Professional Documents
Culture Documents
OSHA GI Manual
OSHA GI Manual
Guarding Floor and Wall Openings and Fixed Industrial Stairs (1910.24)
Holes (1910.23) Where Fixed Stairs Are Required
Protection for Floor Openings; Fixed stairs shall be provided for
Every stairway floor opening shall access from one structure level to
be guarded by a standard railing, another where operations necessitate
with standard toeboard on all regular travel between levels, and
exposed sides. for access to operating platforms at
Every hatchway and chute floor any equipment which requires
opening shall be guarded. attention routinely during
Every skylight floor opening and operations.
hole shall be guarded by a standard Stair Strength shall be designed and
skylight screen or a fixed standard constructed to carry a load of five
railing on all exposed sides. times the normal live load.
Every floor hole into which Stair width shall be a minimum of
persons can accidentally walk shall 22 inches and platforms shall be no
be guarded. less than width of stairs and
Protection for Wall Openings and Holes minimum length of 30 inches in the
Every wall opening from which direction of travel.
there is a drop of more than 4 feet Stair treads shall be reasonably slip-
shall be guarded. resistant and the angle of rise
Protection of Open-Sided Floors, between 30 and 50
Platforms and Runways Railings and handrails shall be
Every open-sided floor or platform 4 provided on the opens ides of all
feet or more above adjacent floor or exposed stairways.
ground level shall be guarded by a Vertical clearance shall be at least 7
standard railing on all open sides feet.
except where there is entrance to a
ramp, stairway, or fixed ladder.
Every runway shall be guarded by a
standard railing on all open sides 4
feet or more above floor or ground
level.
Stairway Railings and Guards
Every flight of stairs having four or
more risers shall be equipped with
standard stair railings or standard
handrails.
Railing, Toe Boards, and Cover
Specifications
A standard railing shall consist of
top rail, intermediate rail, and posts,
and shall have a vertical height of 42
inches nominal from upper surface
of top rail to floor, platform,
runway, or ramp level. The top rail
shall be smooth-surfaced throughout
the length of the railing. The
intermediate rail shall be
approximately halfway between the
top rail and the floor, platform,
runway or ramp. The ends of the
rails shall not overhang the terminal
posts except where such overhang
does not constitute a projection
hazard.
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
Compliance with NFPA 101-2000 Life Safety Design and Construction Requirements for Exit
Code (1910.35) Routes (1910.36)
Definitions: An exit route must be permanent.
- Exit Routes; a means a continuous and An exit must be separated by fire resistant
unobstructed way of exit travel from any materials.
point in a building or structure to a public Openings into an exit must be limited and
way and consists of three separate and protected by a self-closing fire door that
distinct parts: the way of exit access, the remains open or automatically closes in an
exit, and the way of exit discharge. emergency upon sounding of a fire alarm or
- Exit Access; portion which leads to an employee alarm system.
entrance to an exit. Number of exit routes must be adequate –
- Exit; portion which is separated from all minimum two.
other spaces of the building or structure Exit discharge must lead directly outside or to
by construction or equipment to provide a a street, walkway, refuge area, public way, or
protected way of travel to the exit open space with access to the outside. This
discharge. discharge area must be large enough to
- Exit Discharge; portion between the accommodate building occupants.
termination of an exit and a public way. Exit door must be unlocked. Exception:
- High Hazard; an area inside a workplace mental, penal or correctional facilities and
in which operations include high hazard then only if supervisory personnel are
materials, processes, or contents. continuously on duty.
- Occupant Load; total number of persons Side-hinged exit door must be used and swing
that may occupy a workplace or portion out in the direction of exit travel.
of a workplace at any one time. The capacity of an exit route must be
adequate.
Exit route minimum dimensions: 7’6” height;
28” width.
