TAGUCHI METHOD

Pengendalian Kualitas
TAGUCHI METHOD
 Robust Design
 Background of The Taguchi Method

 Taguchi definition of Quality

 Quality Loss Function

 Taguchi Process
TAGUCHI METHOD
 Classical QC-Step Function

Q(c)
Scrap Cost

LSL USL

Target

A
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 Quality Loss Function (QLF)

Dimana:
K = konstanta
C = biaya perbaikan
T = tolerance interval (variasi yg diijinkan)
TAGUCHI METHOD
 Quality Loss Function (QLF)

Taguchi Quadratic Loss Function

LSL USL
Target (6)
Dimana:
L = the economic penalty incurred by customer as a result of
the product quality deviation
V² = mean square deviation from desired target value
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 Application of the QLF
Problem: Suppose the cost to repair a radiator on an
automobile is $200. Compute the QLF for losses
incurred as a result of a deviation from a target
setting where a tolerance of 6 ± 0.5 mm is required
and the mean squared deviation from the target is
(1/6)².
Solution:
TAGUCHI METHOD - TAGUCHI PROCESS
 Brainstorming session
Objectives of the experiments:
 The less the better. This desired level of devectives
or errors is as close to zero as possible.
 Nominal is best. This desired outcome usually
relates to a measurement.
 The more the better. This desired outcome is the
opposite of the less the better. We may desire the
maximum number of computer chips per lot without
defects.
THE TAGUCHI METHOD IN ACTION
Problem: Here is a standard Taguchi problem. In this
experiment it was determined that there were three
important factors (Xs) in producing a wood product. These
factors were
 A: Pressure applied in treatment
 B: Drying temperature
 C: Process time

For each of these factors, two levels were established for

each setting:
 A: 250 psi, 300 psi
 B: 150 degrees, 180 degrees
 C: 3 hours, 4 hours
We need to determine the best levels for each of the
settings. The objective is more is better
THE TAGUCHI METHOD IN ACTION

THE TAGUCHI METHOD IN ACTION
Factors
Trials Responses
A B C
1 1 1 1 25
2 1 2 2 30
3 2 1 2 28
4 2 2 1 36
THE TAGUCHI METHOD IN ACTION
 Using Excel to Solve Taguchi Experiments
THE TAGUCHI METHOD IN ACTION
The best settings are:
 Pressure applied in treatment = 300 psi

 Drying temperature = 180 degrees

 Process time = 3 hours