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Renewable and Sustainable Energy Reviews 59 (2016) 620–635

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Highly efficient antireflective and self-cleaning coatings


that incorporate carbon nanotubes (CNTs) into solar cells: A review
Hengameh Hanaei a,n, M. Khalaji Assadi a, R. Saidur b
a
Mechanical Engineering Department, UniversityTeknologi PETRONAS (UTP), Darul Ridzuan, Bandar seri iskandar, 32610 Perak, Malaysia
b
Centre of Research Excellence in Renewable Energy (CoRE-RE), King Fahd University of Petroleum and Minerals (KFUPM), Dhahran 31261, Saudi Arabia

art ic l e i nf o a b s t r a c t

Article history: Due to their useful atomic structure, carbon nanotubes (CNTs) have fascinating chemical and physical
Received 22 April 2015 properties, as exemplified by graphite and diamond. They have enabled major achievements in various
Received in revised form fields, such as materials, electronic devices, energy storage, separations, and sensors. Recently, antire-
27 December 2015
flective coatings (ARCs) with self-cleaning properties have been studied because of their interesting
Accepted 5 January 2016
characteristics and wide variety of practical applications. In this review, the basic principles of antire-
Available online 22 January 2016
flection and self-cleaning are discussed. Fabrication methods are also discussed, with specific attention
Keywords: given to silicon and silica substrates that incorporate CNTs. Additionally, ARCs and self-cleaning coatings
Solar cells on carbon nanotubes are briefly described. Finally, recent developments in antireflective and self-
Carbon nanotubes (CNTs)
cleaning coating using CNTs and some multifunctional ARCs are introduced.
Antireflection coating (ARC)
& 2016 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621
2. Recent progress in solar cell coatings using allotropes of carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621
2.1. Graphene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621
2.2. Fullerene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
2.3. Carbon nano fibers (CNFs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
2.4. Amorphous carbon (a-C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
3. Photovoltaic properties of carbon nanotubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
3.1. Carbon nanotubes (CNTs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
3.2. CNTs in solar cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
4. Types of solar cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
4.1. Silica-based solar cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
4.2. Organic solar cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
4.3. Dye synthesized solar cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
5. Antireflection and self-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
5.1. Antireflection properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
5.1.1. Theoretical aspects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
5.1.2. Fabrication method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627
5.2. Self-cleaning properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
5.2.1. Theoretical aspects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
5.2.2. Fabrication method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
6. Recent progress in CNT-solar cell coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
6.1. Single-wall carbon nanotubes (SWCNTs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
6.2. Multi-wall carbon nanotube (MWCNTs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
7. Nanotechnology vs. energy storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
8. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633

n
Corresponding author.
E-mail address: Hengameh_Hanaei@yahoo.com (H. Hanaei).

http://dx.doi.org/10.1016/j.rser.2016.01.017
1364-0321/& 2016 Elsevier Ltd. All rights reserved.
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 621

9. Future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633


Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633

1. Introduction of reachable pores in the nanometer range helps to adsorb con-


taminations from the environment. Importantly, this increases the
Solar energy plays a vital type of renewable energy because of antireflection layer refractive index. Water uptake can be sig-
its inexhaustible nature, environmental friendliness, and the nificantly decreased by making the pores hydrophobic [9,10].
potential for high power conversion efficiency in solar energy Therefore, chemicals should be used to build hydrophobicity into
harvesting devices [1,2]. Enhancing the power conversion effi- the surface. When this is performed, contaminants cannot move
ciency is an essential research subject that informs the manu- away except when non-open porosity is exposed to contaminants.
facturing of photovoltaic (PV) devices. Improving power efficiency An alternative arrangement would be to coordinate the integration
makes the devices more cost-competitive compared to traditional of a photo catalyst species in the optical layer, whose role would be
sources of energy [1,3,4]. Solar cells with heterojunction arrange- to clean the porous surface [8–11].
ments incorporating carbon materials have generated much
enthusiasm and could have applications in various innovative
optoelectronic devices, such as PV solar cells [5]. The use of carbon 2. Recent progress in solar cell coatings using allotropes of
nanotubes in PV solar cells, particularly in silicon-based solar cells, carbon
organic solar cells and dye-sensitized solar cells, will be assessed.
There are many reports that have investigated different materials, Carbon is capable of forming many allotropes due to its valency.
especially transparent conductive films of CNTs, graphene and When an element exists in more than one crystalline form, these
semiconducting polymers that can be conveniently deposited on forms are called allotropes; the two most common allotropes of
commercial Si wafers to improve the efficiency of solar cells [6]. carbon are diamond and graphite. Diamond is a well-known
Numerous experiments have predicted new advances related to PV allotrope of carbon that exhibits hardness and high dispersion of
cells with the intention of increasing the yields of such envir- light. It is the hardest known natural mineral and finds applica-
onmentally friendly energy generation methods. However, to tions in cutting, drilling, and jewellery, and it is used as a potential
produce economical optical coatings, it is still required to permit semiconductor material. Graphene is a single layer of carbon
the maximum solar emission to achieve semiconductor intersec- atoms arranged in one plane; layers of graphene make up graphite
tion. Applying an ARCs layer, with an advanced refractive index (See Fig. 1). Graphene is a material of interest due to its high
(RI) and thickness to cover device can mostly eliminate this issue electron mobility and its possible applications in electronics.
[7,8]. Mostly, the coatings are a fundamentally porous silica-based Fullerenes are a class of carbon allotropes in which carbon takes
material offering tunable RI and thickness with a strong connec- the form of a hollow sphere, ellipsoid, or tube.
tion to the surface. Although SiO2 porous coatings can be beneficial
for solar cells, some researchers have reported that pure SiO2 2.1. Graphene
porous coatings are not stable in water because they are suffi-
ciently soluble to be gradually worn down by friction from water. Graphene can be thought of as a structure that is shaped by
This effect is increased by the porosity that accumulates on the unrolling a CNT into a uniform sheet. Its two-dimensional struc-
surface of the material. Additionally, the pores have hydrophilic ture, atomic thickness, and high bearer flexibility make graphene a
surfaces and are small enough to be filled with water at only perfect electrode material to be used in thin film manufacturing.
moderate humidity, which significantly increases the RI and Graphene layers synthesized by Chemical Vapor Deposition (CVD)
decreases the antireflective properties [9]. However, the existence or other methods have been used as transparent conductive

Fig. 1. Allotropes of carbon.


