Sh.

1 of 3
PS-TS-DSSub-station,
PTSS Project Site:66/11kV Activity : Hazard : Risk Levels : Format No. PTPS-HS-FLT-002
Akshardham,Delhi Bangalore,
KPTCL D = Direct Impact/Probability Acceptable Risk =1 (Ref. Table 2 of Std.Work Inst.P-HSSWI-06)
Site In charge : Sanjay Kumar Mishra I = Indirect Ratings : 1 = Low Revision no. B
Project Manager- Mr.Manoj Kumar H = High 2 = Moderate Date. 23rd July 2009
Site Safety Officer:-Mr.Shyam Sharma M = Medium 3 = High
Assessor/s :Contractor:- L = Low 4 = Extreme

Sl. Activity Hazard Risk Residual

No. Direct/ Routine/ Impact Impact Prob. Probability Risk Existing Planned risk
Description Indirec Non- Description
rating Explanation rating Explanation Level controls controls
t routine
1 Excavations : (manual) D R Falling into pit M Serious personal L No cases reported 1 Work done under - Barricades 1
Digging pits for foundations Man & material injury so far. Highly unlikely supervision Std. Work Instruction.
Digging trenches in SWYD (P-HSSWI-02)
Earth collapse M personal injury M Unlikely 2 Slopes provided Std. Work Instruction. 1
Step cutting (P-HSSWI-02)
Material / soil must Shoring to be done
be stored atleast 1mtr Work permit & checklist
away from edge

2 Excavations : (Mechanised)
D R Machine falling into
pit
M/C hitting person
Hit to side stucture
H Serious injury to driver.
Damage to machine
M Injury to person
M Damage to property
L Highly unlikely
M Unlikely
L Happens rarely
2 Only trained/licensed Strict supervision of the 1
operator & speed
persons deployed
restrication.
2 NIL Work permit & checklist 1
2 Only trained/licensed Work permit & checklist 1
person should be handle
the M/C & checklist &
work permit

3 PCC/RCC D R Reaction to skin L Rash, Irritation M Unlikely 1 Rubber Hand gloves, Checklist 1
pouring cement concrete over a long period personal injury Gum Boot , Goggles
& nose mask (PPEs
preparing pcc used )

4 Shuttering D R Material falling, nails L Minor injury M May happen 1 (PPEs used- Hand Only skilled persons 1
piercing hands/legs gloves, safety helmet, deployed
safety shoes,) Nails must be removed
from shuttering at
regular intervals.

5 Bar bending D R Object/tool touching L Minor injury M May happen 1 (PPEs used- Hand Only skilled persons 1
Bar cutting body parts Cuts, bruises gloves, safety helmet, deployed
Shield wire cutting safety shoes,) Checklist

6 Working at Height D R Fall from ht.-worker H Serious injury M May happen 3 PPEs Used-Hand Work instruction, 1
gloves, safety helmet, checklist &
safety shoes, fall work permit
arrestor, life line & full
body safety harness.

7 Casting slabs D R Material falling on - H Fractures M May happen 3 Scaffoldings Std. work instruction 1
water proofing roof -people below Broken bones Toe boards (P-HSSWI-01)
brick wok/plastering Limited access Work permit
Area below roped off Verification of --
Tools/tackles tied up scaffolding
Only skilled persons Load calcuation
deployed
8 Gravel filling D R Rough edges hurting L Minor injury M May happen 1 (PPEs used- Hand Nil 1
legs/hands gloves, safety helmet,
safety shoes,)

8 Welding earthmat cond. D R Heat, Sparks M Can cause burn injury M May happen 2 Apron, Leather Only skilled persons 1
hand gloves, safety
shoes
Arc welding Inhalation of fumes M Can harm eyes M May happen 2 Welding shield & deployed 1
welding goggles
M Prolonged exposure L Highly unlikely 1 Nose Mask Work permit 1
can cause respiratory & checklist
problems
9 Cable laying D R Contact with L Cuts, bruises M May happen 1 (PPEs used- Hand Std. Work instruction 1
Cable termination rough edges gloves, safety helmet, (P-HSSWI-03)
safety shoes,)

10 Assembling a structure at D R Contact with L Cuts, bruises M May happen 1 PPEs used- Hand 1
ground gloves, safety shoes &
safety helmet Only skilled persons
rough edges deployed

