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E348 Journal of The Electrochemical Society, 164 (12) E348-E351 (2017)

Rapid, Non-Invasive Method for Quantifying Particle Orientation


Distributions in Graphite Anodes
Paul Baade, Martin Ebner,∗ and Vanessa Woodz
Department of Information Technology and Electrical Engineering, ETH Zurich, Switzerland

For materials with 1D or 2D lithiation pathways and non-spherical particle shapes, knowledge of the crystallographic grain orientation
in the particle and the active particle orientation in the porous electrode is important for quantifying battery performance. Here we
study graphite anodes and show how X-ray diffraction based texture measurements can be used to quantify both the particle
orientation, which develops during the coating and calendaring process, and the grain orientation within a specific type of graphite.
This lab-based, non-invasive approach to study electrode structure and active particles can assist in engineering improved lithium
ion batteries.
© The Author(s) 2017. Published by ECS. This is an open access article distributed under the terms of the Creative Commons
Attribution 4.0 License (CC BY, http://creativecommons.org/licenses/by/4.0/), which permits unrestricted reuse of the work in any
medium, provided the original work is properly cited. [DOI: 10.1149/2.1291712jes] All rights reserved.

Manuscript submitted June 23, 2017; revised manuscript received August 14, 2017. Published September 8, 2017.

In order to optimize a lithium ion battery, it is important to under- size electrodes with no special sample preparation required. Further-
stand the lithiation pathways within the active material1–5 as well more, the experiments can be fast (<30 min) and the data generated
as the lithium transport through the pore space of the electrode, is small (<200 kB), enabling rapid assessment of a large number of
which is governed by the shape and orientation distribution of par- samples.
ticles in the electrode.6,7 Here, we present X-ray diffraction (XRD)- While texture measurements have been used to quantify orientation
based texture measurements as a quantitative, non-invasive method of grains in metal sheets such as cold-rolled copper20 or thin films,21,22
to characterize the crystallographic grain orientation of particles and here we show that this technique can be extended to porous electrodes.
the orientation of these particles within lithium ion battery porous For active materials such as graphite that exhibit a preferred orienta-
electrodes. tion at the single particle level, this technique can be used to extract
The importance of this structural information is highlighted in the the particle orientation distribution, the grain orientation distribution
case of graphite, which is the most widely used active material for within the particles, and information about particle deformation and
negative lithium ion battery electrodes. The two-dimensional struc- fracture during manufacturing.
ture of graphite is responsible for the anisotropy of its electronic,
ionic, and thermal conductivity as well as its mechanical properties.8
(De)lithiation occurs along the (002) planes, causing directional vol-
umetric expansion in the [001] direction, which can also translate to Experimental
directional changes in electrode porosity as the graphite particles swell
into the pore space during lithiation.9 The two-dimensional nature of Measurement setup.—The concept of XRD texture measurements
graphite is also reflected in the shape of graphite particles: they are is to obtain the orientation distribution of crystal planes in a sample.
naturally platelet-shaped.10 Earlier work has shown that non-spherical To perform a texture measurement, the intensity of X-rays diffracted