622 H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635

electrodes for polymer-based solar cells and other types of solar amorphous carbon. Amorphous carbon films have many advan-
cells [12,13]. Because of CNT–Si solar cells, one would expect that a tages, including their low-cost, ease of mass-production, semi-
graphene–Si model would work admirably. Shi et al. demonstrated conducting characteristics, and tunable band gap. They can be
a colloidal antireflection coating on a monolayer graphene–Si sun prepared with various characteristics by changing the sp2/sp3
oriented cell and improved the cell efficiency to 14.5% under ratio. Chen created Au/a-BC/SiO2/n-Si/Al solar cells using a reactive
standard illumination (air mass 1.5, 100 mW/cm2) with stable sputtering system. The photovoltaic characteristics of Au/a-BC/
antireflection impact over a long time. Antireflective treatment SiO2/n-Si/Al solar cells and the properties of the a-BC thin film
was performed by a simple spin coating procedure, which essen- alloys that were used in them were evaluated. Field Emission
tially expanded the short out current thickness and the episode Transmission Electron Microscope (FETEM) results reveal that the
photon-to-electron power conversion efficiency to approximately thicknesses of the SiO2 layer and the a-BC thin film alloys after
90% over the visible range. Their outcomes show that it is possible annealing were approximately 3 and 30 nm, respectively. The
to develop graphene Si solar cells with high efficiency on CNT–Si results demonstrate that the a-BC thin film alloy exhibits amor-
structures [14]. Miao reported single layer graphene/n-Si solar phous carbon characteristics, and the Fourier Transform Infrared
cells with a Power Conversion Efficiency (PCE) of 8.6%. This Spectroscopy (FTIR) results show that a little hydrogen was
implementation, accomplished by doping the graphene with bis- incorporated into the a-BC thin film alloy. X-ray photoelectron
(trifluoromethanesulfonyl) amide, produced changes in current– spectroscopy (XPS) indicated that the B/C ratio of the a-BC thin
voltage, capacitance–voltage, and external quantum efficiency that film alloy was 12.4%, and the amount of sp2 carbon bonds in the a-
show improvement because of the doping-induced movement in BC thin film alloy was higher than that of the sp3 carbon bonds
the graphene synthetic potential that expands the graphene [20]. Lana investigated a double-cermet structured thin film in
transporter thickness and builds the cell's inherent potential. Both which an a-C: H thin film was used as an ARC layer and two
of these effects enhance the sun powered cell fill factor [15]. platinum-containing amorphous hydrogenated carbon (a-C: H/Pt)
Despite the fact that the higher efficiency of graphene–Si cells is thin films were used as the double cermet layers. A reactive co-
between 7.7% and 14%, the effectiveness is still under 15%. This is sputter deposition method was used to prepare both the anti-
much lower than in the CNT–Si cells. Moreover, the degradation reflective and cermet layers. The resulting films were character-
(or stability) of graphene–Si cells has not been investigated pre- ized using X-ray diffraction, scanning electron microscopy (SEM),
viously. Whether the performance of graphene–Si cells could catch and high-resolution TEM. The optical absorbance and emittance of
up and compete with CNT–Si cells remains an open question and the deposited and annealed films were determined using UV–Vis-
will be investigated in future work. NIR spectroscopy. They show that the optical absorbance of the
resulting double-cermet structured thin film is as high as 96% and
2.2. Fullerene remains at 91% after heat treatment at 400 °C, indicating the
thermal stability of the film [21].
Fullerenes have high electrochemical stability and large surface Recently, there has been growing interest in developing CNT
area, and because of these features, they have attracted the silicon heterojunction solar cells, and the PCE has been con-
attention of solar cell researchers. They display rich photochemical tinuously improved to the range of 10–20% during the past several
properties, and consequently they can act as an electron shuttle years. Compared to traditional Si solar cells involving high-
[16,17]. It is possible to engineer a carbon nanostructured donor– temperature dopant diffusion and additional metal grids as the
acceptor assembly to imitate photosynthesis. Chih-Yu Chang et al. top contact, the fabrication of CNT–Si heterojunctions is a low-
have successfully demonstrated high performance and stable temperature process based on commercial wafers that still leads to
flexible polymer solar cells with a PCE up to 8.8%. A novel ther- high efficiency. CNT–Si and graphene–Si solar cells have attracted
mally cross-linkable, n-doped conductive fullerene material was much interest recently owing to their potential to simplify the
developed by incorporating tetrabutylammonium iodide (TBAI) as manufacturing process and reduce costs compared to Si cells. Until
the dopant in an azido fullerene derivative called PCBN3 [18]. now, the power conversion efficiency of graphene–Si cells has
been less than 14% and well below that of the equivalent
2.3. Carbon nano fibers (CNFs) nanotube-Si counterpart.

CNFs are mostly used as an alternative counter-electrode


because of their unique structure and differences from standard 3. Photovoltaic properties of carbon nanotubes
platinum (Pt) counterelectrodes. Their electrocatalytic properties
are measured using Electrochemical Impedance Spectroscopy Because of the incredible mechanical, electrical and thermal
(EIS), Cyclic Voltammetry (CV), and Tafel-polarization. Under 1 sun properties and chemical stability of CNTs, they have been the
illumination, solar cells made with a hollow SnO2 photo anode subject of extensive research in previous decades [22]. In the solar
sandwiched with a stable CNF counterelectrode showed a PCE of energy field, it is conceivable to use CNT films as transparent
2.5% in quantum dye solar cells and 3.0% for dye solar cells, which electronic materials and to use nanotube composites for solar cell
is quite promising compared with a standard Pt counter-electrode applications. In addition, carbon nanomaterials could be used to
(QDSCs: 2.1%, and DSCs: 3.6%) [19]. deliver conductive ink for printed solar cells. One potential alter-
nate energy application is to use CNT films as coatings for wind
2.4. Amorphous carbon (a-C) turbine blade edges [23]. CNTs are a promising building block for
innovative materials. Carbon is known as the most fascinating
Amorphous carbon is free, reactive carbon that does not have element that exists in nature because it has a wide range of
any crystalline structure (also called diamond-like carbon). properties due to how its particles are organized [24].
Amorphous carbon materials may be stabilized by terminating
dangling-π bonds with hydrogen. These materials are then called 3.1. Carbon nanotubes (CNTs)
hydrogenated amorphous carbon. As with all amorfous solids,
some short-range order can be observed. Amorphous carbon is Carbon is the first element in group IV of the periodic table. It
often abbreviated to a-C for general amorphous carbon, a-C: H or has atomic number 6, and its electronic arrangement is 1s2 2s2 2p2
HAC for hydrogenated amorphous carbon, or tta-C for tetrahedral [26]. Carbon nanomaterials are molecules consisting entirely of
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 623

