0215 Pip 00 Ec 0007 - 000 - 02 - PDF PDF

Plant Client Contract Code Document ID Contract No.
300 MTPD Caustic

PACL PACL- 300 TPD EXPN 0215-PIP-00-EC-0007 66-0215-700
Soda Expansion
TECHNICAL SPECIFICATION FOR SPECIAL

PACL LIMITED
PARTS - PLASTIC
Rev 02 Page 1 of 4
ISSUED FOR ENQUIRY / ORDER

02 IFP 14.01.2020 VPR 14.01.2020 NNG 14.01.2020 NNG
FOR ‘*‘ MARKED COMPONENTS
CODE WX0533N ADDED &
01 IFP REISSUED FOR ENQUIRY 28.02.2019 NMA 28.02.2019 NNG 28.02.2019 NNG -
/ORDER
00 IFP ISSUED FOR ENQUIRY / ORDER 22.02.2019 NMA 22.02.2019 NNG 22.02.2019 NNG -
Rev. Status Description Date Prepared Date Checked Date Approved AC

Category Code: - 5&6
Barcode
© thyssenkrupp Industrial Solutions (India) Private Limited 2017
300 MTPD Caustic

Soda Expansion

PACL LIMITED
PARTS - PLASTIC
Rev 02 Page 2 of 4
A. TECHNICAL SPECIFICATION
1. ADAPTOR
Sr No. DESCRIPTION REV.
1.1 TECHNICAL SPECIFICATION FOR ITEM CODE WA0718 00
2. CONDENSATE BOOT
2.1 TECHNICAL SPECIFICATION FOR ITEM CODE WX0817N 00
*2.2 TECHNICAL SPECIFICATION FOR ITEM CODE WX11048N 00
*2.3 TECHNICAL SPECIFICATION FOR ITEM CODE WX11049BN 00
3. FUNNEL
4. INSERTION NOZZLE
5. MIXING POT
300 MTPD Caustic

Soda Expansion

PACL LIMITED
PARTS - PLASTIC
Rev 02 Page 3 of 4

5.1 TECHNICAL SPECIFICATION FOR ITEM CODE WA05098N 00
6. SAMPLE CHAMBER
6.1 TECHNICAL SPECIFICATION FOR ITEM CODE WX0003AN 00
6.2 TECHNICAL SPECIFICATION FOR ITEM CODE WX0003BN 00
*6.3 TECHNICAL SPECIFICATION FOR ITEM CODE WX0003DN 00
7. SAMPLE VALVE
8. SEAL POT
9. SIGHT GLASS
9.1 TECHNICAL SPECIFICATION FOR ITEM CODE WGMG32 00
10. SPECTACLE BLIND

10.1 TECHNICAL SPECIFICATION FOR ITEM CODE WB 976 00
*10.2 TECHNICAL SPECIFICATION FOR ITEM CODE WB 977 00
*10.3 TECHNICAL SPECIFICATION FOR ITEM CODE WB 979 00
11. SPLASH GUARD

*11.1 TECHNICAL SPECIFICATION FOR ITEM CODE WX 985DDN 00
*11.2 TECHNICAL SPECIFICATION FOR ITEM CODE WX 985DDAN 00
12. STRAINER
12.1 TECHNICAL SPECIFICATION FOR ITEM CODE YH 820 00
13. TURBULANCE PLATE

300 MTPD Caustic

Soda Expansion

PACL LIMITED
PARTS - PLASTIC
Rev 02 Page 4 of 4

14. SPECIAL REDUCER

15.BIRD CAGE
16.RAINHOOD
*16.1 TECHNICAL SPECIFICATION FOR ITEM CODE WX2612 00
B. ANNEXURES
1. Tech Specs for FRP-PP piping, Doc No.: PIN-LES-PIP-6293.
2. Tech Specs for FRP-PVC-U piping, Doc No.: PIN-LES-PIP-6246.
3. Tech Specs for FRP piping, Doc No.: PIN-LES-PIP-6244.
4. Tech Specs for FRP piping, Doc No.: PIN-LES-PIP-6289.

2
5. Tech Specs for FRP-PVC-C piping, Doc No.: PIN-LES-PIP-6302.
6. Tech Specs for FRP-HT piping, Doc No.: PIN-LES-PIP-6245.
7. General Engineering Specification fot Start up conical strainer & spacer for Rubber lined, PTFE
lined, FRP, FRP lined Piping, Doc.No :-PIN-LES-PIP-6290 ,Rev.00
8. General Engineering Specification of details of Spectacle Blind – Plastic, Doc No.:PIN-LES-PIP-

6261, Rev.01
9. General Technical Requirements for Special Parts, Doc. no. PIN-LES-PIP-6243 , Rev.00
10. General Engineering Specification dimensional details of Splash Guard for Plastic Piping, Refer
Doc.No.: PIN-lES-PIP-6264, Rev.01.
11. General Engineering Specification dimensional details of Splash Guard for Steel Piping, Refer Doc.
No.: PIN-LES-PIP-6306, Rev.00.
12. Standard Abbreviation List.

'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 BOOT FOR SAMPLE TAPPING, FRP
67$1'$5' tkIS DRG.
12035(6685(&/$66 150,0
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0033
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)533,3,1*
6833)($785( DOC.NO.: PIN-LES-PIP-6244.

'2&123,3(&
6833)($785( ,7(072%(68,7$%/()25¶¶.JFP
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
93511* )RU(QTXLU\2UGHU
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;%1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 CONDENSATE BOOT, FRP
67$1'$5' tkIS DRG.
12035(6685(&/$66 150,0
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0034
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)533,3,1*
6833)($785( '2&123,1/(63,3
6833)($785( ,7(072%(68,7$%/()25¶¶.JFP
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 FUNNEL, FRP-PVC-C LINED
67$1'$5' tkIS DRG.
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0013
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)5339&&3,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 FUNNEL, FRP-PVC-U LINED
67$1'$5' tkIS DRG.
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0013
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)5339&3,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
67$1'$5' tkIS DRG.
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0013
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)5339&3,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
Document No. : 0215 - PIP - 00 - EC - 0007
UAN : 66-0215-700
SPECIFICATION
CODE : WX2601N Date : 07/01/20
tkIS SPECIFICATION DEVIATION
ORDER DESIGNATION : FUNNEL, FRP-PVC-U
STANDARD : tkIS DRG.
MATERIAL : REF. DRG. 0215-PIP-00-TB-0013
SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,
SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.
SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS FOR FRP-PVC PIPING,
SUPP. FEATURE-4 : DOC.NO.: PIN-LES-PIP-6246.
SUPP. FEATURE-5 :
NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

2) FOR SIZE AND QTY. SEE BILL OF MATERIAL. DRAWING NO. :
REV DATE NAME CHECK DESCRIPTION REV DATE NAME CHECK DESCRIPTION
0 07/01/20 VPR NNG For Enquiry/Order
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
67$1'$5' tkIS DRG.
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0013
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)5339&3,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 FUNNEL, FRP
67$1'$5' tkIS DRG.
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0015
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)533,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;'1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 SAMPLE CHAMBER, FRP
67$1'$5' tkIS DRG.
12035(6685(&/$66 150,0
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0029
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)533,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 SEAL POT, FRP
67$1'$5' tkIS DRG.
12035(6685(&/$66 150,0
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0038
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)533,3,1*
6833)($785( '2&123,1/(63,3
6833)($785(
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
UAN : 66-0215-700
SPECIFICATION
CODE : WB 977 Date : 17/12/19
ORDER DESIGNATION : SPECTACLE BLIND,FRP-HT
STANDARD : PINLES-PIP-6261
NOM. PRESSURE / CLASS : 150,0
CONNECTION : RF,FLGD,B16.5
MATERIAL : FRP-HT
SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS.FOR FRP-HT PIPING,
SUPP. FEATURE-5 :

UAN : 66-0215-700
SPECIFICATION
CODE : WB 979 Date : 17/12/19
ORDER DESIGNATION : SPECTACLE BLIND,FRP
CONNECTION : FOR RF FLGS, B16.5
MATERIAL : FRP
SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS.FOR FRP PIPING,
SUPP. FEATURE-4 : DOC.NO.: PIN-LES-PIP-6289
SUPP. FEATURE-5 :

UAN : 66-0215-700
SPECIFICATION
CODE : WX 985DDAN Date : 14/01/20
ORDER DESIGNATION : SPLASH GUARD, STEEL
SUPP. FEATURE-3 :
SUPP. FEATURE-4 :
SUPP. FEATURE-5 :

UAN : 66-0215-700
SPECIFICATION
CODE : WX 985DDN Date : 14/01/20
ORDER DESIGNATION : SPLASH GUARD, PLASTIC
SUPP. FEATURE-3 :
SUPP. FEATURE-4 :
SUPP. FEATURE-5 :

'RFXPHQW1R 3,3(&
8$1
63(&,),&$7,21
&2'( :;1 'DWH
WN,663(&,),&$7,21 '(9,$7,21
25'(5'(6,*1$7,21 BIRD CAGE, PP
67$1'$5' tkIS DRG.
0$7(5,$/ REF. DRG. 0215-PIP-00-TB-0037
6833)($785( )25*(1(5$/7(&+1,&$/5(48,5(0(176
6833)($785( 5()(5'2&123,1/(63,3
6833)($785( 5()(5(1&/7(&+63(&6)25)533,3,1*
6833)($785( '2&123,1/(63,3
6833)($785( ,7(072%(68,7$%/()25¶¶.JFP
127()257(&+5(476((6(3(5$7((1&/2685( 9(1'25