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
29 CFR Part 1910
Maintenance, Safeguards, and Operational Employee Emergency Plans and Fire Prevention
Features for Exit Routes (1910.37) Plans (1910.38)
The danger to employees must be minimized. Emergency Action Plan;
Exit routes must be kept free of explosive or The written emergency action plan (for
highly flammable furnishings or other companies with eleven or more employees)
decorations. shall be kept at the workplace and made
Exit routes must be free and unobstructed available for employee review.
with adequate lighting and a clear direction of Plan elements, shall include:
travel identified by signs. Doors that may be - Procedures for reporting a fire or
confused as being exit must be marked Not other emergency;
An Exit. - Procedures for emergency
The fire retardant properties of paints or evacuation, including type of
solutions must be maintained. evacuation and exit route
Exit routes must be maintained during assignments;
construction, repairs, or alterations. - Procedures to be followed by
Employee alarm system must be operable. employees who remain to operate
critical plant operations before they
evacuate;
- Procedures to account for all
employees after evacuation;
- Procedures to be followed by
employees performing rescue or
medical duties; and
- The name or job title of every
employee who may be contacted by
employees who need more
information about the plan or an
explanation of their duties under the
plan.
Employer shall establish an employee
alarm system that is distinctive and
audible above ambulant noise.
Employer must designate and train
employees to assist in a safe and orderly
evacuation of other employees.
Review of emergency action plan with
employee upon initial assignment, change
in plan or change in employee’s
responsibility.
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
29 CFR Part 1910
Employee information:
- Upon initial assignment.
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
29 CFR Part 1910
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
29 CFR Part 1910
Manlifts (1910.68)
A device consisting of a power-driven endless belt
moving in one direction only, and provided with
steps or platforms and handholds attached to it for
the transportation of personnel from floor to floor.
General Requirements
Instruction signs at landings or belts;
signs of conspicuous and easily read style
giving instructions for the use of the
manlift shall be posted at each landing or
stenciled on the belt.
Top floor warning sign and light; at the
top floor an illuminated sign shall be
displayed bearing the following wording:
TOP FLOOR – GET OFF. Signs shall be
in block letters not less 2 inches in height.
This sign shall be located within easy
view of an ascending passenger and not
more than 2 feet above the top terminal
landing. A red warning light of not less
than 40 watt rating shall be provided
immediately below the upper landing
terminal and so located as to shine in the
passenger’s face.
Visitor warning; a conspicuous sign
having the following legend:
AUTHORIZED PERSONNEL ONLY,
shall be displayed at each landing.
Operating Rules
Proper use of manlifts. No freight,
packaged goods, pipe, lumber, or
construction materials of any kind shall
be handled on any manlift.
Periodic Inspections
All manlifts shall be inspected by a
competent designated person at intervals
of not more than 30 days. Limit switches
shall be checked weekly.
A certification record shall be kept of
each inspection which includes the date
of the inspection, the signature of the
person who performed the inspection and
the serial number, or other identifier, of
the manlift.
Safety Color Code for Marking Physical Hazards Accident Prevention Tags
(1910.144) Use – tags shall be used as a means to
Color Identification prevent accidental injury or illness to
Red; shall be the basic color for the employees who are exposed to hazardous
identification of: or potentially hazardous conditions,
- Fire protection equipment and equipment or operations; by providing a
apparatus. message to the employees.
- Danger; such as safety cans or other Danger Tags – shall be used in major
portable containers of flammable hazard situations where an immediate
liquids. hazard presents a threat of death or
- Stop; such as emergency stop bars on serious injury to employees.
hazardous machines. Caution Tags – shall be used in minor
Yellow; shall be the basic color for hazard situations where a non-immediate
designating caution and for marking or potential hazard or unsafe practice
physical hazards such as: striking against, presents a lesser threat of employee
stumbling, falling, tripping, and “caught injury.
in between.” Warning Tags – may be used to represent
a hazard level between “Caution” and
Specifications for Accident Prevention Signs and “Danger,” instead of the required
Tags (1910.145) “Caution” tag, provided that they have a
Classification of Signs According to Use signal word of “Warning.”
Danger Signs – indicate immediate Biological Hazard Tags – shall be used to
danger and that special precautions are identify the actual or potential presence
necessary. of a biological hazard and to identify
Caution Signs – shall be used only to equipment, containers, rooms,
warn against potential hazards or to experimental animals, or combinations
caution against unsafe practices. thereof.
Safety Instruction Signs – shall be used
where there is a need for general
instructions and suggestions relative to
safety measures.