carbon (Fig. 2). Depending on their arrangements, they are called bonding of carbon–carbon sp2 is an exceptionally strong interac-
graphene, fullerenes or carbon nanotubes. Fig. 3 shows a macro- tion. Because of the bond strength, carbon nanotubes show high
graph of CNTs in the lab. Unlike graphite or diamond, CNTs have stiffness. Similarly, carbon nanotubes have a high Young's mod-
metallic or semiconductor properties [27]. CNTs are an allotrope of ulus, high tensile strength, and high axial strength [28–32].
carbon in the form of hollow cylinders composed of rolled-up Researchers have reported that the mechanical properties of car-
sheets of graphene. The strong interatomic bonds increase the bon nanotubes and their diameter can be used to classify them
into two categories: single walled (SWCNTs) or multi-walled
mechanical properties of a solid made of CNTs. The covalent
(MWCNTs), as shown in Fig. 4. In SWCNTs, the Young's modulus
is expected to be free of tube chirality. A smaller diameter brings a
smaller Young's modulus. A few studies have reported that the
Young's modulus of MWCNTs is higher than SWCNTs [33,34]. The
electrical properties of carbon nanotubes have fascinated
researchers for many years. Theoretical and experimental results
show that carbon nanotubes can create a maximum electric cur-
rent that is 1000 times greater than the maximum current in
copper wires. Depending on the diameter and chirality of the
CNTs, they may have conducting or semiconducting behavior
[35,36]. The electronic properties of CNTs are valuable in numer-
ous applications. The high aspect ratio and small dimensions of
CNTs make them suitable for use in electronics. The armchair
structure of CNTs is metallic, but the other two configurations,
chiral and zigzag CNTs, can be either metallic or semiconducting
[37].

3.2. CNTs in solar cells

Nanotechnology has become very popular, and many


Fig. 2. Various structures of carbon [5]. researchers are working on projects related to solar cells and solar
energy methods incorporating CNTs [38–43]. There have been
reports about applications of nanofluids in solar energy [44],
applications of nanotechnology in solar cells [45] a solar collector
using nanotechnology [46] and electrocatalysis using CNTs [47].
Carbon materials were introduced into flat cells in 1996 [48], and
CNTs were incorporated into energy conversion systems beginning
in 1999 [49]. In particular, there have been several reports on high
efficiency energy conversion [50–52]. The extraordinary properties
of CNTs, such as their light weight, excellent mechanical strength,
three-dimensional flexibility and outstanding electrocatalytic
properties can be used to improve the performance of solar cells
[53,54]. In addition to applications in solar energy conversion,
CNTs can be used in Dye-Synthesized Solar Cells (DSSCs) that have
been studied as part of damage sensing and structural health
monitoring (SHM) systems [52,55]. At a minimum, there must be a
technique for financially realistic energy conversion efficiency, and
CNTs are the most likely technology to significantly contribute to
renewable electricity generation by 2020 [56,57]. One of the most
recent PV solar cells to be introduced that uses CNTs for photo-
current generation is the nanotube-silicon heterojunction (NSH). It
Fig. 3. Macrograph of CNTs [25].
is similar to a single intersection crystalline silicon solar cell, but
the emitter layer is replaced by a thin film of SWCNTs or MWCNTs.

Fig. 4. Structural models of a SWCNT (left) and an MWCNT (right).


624 H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635

Fig. 5. Device schematics and energy diagrams for p–n (a,c) and MIS (b,d) solar cells [58].

The principal system is p–n heterojunction solar cell (Fig. 5a and


c), with nanotubes as the p-type emitter material. Photons are
absorbed fundamentally in the n-type silicon base area, with
approaching excitons diffusing to the space-charge district where
they are divided into free charge bearers under the activity of the
implicit potential structured by Fermi level equilibration at the
intersection. The second system is a Schottky intersection solar cell
or closely related metal separator semiconductor (MIS) solar cell
Fig. 5b and d. A Schottky intersection is formed between a metal
and a semiconductor and can be used as a solar cell device [58,59].
To address the production costs of silicon solar cells and the
toxicity and/or scarcity of other solid state semiconductors, there
is at present extraordinary enthusiasm for discovering alternative
semiconductor materials and/or elective methods for creating new
solar cells [58]. The inherent properties of SWCNTs have been the
subject of extensive research into different applications. In
numerous applications, the organization of SWCNTs at the micro-
scale is what determines their implementation in nanotube-based
devices, such as nano-sensors, nano-control systems, and micro- Fig. 6. Requirements for perfect antireflective coatings.
fluidic gadgets. Extensive efforts have been devoted to creating
synthesized routines for developing SWCNT specifically on sub- typically called ARCs. There are numerous antireflective surfaces in
strates with particular arrangements, such as vertically oriented nature. Antireflection innovation has been generally used as a part
forests [22,60,61]. This is especially demanding for SWCNTs as of high-accuracy optical segments, solar cells, flat panel displays
opposed to MWCNTs because the former are significantly more and light radiating diode lighting to expand the transmittance of
sensitive to catalyst structure and carbon feedstock than the latter. incident light [62–64]. For solar cells, because of reflection at the
Sometimes, compound adjustment of the nanotube surface has air/glass interface of the bundling glass and dissipation due to
been found to be essential to achieve a surface with stable accumulated dust on outdoor panels, some pieces of episode
superhydrophobicity. Thus, many researchers have emphasized vitality on solar powered modules are lost. On the one hand, ARC
that MWCNTs allow for maintenance of hydrophobicity despite on the glass can help reduce reflection in systems; on the other
variation in ionic strength, the nature of the electrolyte, or the pH hand, the self-cleaning properties can, to some extent, solve the
of the water droplet. Additionally, it was observed that the dro- dust accumulation problem [62]. Fig. 6 illustrates the requirements
plet's behavior can be changed from superhydrophobic to hydro- for perfect antireflective coatings such as those of CNTs. Roughness
philic by using an electric field. Using an electric field causes sig- is important to minimize reflection on surfaces. The reflection or
nificant changes in the hydrophobicity of the SWCNT micro- optical unsettling influence will be zero if the medium for light
structures of various structures [27]. proliferation does not change or the two media have the same
Transparent surface coatings with suitable optical properties refractive index [65]. Therefore, numerous materials with micro/
can smooth the impression of substrates. Such coatings are nano-structure can be used in the manufacturing of ARCs,
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 625