11 Erecting structure D R H Serious injury M May happen 3 PPEs used-Safety 1

Belt, Fall arrestor, Life
line, safety shoes, safety
helmet & hand gloves

Stringing conductor D R Fall from height L Fractures M May happen 1 Only skilled persons Work instruction & 1
& contact with Work Permit, as part of
Tensioning conductor rough edges. Broken bones deployed site manual
Cuts, bruises PPEs used-Safety
Belt, Fall arrestor, Life
line, safety shoes, safety
helmet & hand gloves

12 Storing wooden material D R Fire L Minor injury M May happen 1 Fire extinguishers Mock drill 1
L Property damage M May happen 1 Fire Bucket Emergency 1
preparedness

13 Storing/handling battery D R Contact with acid M Burns, skin rash M May happen 2 Over all suit, 1
hand gloves
Fumes H Eye injury L Highly unlikely 2 Providing exhaust 1
fan & goggles Check list as part of
H Prolonged exposure L Highly unlikely 2 Water wash provided site manual 1
& nose mask
can cause respiratory
problems
Fire H Serious injury L Highly unlikely 2 Isolation Strict Supervision 1
M Property damage L Highly unlikely 2 Fire Extinguisher Strict Supervision 1
14 Filtering/filling Trafo.oil D R Fire H Serious injury M May happen 3 Fire extinguishers Work instructions as 1
Property damage Only highly skilled part of Site manual
persons deployed Work Permit
 Sh. 2 of 3

PTSS ProjectPS-TS-DS
Site:66/11kV Sub-station, Activity : Hazard : Risk Levels : Format No. PTPS-HS-FLT-002
Akshardham,Delhi
Bangalore, KPTCL D = Direct Impact/Probability Acceptable Risk =1 (Ref. Table 2 of Std.Work Inst.P-HSSWI-06)
Site In charge : Sanjay Kumar Mishra I = Indirect Ratings : 1 = Low Revision no. B
Project Manager- Mr.Manoj Kumar H = High 2 = Moderate Date. 23rd July 2009
Site Safety Officer:-Mr.Shyam Sharma M = Medium 3 = High
Assessor/s :Contractor:- L = Low 4 = Extreme

Sl. Activity Hazard Risk Residual

No. Description Direct/ Routine/ Description ImpactImpact Prob. Probability Risk Existing Planned risk
Indirec Non- rating Explanation rating Explanation Level controls controls
t routine
15 Manual material handling D R Material falling & M Cuts, bruises M May happen 2 Hand gloves, Adult man- 50kg Max 1
safety shoes & safety & adult female 30kg
helmet max.
(small items) Contact with Minor injury Work done under
close supervision
16 Mechanised material D R Material falling & H Serious injury M May happen 3 Hand gloves, Procedure on handling 1
handling safety shoes & safety
helmet
(large items) hitting people Property damage Work done under as part of Site manual
supervision
Manuals from vendor JCB is not permitted
with instructions on for the lifting of
handling large items material.
17 Temporary construction - D R Electric shock H Serious injury M May happen 3 Only skilled person s ELCBs to be used 1
power distribution (LT) deployed Fuse wire must
be used
Work done under
supervision
Proper earthing
Fire M property damage M May happen 2 Only skilled person s MCBs used to avoid 1
deployed short circuits
Fire Extinguisher
18 Working in open site D R Heat M Sun stroke M May happen 2 Hand gloves, Adjustment in working 1
safety shoes & safety hours.
helmet
Dust M Minor eye injury M May happen 2 Dust Mask Training on PPE usage 1
Insect bite M Minor injury M May happen 2 Hand gloves, 1
safety shoes & safety
helmet
snake / scorpion H can be fatal M can be fatal 3 Carbolic Acid Arrangement for 1
bite Snake bite kit for treatment to be made
first aid with nearest nursing
hospital.
19 Vehicle movement at Site D R Collision M injury M May happen 2 Only license holders Display of traffic - 1
to operate vehicle signage.
Reversing alarm
speed restriction
Vehicle inspection
20 Commissioning D R Electric shock H Serious injury , even - M May happen 3 Isolation Work permit 1
-fatal sometimes Only authorised - Strict supervision
persons allowed
Clearance from -
electrical Inspector.
Electrical hand gloves,
safety shoes, safety
helmet