particles align during porous electrode fabrication, leading to large tor- from a sample at a fixed scattering angle 2θ is recorded for all possible
tuosity of the pore-phase, reducing effective transport of lithium in the orientations. The 2θ angle is chosen to satisfy the Bragg condition of a
electrolyte.6 Tortuosity can be somewhat reduced by using spherical crystal direction of interest. Here we measure the orientation of (002)
graphites, which often exhibit complex grain distributions depending planes in a graphite electrode, so 2θ = 26.53◦ is chosen. Orientation
on the manufacturing process.10 is described by the elevation angle α and an azimuth angle β of the
For graphite anodes, the electronic and ionic conductivity of the scattering vector k, which is normal to the crystal planes that contribute
graphite particles does not limit cell performance,11,12 so most efforts to the recorded intensity.
have focused on quantifying and reducing tortuosity, which limits Texture measurements can be obtained by either (1) keeping the
the fast charging of high energy dense cells.13,14 To determine tor- source and detector fixed to probe the desired 2θ angle and tilting the
tuosity of an electrode, numerical diffusion simulations can be run sample using an Eulerian cradle, or (2) keeping the sample fixed and
on a three-dimensional representation of the electrode,15 or, because moving both the source and detector along coupled trajectories. We
porous electrodes obey the Bruggeman relationship,16 an estimation use the latter approach, which is shown in Figure 1a.22 The electrode
of tortuosity can be obtained from particle shape and orientation dis- is positioned with the current collector parallel to the xy-plane. This
tributions within the electrode.6,17 requires an XRD system with an in-plane axis, which allows the
Current techniques used to quantify orientation distributions of detector to rotate out of the xz-plane.
particles in porous electrodes have drawbacks. Scanning electron mi- Discrete steps for α and β are chosen. To vary α, the diffraction
croscopy (SEM) cross-sectional images are destructive to the sam- plane sweeps from being orthogonal to the xy-plane at α = 0◦ to
ple under investigation and can present ambiguities due to their 2D parallel to the xy-plane at α= 90◦ . Figure 1 shows the in-plane mea-
nature.14 Focused-ion-beam (FIB)-SEM tomography provides quan- surement position at α= 90◦ , where the diffraction plane is parallel to
titative 3D information but it can require elaborate sample preparation the sample plane. At each α step, the sample stage is rotated to move
and is a time consuming measurement that can access only a small the electrode around its surface normal (which is collinear with the
electrode volume.14,18 X-ray tomography is data intensive and the in- z-axis of the goniometer) to allow scanning of β from 0◦ to 360◦ .
struments and computational resources may not be readily available A pole figure is produced by attributing the recorded X-ray inten-
to a large number of users.19 sity to points on a hemisphere defined by a unit vector with α and β and
In contrast, our XRD-based texture measurement approach pre- projecting the result stereographically onto the plane (Figure 1b). As
sented here is performed with a laboratory XRD system on centimeter- described in the SI (part 2), the pole figure is corrected for defocusing,
absorption, and background effects. The result is normalized and the
intensity is represented in multiples of random distribution (m.r.d.).23
∗ Electrochemical Society Member. An m.r.d. value of 1 corresponds to a random orientation while values
z
E-mail: vwood@ethz.ch higher than 1 indicate a preferred orientation.

