IPV 2020 Master PDF

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IOSA Pre-Audit Visit (IPV)

2020
Presented by IATA
To represent, lead and serve the airline industry
Introduction to the IPV
Module 1
1.1 Introduction
Welcome to the IOSA Pre-audit Visit (IPV) presentation
Will cover the all aspects for an operator to undergo an
IOSA audit
Presentation in person or through media
Is made by IATA

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1.2 Learning Objective
Participants will get familiar with:
 The philosophy, methodology and terminology of the
IATA Operational Safety Audit (IOSA) program
 The preparation, conduct and follow-up of an IOSA audit

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1.3 Reference Material
 IOSA Program Manual
 IOSA Audit Handbook – Procedures and Guidance
 IOSA Standards Manual
 IATA Reference Manual for Audit Programs

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Introduction to IOSA
Module 2
2.3 Applicability
The IOSA program is applicable only for the Audit of an
operator that utilizes
 At least one multiple non-piston engine two-pilot aircraft
with MTOW in excess of 5,700 kg
 Passenger flights with or without cabin crew
 Cargo flights with or without the carriage of
supernumeraries
 The IOSA program is applied only to aircraft on the AOC.

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2.4 Conditional Applicability
 Limited airplanes
 Conditional Phrases within ISARPs

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2.5 Exclusions, Exemptions
 Operational Exclusions
 Fleet(s) &/or Aircraft Exemption
 Fleet(s) Out of Scope

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Management of the IOSA
Program
Module 3
3.1 The IOSA Headquarters
 Based in Montreal
 Operates under the rules of IATA
 Undergoes regular audits

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3.2 Audit Organizations (AOs)
 Annually accredited by IATA
 Undergo audits by IATA
 Responsible for the conduct of all audits

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3.4 Conflict of Interest (COI)
 IOSA Program Manual lays down strict rules on COI
 A violation could annul the IOSA audit
 The IPV is exempt

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IOSA Documentation
Module 4
4.1 Introduction
 All IOSA Documents and Forms on the IATA website,
www.iata.org/iosa
 Some are specific to IOSA while others are common to
all programs
 All documentation is in English

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4.2 IOSA Program Manual (IPM)
 Primary manual of IOSA
 IPM contains policies and processes
 Responsibilities of IATA, the Audit Organization & the
Operator
 IOSA Registration & Renewal
 Dispute resolution, Audit Sharing, etc.

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4.3.1 IOSA Standards Manual (ISM)
 The book of IOSA Standards and Recommended
Practices
 The ISARPS are divided into 8 sections: ORG, FLT,
DSP, MNT, CAB, GRH, CGO, SEC
 All sections (except Cargo) are further divided into 4 sub-
sections:
 Appendix A to the ISM

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4.3.2 IOSA Standards Manual (ISM)
 The ISM is revised on a regular basis.
 The ISARPS are derived from:
 Relevant ICAO Annexes and Documents

 Major Regulatory bodies

 Industry proven best practices and Standards

 Relevant IATA Manuals

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4.3.4 IOSA Standards Manual (ISM)
The ISARPs may have some of these symbols:
 <AC> symbol
 [SMS] symbol
 [PCO] symbol
 (GM) symbol
 ► symbol
 ◄ symbol
 ▲ symbol

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4.4 IOSA Audit Handbook (IAH) –
Procedures and Guidance
Contains:
 Procedures for AOs and Operators
 Guidance on Audit Methodology and Technique
 Description of Program Options

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4.5 IOSA Audit Handbook (IAH) –
Interlinked and Repeated ISARPs
Contains
 List of Interlinked and Repeated Standards
 List of PCOs and AIs in effect

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4.6 IATA Reference Manual (IRM)
Contains
 A list of Abbreviations, and
 A Glossary of all the terms used in Audit Programs

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4.7 Conformance Report (CR)
 Used to report the conduct of an internal audit against
IOSA standards
 The CR must contain all the ISARPs and associated
information
 IATA provides an optional template in Excel
 CR must be sent to the AO at least 14 days prior to the
IOSA audit

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4.8 Equipment Tables
 Used for reporting the installation of various equipment
on the airplanes
 This is a new form that came into effect in September
2017
 Filling of table by the Operator
 Verification by the auditor

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4.9 IOSA Audit Report (IAR)
 Final report of the audit
 Owned by the operator, kept in safe custody by IATA
 Consists of
 Completed Audit Checklists, Auditor Comments and Document
References;
 General information on the Airline and