Only skilled person s

deployed
21 Digging pits for pole D R Slips/falls H Serious personal L No cases reported 2 Work done under - wooden cover 1
Digging trenches (1mDeep) injury so far. Highly unlikely supervision Barricades
Earth collapse M personal injury M Unlikely 2 nil Std. Work Instruction. 1
Contact with H electric shock M Can happen 3 safety shoes, helmet Insulated craw bars 1
burried cables
22 Erecting Pole D R Pole falling on - H Serious injury M May happen 3 Support ropes Safety Helmet, 1
Safety Shoes, Safety
belt, fall arrestor, life
line & Hand gloves
workers Work carried out worn
under supervision
23 Jumpering between new D R Electric shock H Very serious/fatal injury M May happen 4 Safety Helmet, Earthing rods 1
& Safety Shoes, Safety
belt, fall arrestor, life
line & Hand gloves
existing lines Line Clearance Work permit
Work carried out
under supervision
24 Erecting pole/Trafo DB D R rough edges L Cuts, bruises M May happen 1 Safety Helmet, Work permit 1
Safety Shoes,Safety
belt, fall arrestor, life
line & Hand gloves

25 Cable laying D R Contact with L Cuts, bruises M May happen 1 Hand gloves, Std. Work instruction 1
Cable termination rough edges safety shoes & safety (P-HSSWI-03)
helmet

26 Assembling a structure D R Contact with L Cuts, bruises M May happen 1 Hand gloves, 1
rough edges safety shoes & safety
helmet
 Sh. 3 of 3
PTSS/DS Activity : Hazard : Risk Levels :

PTDS Project Site. 220Kv gas power plant khaikhera(kashipur) D = Direct Impact/Probability Acceptable Risk =1
Site In charge : Mr. Devender garg I = Indirect Ratings : 1 = Low
Project Manager- Mr.Anuj Mahajan H = High 2 = Moderate
Site Safety Officer:-Mr.Kuldeep singh M = Medium 3 = High

Assessor/s :Contractor:- L = Low 4 = Extreme

Sl. No. Activity Hazard Risk Residual
Description Direct/ Indirect Routine/ Non-routine Description Impact Impact Prob. Probability Risk Existing Planned risk
rating Explanation rating Explanation Level controls controls
7 Erecting structure D R Fall from height H Serious injury M May happen 3 Safety Helmet, Std. Work 1
Safety Shoes, instruction,
Safety belt, fall work permit
arrestor, life line &
Hand gloves
Stringing conductor and Fractures Only skilled persons as part of site manual
Tensioning conductor Contact with Broken bones deployed & PHSSWI-04

8 Loading/unloading mat D R Falling of lifted load M Cuts, abrasions, M Likely to happen 2 Hand gloves, Correct posture 1
safety shoes &
safety helmet
at stores. Slips, Trips
Contact with sharp- FractureSprains
Strains, Check condition
quality & - Marking material wt
of lifting device
edges Allow only authorised
person to operate -
lifting equipment.

9 High voltage charging D R Electric shock H Burn injury M May happen 3 Proper earthing Obtain work permit 1
during commissioning Fall
shockdue to sudden - Fracture
Very serious/fatal Checking of all can. Ensure
before energizing usage
insulated of fully
undamaged
Contact with live wire - injury Elect.inspector's cables.
clearance Use calibrated inst.
Display caution signs Work permit

10 Transportation to & fro
from site
12 Working at 15 mt. heig
D R
D R
Road accident H Fracture , bleeding M May happen 3 Use safety belts (carsVehicle should always 1
Serious/fatal injury Use helmets
riding while - authorised
two wheelers be managed by an -
driver.
Follow traffic rules Ensure that vehicle is
properly maintained.
Fall from height on H Serious head injury, M May happen 3 Safety Helmet, Supervision 1
Safety Shoes,&
floor / hard surface Injury to sensitive part Hand gloves Strict compliance to
of body, fatal injury PPE usage.
Small working table /
platform with guide /

34 Working near live ba
D R
Electric shock H Electrocution,
May Result in serious
injury or prove Fatal,
burns,
M May happen 3 Caution board. Daily safety talk 1
Maintaining safe workhighlighting this
clearances, PPE- electrisk to concern,
Safety - shoes, hand Disconnection of live
clearly identify & barr bay. Proper earthing to be
work location, Supervip rovided. Work
Awareness Permit
programme.

35 Access to site D R slipping / tripping, fall M strain/ sprain, fracture M May happen 2 Rain wears. Caution board to be 1
during rains due to water Gum boots. displayed. Alternate temp.
logging access to be provided.

