Oriented Grain Direction Bend Line During sheet metal processing (rolling operation), material grains are arranged in the direction of rolling, When Sheetmetal is bend perpendicular to rolling direction grain rearranges. That has negligible effect on part strength, MW/hereas bending parallel to rolling direction can lead to cracks because of destruction in grain structure. Bend Relief We use cookies to ensure that we Give you the best experience on our website, Ifyou cortinue to use this site we wil assume that you are happy with it Ok Privacy policy Bend Reliefee Bend reliefis provided at the end of bending edge in sheet metal design to avoid any crack tearing in the corner. Relief height is generally kept greater than two tines of sheet thickness plus bend radius. Steel Hand Stamp Manufacturer - Steel Letter... Ad Taiwan Made. High Quality, OEM & ODM Metal Hand Stamps,... yyoungeydle.comtw Learn more Extrude Hole Size & Position Guidelines Extruded Hole Pt Material Mile Steel Thickness Range 0.81025 mm H 5 ~ ! H >=2X thk H <=DxX04 | PI 5+D+2XThk Creating an extruded hole using a punching process requires extreme pressure/Force, Extruded holes very close to the part ecige can lead to sheet metal deformation or tearing. Therefore the minimum distance between the extruded hole to ecige if maintained.Extruded Hole Extruded hole to part edge (B) = 3T+D/2 Center of extruded Holes (A) = (5 + Hole Dia + 2T) Extruded Hole and bend edge (C) = 3T +R +D/2 Round Emboss Design Guidelines ROUND EMBOSS TOOL Thickness Range 8to3. 1 mm (30-48) 4 Pp 5+DDH ticknoss x4 2HEDx03 92290 Creating Emboss feature using sheet metal punching requires extreme pressure, Very close emboss to the part edge, can lead to deformation in the sheet metal part, A Distance From Emboss To part Edge = 3T + D/2 B- Distance Between Two Emboss = (5 + D) C- Distance between Emboss and Sheet Metal bend = 3T +R + D/2 Dimple Feature Design Guidelines Dimple Tool Thickness 08t025mm Max Height 6mm PA 54D \ DAWAX =OxG8 7 2) & mater icknoss x3 ‘ aaoH Louver Feature Design Guide Louver Toot Thickness 08t05mm H Max 65 P1Min 5 P2 Min 8 DEATOE Mininnt im clictanca hahrinan lat iar fast ira and hancinn aren ie maintained ta atinil matalPAN IH HUI TT UStal Le WUE UU ICRLUIG 2 UL UE Ul y CUYE BS Hem Ke OU LY YUM TIC deformation, (Pa) Distance Between Two lowers on Shorter Edge = 5 mm_ (P2) Distance Between Two lowers on Longer Edge = 8 mm Round Knockout Design Recommendation Round Knockout Tool Thickness 083mm o 5 MI io 100 mm eS See Pt 5D a Pe —— Ht f 1 \_4e a +d! 1) Raqured torage Emactine tmage x 07 x | ) 2 wie ot (@) = BieNness XZ Minimum distance between knockout feature and bending edge is maintained to avoid metal deformation. (P1) Distance Between Two knockout = (5 +D) mm. Conclusion. Tosum up, sheet metal design guidelines are followed to ensure good quality, reduced cost and robust design. Allidesign guidelines can not be followed in one part. Therefore exceptions can be there for complex features design, We suggest you read this articleon electronics enclosure design. This wil give you an overview of the complete enclosure design process, Got Questions? \We will be happy to help. Ifyou think we missed Something? You canadd to this article by sending a message inthe comment box. We will do our best to add it inthis post.Sharing is caring ® Shares ® Mini injection Sheet Metal Armor Plastics- © Sheet Metal K- molding machine Design Parameter Polycarbonate Factor Bend - Desktop Calculator Sheets Allowance and... a Peerrccone ok: A erroraleticscere arkesecer silicone injection Difference K-factor How to Join Sheet mold-LSRmold = Between Calculator for Metal Parts : manufactuer Blanking... Sheet Metal... Sheet Metal... oa om sarkssecoe g Related Posts Sheetmetal. Sheet MetalK- Sheet Metal Difference Design Interview — Factor Bend Enclosure Design Between Questions and Allowance and ForElectricaland —_ Blanking, Answers Rat Length Electronics Punching & Products Piercing in Sheet This articlecovers ——_K-Factor in sheet Metal commonly asked metaLbending is a Electronicsand sheetmetal design constant It is. electricalindustries In sheet metal, this interview questions K Factor and Sheet Metal Flat Pattem Calculations Sheet Metal Electronics Enclosure Design Guidelines use sheet metaland enclosures to question always enclose. creates some confusion. What,