)256,=($1'47<6((%,//2)0$7(5,$/ '5$:,1*12
5(9'$7(1$0(&+(&.'(6&5,37,215(9'$7(1$0(&+(&.'(6&5,37,21
UAN : 66-0215-700
SPECIFICATION
CODE : WX2612 Date : 07/01/20
ORDER DESIGNATION : RAINHOOD, FRP
STANDARD : tkIS DRG.
MATERIAL : REF. DRG. 0215-PIP-00-TB-0014
SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS.FOR FRP PIPING,
SUPP. FEATURE-5 :

--- --- --- PIN-LES-PIP-6243 (Contract Specific
---
Document ID if adopted document)
Customer Logo
TECHNICAL REQUIREMENTS FOR (if applicable for Contract Specific Document)
SPECIAL PARTS Rev 01 Page 1 of 5
Contents:
1 INTENT OF SPECIFICATION ...................................................................................................2

2 GENERAL REQUIREMENTS ....................................................................................................2
4 RADIOGRAPHY ....................................................................................................................4
5 IBR CERTIFICATION ..............................................................................................................4
6 MARKING ............................................................................................................................5
7 PAINTING AND COATING (METALLIC PARTS)...........................................................................5
8 GUARANTEE ........................................................................................................................5
9 PACKING FOR TRANSPORTATION ..........................................................................................5
10 MAINTENANCE SPARES ........................................................................................................5
Attachment and Forms :
A01-Annexure-I : Test Pressure of Special Parts …………………………………………………………………..1 of 1
Revised as marked and Re-issued for

01 06.11.17 06.11.17 06.11.17
reference
Previous Doc. No. GENL-PI-UZ-0043
Rev.3, is revised and reissued for
00 reference as PIN-LES-PIP-6243 25.03.2015 SHK 25.03.2015 NNG 25.03.2015 APK -
PIN-QMC-03-F101 09-2017
due to New Document numbering

philosophy.
Category Code: -2
Barcode
© Copyright 2017 : All rights reserved
ThyssenKrupp Industrial Solutions (India) Private Limited
--- --- --- PIN-LES-PIP-6243 (Contract Specific ---
TECHNICAL REQUIREMENTS FOR Customer Logo

(if applicable for Contract Specific Document)
SPECIAL PARTS
Rev 01 Page 2 of 5
1 INTENT OF SPECIFICATION
1.1 This specification is intended to cover design, manufacture, assembly, cleaning, inspection, testing,
delivery & proper packing for transportation of special parts.
2 GENERAL REQUIREMENTS
2.1 Technical specification of each special piping part is as enclosed.
2.2 Size and quantities of special parts covered under this specification are indicated in Bill of Material
enclosed, unless stated otherwise.
2.3 Bidder shall submit with the offer the following:
2.3.1 The technical part of the offer must consist of tkIS (India) Technical Specification for the particular item in
which the vendor has to mark clearly 'YES' against each line of the specification sheet under the column
"Confirm to spec " if there is no deviation to tkIS (India) Specification.
2.3.2 In case the bidder is taking a deviation from tkIS (India) spec, the bidder should clearly state the
deviation under column “Deviations”. Deviations indicated anywhere else will not be entertained. The
sheet must bear the seal and signature of the bidder in the technical specification sheet.
2.3.3 If the bidder is regretting or has no deviation to state for any specific component code the bidder shall
clearly specify on the applicable component specification sheet as "regret" or "no deviation".
2.3.4 Failure to submit documents as specified in Clauses 2.3.1 to 2.3.3 above, shall lead to rejection of the
offer.
2.4 After the placement of order on successful bidder:

1
2.4.1 On the issue of Letter/Fax of Intent, tkS India shall issue order specification along with the list of
acceptable agreed deviations . Vendor to submit the relevant construction feature drawings including all
the technical details like rating , material , overall dimensions etc. within two weeks of Order placement.
Descriptive and illustrative catalogue information is not acceptable. The construction feature drawing
submitted shall be approved by tkIS (India) and sent to vendor along with the order technical
specification. The order specification forwarded along with the approved drawings shall form an integral
part of the order. No deviation to specification shall be permitted after placement of order.
Approval of drawings shall be valid for construction features, dimensions & material
specification. In case the drawing is approved with comments, then the drawing shall not be re-
submitted for final approval. These comments shall be incorporated in final documentation drawings.
2.5 For final documentation:
2.5.1 The final drawing submitted for documentation shall incorporate the material and dimensional details as
per the order specification with the constructional features remaining unchanged.

SPECIAL PARTS
Rev 01 Page 3 of 5
The following details are required to be confirmed/ provided for the items as listed below.
2.6 STEAM TRAPS
1 Bidder to furnish model No. of trap selected.

2 Bidder to submit capacity curve for trap.
3 Bidder to specify minimum/maximum Pressure and minimum differential pressure.
4 Bidder may offer suitable alternative type of trap.
5 If offered trap size differs from line size, bidder to provide suitable Reducer/Expander to match the line
size.
Bidder to furnish assembly drawing.
2.7 HOSES
Suitable hose clips shall be provided on the adaptors.
2.8 FOR STRAINERS –
a) Clear strainer area to nominal area ratio shall be 3.

b) Strainer element withdrawal space needs to be indicated in constructional feature drawing.
c) For conical strainers, one open spacer as shown in the drawing shall be supplied, refer
Annex-2 (PIN-LES-PIP-6235) for drawing of conical strainer.
2.9 FACE TO FACE DIMENSION
Face to face dimension shall be as follows:
a) For Class 150 flanged end unlined strainers face to face dimension shall be as per ASME B16.10
(Y-type Globe Valve, Class 150). However, for strainers above Class 150 and ends other than that
stated above, face to face dimension shall be as per manufacturer's standard.
b) Steam traps and lined sight glass shall have face to face dimension as per manufacturer's
standard.
c) Wherever the design manufacturing standard is specified as a specific sketch number in the
technical specification, the face to face dimension shall conform to that sketch unless otherwise
specified.
d) For Class 150 lined strainers, dimension specified in point no.(a) shall be followed, however this
face to face shall be considered before lining.
2.10 LINED ITEMS
2.10.1 RUBBER LINING
Rubber lining shall conform to IS 4682 Part 1 or BS 6374 Part 5 or other international standards. 1
Lining hardness shall be maintained to 65 r 5, shore “A” for soft rubber & 80 r 5 Shore “D” for hard
rubber unless otherwise specified.
Rubber lining thickness shall be indicated in technical data sheet/drawing.
2.10.2 PTFE/FEP/PFA/PVDF LINING
PTFE lining shall conform to BS 6374 Part-1 for Thermoplastic lining.

1
Lining thickness shall be minimum 3mm after final finishing.

SPECIAL PARTS
Rev 01 Page 4 of 5
3 TEST AND INSPECTION
3.1 Material/Heat Treatment Certificate shall be 100% reviewed. The completeness of each piece shall be
verified.Special parts of Alloy Steel, Stainless Steel & Non-Ferrous materials (except carbon steel), shall
be subjected to P.M.I Test as per below listed table.
Sr.No Scope Material of Manufacturer Trader tkIS (India) Remarks

Construction / TPI
1 Special parts – Stainless Steel 100% - 10%* *In the case of
material and welds Alloy Steel imported items,
Non-Ferrous scope to be
decided by Client
- 100% 100%* / tkIS (India)
Note:-
1) tkIS (India) reserves the right to increase the % of Witness based on vendor past performance.
2) In case of failures noticed during witness by tkIS (India), additional sampling shall be in accordance with
API 578.
3.2 Surface, dimension, identification, marking, leakage and functioning shall be inspected/ or witnessed by
inspector for 25% of the pieces, per size, per lot, per code including IBR items. For traps quantity to be
inspected shall be 1 no per size, per code, per visit. Visual inspection will be 100% by tkIS (India) /TPIA
3.3 Non-destructive testing (if specified in the technical specification) shall be witnessed for PT & MPT for
100%. RT films & UT report shall be offered for tkIS (India) review including IBR items.
3.4 The test pressure against each rating/material for strainers & sight glass (without glass) shall be as per
Annexure-I and same shall be indicated on drawing.
3.5 Hydro test for hoses shall be done at a pressure of 1.6 times the design pressure and the bursting
pressure shall be minimum 3.15 times design pressure(Hydro), specified in the technical specification
and it shall be mentioned in drawing. Only certificate for burst test in lieu of actual testing is acceptable.
3.6 Hydro test for sight glass (with glass) shall be done at a pressure of 1.5 times the design pressure
specified in the technical specification.
3.7 Any other test as per vendors regular quality control procedure needs to be carried out by the vendor.
3.8 Spark test shall be carried out for lined items. PTFE lined & Rubber lined items shall be tested 5 KV per
mm of lining thickness, except for butyl rubber which will be tested at 1.5KV per mm of lining thickness.
3.9 Chloride content of water used for hydro testing of stainless steel items shall be < 50 ppm unless more
stringent requirement is specified in project specification.
3.10 The carbon percentage shall be as per individual ASTM material grade.
4 RADIOGRAPHY
4.1 Radiography wherever specified shall be done by X-ray/GAMMA ray to get the sensitivity. The RT shall be
carried out after heat treatment (if heat treatment is applicable).
4.2 Percentage of radiography to be carried out shall be as per individual technical specification.
5 IBR CERTIFICATION
5.1 For items described “IBR”, the same shall be in accordance with the latest IBR (Indian Boiler Regulation)
including the requirements specified in the specification.