including silicon, silica, titanium, zirconium, zinc oxide, cobalt 4.2. Organic solar cells
oxide, tin oxide, carbon, poly(ethylene terephthalate) (PET), poly-
styrene (PS), and gallium nitride [66–70]. ARCs with self-cleaning Polymers are large molecules with multiple structural forms.
properties have advanced rapidly in recent years from window Based on their micro-phase separation, self-assembly, or self-
glass to various electronic devices. In this review, we describe organizing properties, the molecular level structure (chain con-
recent developments in antireflective and self-cleaning surfaces formation), secondary structure (aggregation structure), and ter-
[71–73]. A substantial number of exploratory articles have repor- tiary structure (self-assembly or self-organization) could be
ted the creation of ARCs or superhydrophobic/superhydrophilic modulated to achieve the desired polymer film nanostructure
surfaces in the past few years. This paper means to give a brief (Tables 3 and 4). There are many excellent characteristics of
survey of consolidating carbon nanotubes in solar cells and anti- polymers, such as controllable morphology and porosity ratio,
reflective and self-cleaning coating innovations, and it demon- adherence to the substrate, and flexibility and suitability for large-
strates their extraordinary application prospects. There has also scale preparation [5,94,95].
been much work in recent years incorporating carbon nanotubes
into photo electrochemical cells (PECs) either on their own [74–77]
4.3. Dye synthesized solar cells
or as elements in donor–acceptor hybrids in conjunction with
fullerenes [78,79].
Over the past two decades, dye-sensitized solar cell (DSSC)
research has continued to gain momentum because of the low cost
and environmental sustainability of DSSCs, which provide a good
4. Types of solar cells foundation for practical applications. Recently, CNTs have been
introduced into DSSCs to take advantage of their lower electrical
Solar energy is radiant energy that is produced by the sun. In resistance, flexibility, excellent electrocatalytic activity and
many parts of the world, direct solar radiation is considered to be mechanical integrity. This paper introduces the principle of
one of the best prospective sources of energy [80]. There are many carbon-based solar energy conversion and reviews different types
reports describing innovative solar cell structures with high power of solar cells using incorporated CNTs as electrode materials. This
conversion efficiency and low cost. One of most interesting article also reports on the outstanding electrocatalytic functions of
methods in the literature involves combining cheap materials with CNTs in enhancing wire-shaped solar cell photo-energy conver-
well-established semiconductors to provide a new structure sion. TiO2 is the most widely used white pigment because of its
manufacturing process. Fig. 7 illustrates various types of PV solar brightness, high RI and excellent stability [94,107–110]. Tables 5–8
cells, and different structures of carbon materials used in different list studies reporting on the efficiencies of different types of DSSCs.
types of PV solar cells are reviewed. The roles played by carbon
materials in these photovoltaic cells are discussed.

5. Antireflection and self-cleaning


4.1. Silica-based solar cells
Combining CNTs, graphene or conducting polymers with con-
The p–n junction is used to generate current in a specific way, ventional silicon wafers leads to promising solar cell architectures
and it is critical for many optoelectronic devices. Different type of with greatly improved power conversion efficiency [6]. Transpar-
silicon-based (P-type or n-type) solar cells can be made by using ent surface coatings with suitable optical path differences can
processes such as doping. The fabrication of antireflective layers suppress the reflection of substrates. Such coatings are usually
on silicon surfaces has attracted much attention since the 1980s. called ARCs. In addition to these excellent optical properties, ARCs
Antireflective layers can improve the efficiency of silicon solar arrays also exhibit self-cleaning ability because of the high fraction
cells. Silicon has been explored in almost all types of ARCs, from of air trapped between arrays [121,122].
porous silicon on solar cells to Moth's eye inspired biomimetic
structures and silicon nanotips. Silicon oxide based materials, such Table 1
Performance of CNTs/Si in photovoltaic cells.
as glass, quartz, and fused silica are outstanding candidates for
ARCs. Many studies have been devoted to these materials and their Year Reference Cell η (%) Note
applications (Tables 1 and 2). Almost all of the methods discussed structure

in this review can be used for the preparation of silica ARCs [5]. 2011 [81] CNT–Si 8.9 Controlling the oxide thickness and
The results show that silicon solar cells based on carbon are a great 2011 [81] CNT-oxide– 10.1 tailoring the junction structure is
combination for manufacturing PV solar cells, and they can be Si important for fabrication of high-effi-
2011 [81] PDMS–CNT- 10.9 ciency nanostructure Si-solar cells
used to produce solar cells with maximum power conversion
oxide–Si
efficiency.

Fig. 7. Different types of solar cells (a) silicon-based solar cell, (b) organic solar cell and (c) dye-sensitized solar cell [5].
626 H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635

Table 2
Performance of typical carbon based photovoltaic cells.

Year Reference Cell structure η (%) Note

1996 [82] P-C/n-si 6.45 The junction made by chemical vapor deposition
1998 [83] P-C/P-SiC/n-Si 8.8 –
2000 [84] n-C/P-C/P-Si 1.82 Amorphous carbon as a semiconductor in C/Si heterojunction photovoltaic solar cells
2001 [85] P-C/n-Si 7.9 Cell prepared by plasma chemical vapor deposition (PCVD) method
2004 [86] a-C:H/P-Si 2.1 Hydrogenated amorphous carbon films (a-C:H) were deposited on p-type silicon
2006 [87] n-C/P-Si 1.14 Successfully incorporated phosphorous (P) into a-C films
2007 [88] P-C/P-i-n-aSi 5.6 –
2008 [89] CNTs-/n-Si 7.4 –
2007 [90] P3HT/c60-CNTs 0.75 –
2008 [91] CNTs-P3OT/n-Si 0.175 Incorporation of MWCNTs in the polymer layer of a P3OT/n-Si heterojunction solar cell. Reference cells without
MWCNTs show much lower performance
2008 [92] MWCNTs/PEDOT-PSS 6.5 –
(DSSC)
2008 [93] Graphene/PEDOT-PSS 4.5 –
(DSSC)

Table 3
Performance of incorporating carbon in polymer-based solar cells.

Year Reference Cell structure η (%) Note

2007 [96] P3HT/PCBM 1.1 Effective anodes with MWNT back electrode
2006 [97] P3HT/PCBM 2.5 Fabricated flexible transparent electrodes with SWNT back electrode
2006 [98] MEH-PPV, HN-C60 1.6 MEH-PPV as the donor, HN-C60 as the acceptor
2008 [99] Cell based on C60 0.11 Decorated with MWNTs/P3OT
2014 [100] Cell based on nanowire 7.57 Nanowire/zinc oxide composite transparent electrodes

