One-day Course on
Lift and Escalator
- Design and Maintenance
27 September 2011
The Women’s Institute of Management,
Kuala Lumpur
Organised by
rer
Association of Consulting Engineers Malaysiabedacrel
‘ones Cours on Lian Esato - Design and Maintenance
Tue, 27 September 2011
“The Womens atte of ianagement, Kuala Lumpur
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‘GRP Professionals San Bhd
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CL Assooatr Sdn Bhd
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Jaya 38 Sen Bhat
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15._| Wong cre Keora Engineer
Johor Port Berhad
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17__| seb sarin lcicalEngnoar
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KL Consult Assosatos Sdn Bhd
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Sons scons .co¥n
One-day Course on Lift and Esealator~ Design and Maintenance
27 September 2011
Programme
08:30 Registration
09:00 Session 1
+ Basic types of elevator systems
+ Understanding the various components of the elevator system
+ Basie elevator specification
10:00 Tea Break
10:30
+ Planning of vertical transport system in a building
+ Understanding performance criteria
+ How to select the appropriate elevator system to meet
building requirement
1230 Lunch
14:00 Session 3
+ Preparing layout design of elevator system
+ Understanding the installation process
+ Procedures for approval of lift installation by JKKP
+ Understanding the Factories and Machinery Act and other
codes
+ Essence of maintenance
15:00 Tea Break
15:30 Session 4
+ Understanding the basic components of escalator systems,
+ Understanding the installation process of escalator systems
+ Some safety consideration of using escalators
1730 EndSession 1Session 1
The Lift Components
Main Components of an ElevatorBASIC PRINCIPAL OF A TRACTION TYPE ELEVATOR
Michi Speed to my due orl
a difcadl ho ok Hee
leek
din gp TH?fQ
ota
Components
ofm etic
passenger Bf
prveduce
“He mt
|the Gise-oFLit Motor Room
* Components
* Components
+ Litt Cage
Lin Lobby
Components
rey
Lift LobbyPaActual transom is not so largeInside The Elevator CaroO
wok
=e Foe
et(ohior Neen)Elevator Machine Room
q Access to Motor RoomAccess to Motor RoomLift Switchboard /Rescue Tools
duneCovering must be able
to opening fully for
servicing purposes
6HOISTING HOOK OR BEAM‘Checked Plate to cover
opening after equipment
hoisting
»Ventilation Fan
Air Conditioning
aElevator HoistwayCounterweight Frame
Limit Switches
4Pit Buffers
Governor Ropes
8Ride on the Lift Car Top
t-te UT a
there!
261 ,Outine and constructionead
Sto We c
a
CE)‘Maintenance on Car Top
DMC, Contr Pancare |
Insalied on top of bastray|
tnspection Pals
alle on op Mao ba
For bigh ve condominium
{in which top Noor are
Penthouse ents, this
arrangsment may not be
sceeptable for Private Lobby
‘Arrangement
End Of Session
3About Elevators OTIS
Moving the world
Imagine the skyline of 2 madern city if the elevator di
not exist. Buildings would be limited to five or six stories.
Most of the architecture of the 20th and 21st century
would be impossible. Office towers, hotols and high-rise
apartments would hardly stand in their present form. But
in 1852, one man helped change the face of the world’s
cities. That was the year Elisha Graves Otis invented the
safety elevator, giving rise to the modern skyline. To gain
some idea of the effect ofthis one advancement, consider
that today, elevators move the equivalent of the world’s
population every 72 hours.‘0s Beater Company tas ben sally and econty moving people
Tor 10 yes, Toy, Oss ho wor’ rest company he
‘minuactra an svi of lta, ezcotrs mong wake ae
‘eopleronng equip. Wh area 1.2 milion sala
Sn. 00 employes, Of can be eur moat syne around
tho gobo
By crete spohng new tecancogs, Os Eavtr Company
connuas tet pecedets for ide Quy lity sn slay
Uroughout the ndsy. Tas spt of vation combined wh au
‘Sanangeusone serves, bas ened is dees proninent
pacoln 10 of th words 20 atest bul.
enpayer dead
Mesorg Conpny odin
‘Stkogn sim eae
Simson mannan
Sates orient ay
Scere
Soeccnaeaciarr ayA history of lifts, hoists and early elevators
‘The need for vertical transport is as old as civilization.