 The history of each corrective action

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IOSA Terminology
Module 5
5.1 IOSA Standards
 IOSA Standards and Recommended Practices are
termed ISARPS
 Standards always contain the word “shall”
 Standards are operational necessities
 A non-conformity with a Standard leads to a ‘Finding’
 ISARPs may have a Note

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5.2 IOSA Recommended Practices
 Recommended Practices always contain the word
“should”
 A Recommended Practice is considered operationally
desirable
 A non-conformity with a Recommended Practice leads to
an ‘Observation’

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5.3 Conditional Statements
 Some ISARPs have conditional phrases
 Then, the ISARP applies only if the condition(s) are met
 Caution when multiple conditions are separated by an
‘or’

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5.4 ISARP Guidance Material (GM)
 Appended to most ISARPS
 Informatory in nature
 Some offer acceptable methods of conformity
 Not part of the ISARP

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5.5 ISARP Auditor Actions
 Auditor Actions are available for all ISARPs
 AAs follow a pattern
 Require completion by auditors
 Auditors have the option to carry out actions beyond the
list given by IATA

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5.6.1 Policy, Program, Process,
Procedure, Forms

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5.6.2 Policy, Program, Process,
Procedure, Forms
Name Definition Example
System A combination of interacting or interrelated System of records; a
elements within an organization functioning in documentation system
a coordinated manner to achieve desired
outcomes
Policy The stated intentions and direction of the Airline policy regarding
company. safe flight
Program An organized set of processes directed toward a Flight Dispatch Manual
common purpose, goal or objective.

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5.6.3 Policy, Program, Process,
Procedure, Forms
Name Definition Example
Process One or more actions or procedures implemented in a Analyzing new
coordinated manner to achieve a goal, a defined result or airports
to satisfy a requirement.
A process must have the ‘input’, the action and the
‘output’.
Procedu An organized series of actions accomplished in a Methodology
re prescribed or step-by-step manner to achieve a defined of the analysis
result.
Forms Lowest step used to complete a procedure, often with a Used to keep a
record of the person who requested or took the action record
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5.7 Controlled document
 Definition from the IRM: “A document that is subject to
processes that provide for the positive control of content,
revision, publication, distribution, availability and
retention.”
 Numbering of manuals not needed
 Letters, emails, flyers or posters are generally not
‘controlled’

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5.8.1 Electronic Documentation
 Acceptable
 Must be protected
 Described in the IRM
 Three types of Electronic documentation

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5.8.2 Electronic Documentation
Types
 1. URL based
 2. Software based
 3. Server based

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5.9 Documented
 The state of an operational specification as published
and accurately represented in a Controlled document by
the Operator.
 Should not be a copy-paste of ISM
 Can be in paper or electronic form
 Available to those that need it

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5.10 Implemented
 The state of an operational specification as being
established, activated, integrated, incorporated,
deployed, installed, maintained and/or made available as
part of the operational system and monitored and
evaluated, as necessary, for continued effectiveness.

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5.10 Implemented
 The state of an operational specification as being
established, activated, integrated, incorporated,
deployed, installed, maintained and/or made
available as part of the operational system and
monitored and evaluated, as necessary, for continued
effectiveness.
 Implemented is accepted, if
 It is integral part of the operation
 The process or procedure is used
 Activity is controlled and measured

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5.11.1 Evidence
 Data or information discovered during an Audit
 Evidence collection is done by
 Reviewing documentation (reading)

 Interviewing personnel (hearing)

 Surveying conditions, facilities and equipment (observing)

 Assessing operational activities and processes (observing)

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5.11.2 Evidence
 Evidence verification is done by
 Additional interviews (different departments, different persons)

 Technical records (maintenance, training, completed checklists


& forms)
 Activity records (agendas, minutes)

 Reports (accidents, incidents)

 Statistical summaries (failure rates, events)

 First hand observation of front line operations

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5.12 Conformity
 Definition: The state of fulfilment of specifications is
Documented and Implemented by the Operator
 The conformity is determined by the Auditor

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5.13 Non-conformity
Each Non-conformity (finding or observation) is:
 Generated against a specific ISARP
 Based on objective evidence or lack thereof, discovered
during the audit
 Discussed with and agreed-to within the Audit Team
 Documented along with supporting objective evidence
(on Audit Checklist and CAR)
 Discussed with the Operator during the Audit with the
intention of achieving agreement
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5.14 Finding
 Definition: A documented statement based on factual
Evidence that describes non-conformity with an IOSA
Standard
 Only against a Standard
 Requires Corrective Action

