From a single source, modular, versatile Design Manual for Winch SystemsContents 2 " 2 8 “4 Introduction (Overview and performance specttum Design basics and boundary contin Determination of mecnanism eration fr deviating drum speeds Determination of gear rato Determination of motor size Determination of switch cabinet size Caeulton of require rope lath Determination of drum with Datermination of basic dimensions Features and optional functions Enquiy Append: teraton tbls) Page 08 Page 16 Page 20 Page 26 Page 36 Page 42 age 46 Page 50 Page 54 Page 58 Page 66 Page 70 Page 74 Page 78Design Results sgn bai Nomcitre | Dn bai tiga ne teem sa Urea ‘ aceite eb noe eset fs Panos I 8 too paso mm reo a inten “a rane ae "Sos me fat ot "aieent ‘ont rene Mohn arma Designee ones futeatst regia oo 2H a fie oe rem Pan a tn ere te aati ib Somes vi eel sm Se my ve podem ey i tren cae tcweaarsr oe Oat vie ee a nH feito ie ain mh patient nt vi femaganee ste port fini guano me Meera ema ioe oe om ses ii Sem eeey mH whe tere ta toeern rey Sa Pa a ra tremor on ime ia ‘mews ch i ra tere em en err os Saat ais ‘Sate ete esos (eo) te fon a ata Semeur Se orig eh that hel Shgcntrinn oye rel virodySteberen aeneny i Scorn entree ea tes ommn we Dawe wi Ween stan diners mo g Tigimascu ere adtgn ss edn contre ther cmiesmsDesign steps | sip Page Design basics and boundary conditions + Oneminaon of base boy cones such a + Ltn, tng seed ane ting rig + Number af eatlecton saves + Required seielite Numba yes and none of oes et eu ot erg + Gault o he + Carson tng bat oe + Carson tg soged oop sped ots aso of the requ sal cng eapcty Nectanism gu aartir a aplatn ar eq Determination of mechanism Determination of the rope, drum and max. winding diameter as well a he Page tot 1 Nesnaniem gata + Naber fwd yer (27) + Mamba fpr hts (2 EB ax size ved on eequred: iteration ofthe determination ofthe mechanism if rum speed deviates strongly frm design spect of gearbox (1, < 13 por m.> 17 pe) Determination ofthe drum speed bssedon ase esd um damate + Nean wing daar Determination ofthe gear ratio and caleulation ofthe mechanical drive power tase on + Geabacsze hum sped + Rae tl fre + ae nent + eareiseny 2 Determination of the motr size use on + Nesta ve owe + isaliten ate 1 fer toro ange + option alonry % Determination ofthe switch eabnet and frequency converter size and connected a + Notre isto aus + Nestea ve owe + Antennae ange s arent power based on Cacutation ofthe required rope length based en + ae ln between wre and fis + vist clon + shee dareter, a Determination ofthe drum width ses on «+ Requed wsdl ving canacty + age dese + orn dane kbar wig ers 58 Determination of basic dimension ofthe winch system 6 Features and optional functions 70 4 Donnan er een SparePreamble and Imprint This design manual is intended to provide a broad overview into the performance spectrum of Liebherr winch systems. It should guide the end user through the basic design steps of a winch within the modu- lar system of Liobhen. The usual requirements for the cefinition of winch systems have been taken into account. Requirements nol covered in this manual can of course be examined on request and custom- ferspexific solutions can be provided. The design procedure has been broken down and is shown in the adjacent table. Depending on the re- sult, it can be necessaty to iterate the calculation steps for the definition of the boundary conaliions and the mechanism. Detailed information abaut the individual design steps can be found in the respective chapter. The intermediate results of the preliminary design can be entered in the table of the expanded cover sheet We expressly point cut that only a preliminary design is possible using this manual in order to give the customer an impression of the required components and dimensions of the winch system. A detailed technical evaluation by Liebherr must always be carried out as the project progresses. We reserve the right to make changes resutting from further clavelopment of the product range. Al tox, images, graphics, tables or other image representations and thair arrangement ore legally protected (Copyright® Liebhen-Components AG, al rights resorved). Without express permission in ‘writing of Liebherr-Components AG, the contents ofthis design manual may neither b@ used for com mercial purposes nor be copied, cistrbuted, modified or made available to third partes for commercial purposes. Some of the images shown in this design manual ar subjact to the copyright of th parti. Publisher: LicbherrComponents AG Postfach 222 CH-5415 Nussbaumen/AG. ‘Switzerland Tol: +41 (0) 86 296 43.00 Fax: +41 (0} 96 296 43 01 e-mail: components@lebherr com wwwdiebherrcom Copyright® February 2019 Liebherr Components Biberach GmbH, Biberach an der Riss bosgn Valen Woes Siar 5Dongle een SpareContents Introduction Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, bosgn Valen Woes Siar 7WiSafe, robust, powerful Modular system Liebherr provides customised system solutions based on standard components fr iting applications that are charac- terised by scalabilty and simple integration and commission- ing at the customer site "plug & I’. Everything from a single source All essential components of the winch systems such as drum, planetary plug-in gear, asynchronous motor and switch cabinet are developed and produced in-house. With, this prerequisite, itis possible to provide a modular system in, which the individual components are perfectly matched with each other. The modular winch system is designed to cover ‘a wide range of customer requirements and carwinees with shart time fr development. Simple assembly Winch systoms from Liebherr score mainly due to their short, assembly time at the customer ste. The complete winch is supplied pre-assembled on a frame, eliminating the need for time-consuming individual on-site assembly. The switch cabinet accarding to the customer's requirements is mount fed on the winch frame and pre-wired, Altematively the switch cabinet will be supplied as a separate unit. The control and, power electronics are prepared in the factory according to the "connect & use" principle Service and Support Liebherr Customer Service provides support as required when the winch system is installed and put into service at the customer site. For example, when the rope needs to be ‘wound under pre-tension or the function of the system needs. to be demonstrated for final acceptance. Safety ‘secondary brake, various sensors and optional integrated slack rope detection ensure the safe operation of the winch sytem. The appropriate mantoring program developed by Libheris shown on the switch cabinet display. can be transferred tothe customer va an interlace tothe higher-level process conta system, Gearbox The gearbox is selected from Licbhar's proven product range of planetary plug-in gearboxes (PEG), This is mpres- sive due to @ rabust and at the same time compact design. Gil cooling and cll heating for the gearbox are available as options. Electric motor The winches are driven via compact, air-cooled asynchro- nous squirrel-cage motors. These are available in the power, range up to 250 KW and are designed for use under the harshest conditions. Efficiency is standard at Liebherr: The motors meet the requirements of efficiency class IE2 or high- er in continuous operation. in addition, the motors allow a high degree of spreading. This means that the motor can be operated up to 3 times the rated speed at constant power in partial load aperation (e.g. no load running). This enables ‘the end application to achieve optimum economic efficiency. ‘Switchgear and control system The switchgeer and the entire control systam are designed according to the EN13849 standard. Only robust proclucts from wellknown manufacturers are used for power and control electronics. Optionally there is the possibilty of ac- ‘ive power regeneration. For applications with frequent load cycles, an energy storage system based on double-layer ca- ppacitors is optionally available in order to increase the overall cost-effectiveness. The range is rouncled off with an innova- ‘ive controlar that ensures effective and safe operation of the respective system, om Dongn Valles Sivame 9Application examplesLiebrerr winch systems are configured or modified according to the customer application based on Liebrerr stanclarcl components. They can be used for a wide range of tasks in the area of lifting and conveyor technology as well as in adjustment systems. Accordingly, the target industries are also varied Examples include mechanical and plant engineering, offshore, mining and raw material incustties, steel hydraulic engincering, bridge construction and the amusement sector, Loading system for lime kilns When loading Ime kins, Liebherr winch systems increase the productivity of the plants by increasing the speed up to three times during the no-load raturn stroke. Reliabilty uncer continuous loads and high levels of cirt as well as the guaran- tee of operational safety are only some of the requirements, that