SPECIAL PARTS
Rev 01 Page 5 of 5
5.2 For SW/BW end carbon steel items under IBR, the chemical composition shall confirm to the following:
Carbon (Max) : 0.25%

Others (S, P, Mn) : As per IBR regulations
The above composition is not applicable for non-IBR items.
5.3 For items described “IBR”, test certificate in applicable IBR forms shall be furnished, signed by IBR
Inspection Authority or an approved representative. IBR Items will be inspected by tkIS (India) /TPIA in
addition to IBR Inspection Authority.
5.4 For IBR items TC shall indicate all additional requirements (other than IBR) of Order Spec., Project
Spec., tkIS (India) Tag / Item Nos. etc., if not manufacturers Certificate shall be submitted with all details
duly witnessed / or reviewed by tkIS (India) / TPIA as applicable shall be submitted.
6 MARKING
6.1 The marking on each piece shall be done as per Design Manufacturing Standard and the identification
indicated in the Bill of Material attached. Use of hard punch is not allowed for wall thickness less than
3.2mm to avoid notch effect. In such case marking shall be done on stainless/aluminum tag which
should be secured to the special part. Wherever applicable, the direction of flow shall be clearly marked.
7 PAINTING AND COATING (METALLIC PARTS)
7.1 All carbon steel parts shall be painted with two coats of synthetic enamel/aluminum paint/silicon paint or
as per technical specification.
7.2 Galvanizing of the CS parts shall confirm to ASTM A 123/A 123M, unless otherwise specified in technical
specification.
8 GUARANTEE
8.1 Vendor to guarantee usage of all special parts covered under this specification for applicable process
fluids with pressure /temp conditions as specified in the respective technical data sheets. All the special
parts shall be guaranteed for trouble free operation for the period specified in the Commercial part of the
Enquiry document.
9 PACKING FOR TRANSPORTATION
9.1 After inspection and testing, the special parts shall be properly packed in wooden boxes. The flanges
shall be closed with plate covers, wooden planks / plastic to avoid transportation damage. Socket
weld/screwed ends shall be closed using plastic caps.
10 MAINTENANCE SPARES
10.1 Bidder should furnish a complete list of maintenance spares required for two years trouble free operation
along with recommended quantities and quote the price for the same.
Technical Requirements for Special Parts Document ID : PIN-LES-PIP-6243-A01,
Annexure - I Rev.1
Test Pressure for Special Parts Page No. 1 of 1
Test Pressures for Strainers & Sight Glass (without glass)
Class 150 Class 300 Class 600 Class 800

Body Test Body Test Body Test Body Test
Sr. No. Matl. Group Material Rated Pr. Seat Test Pr. Rated Pr. Seat Test Pr. Rated Pr. Seat Test Pr. Rated Pr. Seat Test Pr.
Pressure Pressure Pressure Pressure
(Psi) (Kg/Cm2) (Kg/Cm2) (Psi) (Kg/Cm2) (Kg/Cm2) (Psi) (Kg/Cm2) (Kg/Cm2) (Psi) (Kg/Cm2) (Kg/Cm2)
1 1.1 A 105/A 216 Gr. WCB 285 22 30 740 57 78 1480 114 156 493 38 52
2 1.3 A 352 Gr. LCB 265 20 28 695 54 73 1390 107 147 463 36 49
3 1.4 A 350 Gr. LF1 235 18 25 620 48 65 1235 96 130 412 32 43
A 182 Gr. F1 / A 217 Gr. WC1 / A 352 Gr.
4 1.5 265 20 28 695 54 73 1390 107 147 463 36 49
LC1
A 182 Gr. F2 / A 217 Gr. WC4 / A217 Gr.
5 1.7 290 22 31 750 58 79 1500 116 158 500 39 53
WC5
6 1.9 A 182 Gr. F11 CL.2 / A 217 Gr. WC6 290 22 31 750 58 79 1500 116 158 500 39 53
7 1.10 A 182 Gr. F22 CL.3 / A 217 Gr. WC9 290 22 31 750 58 79 1500 116 158 500 39 53
8 1.13 A 182 Gr. F5 / A 217 Gr. C5 290 22 31 750 58 79 1500 116 158 500 39 53
A 182 Gr. F304 / A 351 Gr. CF3 / A 351 Gr.
9 2.1 275 21 29 720 56 76 1440 111 152 480 37 51
CF8
A 182 Gr. F316 / A 351 Gr. CF8M / A 351
10 2.2 275 21 29 720 56 76 1440 111 152 480 37 51
Gr. CF3M
11 2.3 A 182 Gr. F304L / A 182 Gr. F316L 230 18 24 600 46 63 1200 93 127 400 31 42
12 2.4 A 182 Gr. F321 290 22 31 750 58 79 1500 116 158 500 39 53
13 3.1 B 462 N08020 290 22 31 750 58 79 1500 116 158 500 39 53
14 3.4 B 564 N04400 230 18 24 600 46 63 1200 93 127 400 31 42
15 3.6 B 564 N08800 275 21 29 720 56 76 1440 111 152 480 37 51
16 3.8 B 564 N10276 / B 564 N08825 290 22 31 750 58 79 1500 116 158 500 39 53
17 3.15 A 494 Gr. CW-12MW 230 18 24 600 46 63 1200 93 127 400 31 42
18 3.17 A 351 Gr. CN7M 230 18 24 600 46 63 1200 93 127 400 31 42
19 ---- Cast Iron IS 780 PN 1.0 ---- 10 15 ---- ---- ---- ---- ---- ---- ---- ---- ----
20 ---- Cast Iron IS 780 PN 1.6 ---- 16 24 ---- ---- ---- ---- ---- ---- ---- ---- ----
21 ---- Bronze IS 778 PN 1.0 ---- 10 15 ---- ---- ---- ---- ---- ---- ---- ---- ----
22 ---- Bronze IS 778 PN 1.6 ---- 16 24 ---- ---- ---- ---- ---- ---- ---- ---- ----
23 --- Cast Iron BS standard, Class 125 ---- 15 20
24 Cast Iron lined, Class 125 13 18
--- --- --- PIN-LES-PIP-6244 ---
PIPING TECHNICAL SPECIFICATION

FOR PX* : FRP
(RESIN – DERAKANE 470-300/ATLAC A590/SWANCOR-907-1/A.O.C
VIPEL F086/DION IMPACT 9400) Rev 02 Page 1 of 5
Contents:
1 SUBJECT ...................................................................................................................................2
2 SCOPE.......................................................................................................................................2
3 REQUIREMENTS..........................................................................................................................2
4 TESTS AND CERTIFICATE.............................................................................................................2
5 INSPECTION...............................................................................................................................4
6 MARKING ...................................................................................................................................4
7 PACKING....................................................................................................................................4
8 DOCUMENTATION.......................................................................................................................4
9 PRESSURE TEST AND LEAK TEST AFTER ERECTION .......................................................................5

A01 : Appendix – I LAMINATE STRUCTURE - PIPING CLASS PX…………….…………………….………1 of 1
A02 : Appendix – II ERECTION OF FRP AND FRP-LINED PIPES AND FITTINGS………….…………1 of 1
Revised as marked & re-issued for

02 16.03.2018 16.03.2018 16.03.2018
reference.
01 Generally revised and re-issued 12.09.2017 SHK 12.09.2017 NNG 12.09.2017 APK
Previous Doc.No. PI-000-BD-00062,
Rev.0, is revised and reissued as PIN-
00 10.06.2015 SHK 10.06.2015 NNG 10.06.2015 APK -
LES-PIP-6244 due to new document
numbering philosophy.
Category Code: -

thyssenkrupp Industrial Solutions (India) Private Limited
--- --- --- PIN-LES-PIP-6244 ---

FOR PX* : FRP
1 SUBJECT
This enquiry enclosure contains uniform recommendations for quality assurance activities during
fabrication and shipment.
2. SCOPE
This enquiry enclosure covers supply and erection of pipes, piping components, pipe connections
and prefabricated pipelines of glass fiber reinforced plastic on the basis of unsaturated polyster
resins, unlined. It shall apply in conjunction with the enquiry letter.
In the event of discrepancies between this enquiry enclosure and the enquiry letter, the latter shall
apply.
3. REQUIREMENTS
The requirements specified in the "Piping Material Summary Form" and the standards indicated
therein, particularly tkIS (PDE) standard UN 3030-16, Part - 1, shall apply.
The following additional requirements shall also be observed:
3.1 MANUFACTURER'S QUALIFICATION
It is imperative that all requirements specified in AD specification N1, Sec. 2.2 must be fulfilled by the
manufacturer. Vendor shop shall be approved by tkIS (India).
3.2 FABRICATION
3.2.1 The pipes shall have their natural color with UV - absorber.
3.2.2 All flanged fittings and nozzles shall have loose steel flanges.
3.2.3 Branch connection shall be of Stub-in construction and shall preferably be made at shop. Sharp
corner shall be filled up with resin to make a radius at the joint.
3.2.4 All the exposed glass surfaces shall be covered / protected with resin.
3.2.5 Elbow construction shall be according to DIN 16966 Part - 2 without the straight portion.
3.2.6 Laminated joint shall have the same laminate structure of the pipe without the first glass tissue.
3.2.7 Additional one mat shall be laid for branches of NS < 2" for increasing mechanical strength, over and
above the regular laminate structure.
3.2.8 Collars for fittings shall be integrally formed.
3.2.9 Laminated connections to DIN 16966, parts 7 and 8, shall comply with the PN of the connecting pipe.
4. TESTS AND CERTIFICATE
Tests shall be performed according to tkIS (PDE) standard UN 3030-16, Part-1, and the codes and
standards indicated therein.
Type and scope of testing are specified below :