Sign Design
All signs shall be furnished with rounded or
blunt corners and shall be free from sharp
edges, burrs, splinters, or other sharp
projections. The ends or heads of blots or
other fastening devices shall be located in
such a way that they do not constitute a
hazard.
Danger Signs – color red, black and white
shall be those of opaque glossy samples.
Caution Signs – color of background
shall be yellow; and the panel, black with
yellow letters. Any letters used against
the yellow background shall be black.
Safety Instruction Signs – standard color
of the background shall be white; and the
panel, green with white letters. Any
letters used against the white background
shall be black.
Biological Hazard Signs – shall be used
to signify the actual or potential presence
of a biohazard and to identify equipment,
containers, rooms, materials,
experimental animals, or combinations
thereof.
General Requirements for All Machines Mills and Calenders in the Rubber and Plastic
(1910.212) Industries (1910.216)
One or more methods of machine guarding Mill Safety Controls; a safety trip control shall
shall be provided to protect the operator and be provided in front and in back of each mill.
other employees in the machine area form Calender Safety Controls; a safety triprod,
hazards such as those created by point of cable or wire center cord shall be provided
operation, ingoing nip points, rotating parts, across each pair of in-running rods extending
flying chips and sparks. the length of the face of the rolls. On both
Guards shall be affixed to the machine where sides of the calender and near each end of the
possible and secured elsewhere if for any face of the roll, there shall be a cable or wire
reason attachment to the machine is not center cord connected to the safety trip.
possible.
Mechanical Power Presses (1910.217)
Woodworking Machinery Requirements Machine components shall be designed,
(1910.213) secured, or covered to minimize hazards
Inspection and Maintenance of Woodworking caused by breakage, or loosening and falling
Machinery; or release of mechanical energy, i.e. broken
Dull, badly set, improperly filed, or springs.
improperly tensioned saws shall be Hand Operated Levers; hand-lever-operated
immediately removed from service, power presses shall be equipped with a spring
before they begin to cause the material to latch on the operating level to prevent
stock, jam, or kick back when it is fed to premature or accidental tripping.
the saw at normal speed. Saws to which Safeguarding the Point of Operation; usage of
gum has adhered on the sides shall be “point of operation guards” or properly
immediately cleaned. applied and adjusted point of operation
All knives and cutting heads of devices on every operation performed on a
woodworking machines shall be kept mechanical power press.
sharp, properly adjusted, and firmly
secured. Where tow or more knives are Forging Machines (1910.218)
used in one head, they shall be properly It shall be the responsibility of the employer to
balanced. maintain all forge shop equipment in a
Bearings shall be kept free from lost condition which will insure continued safe
motion and shall be well lubricated. operation.
Arbors of all circular saws shall be free Establish periodic and regular
from play. maintenance safety checks and keeping
Sharpening or tensioning of saw blades or certification records of these inspections;
cutters shall be done only by person of Scheduling and recording the inspection
demonstrated skill in this kind of work. of guards and point of operation
Push sticks or push blocks shall be protection devices at frequent and regular
provided at the work place in the several intervals;
sizes and types suitable for the work to be Training personnel for the proper
done. inspection and maintenance of forging
machinery and equipment; and
Abrasive Wheel Machinery (1910.215) All overhead parts shall be fastened or
Machine Guarding; abrasive wheels shall be protected in such a manner that they will
used only on machines provided with safety not fly off or fall in event of failure.
guards.
Work Rests; on offhand grinding machines,
work rests shall be used to support work.
Work rests shall be kept adjusted closely to the
wheel with a maximu m opening of one-eight
inch to prevent the work from being jammed
between the wheel and the rest, which may
cause wheel breakage.
Subpart P Hand and Portable Powered Tools and Other Hand-Hel d Equipment
Hand and Portable Powered Tools and Equipment, wide or less, may be equipped with either
General (1910.242) a positive “on-off” control, or other
General controls.