are met without compromise. Bridge building AAs a restraint or puling winch, e.g. for the construction of suspension bridges or for the longitudinal insertion method of pre-assembled bridge segments, monitoring of the rope tensile force and the position ensures exact positioning and maximum safety, Amusement Rides The contral and design of Liebherr winch systems ensure functional safety in every operating situation when used in free fall towers or as a hoist for roller coaster carriages. Cen rk Lifting of gondolas from fee fall towers bosgn Valen Woes Siar "Application examples Boom height adjustment of ship unioaders The acjustment of the boom using a modular Liebert winch system provides our customers with the possibilty of concentrating onthe core competences and reducing the corte of aur functions. The control ofthe winch sytem ensues sensi height adjustment of the boom, 12 beegntanaerWnen SaneShip's litt Gate control at hydro power plants, Vertically operated gates of hydro power plants can be ope rated with winch systems as a less expensive alternative to a solution with hydraulic cylinders. if more than one wine’ system is required for the actuation of a gate, the inteligent control system ensures perfect synchronisation of the rope. ives to prevent the gate from ting in its guide. Screen cleaning system at hydro power plants Winch systems as drives for scraen cleaning systems pro- vide our customers with the possibilty of automation and the transfer of responsibilty to one source. Furthermore, itis possible to integrate additional functions of the system into ‘the control ofthe winch system. Due to the use of many identical drives, the regulation and! control ofthe position and orientation of the ship's dock are particularly important. The same applies to the force distribution. The integration of the individual drives into a higher-level control system is already completed in the delivery condition and thus allows simple commissioning for the customer. Dongn Valin Ween Siame 13iebherr-Components Biberach GmbH Liebher-Components Biberach GmbH develops and produces high-performance components such as electrical machines, gearboxes, large diameter bearings, winches and switchgear systems both for the group of companies and for external customers, In addition, the newly established business unit "Drive System Technology’ ensures the integration of individual components into customer-specific systems. Some examples are winch systems, electric drive systems for tacked vehicles, diesel-electric drive systems for mining trucks and pitch systems for wind turbines. Headquarters Subsidiary Facts and figures: Facts and figures: * Llether-Werk Bibarach GmbH was founded in 1984 ‘+ Establshment ofthe subsidiary in 2018 to exoand the design and (founding of Liebherr-Components Biberach GmbH in 2012) production capacty af electrical machines and contra technology + Headquarters ofthe business units ‘Drtes" ard "Large arrete beatings" * Headquaers of the business units "Eletrie Drives and + Design and producton of gearbotes, winches and lrge diameter Control Technology’ and "Drive System Technology" bearings; assembly of winch systems ‘+ Number of employees: 335 + Number of employees: 7,384 «Factory premises: 145,657 m" + Factory premises: 345,697 m* Biberach factory, Germany Subsiary in Bioorach andr Riss Headauarters in Biserach an der Riss 14 bergn dana nen SaneContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, DosgnVaullrWeen Siame 15Overview and performance spectrum Under the listed bounclary conditions, the modular winch system covers a wide performance spectrum with matched Liebherr standard camponents. Control electranies ‘and monitoring * Conta system according to eNI3849 + Proven and robust PLC + Functional safety » Automatic process data acquisition and sjstem monitoring (data logger) + Standard module functions such as oil cating or motor heating can be added tothe software + Bus interface for higher-level control system Switch cabinet +7" display shows operating states and erors «External contals for 2 diections ith 2 speed setpoint each ‘+ Power supply: 3-phase 400 V AC 50,..60 He + Type of power grid TN system + Ambient temperate -20...