--- --- --- PIN-LES-PIP-6244 ---

FOR PX* : FRP
4.1 MATERIAL TESTING
4.1.1 The manufacturer of the materials used such as reinforcing materials, fillers etc. shall certify the
properties of said materials, and assume the related guarantee.
Prior to starting the fabrication, the pipe manufacturer shall take the measures required to make the
materials ready for use. (Furnish the related workshop document).
4.1.2. It is imperative that measures be taken to avoid nonconformity of the materials. This applies
particularly to the different resin types. (Furnish related work-shop document).
4.1.3 The manufacturer shall ensure adequate quality assurance. This includes records showing that the
pipes, piping components and pipe connections correspond to the rules of good workmanship.
2 4.1.4 The material requirement shall comply as per UN 3030-16 Part1, Clause 2.1 and DIN 16964,Clause
2.
4.2 SHORT TIME HYDROSTATIC PRESSURE TEST
2 4.2.1 The manufacturer shall furnish documents corresponding to Sec. 4.8 of this document reflecting that
the short-time hydrostatic pressure tests have been performed as per Clause 3.2 and 4.1 of DIN
16964 & DIN 16966 Part1 and Part7.
4.2.2. At least three pre-fabricated pipes per type of resin or pipe shall be subjected to said hydrostatic
pressure test in accordance with the data indicated by tkIS (India) / Client in technical specification.
4.2.3 This type test is mandatory only in case of new approval of vendor shop.
4.3 GLASS CONTENT AND LAMINATE STRUCTURE
4.3.1 Laminate structure shall comply UN 3030-16 Part1,Clause 2.2.
2 4.3.2 Glass content shall comply DIN 16964,Clause 3.5 and 4.4.
4.3.3 While testing atleast three test specimens per type of laminate or resin required.
4.4 MECHANICAL STRENGTH
4.4.1 Shear strength requirement shall comply UN 3030-16 Part1,Clauses 3 and 4.2. The value of inter
laminar shear strength shall be attained while performing tensile strength as per EN ISO 14130 or by
2 inter laminar shear strength as per BS EN 13121-3.The inter laminar shear strength shall be atleast 8
N/mm2 at all bonding surfaces.
4.4.2 Tensile strength requirement shall comply DIN 16964, Clauses 3.3 and 4.2.
4.4.3 Scope of tests : At least one test specimen per type of resin.
4.5 STYRENE CONTENT
4.5.1 The residual styrene content shall be examined as per DIN 16964, Clauses 3.6 and 4.5 and DIN
16966 Part 1 Clauses 3.5 and 4.4 and Part7 Clauses 3.4 and 4.3 and said examination to be
performed by a qualified laboratory within 7 days from the date of fabrication.
2
4.5.2 Scope of test : 3 test specimens per type of resin to be tested over the whole period of fabrication.
The related workshop records shall be furnished as evidence of said tests.
4.5.3 Styrene content test shall comply ISO 4901: 2011 (since DIN 53394 is withdrawn).
--- --- --- PIN-LES-PIP-6244 ---

FOR PX* : FRP
4.6 HARDNESS
2 For pipe type E ,Hardness of minimum 25 to 35 BHN required by Barcol method as per BS EN 13121-3.
4.7 SURFACE FINISH AND DIMENSIONAL CHECK
4.7.1 Vendor to comply DIN 16964, Clauses 3.7 , 3.12 , 4.6 and 4.10.
4.7.2 Said check shall be performed on all pipes, piping components and pre-fabricated pipe sections.
4.8 CERTIFICATES
The materials used for fabrication shall be furnished with a works certificate to DIN 50049-2.1
The tests indicated in Section 4.2 to 4.7 of this document shall be recorded in reports and shall be
witnessed by tkIS (India) / Client / Third Party Inspector.
5. INSPECTION
Major inspections will be witnessed by tkIS (India) / Client . The final inspection will be performed by
tkIS (India)/ Client. (Advice of readiness for inspection to be sent to tkIS (India).
6. MARKING
Pipes and piping components shall be marked in accordance with tkIS (PDE) standard UN 3030-16,
Part-1. Pipes and piping component shall have marking of pipe code, Resin used, Date of
manufacture, Manufacturer's name, Maximum allowable pressure and temperature.
The following shall also apply :
6.1 Pre-fabricated pipes shall be marked with the isometric number and a serial number to
fabrication.Shop laminated connections shall be marked with the manufacturer’s symbol.
6.2 Pipes and piping components(incl. Collars and Flanges) shall be marked with tkIS (India) item
numbers.
7. PACKING
The edges of the flange faces and pipe ends shall be protected and loose flanges shall be fixed.
The components shall be packed using adequate fixing materials and soft spacers. For further details
refer to the order letter.
8. DOCUMENTATION
Additional data and scope of documentation are specified in order enclosure.
8.1 tkIS (India) preferences are provided as follows. Any deviation from the details furnished shall be
reported to tkIS (India) for approval.
C-Glass Tissue x 26 to 30 g/m^2

Width x 25mm to 160mm
Chopped Strand Mat x 450 g/m^2 2
Width required x 25mm to 160mm
Woven Roving Mat x 600 to 610 g/m^2
--- --- --- PIN-LES-PIP-6244 ---

FOR PX* : FRP
8.2 Manufacturer shall furnish the details of the method to avoid penetration of air in to the outer resin.
Outer resin layer (top coat) shall be made with readymade resin mixed with paraffin.
8.3 Manufacturer shall provide the facility for storing the resin as per recommendation of resin
manufacturer. Shelf life of the resin shall be intimated to tkIS (India) / Client .
8.4 Manufacturer shall furnish the details of the oven for post-curing (heat treatment) of the pre-
assembled pipe components and the site joints if required.
8.5 Following information shall be included in the details of the oven, such as dimensions, heating
method, air revolution, provision of temperature recorder etc.
8.6 Manufacturer shall furnish the details of equipments available for mechanical testing and quality
control and laboratory for testing of resin mixtures / test panels etc. Barcol hardness tester shall be
used for testing.
9. PRESSURE TEST AND LEAK TEST AFTER ERECTION

The following shall apply to piping for which a pressure test and / or leak test is required. The type and
scope of the tests as well as the requirements to be met by the respective pipelines shall be
determined in the order.
9.1 PRESSURE TEST
9.1.1 Preparation for Testing
The line must have been installed according to the laying instructions. Safety valves, rupture disks
and the like may not be installed. All valves in the system to be tested must be open during the test.
It shall be ensured that the test pressure cannot affect the position of the pipeline. In the case of thrust
non-resistant joints or expansion joints without limit stop, the line shall be sufficiently stiffened or
anchored at the ends, elbows, branches and shutoff devices.
9.1.2 Performance of Pressure Test
The pressure test comprises a preliminary and a main test:

A Preliminary test must precede the main test. It serves to stop the change in volume, which depends
on the internal pressure and line temperature, to such an extent that the subsequent main test will
allow a definite conclusion to be drawn concerning the tightness of the section tested.
The pressure increase rate should not exceed 10 bar/min.
The conditions mentioned hereafter shall apply for the preliminary test, unless agreed otherwise. The
preliminary test shall be carried out at 1.3 times the max. allowable working pressure. The duration of
the test shall be taken from Table 1. The test system shall be de-pressurised prior to the main test.
The main test shall be performed immediately after the preliminary test, the test pressure also being
1.3 times the max. allowable working pressure. According to Table 2 the duration of testing varies.
9.1.3 Table 1 : Preliminary Test Table 2 : Main Test

Nominal Size DN Duration of testing h Nominal size DN Duration of testing h
Up to 200 3 Up to 400 3
From 250 to 400 6 From 450 to 700 12
450 and above 2 12 800 and above 21
--- --- --- PIN-LES-PIP-6244 A01 ---

FOR PX* : FRP
APPENDIX - I
LAMINATE STRUCTURE - PIPING CLASS PX
Material : Fibre Glass reinforced plastic
V= C - glass tissue appr. 26 to 30 g/m^2 2

M= Chopped strand mat. 450 g/m^2
With “dressing” and binder.
R= Woven roving 600 to 610 g/m^2 with "dressing"
(for General Guideline only based on pressure ratings) 2
DN LAMINATE STRUCTURE FOR PIPE

25 VMMMMMV
32 VMMMMMV
40 VMMMMMV
50 VMMMMMV
65 VMMMMMV
80 VMMMMRMMV
100 VMMMMMRMMV
150 VMMMMMRMMRMMV
200 VMMMMMMRMMV
250 VMMMMMRMMRMMV
300 VMMMMMRMMRMMRV
400 VMMMMRMMRMMV
450 VMMMMMRMMRMMRMV 2
500 VMMMMMRMMRMMRMV
600 VMMMMRMMRMMV
Note : The moulder to decide the laminate structure to arrive at the specified thickness as per the above
pressure ratings & wall thickness table and shall submit the same to tkIS (India) for approval.
All pipes, fittings and stub ends are to be produced by "hand lay up".
UV - absorbent in the whole laminate structure.
Heat treatment of pipes, pipe fittings such as Elbows, Stub Ends, Caps, Tees and Reducers and also
Site Joints. Temperature and Hours required for curing shall be communicated to tkIS (India).
--- --- --- PIN-LES-PIP-6244 A02 ---

FOR PX* : FRP
APPENDIX - II
ERECTION OF FRP AND FRP-LINED PIPES AND FITTINGS
Following shall be included in the scope of FRP and FRP-Lined Piping Erection Contractor:
1) Erection of all free issued material like primary / secondary / special supports, in-line / control valves,
instruments, filters, strainers etc.
2) Removal / re-fixing of valves, filters and strainers for hydrotest
3) Supply / fixing of temporary spools.
4) Supply / fixing of temporary gaskets / fasteners.
5) Supply / fixing of ribs at tapping points for fitment of valves.
6) Line-wise and system-wise flushing and re-instatement of valves / instruments.
7) Any modifications to piping upto 1½” size.
8) Dismantling and re-erection of pipes in case of re-routing.
9) Cutting and jointing of pipes as required.
10) The Bidder to consider site adjustment / cutting / modification / mismatch up to 500 mm in length for
every 10 M Length of the pipeline in the Quoted unit price, without any extra cost to the Owner.
11) All small bore lines (up to 1 ½” NB size) are site routed lines, for which Bidder shall study the actual
site conditions, prior to fabrication of lines. Bidder shall not charge extra claim for any site adjustment
/ cutting / modification / mismatch in the routing & fabrication of the Lines and the Quoted unit price
shall include the same, without any extra cost to the owner.
--- --- --- PIN-LES-PIP-6245 ---
thyssenkrupp PIPING TECHNICAL SPECIFICATION FOR PW* : FRP