Each employer shall be responsible for Portable belt sanding machines; belt
the safe condition of tools and equipment sanding machines shall be provided with
used by employees, including tools and guards at each nip point where the
equipment which may be furnished by sanding belt runs onto a pulley.
employees. Pneumatic Powered Tools and Hose
Compressed Air Used For Cleaning Tool Retainer; a tool retainer shall be
Compressed air shall not be used for installed on each piece of utilization
cleaning purposes except where reduced equipment which, without such a retainer,
to less than 30 psi and then only with may eject the tool.
effective chip guarding and ppe. Airhose; hose and hose connections used
for conducting compressed air to
Guarding of Portable Powered Tools (1910.243) utilization equipment shall be designed
Portable Powered Tools for pressure and service to which they are
Portable Circular Says; all saws having a subjected.
blade diameter greater than 2 inch shall Portable Abrasive Wheels
be equipped with guards above and below Abrasive wheels shall be used only on
the base plate or shoe. machine provided with safety guards.
Switches and controls; all hand held Explosive Actuated Fastening Tools
powered circular saws having a blade Operators and assistants using tools shall
diameter greater than 2 inches, electric, be safeguarded by means of eye
hydraulic or pneumatic chain saws, and protection. Head and face protection
percussion tools without positive shall be used, as required.
accessory holding means shall be Power Lawnmowers
equipped with a constant pressure switch All power-driven chains, belts, and gears
or control that will shut off the power shall be so positioned or otherwise
when the pressure is released. guarded to prevent the operator’s
All hand held powered drills, tappers, accidental contact therewith, during
fastener drives, horizontal, vertical, and normal starting, mounting and operation
angle grinders with wheels greater than 2 of the machine.
inches in diameter, disc sanders with A shutoff device shall be provided to stop
discs greater than 2 inches in diameter, operation of the motor or engine.
belt sanders, reciprocating saws, saber, All positions of the operating controls
scroll, and jig saws with blade shanks shall be clearly identified.
greater than a nominal one-fourth inch,
and other similarly operating powered Other Portable Tools and Equipment (1910.244)
tools shall be equipped with a constant Jacks
pressure switch or control, and may have The operator shall make sure that the jack
a lock-on control provided that turnoff used has a rating sufficient to lift and
can be accomplished by a single motion sustain the load.
of the same finger or fingers that turn it Each jack shall be thoroughly inspected
on. at times which depend upon the service
All other hand held powered tools such as conditions. Inspections shall be not less
but not limited to, platen sanders, frequent than once every 6 months or
grinders with wheels 2 inches in diameter whenever a misuse is suspected.
or less, disc sanders with discs 2 inches in Abrasive Blast Cleaning Nozzles
diameter or less, routers, planers, The blast cleaning nozzles shall be
laminate trimmers, nibblers, shears, equipped with an operating valve which
saber, scroll, and jig saws with blade must be held open manually.
shanks a nominal one-fourth of an inch
Subpart P Hand and Portable Powered Tools and Other Hand -Held Equipment
29 CFR Part 1910
Sawmills (1910.265)
This standard includes safety requirements for
sawmill operations including, but not limited
to, log and lumber handling, sawing,
trimming, and planing, waste disposal,
operations of dry kilns, finishing, shipping,
storage, yard and yard equipment and for
power tools and affiliated equipment used in
connection with such operations.
Subpart S - Electrical
Subpart S Electrical
29 CFR Part 1910
Subpart S Electrical
29 CFR Part 1910
Subpart S Electrical
29 CFR Part 1910
Housekeeping
Bloodborne Pathogens (1910.1030) - Employers shall ensure that the
This standard applies to all occupational worksite is maintained in a clean and
exposure to blood or other potentially sanitary condition.
infectious materials. - The employer shall determine and
Exposure Control Plan implement an appropriate written
Each employer having an employee(s) schedule for cleaning and method of
with occupational exposure shall decontamination based upon the
establish a written Exposure Control Plan location within the facility, type of
designed to eliminate or minimize surface to be cleaned, type of soil
employee exposure, this plan shall be present, and tasks or procedures
available to employees. being performed in the area.
