-RETURN POSITION |__y2 TRAVEL RANGE IN PLUS DIRECTION (Y-AXIS ORIGIN) ‘Y1 SOFT LIMIT POSITION ‘Y2 SOFT LIMIT POSITION 1-155-3. Target and current value display of axes by machine specification Depending on the number of the installed axes, their target and current value display shown on the touch screen varies Standard machine 704. ree Machine with ten axes L-shift function disabled (LS-axis (LS1, LS2) deactivated) The axis names “L1” and “L2” are shown white in this case. L-shift function enabled (LS-axis (LS1, LS2) activated) The axis names “L1” and “L2” are shown green in this case. 1177, Standard accessories 7-1. Machine Name Description aty Tool box 1 ‘Single-ended wrench, 30 mm 1 Single-ended wrench, 13 mm 1 45° offset box wrench, 10 x 13 mm 1 1 |Too! 45° offset box wrench, 14 x 17 mm 1 ‘Allen wrench, long type, 8 mm 1 Allen wrench, 5 mm 1 Phillips screwdriver 1 Slotted screwdriver 1 HS5020 55 L {14.5 US gal} Hs8025 90 L {23.8 US gal} 2 | Hydraulic oil HS1303 150 L {39.6 US gal} HS1703 235 L {62.1 US gal} Hs2204 295 L{77.9 US gal} HS5020 10 Hs8025 18 3. |Punch holder HS1303, HS1703 15 Hs2204 21 4 |Base plate 4 Tool (only for 5 | standard Tewrench, TWS-12 1 machine) Too! (only for 6 nee with ten Socket ean neers: , 1-237-2. NC Name aty 1_|USB flash drives (for system files and processing programs) teach 2_ | Fuse MP63 (for FU1 to FU4, FU7) 1 3__|Fuse SDP63 (for FU6 and FU9) 1 4 | Fuse MP20 (for FUS, FU8, FU11, and FU12) 1 NOTICE @ The USB flash drive for system files is labeled with a machine serial number. It stores important machine information and must not be used to back up processing programs and other data. 1-24ov ingnus bn legis! tert ex belintant et Ro nedun selene te Behev neerse slovat sett ae og see cir mi neenp nworde ena “SA baie ens(5) Optional LS-axis (LS1, LS2) ust SOFT LIMIT POSITION IN PLUS DIRECTION TRAVEL RANGE aos Tie Te (S-Axis ORIGIN) SOFT LIMIT POSITION IN MINUS DIRECTION NOTE @ When the L-shift function is enabled (the LS-axis is activated), you cannot enter target values that would tit the L1-axis and L2-axis by more than 200 mm {7.874 in}. @ The LS-axis cannot be operated with the handwheel 1-16(3) Z-axis =: SOFT LIMIT POSITION @® # Pus iRection TRAVEL RANGE| Z=0 (ANGLE AND SHAPE MODES) -.-O¥ sort unr posimon MINUS OmESTION T Z=0 (DIRECT MODE) NOTICE @ The position of Z=0 varies according to a processing program. In the Direct mode, you do not need to register the tool information, so the position of Z=0 is set on the top of the bed. In the Angle mode and the Shape mode, you need to register the tool information ‘so the position of Z=0 is set on the top of the dies. 1-14Machine with ten axes ‘The machine is basically controlled by the D1-, D2-, L1-, L2-, Y1-, ¥2-, Z1-, 22-, LS1-, and LS2-axes. D1-axis: Axis along which the piston of the left hydraulic cylinder of the ram moves up and down D2-axis: Axis along which the piston of the right hydraulic cylinder of the ram moves up and down L1-axis: Axis along which the backgauge moves back and forth on the left ball screw L2-axis: Axis along which the backgauge moves back and forth on the right ball screw Y1-axis: Axis along which the left-hand stopper moves left and right Y2-axis: Axis along which the right-hand stopper moves left and right Z-axis (21, Z2): Axis along which the stopper fingers move up and down LS1-axis: Axis along which the left stopper moves back and forth on the ball screw LS2-axis: Axis along which the right stopper moves back and forth on the ball screw 4-125. Composition of axes 5-1. Coordinate system