5.1. Antireflection properties


Table 4
Performance of organic-Si heterojunction solar cells.
It is common knowledge that smooth surfaces shine more than
Year Reference Cell structure η (%) Note rough ones. This recognizes the very basic idea of antireflection:
roughness is necessary to reduce the reflectivity of surfaces.
2008 [101] MWCNTP3OT/n-Si 0.175 Incorporating MWCNTs in
the silicon-based material Therefore, many materials with micro/nano-structures are used to
2006 [102] DWCNTP3OT/n-Si – Incorporating DWCNTs in fabricate ARCs, including silicon, silica, titania, zirconia, zinc oxide,
the silicon-based material cobalt oxide, tin oxide, carbon, and poly(ethylene terephthalate)
2007 [103] DWCNTP3OT/n-Si – –
(PET), polystyrene (PS), and gallium nitride [108].
2008 [104] DWCNTP3OT/n-Si – –
2008 [105] Metal nanoparticles 0.145 MWCNT decorated with
platinum metal 5.1.1. Theoretical aspects
nanoparticles As an optical phenomenon, reflection results from a transition
2007 [106] Single-crystal full- – –
in the medium in which light is traveling. The medium (glass,
erene nanorods
water, air, etc.) is characterized optically by a parameter called the
refractive index, which quantifies the speed of light in the current
medium with respect to a vacuum. As light travels, eyes can spot
Table 5 an optical disturbance if there is a change in RI. It is the Fresnel
Performance of Graphene electrodes Solar cells. equation that offers the basic preliminary mathematical model of
Year Reference Cell structure η (%) Note reflection and refraction. According to Augustin-Jean Fresnel, the
fraction of incident light reflected at the interface is measured by
2008 [111] Transparent gra- 1.53 Used as window electrodes in reflectance, and the fraction transmitted (refracted) is measured
phene thin films organic solar cells
by transmittance, as shown in Fig. 8.
2008 [112] Graphene based 1.1 Configuration of ITO/ PEDOT:
PSS/P3HT/graphene/LiF/Al The mathematical model or vector methods used to deduce the
2008 [112] Graphene based 1.4 Dispersed into organic solvent conditions for anti-reflection consider a thin film (RI¼n) on a glass
with P3OT and P3HT as a substrate (RI¼ns), as shown in Fig. 8a, and make the following
homogeneous solution
assumptions: The reflected waves have the same intensity, and
there is one reflected wave per interface. Other optical interac-
Table 6 tions, such as scattering and absorption, are negligible. Therefore,
Performance of window electrode solar cells. as shown in Fig. 8a, if the reflected waves R1 and R2 undergo
destructive interference, thereby canceling each other, there
Year Reference Cell η (%) Note
structure
would be no reflection. From this follow the two essential criteria
for Anti-Reflection. The reflected waves are p radians out of phase;
2008 [113] Solid-state 0.26 Ultra-thin graphene films were used thus, the phase difference, δ, is nπ/2. The thickness of the film (d) is
DSSCs as an alternative to metal oxides (ITO,
an odd multiple of λ/4, where λ is the wavelength of the incident
FTO, etc.) window electrodes
beam [4]. As illustrated in Fig. 8a, there is no reflection if
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 627

Table 7
Performance of photo electrodes solar cells.

Year Reference Cell structure η (%) Note

2008 [114] SWCNTs/TiO2 0.13 Important for improving the efficiency of nanostructure-based solar energy conversion
2008 [115] DSSCs/TiO2 5.02 Incorporates MWCNTs
2008 [116] DSSCs/MWCNTs/TiO2 – Nanocomposite photo anodes obtained by the modified acid-catalyzed sol–gel procedure
2013 [117] MWCNTs/TiO2 – Composite structures have much higher photocatalytic activity compared to TiO2 nanoparticles

Table 8
Performance of counter electrodes (CE) solar cells.

Year Reference Cell structure η (%) Note

2008 [118] MWCNT/PEDOT:PSS 6.5 Pure CNTs and a composite film were used as the counter-electrode in a DSSC
2008 [119] graphene/PEDOT-PSS 4.5 Composite films deposited on ITO have also been applied as counter electrodes of DSSCs
2014 [120] Pt/MWCNTs/DSSCs Successful combination of DSSCs C processability, performance and stability enabled by using Pt/CNT hybrid CE

Fig. 8. Three basic types of propagation of light rays through (a) a single-layer coating and (b) a multi-layer coating on a substrate (ns 4nn, ns and nn are the refractive indices
of substrate and coatings, respectively) [108].

destructive interference occurs between the light reflected from b. Dip-coating


the coating-substrate and the air-coating interfaces [108]. Dip-coating has advantages such as simplicity, controllability,
reliability and reproducibility. The steps in the process can be
5.1.2. Fabrication method summarized as immersion, start-up, deposition, evaporation
Most nanostructure-based ARCs can have their fabrication and drainage, as shown in Fig. 10b. Dip-coating is frequently
techniques classified broadly as subtractive top–down or additive selected for the preparation of nano-structured coatings
because it is simple and fast, especially for double-functional
bottom–up nanotechnology techniques (See Fig. 9). There are a
or multi-functional films.
few other unconventional techniques, which will be examined in
c. Spin-coating
detail.
Spin-coating is widely used in the microelectronics industry,
where it is used to deposit uniform coatings of organic
5.1.2.1. Bottom–up approach. One of the most prevalent technolo- materials or to uniformly distribute particulate matter on a
gies for the production of porous ARCs is the sol–gel method. This flat surface [104]. The group reported spin-coating fabrication
process involves the use of inorganic salts or metal alkoxides as of highly antireflective coatings on Fresnel lenses by using
precursor materials that, when exposed to aqueous or organic solid silica nanoparticles and mesoporous silica nanoparticles
solvents, hydrolyze and condense to form an inorganic polymer as building block, as illustrated in Fig. 11a.
comprising metal-oxide–metal bonds. The different coating tech- d. Spray-coating
niques used to coat sol–gels will be discussed in brief here.
Spray-coating is quite a facile method. It is not specific to a
a. Layer-by-layer assembly (LbL) particular substrate, and it can easily be applied to a large surface
The LbL assembly technique has several advantages for the area. The method for preparing a regenerative superhydrophobic
preparation of ARCs. First, as mentioned above, various coating has the advantage of simplicity during fabrication, easy
materials (building blocks) can be used to fabricate ARCs, and availability of the materials, and applicability to a large surface
LbL processing is substrate-independent. Second, it is possible area. Additionally, multilayer coatings with multiple components
to deposit ARCs over large areas on non-flat surfaces by using can be fabricated by the spray-coating method, as shown in
the LbL assembly technique. Third, it is easy to control film Fig. 11b.
thickness using the LbL assembly technique; thus, it is easy to
tailor the wavelength of maximum transmittance simply by 5.1.2.2. Top–down approach
changing the number of film deposition cycles. The perfor-
mance of coatings could be further optimized by combining a. Etching
the LbL assembly method with other techniques. b. Lithography
628 H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635

Fig. 9. Fabrication methods for anti-reflection coatings.

Fig. 10. (a) Outline of LbL assembly through electrostatic interaction, (b) Steps involved in dip-coating [108].

Fig. 11. (a) Schematic illustration of spin-coating, (b) Schematic diagram of spray-coating. [108].