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Journal of The Electrochemical Society, 164 (12) E348-E351 (2017) E349

Table I. Thickness, porosity, orientation parameter, and degree


of preferred orientation for the six electrodes studied in order to
deconvolute the intra-particle grain orientation from the particle
orientation in the electrode.

Sample 1 2 3 4 5 6
Thickness d [μm] 135 129 121 115 109 101
Porosity ε 0.586 0.568 0.539 0.497 0.470 0.430
Orientation parameter r p 0.124 0.119 0.111 0.106 0.100 0.093
Degree of preferred 76.52 77.25 78.44 79.20 80.12 81.20
orientation [%]

For the grain orientation within the particle, the March-Dollase func-
tion is chosen, which was developed for volume conserving compres-
sion and is implemented in most Rietveld refinement programs as a
texture parameter to account for deviating peak heights:27
    −3/2
g α p = r g2 cos2 α p + 1 r g sin2 α p ,

where rg is the particle orientation parameter, which can have values


between 0 (in the case of single crystals) and 1 (for the case of a
uniform grain distribution).
For the particle orientation distribution, we derive a novel, modified
Figure 1. a) Experimental setup for in-plane pole figure texture measure- March function that approximates uniaxial compression of porous
ments. b) Example result on a graphite electrode of the intensity projection electrodes
onto the plane is depicted in perspective below the setup, with the green to
yellow color scale representing increasing multiples of random distribution p(α) = r p (r p2 cos2 α + sin2 α)−3/2 ,
values. The profile of the overall measured distribution by the pole figure
(solid line) is compared with that of uniform distribution (dashed line). where rp is the orientation parameter of the particle distribution. This
allows for a change in the sample volume, which occurs in the battery
electrodes during calendaring. We demonstrate that this is a valid
Rotationally symmetric samples lead to pole figures with no β expression by studying porous electrodes made with particles of boron
dependence. This is the case for the graphite electrodes studied here. nitride single crystals (SI, part 3).
In this case, it is convenient to compute the average over β and display The full spectrum of possible distributions from uniform (r p =
the result as a function of the single parameter α (Figure 1b). The m.r.d. 1, r g = 1) to perfectly aligned or single crystalline (r p = 0, r g = 0)
value of 11 at α = 0◦ indicates that the [002] direction is 11-fold more can be described through a single orientation parameter r p/g . Further-
likely to be in the z-direction than for a uniform distribution. This more, the orientation parameter r p of the particle orientation distribu-
indicates that the (002) planes in graphite are preferentially aligned tion can be linked to the thickness d of the electrode r p = d/d0 , where
parallel to the current collector, which is expected from previous d0 is a virtual thickness at which the particles in the electrode would
investigations using SEM and X-ray tomographic microscopy and have a uniform orientation distribution. Since the grain orientation
can be explained by the alignment of graphite particles with their parameter r g is constant and the particle orientation parameter r p is
major axes parallel to the current collector during fabrication.6,10 linked to the measured thickness, there are only 2 fitting parameters
Deconvoluting particle orientation and grain orientation within (r g and d0 ) for a series of multiple electrodes.
particles.—In porous electrodes containing polycrystalline particles, The orientation parameter can be expressed as the degree of pre-
the measured orientation distribution f (α) is a convolution of the ferred orientation (i.e., the fraction (in percent) of aligned crystallites
particle orientation distribution p(α) and the grain orientation distri- or particles) calculated from the respective distribution profile. A
bution within a single particle g(α p ). Here, α p is the elevation angle definition for the degree of preferred orientation for March-Dollase
relative to the particle plane (Figure 2a). This is important for battery function was proposed by Zolotoyabko,28 and we adapt it here for
grade graphite, where the basal planes exhibit a preferred orientation the modified March function describing the particle orientation in a
around the particle pole.24,25 Indeed, both a grain orientation distri- porous electrode (SI, part 3).
bution within particles as well as a particle orientation distribution Figure 2a presents an approach to deconvolute the particle orien-
within the electrode can be seen from cross-sectional SEM images tation and intra-particle grain orientations for electrodes made from
(Figures 2b, 2c). Such images, however, are not suited to quantify commercially available graphite particles. A slurry is spread by a
both of them unambiguously. doctor-blade onto Cu-foil (SI, part 1) such that the electrode has a
From a single texture measurement, the individual distributions thickness of 135 μm after drying (58.6% porosity and 0.94 g/ml
that contribute to the pole figure cannot be separated without prior density). This electrode is compressed to different thicknesses, and,
knowledge of either one of the distributions. This would require ei- for each thickness, pole figures are measured and analyzed with the
ther (1) tomographic measurements, particle identification, fitting, and MTEX texture package in MATLAB29 (SI, part 2). Figure 2d plots
identification of major axes, or (2) measurement of the grain distri- the averaged intensity of the measured orientation distribution, f (α)
bution on a statistically significant number of particles through single for electrodes with the thicknesses and porosities tabulated in Table I.
particle XRD. Each sample has its peak at α = 0, which means that most of the
Here, we show that it is possible to deconvolute both orientation graphite (002) planes are parallel to the current collector.
distributions by compressing electrodes from their initial thickness As described in the SI (part 2), a MATLAB script convolutes
after coating to various thicknesses. By obtaining pole figure mea- particle and grain distributions and carries out a least squares fit to
surements on a series of electrodes of different but known thicknesses determine the best distributions for all electrodes. This procedure pro-
and assuming that the grain orientation stays constant for each, we are vides uniquely defined distributions for grain and particle orientations
able to uniquely identify both distributions. for each electrode (Figure 2e). These convolutions are shown in Fig-
Here, the March model26 which was developed to describe fiber ure 2d (green solid lines), which show good agreement with the mea-
textures in rock formations is used to describe the two contributions. sured data (symbols). The distributions of the 6 samples can be well