of operating axes Standard machine ‘The machine is basically controlled by the D1-, D2-, L-, and Z-axes. D1-axis: Axis along which the piston of the left hydraulic cylinder of the ram moves up and down D2-axis: Axis along which the piston of the right hydraulic cylinder of the ram moves up and down L-axis: Axis along which the backgauge moves back and forth on the ball screws Z-axis: Axis along which the stopper fingers move up and down 1-10D-axis [All models 0 to 200 {0 to 7.8740} Laxis [All models 0 to 700 {0 to 27.559} State Normal Tilted y1_|*736 to -559 +736 to -470 [+28.976 to -22.0( (+28.97¢ 18: asi E to -22.008) | (+28.976 to ~18,504) Yo {+796 10-559 +647 to -559 {+28.976 to -22.008} | {+25.472 to -22.008) y1 [#966 to -789 +966 to ~689 {+38.031 to -31.063} | {+38.031 to 27.126} Hs8025 Travel +966 to -789 +866 to -789 range, ea 2 | (438.031 to -31.063) |{+34.094 to -31.083} pan y1_|*1258 to -1079 +1256 to -1013 {in Hs1303 {#49.449 to ~42.480} |{+49.449 to -39,882} HS1703 ya, [11256 to-1079 +1190 to -1079 {+49.449 to —42.480} | {+46.850 to 42.480} 1 +1776 to -1599 +1776 to -1580 {469.921 to ~62.953} |{+69.921 to -62.205} Hs2204 Yy2 +1776 to -1599 +1757 to -1599 {+69.921 to ~62.953} |{+69.173 to -62.953) Z-axis |All models 30 to 280 {1.181 to 11.024} Optional “ a Leane._|All models +100 to ~100 {+3.937 to ~3.937) Dimension Angle Hs5020 5 mm {0.1969 in.) Hs8025 10 mm {0.3937 in.} D-axis_ [Hs1303, L roe 415 mm {0.5906 in} Tilt HS2204 20 mm {0.7874 in.} Hs6020 320 mm {12.598 in.) 128° HS8025 14° L-axis* | HS1303 . 1.685 in.} ah ne 500 mm {19.685 in.) HG2204 8 *For machine with eight or ten axes 1-84. Specifications 4-1, Machine Tem 185020 Hs8025 $1303 81703, S204 Press capacity, kN {US tonf} 500 {55} 2008s) | 1300¢143 | 1700187) 2200 {242} Maximum bend length, mm {in.) 2090 {82.3} 2570 {101.2} 3110 (122.4) 4300 {169.3} Ram open-close stroke length, mm {in} 200 (7.9) ‘Open height (without punch holders), mm {in} 470 {18.5} Ram closing speed, mmis {ips} 100 3.937)" Ram bending speed, mmis {ips} 10 (0.394) ‘Ram opening speed, mms {ips} 100 3.937)" ‘Number of hydraulic oylinders 2 Hydraulic pump motor output, KW {HP} 5.57.4) 75(104} | 114148) 15 20.1) 18.5248) Hydraulic ol tank capacity, L (US gal) 55 (145) 904238) | 150;396) | 236/621) 295 (77.9) Machine mass, kg (Ib) ‘4600 (10140) ‘5600 (12360) | 8200 (18080) | 11000 (24260) 18000 (38680), Allowable one-side load 50% of press capacity “Changeable by soft parameter **Changeable by processing program 1-461. Main features This machine is a hydraulic down-acting press brake controlled by electromagnetic Proportional valves. The OPENING and CLOSING foot pedals are pressed to open and close the ram. Punches are installed in the punch holders attached to the ram, and die holders and dies are installed on the bed. The workpiece is laid over the dies, supported by hand, and bent by closing the ram onto the punches. The bend angle of the workpiece depends on the clearance between the Punches and dies. The ram is opened and closed by the hydraulic cylinders installed at the left and right sides. The hydraulic cylinders can be controlled independently to tit the ram. This titing function allows the difference in the bend angle between the left and right sides of the workpiece to be compensated for and the workpiece to be offset bent. The workpiece can also be pushed against the backgauge stoppers to determine its bend line. The machine can be operated with the pendant control box. Side guards Installed on the left and right frame gaps to protect the frame gap inside from damage. When closed, the side guards are secured with magnets. (There are no keys to lock the side guards.) Side guard interlocks Fitted to the left and right side guards. When the MODE SELECT keyswitch on the Pendant control box is set at SETUP or NORMAL, whether or not you can move the ram varies depending on the openiclosed state of the side guards. 