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5.15 Observation
 Definition: The documented statement based on factual
Evidence that describes non-conformity with an IOSA
Recommended Practice
 Only against a Recommended Practice
 Corrective action is optional

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5.16 Checking of Interlinked &
Repeated ISARPS
At the end of the audit, auditors will check for
 Interlinked and repeated ISARPs
 To assess overall conformity of each group of provisions

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5.17 Parallel Conformity Option
 Operator constrained to conform to an ISARP
 A Parallel Conformity Option (PCO) may be available
 Then the Operator could achieve conformity with other
methods
 Limited to just a few ISARPS
 Identified by a note
 The PCO have an expiry date

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5.18.1 Active Implementation
 If the operator is constrained by time…
 And is able to demonstrate active progress towards
implementation
 Then, Active Implementation (AI) is allowed for a few
ISARPs denoted by the ▲ symbol,
 AIs have an expiry date

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5.18.2 Active Implementation – IAP
 The IAP must map the road to conformity
 It must specify
 The Schedule

 The resources

 Milestones

 The completion date

 The AI Plan is checked in the subsequent audit

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Safety Management
System (SMS)
Module 6
6.1 History
 Derived from ICAO Doc 9859 & Annex 19
 States can overrule
 IOSA adopted the SMS by 2016
 SMS symbol

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6.2 Essential Principles & Elements
 Documented policy
 Active communication & awareness
 Free flow of information
 Trust
 Review and Improvement
 Quality Assurance

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6.4 Groups of SMS ISARPS
SMS ISARPs are divided into 3 groups
 Overall controlling ISARP
 ORG ISARPs repeated in other scopes
 ORG ISARPs not repeated in other scopes

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6.5 Extract from IAH – Interlinked
and Repeated ISARPs

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Preparation for the IOSA
Audit
Module 7
7.1 Check the QA program
Ensure the Organization Charts are accurate
Ensure Job descriptions are available for key positions
If on the IOSA registry, ensure the QA program includes
all ISARPS
 Ensure oversight of the outsourced functions.

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7.2 Conduct a Gap Analysis
 Conduct an internal audit of the airline against the IOSA
checklist
 Record the exact reference to the controlled document
 A note of the proof of implementation.
 Assess the fleets for technical conformity
 Make an accurate assessment of the non-conformities

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7.3 Amend the Manuals
 Amend the manuals, based on the results of the gap
analysis.
 Statements copy-pasted from the ISARPs to the
Operator’s manuals cannot be considered as
conformity
 Don’t mix up policy, process and procedure
 Make the documentation simple and easy to follow
 If required, ensure the manuals are approved or
accepted

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7.4 Get the certificates!
IOSA audits will require the
 AOC issued by the regulator
 Ops Specs issued by the regulator

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7.5 Provide Access to IOSA Manuals
 Provide access to the current (or proposed to be used)
manuals & documents of IOSA
 The manuals & documents are:
 IOSA Program Manual (IPM)
 IOSA Standards Manual (ISM)
 IOSA Auditor Handbook (IAH)
 IATA Reference Manual (IRM)
 IOSA Checklists,
 Equipment Table Excel sheet

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7.6 Get Resources
 Get access to the restricted areas for the auditors
 Ensure logistical support is available to the auditors
(travel, hotel, translators, etc.)
 Plan the simulator sessions well in advance

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7.7 Identify Staff
 Get senior management commitment to IOSA
 Identify key staff
 Prepare for the audit
 Understand the ISARPs
 Allocate responsibility for sections

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7.8 Give Awareness Training
 Give specific training on the reading and understanding
of the ISM
 Give awareness training to the concerned managers on:
 The essential definitions: System, Policy, Process, Procedure
and Practice
 Controlled documents
 Documented and Implemented status
 Mandatory Observations

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7.9 Plan the time
 Give yourself enough time to close the findings from the
gap analysis
 Plan the IOSA audit with sufficient time to close the
findings.

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Common Problems in
Audit Preparation
Module 9
9.1 The usual suspects
 Audit Planning was not optimum
 Ops Management
 Quality Functions

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9.2.1 Defining a Supernumerary
 Supernumerary: A person in addition to the flight crew
that is not a cabin crew member, but is on board either a
cargo or passenger aircraft during commercial or non-
commercial operations, and is not classified as a
passenger by the operator or the Authority.