+45 °C Power electronics + Proven frequency converters from \wel-knawn manufacturers ‘Special contro the asynchronous ‘motor by the fequency converter for exact poston and speed control leven at zero speed passage * Possiity of parametisation for setting @.g. drum speed, stat and stop ramps + Possiity to synchronise multile winch systems * Optionally with regenerative wit (Active Front End) + Possiity of connecting an energy slorage device to cover paver peaks 18. bergntanaerWnen SensCustomer-specific system solutions In the ease of diferent parameters or extended function requitements, a customer-specii solution can be realised on request in addition to the modular winch system. Liebherr provides customised development of the individual components as well as the control software to cover all customer needs, Secondary Brake * Second safety brake wth “fai. safe chsed” function to protect the clecti-mechanical dre train ‘Stack Rope Detection (optional) * Aotvates the winch safety shut if slack rope is detected Planetary Plug-in Gearboxes (PEG) «= Standard seis fom PES 300 to PEG 700 «= Max. dynamic torque upto approx. 218.000 Nm «= Standard gear ratios for rope speeds trom 4 ta 120 min (4 and > 120 mis on request) Electric motor Asynchronous motors from in-house ‘development and production + Power range up to 124 KW in $1 ‘operation according to IE2; short time upto 250 kW «+ High spreading: upto 3 times the tated speed possible += Ambient temperatures from -20 10 +45 °C «Motor brake and encoder as standard Rope drum * Wire rope host rom 1 to 30 * Rope diameter trom 10t0 40 mm * Drum diameter trom 420 to 820 mm = Nutttyer winding up to 7 layers + Standard DIN grove for single ayer winding + Special grove for mutilaye winding Dongn Vell Wees Sime 1718 Dosa Manual ree SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conditions Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Page 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dongn Yall Weer Siame 19Design basis the rough layout of a winch system based on this manual, certain parameters and requirements of the winch system must be known for the calculation. I this is not yat the case, assumptions must be made instead, which must be corrected in an iteration depending on the resull of the first layout Lifting load (m,) In addition to the maximum mass of the object to be lifted, the mass of the load handling equipment (eg. crane hook, crass member) as woll as the mass of the pulley black and the mass of the rope length, which hangs freely above the object to be ited, must also be taken info account. Lifting speed (y) he speed at which the object should be lifted should be taken into account Lifting height (H) Maximum height difference ly which the object should be ited. Number of deflection sheaves (n,) ‘Sheaves that are required for deflection of the rope between winch and pulley block Required service life (1) he service ifs defined as the sum of time in which the mechanisms in motion loac-independent). Dosa er een SiNumber of winding layers on the drum (n) large rope lengths to be wound (e.g. high hoist reeving, high iting height), it makas sense to wind ‘multiple layers on the drum. * Advantage: High winding capacity for compact crum * Disadvantage: Reduction of rope service ite Ifthe number of winding layers is completely unknown, itis recommended to assume as start value ane layer per $0 m rope length to be wound, or the fist calculation cycle (max. 7 layers), Please carry out an iteration of the calculation depending on the resut of the drum width or the winding capacity Number of reeved ropes per drum (n,) In the case of limited rope lengths to be wound (e.g. loading winches}, it may be advisable to wind two ropes (single layer} on one drum, * Advantage: Smaller rope diameter * Disadvantage: Limited winding capacity Large drum width Hoist reeving (n,) and number of deflection sheaves (n,) he reaving of a pulley block corresponds to the number of rope strands in a pulley block on which the moving abject is attached (see figure below). Increasing these is particulary advisable ifthe lifting load is high at moderate iting speeds. * Advantage: Reduction ofthe size of the rape diameter, drum diameter and gearoox * Disadvantage: Reduction of rope service ite Requires higher winding capacity and rope len. Winer Winer [Ging weight Lifting weight Number af detection sheaves: Number of detection sheaves n hoist eeving hoist reeving n near VarulenWnen Syne 2tDesign basics and boundary conditions Calculation of rope drive efficiency (n,) Mx {according to DIN 150204) my X (=) A, EE Efficiency of one rope sheave with n, = 0.96 for friction bearing and n, = 0.98 for roller bea Number of fixed deflection sheaves hetween drum and holst or moving part Hoist reeving Calculation of rope tensile force (F.) 1 