Industrial (RESIN - DERAKANE 470-300 / ATLAC A590 / Swancor 907-1 / A.O.C.
Solutions (India) Vipel F086 / DION IMPACT 9400) Rev 02 Page 1 of 6
Contents:
1 SUBJECT ...................................................................................................................................2
2 SCOPE.......................................................................................................................................2
3 REQUIREMENTS..........................................................................................................................2
4 TESTS AND CERTIFICATE.............................................................................................................2
5 INSPECTION ...............................................................................................................................4
6 MARKING ...................................................................................................................................4
7 PACKING....................................................................................................................................4
8 DOCUMENTATION.......................................................................................................................4
9 PRESSURE TEST AND LEAK TEST AFTER ERECTION .......................................................................5

A01 : Appendix – I LAMINATE STRUCTURE - PIPING CLASS PW……………….…………………….… 1 of 1
A02 : Appendix – II ERECTION OF FRP AND FRP-LINED PIPES AND FITTINGS………….…………. 1 of 1
Revised as marked & re-issued

02 16.03.2018 16.03.2018 16.03.2018
for reference.
01 Generally revised & re-issued 12.07.2017 SHK 12.07.2017 NNG 12.07.2017 APK
Previous Doc.No.PI-000-BD-00063,
Rev.0, is revised and reissued as
00 10.06.2015 SHK 10.06.2015 NNG 10.06.2015 APK -
PIN-LES-PIP-6245 due to new
document numbering philosophy.
Category Code: -

--- --- --- PIN-LES-PIP-6245 ---

1 SUBJECT
2 SCOPE
This enquiry enclosure covers supply and erection of pipes, piping components, pipe connections
and prefabricated pipelines of glass fiber reinforced plastic on the basis of unsaturated polyster
resins, unlined. It shall apply in conjunction with the enquiry letter.
apply.
3 REQUIREMENTS
The requirements specified in the "Piping Material Summary Form" and the standards indicated
therein, particularly tkIS (PDE) standard UN 3030-16, Part - 1, shall apply.
The following additional requirements shall also be observed:
3.2 FABRICATION
3.2.2 Loose steel flanges shall be hot-galvanised.
3.2.3 All flanged fittings and nozzles shall have loose steel flanges.
3.2.4 Branch connection shall be of Stub-in construction and shall preferably be made at shop. Sharp
corner shall be filled up with resin to make a radius at the joint.
4 TESTS AND CERTIFICATE
Tests shall be performed according to tkIS (PDE) standard UN 3030-16, Part-1, and the codes and
standards indicated therein.
PIN-QMC-03-F101 09-2016

--- --- --- PIN-LES-PIP-6245 ---

4.1.2. It is imperative that measures be taken to avoid nonconformity of the materials. This applies
4.1.3 The manufacturer shall ensure adequate quality assurance. This includes records showing that the
2 4.1.4 The material requirement shall comply as per UN 3030-16 Part1, Clause 2.1 and DIN 16964, Clause
2.
4.2.1 The manufacturer shall furnish documents corresponding to Sec. 4.8 of this document reflecting that
the short-time hydrostatic pressure tests have been performed to as per Clause 3.2 and 4.1 of DIN
16964 & DIN 16966 Part1 and Part7.
pressure test in accordance with the data indicated by tkIS (India) / Client in the technical
specification.
inter laminar shear strength as per BS EN 13121-3.The inter laminar shear strength shall be atleast 8
2
4.5 STYRENE CONTENT

PIN-QMC-03-F101 09-2016
2 4.5.1 The residual styrene content shall be examined as per DIN 16964, Clauses 3.6 and 4.5 and DIN
16966 Part 1 Clauses 3.5 and 4.4 and Part7 Clauses 3.4 and 4.3 and said examination to be
--- --- --- PIN-LES-PIP-6245 ---

2 4.5.3 Styrene content test shall comply ISO 4901: 2011 (since DIN 53394 is withdrawn).
4.6 HARDNESS
For pipe type E ,Hardness of minimum 25 to 35 BHN required by Barcol method as per BS EN 13121-3.
2 4.7.1 Vendor to comply DIN 16964, Clauses 3.7 , 3.12 , 4.6 and 4.10.
4.8 CERTIFICATES
The tests indicated in Section 4.2 to 4.7 of this document shall be recorded in reports and shall be
5 INSPECTION
Major inspections will be witnessed by tkIS (India) / Client. The final inspection will be performed by
tkIS (India) / Client (Advice of readiness for inspection to be sent to tkIS (India)).
6 MARKING
6.1 Pre-fabricated pipes shall be marked with the isometric number and a serial number related to
fabrication. Shop laminated connections shall be marked with the manufacturer's symbol.
6.2 Pipes and piping components (incl. Collars and Flanges) shall be marked with tkIS (India) item
numbers.
7 PACKING
8 DOCUMENTATION

PIN-QMC-03-F101 09-2016
8.1 tkIS (India) preferences are provided as follows. Any deviation from the details furnished
shall be reported to tkIS (India) for approval.
--- --- --- PIN-LES-PIP-6245 ---

C-Glass Tissue * 26 to 30 g/m^2
Width * 25 and 160mm

Chopped Strand Mat * 450 g/m^2 2
Width required * 25 and 160mm
Woven Roving Mat * 600 to 610 g/m^2
Outer resin layer (top coat) shall be made with readymade resin mixed with paraffin.
8.3 Manufacturer shall furnish the total requirement of resin (ALPOLIT / VIAPAL UP797) alongwith detailed
breakup calculations to tkIS (India) / Client, to enable supply of the same as free issue material.
8.4 Manufacturer shall furnish the details of the oven for post-curing (heat treatment) of the pre-
assembled pipe components and the site joints if required.
8.5 Following information shall be included in the details of the oven, such as dimensions, heating
method, air revolution, provision of temperature recorder etc.
8.6 Manufacturer shall furnish the details of equipments available for mechanical testing and quality
control and laboratory for testing of resin mixtures / test panels etc. Barcol hardness tester shall be
used for testing.
9 PRESSURE TEST AND LEAK TEST AFTER ERECTION

9.1 PRESSURE TEST
The pressure test comprises a preliminary and a main test:

A Preliminary test must precede the main test. It serves to stop the change in volume, which depends
The pressure increase rate should not exceed 10 bar/min.
PIN-QMC-03-F101 09-2016
The conditions mentioned hereafter shall apply for the preliminary test, unless agreed otherwise. The
preliminary test shall be carried out at 1.3 times the max. allowable working pressure. The duration of
the test shall be taken from Table 1. The test system shall be de-pressurised prior to the main test.
--- --- --- PIN-LES-PIP-6245 ---


Up to 200 3 Up to 400 3
From 250 to 400 6 From 450 to 700 12
2 450 and above 12 800 and above 21
PIN-QMC-03-F101 09-2016
--- --- --- PIN-LES-PIP-6245 A01 (Contract ---
Specific Document ID if adopted document)
PIPING TECHNICAL SPECIFICATION FOR PW* : FRP Customer Logo

(RESIN - DERAKANE 470-300 / ATLAC A590 / Swancor 907-1 / A.O.C. (if applicable for Contract Specific Document)
Vipel F086 / DION IMPACT 9400) Rev 02 Page 1 of 1
APPENDIX - I
LAMINATE STRUCTURE - PIPING CLASS PW
Material : Fibre Glass reinforced plastic.
V= C - glass tissue appr. 26 g/m^2

With "dressing" and binder.
R= Woven roving 600 g/m^2 with "dressing"
(for General Guideline only based on pressure ratings)

25 VMMMMMV
32 VMMMMMV
40 VMMMMMV
50 VMMMMMV
65 VMMMMMV
80 VMMMMRMMV
100 VMMMMMRMMV
150 VMMMMMRMMRMMV
200 VMMMMMMRMMV
250 VMMMMMRMMRMMV
300 VMMMMMRMMRMMRV
400 VMMMMRMMRMMV
2 450 VMMMMMRMMRMMRMV
500 VMMMMMRMMRMMRMV
600 VMMMMRMMRMMV
Note : The moulder to decide the laminate structure to arrive at the specified thickness as per wall thickness
table and shall submit to TKIS (India) for approval.
Heat treatment of pipes, pipe fittings such as Elbows, Stub Ends, Caps, Tees and Reducers and also
Site Joints. Temperature and Hours required for curing shall be communicated to TKIS (India).
--- --- --- PIN-LES-PIP-6245 A02 (Contract ---
Specific Document ID if adopted document)
PIPING TECHNICAL SPECIFICATION FOR PW* : FRP Customer Logo

(RESIN - DERAKANE 470-300 / ATLAC A590 / Swancor 907-1 / A.O.C. (if applicable for Contract Specific Document)
Vipel F086 / DION IMPACT 9400) Rev 02 Page 1 of 1
APPENDIX - II
Following shall be included in the scope of FRP AND FRP-Lined Piping Erection Contractor:
10) The bidder to consider site adjustment / cutting / modification / mismatch upto 500 mm in length for
11) All small bore lines (up to 1 ½” NB size) are site routed Lines, for which Bidder shall study the actual
size conditions, prior to fabrication of lines. Bidder shall not charge extra claim for any site adjustment
shall include the same, without any extra cost to the Owner.
--- --- --- PIN-LES-PIP-6246 ---
thyssenkrupp PIPING TECHNICAL SPECIFICATION