High-throughput and cost-effective processing methods have wettability. For a perfectly smooth and chemically homogeneous
been used to produce ARCs, microchips and micro-electromechanical solid surface, the contact angle of a liquid is given by Young's
devices. These techniques always rely on expensive tools, such as equation. For a realistic solid surface that is rough and chemically
those used in deep-UV projection lithography and electron-beam heterogeneous, the early theoretical work regarding contact angle
lithography. Currently, the top–down approach has been one of the was performed by Wenzel and Cassie–Baxter. Wenzel's equation
most widely used top–down techniques in the fabrication of anti- [107] describes a situation in which liquid completely penetrates
reflective and self-cleaning coatings due to its several advantages, into the roughness grooves, as shown in Fig. 12b. The next equa-
such as full wafer processing and short exposure time. However, tion is the Cassie–Baxter equation [107,108]. In the Cassie–Baxter
drawbacks still exist, such as limited resolution and limited possibi- state, under some roughness conditions, air bubbles may be
lities for working with pre-existing topography or curved substrates. trapped when θ490 Fig. 12c. In this case, the liquid–surface
Further research will be needed to overcome these limitations. interface actually consists of two phases: the liquid–solid interface
and the liquid–vapor interface. Therefore, the apparent contact
5.2. Self-cleaning properties angle is the sum of the contributions of the different phases.

5.2.1. Theoretical aspects 5.2.2. Fabrication method


Wettability is an important property of a solid surface, and Techniques to produce self-cleaning surfaces can be generally
contact angle (θ) has been commonly used to characterize surface classified into two categories: (a) making a rough surface;
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 629
and the structures formed on the surface (particles, rod arrays, or
(b) modifying a rough surface with a material of low surface pores), suitable roughness in combination with low surface energy
energy (for superhydrophobic surfaces) or high surface energy (for is required. Procedures for roughening the surface followed by
superhydrophilic surfaces). hydrophobization or transforming low-surface-energy materials
into rough surfaces have been commonly used to produce super-
a. Fabrication of superhydrophilic surfaces hydrophobic surfaces. Since Tsujii et al. first theoretically and
Superhydrophilic surfaces can induce “complete spreading” of experimentally demonstrated biomimetic superhydrophobic sur-
water, which would have a broad range of application, faces in 1996, various smart methods for attaining rough surfaces
including self-cleaning, antifogging, water harvesting and that exhibit superhydrophobicity have been reported, such as LbL
biomedical applications. On the one hand, the roughness of a deposition, dip-coating, lithography, chemical vapor deposition,
surface plays a key role in controlling its wettability. On the electro-spinning, sol–gel processing, plasma treatment, one-pot
other hand, superhydrophilicity can be achieved through reaction, and electrochemical deposition.
photo-induced surface reactions by using certain semiconduc-
tors, such as TiO2, ZnO, WO3 and V2O5. Nano-scale porous
structures and some microstructures are known to exhibit
superhydrophilicity. However, film porosity also plays an 6. Recent progress in CNT-solar cell coatings
important role in creating superhydrophilicity. Wetting can
be controlled by changing the porosity and/or roughness. Superhydrophobic surfaces produce a large water contact angle
There are three types of rough surfaces: regular (designed) by improving the solar cells and using a carbon nanotube covering.
surfaces, irregular (random) surfaces, and hierarchically rough Silica covered carbon nanotubes have been successfully synthe-
surfaces. Films of nanoparticles are often deposited on sub- sized by using liquid phase deposition, electro-deposition, and
strates by LbL, spin-coating, sputtering, or hydrothermal sol–gel methods [125]. When contamination or fogging occur on
synthesis. Microstructures can be grown by using polymeriza- ARCs, their optical properties significantly break down. Con-
tion and lithographic and electrochemical techniques. Photo- taminants gather and water molecules condense on the surface,
induced surface reactions are important for achieving super- prompting diffusion and reflection of light. This issue may be
wetting properties, and a large number of methods has been addressed by making a surface that has unique wettability
used to prepare superhydrophilic coatings with light-sensitive (superhydrophilicity or superhydrophobicity) and photocatalytic
materials, such as drop casting, peroxotitanate-complex properties. ARCs with self-cleaning properties have been devel-
deposition, liquid-phase deposition, physical vapor deposition oped rapidly in recent years, in applications ranging from window
[123], and atomic layer deposition. To avoid duplication, we glass to various devices [107]. In this review, we describe recent
just describe a few novel preparation methods in this section. advancements in antireflective and self-cleaning surfaces, with
Schematic illustrations of self-cleaning processes on (a) a specific attention given to silicon and fused silica materials
superhydrophilic surface and (b) a superhydrophobic surface because they are both used in numerous practical gadgets. A
is shown in Fig. 13. substantial number of exploratory articles have reported the
creation of ARCs or superhydrophobic/superhydrophilic surfaces in
b. Fabrication of superhydrophobic surfaces the past few years. This paper represents antireflective and self-
Superhydrophobic surfaces have a water contact angle greater cleaning coatings fabrication technologies and a basic realization
than 150° and low contact angle hysteresis (lower than 5). Because of their potential applications [108].
of their unique water-repellent properties, these surfaces have
attracted significant attention over the last two decades. They can 6.1. Single-wall carbon nanotubes (SWCNTs)
potentially be used as surface structures for fluid applications and in
Yu investigated polymers as a leading interlayer inside silicon–
engineering and biotech research. Regardless of the material used
carbon nanotube heterojunction photovoltaics. Three types of
gadgets have been manufactured and described, including silicon–
carbon nanotube, silicon-directing polymer and silicon-conducting
polymer–carbon nanotubes. The expected conducting polymers
were polyaniline, poly (3-hexylthiophene-2, 5-diyl) and poly (3, 4-
ethylene dioxy thiophene), poly (styrene sulfonate). A leading
polymer interlayer essentially enhances photovoltaic execution by
making a superior exhaustion layer inside the fundamental silicon.
Fig. 12. (a) Schematic illustration of spin-coating, (b) schematic diagram of spray- With the expansion of a top antireflection layer, a photovoltaic
coating. [108]. gadget, silicon-poly (3,4-ethylenedioxythiophene):poly (styrene

Fig. 13. Schematic illustrations of self-cleaning processes on (a) a superhydrophilic surface and (b) a superhydrophobic surface.
630 H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635