1-26. Dimensions of machine 6-1. Standard machine 6-1-1. Dimensions in millimeters 675 ape TepeTetrpep~aep4 z ose! [eam | sce tate | eo | overat| vert | ogny, | Fame | Ram | Aicor bot | Anchor bot seh | aatnes | sean | oa | amt | °° |For | nega | dence | postin rasoza | nooo | 7660 | 00 | avas | aes | wens | ame | voos [vet | 40 vasoas | asro | 2120 | 60 | 4160 | 2540 | 1060 | zzae | 02s | vers | «0 wstace [sro | 2700 | 0s | a7e0 | 2688 | 1710 | 2300 | to00 | —asse | 208 wsires | sti0 | 2700 | 0s | «sas | 2720 | 1920 | 2ezo | tase | —2see | aro wszzoa | «300 | s760 | 008 | en4o | soto | v0e6 | 2szo | teas | —asae | arepeers ees | eae aaa w2[ (ree, | ee] — | Pe front) (rear) (rear) (rear) thickness Fos —lcoe | net Sear er [om base eee ee eee [ate a Fee See ee fee eee 1-192, Names of main parts HYDF PENDANT ARM fe / SIDE G i PENDANT CONTROL! ~ BACKGAUGE ELECTRICAL ENCLOSURE ‘STOPPER || STRETCH BAR DETECTION PLATEREAR GUARD. 74 x a ae GUIDE ROLLERS. JLIC CYLINDER RAM HYDRAULIC UNIT RAM (UPPER BEAM) FOOT PEDAL UNIT ie SIDE GUARD (R) + HYORAULIC CYLNOER | | EMERGENCY STOP BUTTONS6-2. Machine with eight or ten axes 6-2-1. Dimensions in millimeters o| : : x ° ats 3) e i of & Z vy aps Tepe pTetrpep~eps z Mota [Ram | sie ite | Gea [Overt ovat] oapm | Frame | Ram | Aaarba [Ancor at [L sea | tunes | neon | wm | noun | O° | Fat | rege | duane | pastor rasono | 2000 | 1660 | 060 | amas | zeae | vaw0 | a2as | fos | iets | a0 vasoas | 2570 | 7120 | 060 | #160 | ze40 | reas | 220s | oes | ters | a0 vasiaoa| S110 | 2700 | 068 | are0 | zeae | 1710 | 2300 | 1000 | —asss | aes vases | sti0 | 2700 | 068 | amas | zrao | 1o90-| 2020 | 105s | asss | aro vise | «300 | —a7e0 [066 | eoeo | aor0 | toss | aseo-| teas | ses | arsD 465 e A Ly SEQ lll me |"aoe [sar Poor lees! - | - [eee | — | -T- ont) (rear) (rear) (rear) " gap depth | thickness a 555 2460 65 2600 60 4950 | 3005 420 160 1695 | 130 | 1765 ae 1-216-2-2. Dimensions in inches 26.6 2 ° atte 31 | i o 4 - L— tL i wa ae [pepe tetrypepTay 4 i x Model [nam [sie pate | cea [oveat| overat| papn | same | ram | Aisa | Anca ba [Lean bot | length | ‘distance | height | width | height height | height | Slronn” | “ont trond vaso | ws | esa | we [wT | 7 [aa | woo | ws] se te | see nseaes [1012 | e386 [ see [eae | 1000 | Taz | 890 | v2 | 778 | 18 | 778 nsrots [rzz< [1083 | so2 | te82 | 1037 | 7s | eat | 20 | 1008 | toa | 1008 sires [rzze [1083 [392 | e30 | ors | 780 | 063 | «oa | 1008 | 18s | 1006 wszzoe [1605 | 480 | 302 [zar8 | ras | 770 | w92 | 608 | vit | ter [ans 1-22M sao" |"Teer" |S seme| - | - [ese Sel - || - rear) (rear) (rear) thickness:6-1-2. Dimensions in inches 266 . : 2 ql sf bg | 2 i i q ro oo & IM J a - wy as Tepe pet repeat i x | New | ga, | Sec oe | Cuca | owzat as | Fame | em, | “Gane | “anton” |“Gance| | ron | "tony | “Grond [Hsso20 | 62.3 65.4 386 | 1467 | 967 | 656 | 880 | 396 59.6 16 59.6 wasenzs [7012] 408 | 386 | tea0 [1000 | ese | ceo | 362] re | 18 | 778 [siaos [rzze [083 | 202 [82 [1037 [ors | oat | «28 | 1008 | 104] tone wsires [raza | 1083 | sea [1o30 [ors | 758 | os | aoa | ioe | 188 | 108 wszzts [1693] 1480 | sea [zare [ras | reo | ee | cow [vant [197] tas 1-20oe |oo aoe" sgee| — [eee] 1-1 -