- The exposure control plan shall HIV and HBV Research Laboratories and
contain: Production Facilities
Exposure determination; Research laboratories and production
Schedule and method of facilities shall comply with the criteria set
implementation; forth by the Standard Microbiological
Procedure for the evaluation of Practices.
circumstances surrounding Hepatitis B Vaccination and Post-Exposure
exposure incidents; Evaluation and Follow-up
- Exposure control plan shall be Vaccination; the employer shall make
reviewed and updated annually. available the hepatitis B vaccine and
Methods of Compliance vaccination series to all employees who
General; universal precautions shall be have occupational exposure potential.
observed to prevent contact with blood or - Vaccination shall be at no cost to the
other potentially infectious materials. employee;
Engineering and Work Practice Controls - Available at reasonable times; after
- Engineering and work practices shall bloodborne pathogen training and
be used to eliminate or minimize within 10 working days.
employee exposure. - If employee initially declines the
- Engineering controls shall be vaccine, but at a later date while still
examined and maintained or replaced covered under the standard decides
on a regular schedule. to accept the vaccination, the
- Employers shall provide employer shall provide it at that time.
handwashing facilities, which are Post-Exposure Evaluation
readily accessible. - Following a report of an exposure
Personal Protective Equipment incident the employer shall make
- When there is occupational exposure, immediately available to the exposed
the employer shall provide, at no cost employee a confidential medical
to the employee, appropriate ppe evaluation and follow-up, including:
such as, but not limited to, gloves, Documentation of the route(s) of
gowns, laboratory coasts, face exposure and the circumstances
shields or masks and eye protection under which the exposure
and mouthpieces, resuscitation bags, incident occurred;
pocket masks, or other ventilation Identification and
devices. documentation of the source
- The employer shall ensure that individual, unless prohibited by
employees use ppe when it is State law;
necessary. Collection and testing of blood ;
Post-exposure prophylaxis,
when medically indicated.
Counseling; and evaluation of
reported illnesses.
- Must be at no cost to the employee
and made available at a reasonable
time.
Employee Information and Training Retention of DOT Markings, Placards and Labels
Employers shall provide employees with (1910.1201);
effective information and training on Any employer who receives a package of
hazardous chemicals in their work area at hazardous material which is required to be
the time of their initial assignment, and marked, label or placard in accordance with
whenever a new physical or health hazard 49 CFR 171, shall retain those markings,
the employees have not previously been labels and placards on the package until the
trained about is introduced into their package is sufficiently cleaned of residue and
work area. purged of vapors to remove any potential
Employees shall be informed of: hazards.
- Requirements of the hazard
communication standard; Occupational Exposure to Hazardous Chemicals in
- Any operations in their work area Laboratories (1910.1450)
where hazardous chemicals are This section shall apply to all employers
present; and engaged in the laboratory use of hazardous
- The location and availability of the chemicals.
written hazard communication Chemical Hygiene Plan;
program, including the required lists A written Chemical Hygiene Plan shall
of hazardous chemicals and material be developed and implemented, which is
safety data sheets. capable of protecting employees from
Employee training shall include: health hazards and keeping exposures
- Methods and observations that may below the specified limits.
be used to detect the presence or - Standard operating procedures;
release of a hazardous chemical in - Control measures, to include fume
the work area; hoods;
- Physical and health hazards of the - Employee information and training;
chemicals in the work area; - Circumstances under which a
- Measures employees can take to particular laboratory operation,
protect themselves from these procedure or activity shall require
hazards; prior approval.
- Details of the hazard communication - Provision for medical consultation.
program developed by the employer, - Designated person responsible for
including explanation of the labeling the Chemical Hygiene Plan.
system and the material safety data Employee Information and Training;
sheet, and how employees can obtain Information; on the contents of this
and use the appropriate hazard standard, location and availability of the
information. Chemical Hygiene Plan, permissible
Trade Secrets exposure limits, signs and symptoms
Chemical manufacturer, importer, or associated with the hazardous chemicals,
employer may withhold the specific and location of MSDS.
chemical identity, including the chemical Training; on methods and observations to
name and other specific identification of detect the presence of a hazardous
a hazardous chemical, from the material chemical, physical and health hazards
safety data sheet, provided: associated with the hazardous chemical,
- The claim that the information and applicable details of the employer’s
withheld is a trade secret can be written Chemical Hygiene Plan.
supported;
- The specific chemical identity is
made available to health
professionals and employees in the
event of a medical emergency.