sulfonate)–carbon nanotube – poly(styrene) has been manu- summary, a CNT–Si solar cell with a proficiency of 15% was pro-
factured with a photovoltaic conversion efficiency of 8.7% [94]. duced. This demonstrates that the TiO2 antireflective layer can be
Gong reported that SWCNTs have highly desirable attributes for used enhance the yield of CNT–Si solar cells and potentially other
solution-processable thin film photovoltaics (TFPVs), for example, comparable models, for example, graphene–Si structures. Liang
broadband absorption, high carrier mobility, and environmental Zhang [11] reported that a progression of SWCNT clusters was built
stability. However, past TFPVs built with photoactive SWCNTs have by disproportionation of carbon monoxide on Co–Mo catalyst
been used in structural designs that have constrained current, films deposited on Si wafer substrates. The arrays incorporate a
contrained voltage, and at last PCE. Here, we report a solar cell two-dimensional SWCNT thin film arranged by spraying a SWCNT
geometry that maximizes photocurrent by using polychiral suspension, and additionally irregular SWCNT systems, and verti-
SWCNTs while maintaining high photo voltage, prompting record- cally adjusted SWCNT. Moreover, a novel SWCNT arrays was pro-
high proficiency in SWCNT–fullerene solar cells. Additionally, duced and termed SWCNT pillars, as shown in Fig. 15. These col-
these cells show huge retention in the near-infrared part of the umns are arranged by controlled union of SWCNT over a layout
solar spectrum that is currently inaccessible to many leading TFPV substrate. At the point when water droplets are deposited on these
technologies [126]. Combining CNTs, graphene or leading poly- surfaces, it is clear that the static contact angle changes sig-
mers with traditional silicon wafers produces solar cells archi- nificantly with the type of SWCNT arrays. The higher the level of
tectures with high power conversion efficiency. surface harshness that exists (at the nano- and micro-scales), the
Shi, et al. reported CNT–Si junction solar cells with efficiencies higher the contact angle will be. The novel SWCNT columns show
of 15% obtained by coating with a TiO2 antireflective layer and superhydrophobicity. To evaluate the impact of surface roughness,
doping the CNTs with oxidative chemicals, under air mass (AM 1.5) two basic models have been used. The Wenzel model can be used
light at an aligned intensity of 100 mW/cm2. The TiO2 layer fun- to evaluate the conduct of the SWCNT thin films, and the Cassie–
damentally hinders light reflectance from the Si surface, bringing Baxter model used for the SWCNTs exhibits three-dimensional
about highly improved short-circuit current (by 30%) and outer structure. They have built up a progression of SWNT micro-
quantum productivity. Their method is simple and decently con- structures, including 2-dimensional SWCNT film, irregular SWCNT
trolled, and it is extremely powerful in boosting the execution of system (grass), vertically adjusted SWCNT (forest), and SWCNT
CNT–Si solar cells [6]. They have described the morphology of pillars, by controlled synthesis of SWCNT directly on level sub-
CNT–Si cells and the TiO2 layer by using optical and scanning strates and/or treatment after combination.
electron microscopy. The typical device area (15 mm2) permits Fig. 16 shows the hydrophobicity of the various arrays. The
spin-coating of a uniform TiO2 layer on top of the CNT film. Before static wetting angles of water droplets over the different arrays of
Fig. 15 were evaluated by imaging water droplets of similar size
covering, the CNT–Si cell surface shows up brightly because the
(2 mm) sitting on the various surfaces. Hydrophobicity was pro-
CNT film is so thin and the planar Si substrate is reflective. Con-
duced on the surface of the SWCNT pillars, which displayed var-
versely, a cell covered with TiO2 shows dark blue-to-violet shad-
ious leveled composite of roughness scales. Notwithstanding the
ing, indicating reduced light reflection. Fig. 14 illustrates the fab-
essential roughness at the nanoscale, the partition between pillars
rication process of a TiO2–CNT–Si solar cell in their work. The TiO2
produces an optional harshness at the microscale (Fig. 16e).
colloid covers the highest point of each nanotube package as well
Extraordinarily, the deliberate contact angles (Fig. 16) on these
as the porous region in the CNT system, thus forming good
SWCNT arrays are more noteworthy than that on a Teflon surface
adhesion to the Si substrate and guaranteeing uniform thickness
[11]. Wadhwa, et al. reported a new type of crystalline silicon solar
over the CNT film. Numerous CNT groups hang down on the bro-
cell that is superficially similar to a photo electrochemical cell. A
ken cross-segment of the Si wafer, demonstrating great quality
liquid electrolyte creates a depletion (inversion) layer in an n-type
and interconnection.
silicon wafer, but no regenerative redox couple is present to ferry
There are some small (nanoscale) bulges introduced into the
charge between the silicon and a counter-electrode. Instead, holes
TiO2 layer, which could help with light catching as in nanocones
trapped in the electrolyte-induced inversion layer diffuse along
[6]. They also reported in their previous work that HNO3 doping
the layer until they come to widely spaced grid lines, where they
can improve solar cell efficiency by reducing the sheet resistance
are extracted. The grid lines consist of a single-walled carbon
of CNT films and possibly by forming oxide on the Si surface. In
nanotube film etched to cover only a fraction of the n-Si surface.
Modeling and simulation shows the inversion layer to be a natural
consequence of the device electrostatics. With electronic gating,
recently demonstrated to boost the efficiency in related devices,
the cell achieves a power conversion efficiency of 12%, exceeding
the efficiency of dye-sensitized solar cells [127].

6.2. Multi-wall carbon nanotube (MWCNTs)

Zhao et al. reported silica coated MWCNT composites (SiO2/


MWCNTs) that were prepared by means of a sol–gel method. By
improving SiO2/MWCNTs with vinyltriethoxy, the surface energy
of the materials was enormously decreased. Therefore, a solar cell
incorporating CNTs has a harsh structure. A superhydrophobic
surface with maximum contact angle (CA) of 156 was manu-
Fig. 14. Illustration of the fabrication process of a TiO2–CNT–Si solar cell involving factured. The FTIR spectra of purified MWCNTs and SiO2/MWCNTs
the following steps: (1) creating a cell device window by transferring a CNT film indicated that new crests demonstrate successful silica coverage
onto an Si wafer (with 400 nm oxide) and applying Ag paste around the film, over the purified MWCNTs, as shown in Fig. 17a. The unique
(2) etching away the oxide layer to form direct CNT–Si contact and junction, variety of the TEM picture demonstrates that the surface of
(3) spin coating a thin TiO2 colloid on top of the CNT film as an antireflective layer,
and (4) chemical doping of the cell by vapor deposition of HNO3 and H2O2 [6]. (For
MWCNTs is totally covered with silica. After improving by VTEOS,
interpretation of the references to color in this figure, the reader is referred to the the TEM picture shows little change from the SiO2/MWCNTs
web version of this article.) except in the size of the MWCNTs. The increased size can be
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 631

attributed to the changes. In their work, SiO2/MWCNTs composites associations that maintained high cell efficiency were demon-
were produced by using the sol–gel system. By shifting SiO2/ strated. Additionally, they reported CNT–silicon heterojunction
MWCNTs with vinyltriethoxy, a superhydrophobic surface was solar cells with power conversion efficiencies up to 7.4% in 2008
created, which showed good acid and alkali resistance and may be [81]. Kim reported that a superhydrophobic surface was created
reasonable to use in applications in the future [125]. Jia et al. through spraying with polystyrene (PS) and multi-walled
reported a metal-separator semiconductor heterojunction solar MWCNTs. Spraying is one of the least complex and least expen-
cell created by depositing a carbon nanotube film onto a silicon sive systems for manufacturing superhydrophobic surfaces.
substrate. The nanotube–oxide–Si solar cells with polymer In their method, MWCNTs were first sonicated for 1 h with
embodiment showed stable efficiencies of over 10%, owing to acetone and dried at room temperature. Acid-treated MWCNTs
improved photon absorption, restrained charge recombination, and PS were blended with tetrahydrofuran for 5 h. Using the
and diminished internal resistance. Parallel and arrangement blended MWCNT/PS arrangement, superhydrophobic cover glass

Fig. 15. SEM images of SWCNT arrays (a) random networks of SWCNT grass (array 1); (b) top of vertically aligned SWCNT forest (array 2); (c) two-dimensional SWCNT films
(array 3); (d) flip-over forest (array 4); (e) SWCNT pillars (array 5); (f) Si wafer surface [11].