Industrial Solutions
FOR PQ* : FRP-PVC U LINED
(India)
(RESIN – DERAKANE 411-350/ATLAC A430/Swancor 901 / DION 9100 PLUS) Rev 02 Page 1 of 6
Contents:
1 SUBJECT ..............................................................................................................................................2
2 SCOPE..................................................................................................................................................2
3 REQUIREMENTS ....................................................................................................................................2
4 TESTS AND CERTIFICATE.......................................................................................................................3
5 INSPECTION..........................................................................................................................................4
6 MARKING..............................................................................................................................................4
7 PACKING ..............................................................................................................................................4
8 DOCUMENTATION .................................................................................................................................5
9 PRESSURE TEST AND LEAK TEST AFTER ERECTION ................................................................................5

A01 : Appendix – I ERECTION OF FRP AND FRP-LINED PIPES AND FITTINGS …………………………..…. 1 of 1

02 14.03.2018 14.03.2018 14.03.2018
reference.
00 10.06.2015 SHK 10.06.2015 NNG 02.07.2015 APK -
Category Code: -

--- --- --- PIN-LES-PIP-6246 ---

(India)
1 SUBJECT
2 SCOPE
This enquiry enclosure covers the supply and erection of pipes, piping components, pipe connections
and prefabricated pipelines of glass fibre reinforced plastic on the basis of unsaturated polyster resins,
with PVC-U liner. It shall apply in conjunction with the enquiry letter.
apply.
3 REQUIREMENTS
The requirements specified in the "Piping material summary" and the standards indicated therein,
particularly tkIS (PDE) standard UN 3030-16, Part - I, shall apply.
The following additional requirements shall also be observed
It is imperative that all requirements specified in AD specification N1, section 2.2 must be fulfilled by
the manufacturer. Vendor shop shall be approved by tkIS (India).
3.2 FABRICATION
3.2.2 All flanged fittings & nozzles shall have loose steel flanges.
3.2.3 The straight pipe sections and prefabricated components shall be supplied by the same manufacturer
and be of the same quality (proper welds).
3.2.7 Collars for fittings shall be integrally formed or solvent welded type.
3.2.8 Welds shall only be made by welders qualified to recommendation DVS 2212 / BS EN 13121-3. The
welders shall be supervised by qualified foremen.
The welds shall be covered with a conductive layer prior to lamination in order to be able to examine
the welds later.
2 3.2.10 Lined pipes and piping components shall be seamless, filament wound, type B as per DIN 16965 Part
2.
--- --- --- PIN-LES-PIP-6246 ---

(India)
The tests shall be performed according to tkIS (PDE) standard UN 3030-16, Part-1, and the codes and
standard indicated therein.
4.1.2. It is imperative that measures to be taken to avoid nonconformity of the materials. This applies
4.1.3 The manufacturer shall perform adequate quality assurance. This includes records showing that the
2 4.1.4 The material requirement shall comply as per UN 3030-16 Part1, Clause 2.1 and DIN 16964,Clause 2.
4.2.1 The manufacturer shall furnish documents corresponding to Sec. 4.9 reflecting that the short-time
hydrostatic pressure tests have been performed to as per Clause 3.2 and 4.1 of DIN 16964 & DIN
16966 Part1 and Part7.
pressure test in accordance with the data indicated by tkIS (India) in the technical specification.
4.3.1 Laminate structure shall comply UN 3030-16 Part1, Clause 2.2.
inter laminar shear strength as per BS EN 13121-3.The inter laminar shear strength shall be atleast 8
N/mm2 at all bonding surfaces. Further adhesion related shearing strength for Pipe type B shall be as
2 per DIN 16964, Clauses 3.9 and 4.8 and DIN 16966 Part 7, Clauses 3.7 and 4.5.
4.4.3 Scope of tests : Three test specimens per liner material.

--- --- --- PIN-LES-PIP-6246 ---

(India)
4.5 STYRENE CONTENT
16966 Part 1 Clauses 3.5 and 4.4 and Part 7 Clauses 3.4 and 4.3 and, said examination to be
2
4.5.2 Scope of test : 3 test specimens per type of resin to be tested over the whole period of fabrication. The
related workshop records shall be furnished as evidence of said tests.
4.6 HARDNESS
For pipe type B,Hardness of minimum 25 to 35 BHN required by Barcol method as per BS EN 13121-3.
2 4.7.1 Vendor to comply DIN 16964, Clauses 3.7, 3.12, 4.6 and 4.10.
4.8 TEST OF WELDS FOR PIPE TYPE B
All welds of finished components shall be measured to DVS recommendation 2206 for leakage by
applying a voltage prior to lamination.
4.9 CERTIFICATES
The tests indicated in Section 4.2 to 4.8 shall be recorded in reports and shall be witnessed by tkIS
(India) / Client / Third Party Inspector.
5 INSPECTION
Major inspections will be witnessed by tkIS (India) / Client. The final inspection will be performed by tkIS
(India) / Client. (Advice of readiness for inspection to be sent to tkIS(India))
6 MARKING
6.1 Pre-fabricated pipes shall be marked with the isometric number and a serial number to fabrication.
Shop laminated connections shall be marked with the manufacturer’s symbol.
6.2 Pipes and piping components(incl. Collars and flanges) shall be marked with tkIS(India) item numbers.
7 PACKING
--- --- --- PIN-LES-PIP-6246 ---

(India)
8 DOCUMENTATION
Width * 25 and 160mm
Chopped Strand Mat * 450 g/m^2 2
Width required * 25 and 160mm
Woven Roving Mat * 600 to 610 g/m^2
Outer resin layer (topcoat) shall be made with readymade Resin mixed with paraffin.
8.3 Manufacturer shall provide the facility for storing the Resin as per recommendation of Resin
manufacturer. Shelf life of the Resin shall be intimated to tkIS (India) / Client.
8.4 Manufacturer shall furnish the details of equipment's available for mechanical testing and quality
control and laboratory for testing of resin mixtures/test panels etc. Barcol Hardness tester shall be used
for testing.
9.1 PRESSURE TEST
The line must have been installed according to the laying instructions. Safety valves, rupture disks and
the like may not be installed. All valves in the system to be tested must be open during the test.
The pressure test comprises a preliminary and a main test.
A preliminary test must precede the main test. It serves to stop the change in volume, which depends
The pressure increase rate should not exceed 10 bar/min. The conditions mentioned hereafter shall
apply for the preliminary test, unless agreed otherwise. The preliminary test shall be carried out at 1.3
times the max. allowable working pressure. The duration of the test shall be taken from Table 1. The
test system shall be depressurised prior to the main test.
--- --- --- PIN-LES-PIP-6246 ---

(India)

Up to 200 3 Up to 400 3
From 250 to 400 6 From 450 to 700 2 12

--- --- --- PIN-LES-PIP-6246 A01 ---

Industrial
Solutions (India)
APPENDIX - I
2) Removal / re-fixing of valves, filters and strainers for hydrotest.
size conditions, prior to fabrication of lines. Bidder shall not charge extra claim for any site adjustment /
cutting / modification / mismatch in the routing & fabrication of the Lines and the Quoted unit price shall
include the same, without any extra cost to the Owner.
Customer Logo
GENERAL ENGINEERING SPECIFICATION (if applicable for Contract Specific Document)
DETAILS OF SPECTACLE BLIND PLASTIC

Rev 01 Page 2 of 4
1 GENERAL
This specification covers the General Assembly sketch and Dimensional Details for Spectacle Blind
Plastic.
PIN-QMC-03-F101 03-2015
GENERAL ENGINEERING SPECIFICATION Customer Logo

DIMENSIONAL DETAILS OF SPLASH GUARD FOR (if applicable for Contract Specific Document)
PLASTIC PIPING Rev 01 Page 2 of 3
1. GENERAL
This specification covers the dimensional details of Splash Guard for Plastic Piping.
PIN-QMC-03-F101 03-2015
--- --- --- PIN-LES-PIP-6289 ---

Industrial Solutions FOR PR*: FRP
(India) (RESIN - DERAKANE 411-350 / ATLAC A430 / Swancor 901/ DION 9100 PLUS) Rev 02 Page 1 of 5
Contents:
1 SUBJECT...................................................................................................................................................... 2
2 SCOPE ......................................................................................................................................................... 2
3 REQUIREMENTS ............................................................................................................................................2
4 TESTS AND CERTIFICATE ..............................................................................................................................2
5 INSPECTION .................................................................................................................................................4
6 MARKING...................................................................................................................................................... 4
7 PACKING ...................................................................................................................................................... 4
8 DOCUMENTATION .........................................................................................................................................4
9 PRESSURE TEST AND LEAK TEST AFTER ERECTION ........................................................................................5

A01 : Appendix – I LAMINATE STRUCTURE - PIPING CLASS PR…………………….….…………..…. 1 of 1
A02 : Appendix – II ERECTION OF FRP AND FRP-LINED PIPES AND FITTINGS ………....…..……… 1 of 1

02 16.03.2018 16.03.2018 16.03.2018
reference.
00 10.06.2015 SHK 10.06.2015 NNG 02.07.2015 APK -
PIN-QMC-03-F101 09-2016
Based on : PIN-AAA-AAA-NNN
(to be indicated if adopted document)
Category Code: -

--- --- --- PIN-LES-PIP-6289 ---

1 SUBJECT
2 SCOPE
This enquiry enclosure covers supply and erection of pipes, piping components, pipe connections and
prefabricated pipelines of glass fibre reinforced plastic on the basis of unsaturated polyster resins,
unlined. It shall apply in conjunction with the enquiry letter.
apply.
3 REQUIREMENTS
3.2 FABRICATION
3.2.3 Branch connection shall be of Stub-in construction and shall preferably be made at shop. Sharp corner
shall be filled up with resin to make a radius at the joint.
3.2.8 Collars for fittings shall be integrally formed.
3.2.9 Laminated connections to DIN 16966, parts 7 and 8, shall comply with the PN of the communicating
pipe.
The tests shall be performed according to tkIS (PDE) standard UN 3030-16, Part-1, and the codes and
standard indicated therein.