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E350 Journal of The Electrochemical Society, 164 (12) E348-E351 (2017)

Figure 2. a) The measured orientation dis-


tribution (green symbols) and the deconvo-
luted individual contributions coming from
the particles in the electrode (blue line) and the
grains in the particle (red line). b,c) SEM im-
ages show these individual contributions. d)
Orientation distributions for electrodes with
porosities ranging from 0.43 to 0.586. The
solid green lines are the result of fitting a con-
volution of the individual orientation distribu-
tions. The corresponding particle orientation
distributions (blue) and grain orientation dis-
tribution with a single particle (red) are shown
in e).

described with r g = 0.285 (the corresponding degree of preferred ori- process the deformation is dominated by inter-particle interactions. An
entation is 61.17%) and d0 = 1086 μm. This solution converges and extreme deviation from the linear model is an indicator that individual
the error is estimated in SI (part 2). Inserting the measured thicknesses particles are deformed or fractured.
leads to the particle orientation parameters, which are summarized in
Table I together with the degree of preferred orientation. Summary
We show that texture measurements can be used to rapidly and
Results and Discussion non-invasively quantify the particle orientation distribution in porous
Grain orientation within graphite particles and their orientation electrodes, the grain distribution within single particles, and the poros-
in electrodes.—In Figures 2d and 2e the peaks in the m.r.d. at α = 0◦ ity at which particle interactions begin influencing particle packing.
of all distributions indicate that graphite particles are aligned parallel This lets us monitor the onset at which particle deformation is likely to
to the current collector and that the grain distributions within the occur. We have extended the March model of texture to porous elec-
particles show a preferred orientation around the particle poles (see trodes so that the individual distributions can be reliably described
inset in Figure 2a). The lower m.r.d. value for the grain orientations in with a single parameter. While the range of applicability of the model
the particle indicate that the intra-particle grains are less well oriented will depend on particle shape, material properties, and processing
than the particles themselves. With decreasing porosity, the degree of conditions, in general, texture measurements can contribute to under-
alignment of the particles increases because of the compression forces standing morphological anisotropies of various particle systems.
during the calendaring process.

Identifying particle deformation.—To date, it has been difficult to


observe the onset and extent of particle deformation or cracking that
can occur during electrode calendaring;6 however, texture analysis
presents an opportunity. The modified March model predicts that with
decreasing electrode thickness (i.e. decreasing porosity), the particles
will increasingly align parallel to the current collector, resulting in
a larger m.r.d. value at α = 0◦ . Figure 3 shows that for electrodes
compressed to below 40% porosity, the m.r.d. maximum decreases.
We explain this by noting that, at low porosities, the graphite particles
are not free to reorient during compression. Rather particle-particle
interactions can influence the positioning of particles. Indeed, an SEM
cross-sectional image inset of the 28% porosity electrode shows a
particle bent around two others. The modified March model proposed
above assumes a constant grain orientation distribution and an affine Figure 3. The maximum of the overall measured pole figure is plotted versus
transformation (i.e., one in which planes are preserved) and cannot the electrode porosity. The solid green line indicates the predicted maximum.
account for this behavior. Therefore, a deviation from linearity of the The shaded area marks a 10% error for the grain orientation distribution. At
maximum m.r.d. values of f (α) as a function of electrode compression low porosities, the m.r.d. maximum deviates (red circles) from prediction,
can be a robust method to determine at what point in the calendaring indicating inter-particle interactions as shown in the SEM.

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Journal of The Electrochemical Society, 164 (12) E348-E351 (2017) E351

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