36 Pilling ( Bore Piling) D R Fall from

Materil height&
loading H
H Serious
Serious injury
injury M
M May
May happen
happen 3
3 Safety belt, fall
Lifting tools tackles Close supervision
Need to &
be recorded. 1
1
unloading. arrestor/
must be BU manager
retractable fall
visualy inspected appravl for night
protection.
before using. work. Work Permit

Slip & trip M Serious injury M May happen 2 Proper Regular interval. 1
Housekeeping
& material storage.

Lifting tolls failure. H Fatality H May happen 4 Tested by 3rd party Record of same 1
competent person. must
be available.

Falling into bore pit. H Fatality H May happen 4 Provide barricading 1

&
covering the pit.

Piling working in nightD R Electrical

Slip & trip hazards
while H
H Serious Injury
Serious Injury &
& Fatali
Fatali H
H May happen
May happen 4
4 Electrical system
Proper illumination ABBmanager
BU electrical guide 1
1
waking, visablity not must lines
approval
clear while working. be withstand robust must be followed.
condition.

1
37 Working in charged ( D R Electrical Shock H Serious M May happen 3 Clearly identify the Communicate 1
After charging sub- burn,Serious work location. properly shut down
station, if required) injury,Fractures & Disconnect all procedure, Make
sub-station can be supply points. use of MEGA phone
fatality to communicate and
Obtain shut worn the people &
down, Enforce access
Connect discharge control
rod for earthing and by providing enough
short circuiting on all security person &
possible power supervisors.
feeding points.

Issue Work permit

38 Halogen light fixing D R Electrical shock H Serious burn, M May Happen 3 Clearly identify the Permanent 1
for area lighting Serious location, HALOGEN light
injury, Fractures & Disconnect the point fixing should not be
can be of halogen light. replaced prior
fatality Only electrician instruction to site
permitted to Handel manager.
the job.
Safety belt must be
wear for climbing
over tower above
two mtr. Ensure the
use of double
lanyard.
Issue work permit
for climbing over
2mtr.

39 Fixing of roof sheet D R Fall from height due H Fatality & serious inju H May Happen 4 Roof lladder must be Height work permit, 1
for to sleep used, checklist,method
store room, office life line must be statement & safe
etc. provided & full body plan of action must
safety harness must be prepared.
be anchered.

Collapse
Damage ofof rof
roofsheet
sheet H
H Fatality
Fatality &
& serious
serious inju
inju H
M 4
3 Load
Propercalculation Work permit
inspection of sheet