--- --- --- PIN-LES-PIP-6289 ---

2 4.1.4 The material requirement shall comply as per UN 3030-16 Part1, Clause 2.1 and DIN 16964,Clause 2.
2 4.2.1 The manufacturer shall furnish documents corresponding to Sec. 4.8 of this document reflecting that
the short-time hydrostatic pressure tests have been performed as per Clause 3.2 and 4.1 of DIN
16964 & DIN 16966 Part 1 and Part 7.

2 laminar shear strength shall be attained while performing tensile strength as per EN ISO 14130 or by
inter laminar shear strength as per BS EN 13121-3. The inter laminar shear strength shall be atleast 8
4.5 STYRENE CONTENT
16966 Part 1 Clauses 3.5 and 4.4 and Part 7 Clauses 3.4 and 4.3 and said examination to be
2 performed by a qualified laboratory within 7 days from the date of fabrication.
4.5.2 Scope of test : 3 test specimens per type of resin to be tested over the whole period of fabrication. The
related workshop records shall be furnished as evidence of said tests.
4.5.3 Styrene content test shall comply ISO 4901:2011 (since DIN 53394 is withdrawn).
--- --- --- PIN-LES-PIP-6289 ---

4.6 HARDNESS
2 For pipe type E ,Hardness of minimum 25 to 35 BHN required by Barcol method as per BS EN 13121-
3.
4.8 CERTIFICATES
The tests indicated in Sections 4.2 to 4.7 of this document shall be recorded in reports and shall be
5 INSPECTION
Major inspections will be witnessed by tkIS (India) / Client. The final inspection will be performed by tkIS
(India) / Client. (Advice of readiness for inspection to be sent to tkIS(India))
6 MARKING
6.1 Pre-fabricated pipes shall be marked with the isometric number and a serial number to
fabrication.Shop laminated connections shall be marked with the manufacturer’s symbol.
6.2 Pipes and piping components(incl. Collars and flanges) shall be marked with tkIS(India) item numbers.
7 PACKING
8 DOCUMENTATION
C-Glass Tissue x 26 to 30 g/m^2

Width x 25 and 160mm
Chopped Strand Mat x 450 g/m^2 2
Width required x 25 and 160mm
Woven Roving Mat x 600 to 610g/m^2
--- --- --- PIN-LES-PIP-6289 ---

8.4 Manufacturer shall furnish the details of the oven for post-curing (heat treatment) of the pre-assembled
pipe components and the site joints if required.
Following information shall be included in the details of the oven, such as dimensions, heating method,
air revolution, provision of temperature recorder etc.
9.1 PRESSURE TEST
The line must have been installed according to the laying instructions. Safety valves, rupture disks and
the like may not be installed. All valves in the system to be tested must be open during the test.

Up to 200 3 Up to 400 3
From 250 to 400 6 From 450 to 700 2 12
--- --- --- PIN-LES-PIP-6289 A01 ---

APPENDIX - I
LAMINATE STRUCTURE - PIPING CLASS PR
Material : Fibre Glass reinforced plastic, with Vinylester or Equivalent

V= C - glass tissue appr. 26 to 30 g/m^2 2
With "dressing" and binder.
R= Woven roving 600 to 610 g/m^2 with "dressing"
(for General Guideline only based on pressure ratings) 2

25 VMMMMMV
32 VMMMMMV
40 VMMMMMV
50 VMMMMMV
65 VMMMMMV
80 VMMMMRMMV
100 VMMMMMRMMV
150 VMMMMMRMMRMMV
200 VMMMMMMRMMV
250 VMMMMMRMMRMMV
300 VMMMMMRMMRMMRV
400 VMMMMRMMRMMV
450 VMMMMMRMMRMMRMV 2
500 VMMMMMRMMRMMRMV
600 VMMMMRMMRMMV
Note :
2 The moulder to decide the laminate structure to arrive at the specified thickness as per the above pressure
ratings & wall thickness table and shall submit the same to tkIS (India) for approval.
Heat treatment of pipes, pipe fittings such as Elbows, Stub Ends, Caps, Tees and Reducers and also Site
Joints. Temperature and Hours required for curing shall be communicated to tkIS (India).
--- --- --- PIN-LES-PIP-6289 A02 ---

APPENDIX – II
Following shall be included in the scope of FRP AND FRP-Lined Piping Erection Contractor:
size conditions, prior to fabrication of lines. Bidder shall not charge extra claim for any site adjustment /
cutting / modification / mismatch in the routing & fabrication of the Lines and the Quoted unit price shall
include the same, without any extra cost to the Owner.
--- --- --- PIN-LES-PIP-6302 ---

Industrial Solutions FOR PS* : FRP-PVC-C LINED
(India) (DERAKANE 470-300 / ATLAC A590 / Swancor 907-1 / A.O.C. Vipel F086 / DION IMPACT
9400) Rev 02 Page 1 of 6
Contents:
1 SUBJECT...................................................................................................................................................... 2
2 SCOPE ......................................................................................................................................................... 2
3 REQUIREMENTS ............................................................................................................................................2
4 TESTS AND CERTIFICATE ..............................................................................................................................3
5 INSPECTION .................................................................................................................................................4
6 MARKING...................................................................................................................................................... 4
7 PACKING ...................................................................................................................................................... 4
8 DOCUMENTATION .........................................................................................................................................5
9 PRESSURE TEST AND LEAK TEST AFTER ERECTION ........................................................................................5

A01 : Appendix – I ERECTION OF FRP AND FRP-LINED PIPES AND FITTINGS …………………………..….1 of 1

02 22.03.2018 22.03.2018 22.03.2018
reference.
00 25.06.2015 SHK 25.06.2015 NNG 25.06.2015 APK -
Category Code: -

--- --- --- PIN-LES-PIP-6302 ---

Industrial FOR PS* : FRP-PVC-C LINED
Solutions (India) (DERAKANE 470-300 / ATLAC A590 / Swancor 907-1 / A.O.C. Vipel F086 / DION IMPACT
9400) Rev 02 Page 2 of 6
1 SUBJECT
2 SCOPE
This enquiry enclosure covers the supply and erection of pipes, piping components, pipe connections
and prefabricated pipelines of glass fibre reinforced plastic on the basis of unsaturated polyster
resins, with PVC-C (Dekadur C) liner. It shall apply in conjunction with the enquiry letter.
apply.
3 REQUIREMENTS
3.2 FABRICATION
3.2.3 The straight pipe sections and prefabricated components shall be supplied by the same manufacturer
and be of the same quality (proper welds).
3.2.7 Collars for fittings shall be integrally formed or solvent welded type.
3.2.8 Welds shall only be made by welders qualified to recommendation DVS 2212 / BS EN 13121-3. The
welders shall be supervised by qualified foremen.
The welds shall be covered with a conductive layer prior to lamination in order to be able to examine
the welds later.
PIN-QMC-03-F101 03-2015
2 3.2.10 Lined pipes and piping components shall be seamless, filament wound, type B as per DIN 16965 Part
2.
--- --- --- PIN-LES-PIP-6302 ---

9400) Rev 02 Page 3 of 6
The tests shall be performed according to tkIS (PDE) standard UN 3030-16, Part-1, and the codes
and standard indicated therein.
2 4.1.4 The material requirement shall comply as per UN 3030-16 Part1, Clause 2.1 and DIN 16964,Clause
2.
4.2.1 The manufacturer shall furnish documents corresponding to Sec. 4.9 reflecting that the short-time
hydrostatic pressure tests have been performed as per Clause 3.2 and 4.1 of DIN 16964 & DIN
16966 Part 1 and Part 7
2 4.4.1 Shear strength requirement shall comply UN 3030-16 Part1,Clauses 3 and 4.2. The value of inter
inter laminar shear strength as per BS EN 13121-3. The inter laminar shear strength shall be atleast 8
N/mm2 at all bonding surfaces. Further adhesion related shearing strength for Pipe type B shall be as
per DIN 16964, Clauses 3.9 and 4.8 and DIN 16966 Part 7, Clauses 3.7 and 4.5.
PIN-QMC-03-F101 03-2015
4.4.3 Scope of tests : Three test specimens per liner material.

--- --- --- PIN-LES-PIP-6302 ---

9400) Rev 02 Page 4 of 6
4.5 STYRENE CONTENT
2 4.5.1 The residual styrene content shall be examined as per DIN 16964, Clauses 3.6 and 4.5 and DIN
16966 Part 1 Clauses 3.5 and 4.4 and Part 7 Clauses 3.4 and 4.3 and said examination to be
4.6 HARDNESS
For pipe type B,Hardness of minimum 25 to 35 BHN required by Barcol method as per BS EN 13121-3.
4.8 TEST OF WELDS FOR PIPE TYPE B
All welds of finished components shall be measured to DVS recommendation 2206 for leakage by
applying a voltage prior to lamination.
4.9 CERTIFICATES
The tests indicated in Section 4.2 to 4.8 shall be recorded in reports and shall be witnessed by tkIS
(India) / Client / Third Party Inspector.
5 INSPECTION
Major inspections will be witnessed by tkIS (India) / Client. The final inspection will be performed by
tkIS (India) / Client. (Advice of readiness for inspection to be sent to tkIS (India))
6 MARKING
6.1 Pipes and piping components (incl.Collars and flanges) shall be marked with tkIS(India) item
numbers.
PIN-QMC-03-F101 03-2015
7 PACKING
--- --- --- PIN-LES-PIP-6302 ---

9400) Rev 02 Page 5 of 6
8 DOCUMENTATION
Width * 25mm to 160mm
Chopped Strand Mat * 450 g/m^2
Width required * 25mm to 160mm
Woven Roving Mat * 600 to 610g/m^2
8.4 Manufacturer shall furnish the details of equipment's available for mechanical testing and quality
control and laboratory for testing of resin mixtures/test panels etc. Barcol Hardness tester shall be
used for testing.