Over the centuries, mankind has employed ingenious
forms of iting. The earliest lifts used man, animal and
water power to raise the load. Lifting devices relied on
these basic forms of power from the early agricultural
societies until the dawn of the Industrial Revolution.
nanan Grane, Achimetes cewloped an meroved tg device
operated by ropes ar putes, wich the hing ropes were
ote around 8 weng drum by capsten and ves.
‘8y A. 9, gladatrs an wl animate rode rade elevators po
{he aro lvl fhe Rrra Colour,
Med ecerds corsa eumrousdranngs ot ais ting man
{ard supple ole oetons, Anong tre ost amo se
oto nesta of St Beam n Greece. The menesry
Stood on a pinnaci approxnaay 61 metre 200 above ne
‘und ts host whch employed a basket r cargo et wes te
fig mars up or oun
‘ea abbey oh he French sescoss ahs ws insta In 208
that sod a go woe whoo. A deny soped he ing poms.
‘he oad wes raised by @ rope weund ange cm.
‘By te Tah cena, macira power was bing applet the covet
‘opmers of te Ht '743, s couteweghtes personal was
‘orimsiond by Lous XV Franca fis personal charibrs a
‘orale. 8183, a sytem sing ecproeang oss sad ond
lowered mirarsn Geran Har Maurits. Abate lvetr
Cale the “eagle” was ntl nan Engl factory 183s. Te
fs arate neutral it powered by ware presse apposed in
"eis" Ar machinery ane engnesing grove, cba powered rg
‘vices quell flowed
ons eos tomes 2aFounded on safety
Despite these advances, one problem continued to trou-
ble the elevator as it had since ancient times, There was
1o effective way to prevent the hoist from plummeting to
earth ifthe lifting cable parted. This ever-present danger
made elevators a risky proposition,
ln 1852, Elisha Otis was working as a master mechanic
at the Bedstead Manufacturing Company in Yonkers,
New York. He was given the assignment to design a
freight elevator to haul the company's products, Otis
‘was aware of the inherent problem of cable failure and
sought a solution that would eliminate the hazard,
He raza that some sort of sft rake was requled. The bake
ad ofan atonatnly te instant the eats aoke Fk were
{te hes an pope Oe iparered yplaing a wap
te ude rats on eoch seo te ety. The igre was fs
“erodto he wagon spring seh away that the weg fhe ha
lator exer ist enaigh tension an he spe to Heep ran
fotching the stents te ede snaps, Pewee eron
woud be released tom the sping end woud ined engoge
‘heratcets,srevening the pladerm fo fling
fe mountine rani poems Ned feed th Bodsasd
Cerrpany to cosets coors Os was abot frac west oak
par inte Gold fush whan an unsoltea rcer or a ot "sly
Faber ard tom 9 fart manufac n New Yr I sare
Ins hte Gee to of employees had been kad wen hoist op had broken
sin ame “i company wanted to pevethtee rage.
note Sy Pee (on Septamber 20, 1253, Os apenas is oun shop np ofthe
enn ho bankrpt Sodstad par. réer to preress is new vr, Os
(decded to tage e crate carortaton of Ms en sey svetc
ate Coal Paace Expos New Yar.
Inthe mah exhiton hal, Ot corsruct a complete sty enn
toreuipps wn guide ral, eet, speng, perm and tng
"acre. Ot od th ois aly oaded with fight AS 3 Cows
{starch cred on Souda andre te attr ied ok
Fgh. the hast rope was cut wih an ax. Tho crowd gasped
‘But before tho pir coud al, the sfty sping eek th tin
Pace as Ou reassured te stared cows wih he cy, AS,
‘omeren Al sae
From tat pint on sales clnbed a cstomers Began to sssoite
ro one