Fig. 16. Frame images of falling-and-rebounding water droplet recorded in water repellence test [11].
632 H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635

patterns were created by using the spraying strategy. Spraying was the basic research stage. Analyses of potential markets are often
performed by a using a basic artificial tool with 400 mm distance vague and inconsistent. Nevertheless, market-relevant applica-
across nozzle and the following conditions: pressure of 2 bar, tions can be expected in fields such as optics, precision engineer-
separation from nozzle to specimen of 130 mm, and splashing ing, analytics, chemistry, automotive and mechanical engineering,
time of 10, 20, or 30 s. materials management, medical engineering, pharmaceutics and
After samples were manufactured, the superhydrophobicity of the biology. Nanotechnology is said to have the greatest influence on
surface was represented through CA and sliding angle (SA) estima- the subfields of materials and production technology, with an
tions by using PS-sprayed specimens for reference. Additionally, to increase from 97 billion US$ in 2007 to 1700 billion US$ by 2015,
observe the morphology of the manufactured specimens, field followed by the electronics sector (semiconductors, displays, bat-
emission scanning electron microscopy (FESEM) was used. This was teries among others) with a growth from 35 billion US$ in 2007 up
used to dissect the nanostructures observed in the SEM images [123]. to 970 billion US$ by 2015, as well as on the health sector (phar-
According to their experiments, specimens built using their novel maceuticals, medical engineering and diagnostics) with a growth
technique could be a promising way to fabricate mechanically sus- from 15 billion US$ in 2007 to 310 billion US$ by 2015. Considering
tainable super-hydrophobic surfaces, as shown in Fig. 18. Further- this level, even the services related to the nano-enabled products
more, their produced sample is not transparent enough to be con- seem to be integrated in the market data. the market forecasts for
sidered a transparent superhydrophobic surface. However, if the the selected energy-technology-related market segments (Table 9)
dispersion of MWCNTs could be controlled to provide sufficient have to be understood on the product level, i.e. where
transparency after coating, a transparent superhydrophobic surface nanotechnology-based materials or methods help to improve the
suitable for applications could be produced. performance or quality of products [23].
The theoretical Carbon Nanotube Solar Cell is compared with a
commercial Space Solar cell in Table 10. A p–n junction diode
7. Nanotechnology vs. energy storage exhibits the best possible photovoltaic effect. Single walled Carbon
Nanotube are the only material that exhibit behavior of an ideal
Although there are some nanotechnology-related products diode. A 0.8 nm diameter SWCNT with a band gap of 1.4 eV would
already on the market, most areas of nanotechnology are still in show peak absorption in the solar band. Such a cell is calculated to

Fig. 17. (a) FTIR spectra of purified MWCNTs, SiO2/MWCNTs and v-SiO2/MWCNTs [125]. (b) Schematic diagram of CNT film coating.

Fig. 18. Fabrication of a superhydrophobic surface using the PS–MWCNT solution. (a) PS–MWCNT solution was fabricated with PS (1, 2, 3, and 4 wt% with respect to the total
weight) and MWCNTs (2, 4, 6, and 8 wt% with respect to mixed PS) in THF for 5 h. (b) The mixed PS–MWCNT solution was sprayed on the cover glass using an airbrush at a
distance of 130 mm from the cover glass for 10, 20, or 30 s (nozzle size¼ 0.4 mm, injection pressure¼ 2 bar) [123].
H. Hanaei et al. / Renewable and Sustainable Energy Reviews 59 (2016) 620–635 633

Table 9 9. Future directions


Estimates of world nanotechnology-based product market volumes in selected
energy market segments [23].
There are several important issues that should be taken into
(CAGR ¼compound annual growth rate) account as future challenges in this field. Power conversion effi-
ciency should be compared between various allotropes of carbon
Market segment World market volume CAGR (%) with CNTs, for example. While initial results were based on Si, we
(year)
believe the concept will also be applicable to other cheaper or
Nano-optimized batteries US$169m US$1.1bn 46 more flexible thin-film substrates. The latest results indicate that
(2009) (2013) coating an antireflective layer on a CNT film could significantly
Nano-optimized fuel cells and US$2bn n/a n/a boost the short-circuit current and result in enhanced cell effi-
hydrogen storage (2008)
Supercapacitors US$275m US$713m 21
ciency of more than 15%. Currently, the maximum efficiency is still
(2009) (2014) under 15%, and future studies are essential for improving solar
Applications of superconductivity US$2bn US$3.4bn 11 cells with CNTs. Thus, although there are still quite a few barriers
(2010) (2015) preventing the realization of a commercial device, the future of the
Catalysts for energy technologies US$4bn US$6bn 8
(2010) (2015)
new generation of solar devices with polymer interlayers is pro-
Nano-optimized photovoltaics US$68m US$820m 43 mising. In terms of future work, using CNT–polymer composites as
(2010) (2017) the electrode to achieve better contact between CNT and silicon is
Microenergy harvesting for energy US$80m US$1.3bn 74
very attractive. Using different types of CNTs such as double-
autarkic sensors (2009) (2014)
Thermo-photovoltaic cells €1bn (2010) n/a n/a walled carbon nanotubes, which have been shown to have better
charge carrying capability than single-walled carbon nanotubes,
may make it possible to attain even better solar cell performance.
Table 10 Indeed, there is a need for more studies of the optical properties of
Comparison of existing Solar cells with the proposed SWCNT solar cells [128]. SWCNTs as superhydrophobic surfaces in solar cells, and other
Base material Commercial space solar cell SWCNT solar cell (metallic properties aside from thermal conductivity should be studied. In
(gaInP/GaAs/Ge on Ge SWCNT/semi conducting future studies, new approaches should be applied in several fields
substrate) SWCNT) to enhance the efficiency of superhydrophobic surfaces and make
the fabrication methods easier.
Efficiency 30% 35%
Surface o 86 mg/cm2 o25 mg/cm2
density
Peak energy/ 0.046 W/g 2 W/g Acknowledgments
Wt
Thickness 0.15 mm 0.25 mm
Cost/watt US$ 250 US$ 0.1 This work was supported by Yayasan University Technologi
PETRONAS (YUTP) grant, with grant number:0153-AA-A96.

have an efficiency exceeding 35%. This cell would produce 2 W/g


and a square meter of it would weigh just 230 g including
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