9.1 PRESSURE TEST
PIN-QMC-03-F101 03-2015
--- --- --- PIN-LES-PIP-6302 ---

9400) Rev 02 Page 6 of 6

Up to 200 3 Up to 400 3
From 250 to 400 6 From 450 to 700 12
450 and above 12 800 and above 21
PIN-QMC-03-F101 03-2015
--- --- --- PIN-LES-PIP-6302 A01 ---

FOR PS* : FRP-PVC-C LINED
(DERAKANE 470-300 / ATLAC A590 / Swancor 907-1 / A.O.C. Vipel F086 / DION IMPACT
9400) Rev 02 Page 1 of 1
APPENDIX - I
1) Erection of all free issued material like primary / secondary / special supports, in-line / control
valves, instruments, filters, strainers etc.
2) Removal / re-fixing of valves, filters and strainers for hydrotest.
6) Line-wise and system-wise flushing and re-installment of valves / instruments.
size conditions, prior to fabrication of lines. Bidder shall not charge extra claim for any site adjustment
shall include the same, without any extra cost to the Owner.
GENERAL ENGINEERING SPECIFICATION Customer Logo

DIMENSIONAL DETAILS OF SPLASH GUARD FOR (if applicable for Contract Specific Document)
STEEL PIPING Rev 00 Page 2 of 5
1 GENERAL
This specification covers the dimensional details of Splash Guard for Steel Piping.
PIN-QMC-03-F101 03-2015
MASTER ABBREVIATIONS LIST 04/12/2015
Abbreviations Description Remark
+ WITH
125 Ra Ra=125-250 m. In
16 Ra Ra=16-32 m. In
250 Ra Ra=250-500 m. In
63 Ra Ra=63-125 m. In
A-20 ALLOY 20
AS ALLOY STEEL
THRD. STD (BOLT) ASME B 1.1 CL2A,
B18.2.2 THRD. STD (NUT) ASME B 1.1 CL2B, UNC
THRD FOR <=1" AND UN8 THRD FOR >1" DIA
BB BOLTED BONNET
BE BEVELED END TO B16.25
BET THREADED BOTH ENDS
BF BLIND FLANGE
BS BELLOW SEALED
BW BUTT WELDING
CA CORROSION ALLOWANCE
CAP PIPE CAP
CI CAST IRON
CON RED CONCENTRIC REDUCER
CORR CORRUGATED
CRS CROSS
CS CARBON STEEL
CVR COVER
DEG DEGREE
DI DUCTILE IRON
DIPH DIAPHRAGM
DN NOMINAL DIA
DPR DESIGN PRESSURE
ECC RED ECCENTRIC REDUCER
EFW ELECTRIC FUSION WELDED
ELB ELBOW
ERW ELECTRIC RESISTANCE WELDED
FBE FLANGED BOTH ENDS
FBE FLG FIXED FLANGE BOTH ENDS
FBP FABRICATED FROM PIPE
FCPL FULL COUPLING
FF FLAT FACE
FLG FLANGE
FNPT SCREWED TO NPT(F) TO B 1.20.1
FOE FLANGED ONE END
GALV GALVANIZED
GASK GASKET
GF GLASS FILLED
GI GALVANIZED IRON
GNLLY GENERALLY
GO GEAR OPERATED
GRF GRAFOIL
GRPH ASB + INC WIRE GRAPHITED ASBESTOS WITH INCONEL WIRE
HCPL HALF COUPLING
HDPE HIGH DENSITY POLYETHYLENE
HF HARD FACED
HO HAND WHEEL OPERATED
HPR HYDROSTATIC PRESSURE
HRL HARD RUBBER LINED
standard abbreviation.xlsx 1OF3


HYP HYPALON
ID INSIDE DIAMETER
JG J / U GROOVE ( FOR HIGH THICKNESS PIPE)
LAS LOW ALLOY STEEL
LBE FLG LOOSE FLANGE BOTH END
LE LAMINATED ENDS, TYPE L
LEB LONG END BUTT WELDED
LEB & SET LONG END BEVELLED & SHORT END B.W. THREADED
LEFLG LARGE END FLANGED
LEL LARGE END LAMINATED, TYPE L
LET LONG END THREADED
LET & SEB LONG END THREADED & SHORT END B.W.
LG LARGE GROOVE
LIN LINED
LJ LAP JOINT FLANGES
LLET LATROLET
LO LEVER OPERATED
LOE LAMINATED OTHER END TO TYPE L5
LOE FLG LOOSE FLANGE ONE END
LR LONG RADIUS(1.5D)
LT LARGE TONGUE
LTCS LOW TEMPERATURE C.S.
LW LONGITUDINALLY WELDED
MATL MATERIAL
MBOLT MACHINE BOLT WITH HEAVY NUT
MFG STD MANUFACTURER’S STANDARD
MNPT SCREWED TO NPT(M) TO B 1.20.1
NAT NATURAL
NIP NIPPLE
NLET NIPOLET
NOD NODULAR
NRL NATURAL RUBBER LINED
OD OUTSIDE DIAMETER
OEB ONE END BUTT WELDED
OET ONE END THREADED
OEP ONE END PLAIN
PBE PLAIN BOTH END
PE PLAIN END
PLG PLUG
PSB PRESSURE SEAL BONNET
RCPL REDUCING COUPLING
RF RAISED FACE
RL RUBBER LINED
RTJ RING JOINT
RUB RUBBER
SAW SUBMERGED ARC WELDING
SBLD SPECTACLE BLIND
SBOLT STUD BOLT WITH TWO HEAVY NUTS
SC SQUARE CUT
SCH SCHEDULE
SCRB SCREWED BONNET
SCRD(F), IS554(Rc) SCREWED(F) TO IS554(Rc), Taper Internal Pipe thread
SCRD(F), IS554(Rp) SCREWED(F) TO IS554(T), Parallel Internal Pipe thread
SCRD(M), IS554(R) SCREWED(M) TO IS554(T), Taper External Pipe thread
SEB SHORT END BUTT WELDED
SEFLG SMALL END FLANGED
SEL SMALL END LAMINATED, TYPE L
SET SHORT END THREADED


SG SMALL GROOVE
SL SEAL
SLET SOCKOLET
SMLS SEAMLESS
SO SLIP-ON
SP WD SS304+GRPH SPIRAL WOUND SS 304 WITH GRAPH. FILLER
SP WD SS304+PTFE SPIRAL WOUND SS 304 WITH PTFE FILLER
SR SHORT RADIUS(1D)
SS STAINLESS STEEL
ST SMALL TONGUE
STL STEEL
STLD STELLITED/HARD FACED
STND STUB END
SW SOCKET WELDING
TEE TEE
TLET THREADOLET
TOE THREADED ONE END
TPR TEST PRESSURE
UON UNION
WLD WELDED
WLET WELDOLET
WN WELD NECK

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Plant Client Contract Code Document ID Contract No.

300 MTPD Caustic

TECHNICAL SPECIFICATION FOR SPECIAL

ISSUED FOR ENQUIRY / ORDER

Rev. Status Description Date Prepared Date Checked Date Approved AC

300 MTPD Caustic

TECHNICAL SPECIFICATION FOR SPECIAL

300 MTPD Caustic

TECHNICAL SPECIFICATION FOR SPECIAL

Sr No. DESCRIPTION REV.

10. SPECTACLE BLIND

11. SPLASH GUARD

13. TURBULANCE PLATE

300 MTPD Caustic

TECHNICAL SPECIFICATION FOR SPECIAL

Sr No. DESCRIPTION REV.

14. SPECIAL REDUCER

1. Tech Specs for FRP-PP piping, Doc No.: PIN-LES-PIP-6293.

2. Tech Specs for FRP-PVC-U piping, Doc No.: PIN-LES-PIP-6246.

3. Tech Specs for FRP piping, Doc No.: PIN-LES-PIP-6244.

4. Tech Specs for FRP piping, Doc No.: PIN-LES-PIP-6289.

6. Tech Specs for FRP-HT piping, Doc No.: PIN-LES-PIP-6245.

8. General Engineering Specification of details of Spectacle Blind – Plastic, Doc No.:PIN-LES-PIP-

12. Standard Abbreviation List.

6833)($785(  DOC.NO.: PIN-LES-PIP-6244.

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127( )257(&+5(476((6(3(5$7((1&/2685( 9(1'25 

127( )257(&+5(476((6(3(5$7((1&/2685( 9(1'25 

SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,

SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.

SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS FOR FRP-PVC PIPING,

SUPP. FEATURE-4 : DOC.NO.: PIN-LES-PIP-6246.

NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

127( )257(&+5(476((6(3(5$7((1&/2685( 9(1'25 

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SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,

SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.

SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS.FOR FRP-HT PIPING,

SUPP. FEATURE-4 : DOC.NO.: PIN-LES-PIP-6245.

NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,

SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.

SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS.FOR FRP PIPING,

SUPP. FEATURE-4 : DOC.NO.: PIN-LES-PIP-6289

NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,

SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.

NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,

SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.

NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

127( )257(&+5(476((6(3(5$7((1&/2685( 9(1'25 

SUPP. FEATURE-1 : FOR GENERAL TECHNICAL REQUIREMENTS,

SUPP. FEATURE-2 : REFER DOC NO.:PIN-LES-PIP-6243.

SUPP. FEATURE-3 : REFER ENCL.TECH.SPECS.FOR FRP PIPING,

SUPP. FEATURE-4 : DOC.NO.: PIN-LES-PIP-6289.

NOTE : - 1) FOR TECH.REQT. SEE SEPERATE ENCLOSURE VENDOR :

SPECIAL PARTS Rev 01 Page 1 of 5

1 INTENT OF SPECIFICATION ...................................................................................................2

6833)($785( DOC.NO.: PIN-LES-PIP-6244.

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