Cut injury M Minor injury L 2 Hand gloves must be used


PS-TS-DS
PTSS Project Site:66/11kV Sub-station,
Site In charge : Sanjay Kumar Mishra
Project Manager- Mr.Arjun Singh & Mr.Manoj Kumar
Site Safety Officer:-Mr.Shyam Sharma
Assessor/s :Contractor:-
Sl. Activity
No. Description
29 Erecting structure
Stringing conductor
Tensioning conductor
30 Storing wooden material
31 Loading/unloading material
at stores.
32 High voltage charging
during commissioning
33 Transportation to & fro -
from site
34 Working in remote area
35 Working at 4-5 ft height -
doing plastering, minor -
repair works
36 Working near live bays
37 Access to site
during rains
38 Pilling ( Bore Piling)
39 Working in charged
sub-station
40 Halogen light fixing
for area lighting
41 Fixing of roof sheet for
store room, office etc.
42 Using of mobile scaffolds
Sh. 3 of 3
Activity : Hazard : Risk Levels : Format No. PTPS-HS-FLT-002
D = Direct Impact/Probability Acceptable Risk =1 (Ref. Table 2 of Std.Work Inst.P-HSSWI-06)
I = Indirect Ratings : 1 = Low Revision no. A
H = High 2 = Moderate Date. 24th April 2009
M = Medium 3 = High
L = Low 4 = Extreme
Hazard Risk Residual
Direct/ Routine/ Description ImpactImpact Prob. Probability Risk Existing Planned risk
Indirec Non- rating Explanation rating Explanation Level controls controls
t routine
D R Fall from height H Serious injury M May happen 3 Safety Helmet, Std. Work instruction, 1
Safety Shoes, Safety belt, fall work permit
arrestor, life line & Hand
gloves
and Fractures Only skilled persons as part of site manual
Contact with Broken bones deployed & PHSSWI-04
D R Fire L Minor injury M May happen 1 Fire extinguishers Removal of scrap 1
L Property damage M May happen 1 Proper storage Identification of material 1
D R Falling of lifted load M Cuts, abrasions, M Likely to happen 2 Hand gloves, Correct posture 1
safety shoes & safety helmet
Slips, Trips Fracture Check condition & - Marking material wt
Contact with sharp- Strains, Sprains quality of lifting device
edges Allow only authorised
person to operate -
lifting equipment.
D R Electric shock H Burn injury M May happen 3 Proper earthing Obtain work permit 1
Fall due to sudden - Fracture Checking of all can. Ensure usage of fully
shock Very serious/fatal before energizing insulated undamaged
Contact with live wire - injury Elect.inspector's cables.
clearance Use calibrated inst.
Display caution signs Work permit
D R Road accident H Fracture , bleeding M May happen 3 Use safety belts (cars) Vehicle should always 1
Serious/fatal injury Use helmets while - be managed by an -
riding two wheelers authorised driver.
Follow traffic rules Ensure that vehicle is
properly maintained.
D R Robbery, assault M Personal injury M May happen 2 Stay together Provide security 1
Loss of belongings/ Avoid late hour travel guards
money Insure equipment
Damage to empty.
D R Fall from height on H Serious head injury, M May happen 3 Safety Helmet, Supervision 1
Safety Shoes,& Hand gloves
floor / hard surface Injury to sensitive part Strict compliance to
of body, fatal injury PPE usage.
Small working table /
platform with guide /
support rails to prevent
accidental fall.
D R Electric shock H Electrocution, M May happen 3 Caution board. Daily safety talk 1
May Result in serious Maintaining safe working highlighting this
injury or prove Fatal, clearances, PPE- electrical risk to concern,
burns, Safety - shoes, hand gloves Disconnection of live
clearly identify & barricade bay. Proper earthing to be
work location, Supervision, provided. Work Permit
Awareness programme.
D R slipping / tripping, fall M strain/ sprain, fracture M May happen 2 Rain wears. Caution board to be 1
due to water Gum boots. displayed. Alternate temp.
logging access to be provided.
D R Fall from height H Serious injury M May happen 3 Safety belt, fall arrestor/ Close supervision & BU 1
retractable fall protection. manager
appravl for night work. Work
Permit
Materil loading & H Serious injury M May happen 3 Lifting tools tackles must be Need to be recorded. 1
unloading. visualy inspected before
using.
Slip & trip M Serious injury M May happen 2 Proper Housekeeping Regular interval. 1
& material storage.
Lifting tolls failure. H Fatality H May happen 4 Tested by 3rd party Record of same must 1
competent person. be available.
Falling into bore pit. H Fatality H May happen 4 Provide barricading & 1
covering the pit.
Electrical hazards H Serious Injury & Fatality H May happen 4 Electrical system must ABB electrical guide lines 1
be withstand robust condition. must be followed.
1
D R Electrical Shock H Serious burn,Serious M May happen 3 Clearly identify the Communicate properly shut 1
injury,Fractures & can be work location. down procedure, Make use
fatality Disconnect all supply points. of MEGA phone to
communicate and worn the
Obtain shut down, people & Enforce access
Connect discharge rod for control
earthing and short circuiting by providing enough
on all possible power feeding security person &
points. supervisors.
Issue Work permit
D R Electrical shock H Serious burn, Serious M May Happen 3 Clearly identify the location, Permanent HALOGEN light 1
injury, Fractures & can be Disconnect the point of fixing should not be
fatality halogen light. replaced prior instruction to
Only electrician permitted to site manager.
Handel the job.
Safety belt must be wear for
climbing over tower above two
mtr. Ensure the use of double
lanyard.
Issue work permit for climbing
over 2mtr.
D R Fall from height due H Fatality & serious injury H May Happen 4 Roof lladder must be used, Height work permit, 1
to sleep life line must be provided & checklist,method statement
full body safety harness must & safe plan of action must
be anchered. be prepared.
Collapse of roof sheet H Fatality & serious injury H 4 Load calculation Work permit
Damage of rof sheet H Fatality & serious injury M 3 Proper inspection of sheet
Cut injury M Minor injury L 2 Hand gloves must be used
D R Fall from height H Fatality & serious injury H May Happen 4 Fall arrestor, full boday safety Height work permit, 1
belt checklist,method statement
must be used. Proper access & safe plan of action must
over mobile scaffolds, proper be prepared.
hand rail, mid rail & guard rail
must be ensured.
Collapse & topling of H Fatality & serious injury H 4 Mobile scaffolds must be No height work permitted
mobile scaffolds properly after 06:00pm
tie up with guye ropes, laod
calulation must be done & at a
time only one worker is permitted
climb or come down from tower.