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9.2.1 Defining a Supernumerary
 Supernumerary: A person in addition to the flight crew
that is not a cabin crew member, but is on board
either a cargo or passenger aircraft during commercial
or non-commercial operations, and is not classified as
a passenger by the operator or the Authority.

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9.2.2 Examples
A supernumerary is typically any of the following:
 Assigned to the flight by the operator as necessary for
the safety of operations
 An inspector, auditor or observer authorized by the
operator and the State to be on board
 Assigned to a passenger flight by the operator to
conduct certain customer service activities
 Full definition in the IRM

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9.3 Oversight of Outsourced
Functions (OOF)
An Operator may elect to outsource any operational
function, but
 The Operator retains the responsibility
 The Operator must perform suitable quality oversight
 For auditors, if any operational function, process,
service, facility, etc. has been outsourced, the audit
methodology changes
 The ISARP cannot be assessed as N/A

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9.4 Outsourced Operational
Functions – Operator Preparation
 Identify outsourced functions
 Check that there is a contract
 Check that the contract has measurable specifications
 Check that it is part of your QA Program

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9.5 Measurable Specifications
 Needed in every contract with a Provider of services
 The measurable specifications should be:
 Clear, Complete, Quantifiable and

 Contained in a contract or agreement as basis for monitoring

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The IOSA Audit

Module 10
10.1.1 Opening Meeting
 Denotes the commencement of the audit
 Will address the following:
 Introduction

 Roles and responsibilities of the Audit Team and the Operator

 Establishing the lines of communication during the Audit

 Defining Audit Objective & Scope

 Audit Plan

 Methods and procedures used to conduct the Audit

…Continued

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10.1.2 Opening Meeting
 Will address the following (continued):
 Administrative arrangements and facilities to be used during the
Audit;
 Arrangements for observations of operational activities;

 Conditions that may lead to termination of the Audit

 IOSA Dispute Resolution Process

 Confidentiality of the IOSA program

 IOSA Audit Feedback Survey

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10.2 Daily Management Meetings
 Conducted by the Lead auditor
 Report about overall progress
 Clear potential ambiguities
 Adjust audit schedule (if required)

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10.3.2 List of the MOs
 FLT - Line Flight MO
 FLT - Simulator MO
 DSP - Flight Planning & Flight Monitoring MO
 MNT - AD/ASB process & Maintenance processes
 CAB - Line Flight MO
 GRH - Weight & balance Calculation; GRH activities
 CGO - Aircraft loading & unloading
 SEC - Baggage reconciliation

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10.4 Interlinked and Repeated ISARPs
 Derived from the IAH – Interlinked and Repeated
ISARPs tables published by IATA
 May cause a change in the number of findings /
observations

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10.5.1 Closing Meeting
 Formal closure of on-site auditing
 Closing meeting will address:
 An overview of the actual audit activities

 Number of Findings and/or observations

 Follow-up process, including timelines for corrective action

 Process for verification of corrective action implementation

 Closure of findings

 The IAR

 IAR quality control process

…Continued

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10.5.2 Closing Meeting
 Closing meeting will address (continued):
 Requirements for IOSA registration

 Confidentiality of the IOSA program

 IATA policy for marketing of IOSA registration

 The IOSA Audit Feedback Survey (sent by IATA)

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10.6 Changes to the Findings and/or
Observations
 The findings / observations cannot be withdrawn, except
in very special cases
 The number of findings / observations can change in the
QC process

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10.7 Adjourned Closing Meeting
 Can happen if one or more MO has not been completed
on-site
 Possibility of a non-conformity that will be raised
subsequent to the delayed MO
 The official date of the ‘Closing Meeting’ does not
change

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11.1 Corrective Action Record (CAR)
The logical steps in a Corrective Action Record:
1. The Auditor describes what was wrong
2. The Operator states the reasons for the non-conformity (Root Cause)
3. The Operator suggests actions to solve the non-conformity (Planned
Corrective Action or PCA).
4. The Auditor / AO agrees to the PCA
5. The Operator undertakes the corrective action and notifies the Auditor
/ AO
6. The Final Action Taken (FAT) is presented to the Auditor / AO
7. The Auditor signs the Verification Of Implementation (VOI) and closes
the non-conformity

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