Fo = mx9ar x —1 _ 1, XN, Rope tensile force Lifting load that the winch should be loaded with equipment Hoist reeving Number of ropes per drum Pulley black efficiency Winch Lifting weight 22 Designer Winch StamCalculation of required rope speed (v,) v, [nvmin}: Rope speed ¥,_[nvmin}: Lifting speed Im: Hoist reaving Calculation of required usable winding capacity (Ly) by = HX oy Ly [mi Required usable wincing capacity per rope Hr Liting height Mp [Hoist reeving Determination of the mechanism group (M) he classification of the application into the appropriate mechanism group depends on the load spectrum (L) as well as on the operating class (1) that takas account of the service life accordingly, The service ie is defined as the sum of the time in which the machanism is in motion loac-independant) | operating ctass, n mom | w | op | we ow | w fected ee Upietoo Ueisto UbieT 460 Uy e200 plnsano pe r2520 75500, Up weno | Load spectrum, | Mechanism group* M n 2 a | # 5 te 7 a 1 Mums teen comin ube AB w tz nae sere meranation regimen ty MMe we oad eunty oo asie , g Ls wretsiatereucen anhalt aralrg) Wo ms i Ws M6 oo uw se rehsnaerglnmrs a Al ranimon a. wi rang testo en bt cael san *FA-Fetenn Esser eb Wanson Espn Maik hedeg Foleo Secon uke estes pln on 188, onegrVarulenWnen Sytene 232A Donnan er een SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dongn Yau Wees Syame 25Determination of mechanism Using the parameters defined in the "Design basics and boundary conditions* chapter, such as rope tensile force (F,), mechanism group (M), number of ropes per drum (n,) and the number of layers of a winging (n), the mechanical part of the winch will be defined. The rope diameter (a), the gearbox size (PEG), the drum diameter (0,) and the maximum winding diameter (Dy...) are determined using the solection lables on the following pages. The calculation of the gearbox size and the drum diameter is relatively complex. On the one hand, a large number of parameters need to be taken into account, on the other hand, several iterations of the calcu- lation can be necessary. For example, the load torque of the gearbox depends, amongst other things, con the drum diameter; which in turn depends, among other things, on the gearbox size. The results of the iteration are shown in the selaction tables on the following pages and have been calculated on the basis of the following: * Rotation-ree steel cable wi king foree of 1.05 kN/mm?, * Rope breakage safety (S.) and minimum Dyld ratio (h,) according to the table below. This is based on the ISO 16625 standard. However, based on experience, the values for multi-layer windings are lim ted clownwardly, deviating from the standard, in order to guarantee long service lfe despite increased rope wear. th the strength of 1960 Nimm? and a eross section related minimum brea ape wakage saety Verio covlaer ruler eb rote us 4 20 we 4 » rs 4 20 uw 4 70 us 48 45 18 20 us 56 2 oa 7A ma ve ° 8 we 8 6 + The influence of the secondary brake is taken into account for the structural design of the gearbox. The maximum static load case is defined by the application of the secondary brake during iting of the load, Depending on the number of layers and number of ropes per crum, the corresponding tables can be found on the following pages: ayer, 1 rope: Page: 27 1 layer, 2 ropes: Page: 28 2layers, 1 rope: Page: 29, Slayers, 1 rope: Page: 30 4 layers, 1 rope: Page: 31 S layers, 1 rope: Page: 32 Glayers, 1 rope: Page: 33, 7 layers, 1 rope: Page: 34 Please do not hesitate to contact us if your requitements are not covered by the selection tables. 26. Dengan er ween Si1 layer, 1 rope [stages trope % ww w te = i i i i i 2p i@ i, si: # 3 i@ |. [3 ig /@ il, |8 ¢ lf |. |s ede |e lFeld | Elfed le E|dgld 2 /E leeld 2 |b lee Pagel gitagiWid gu iweb oni siniglssidivil a ° om a [ nm aa [am ayo we SSS We eas es os . owt mm @ oem a e)| mat “ SSS A a I |S IS ST >it 9 a] mm] m @ a] same es me) ET a SSS aS eS IS eS SO Fs 5 CES aN Sowa SS ees eee Se Is ee ee ee ee a a SS ee ee SEP SES oS se os a Oto Co oo) oe Cy a ec ESSN ‘a [a Some aE SEs a re ee ee ) m0 TD Contrued on page 36 Dosgn Valin Woes Sisams 271 layer, 2 ropes | ayer, 2 ropes z re : 0 na ts | wo so a0 ot mow as ou ow 8 em o |) uw ee) eon naa » | nw om saya om er) wow mo 2 | aT Corinne 36 us meiner Die 20 co Dye 0 co = 65 6 5 8 0 0 eo oo oo 76 150 20 28 Desens er een Spare Fee dato en 10 2 1” 4 6 « » 2 2 oo 6 * w Cetin tent 90 0 290 190 0 30 250 0 80 0 ry 00 = 0 «0 70 70 me Dum dwt Biro} o 2 ra 6 155 5 6 5 508 506 56 50 0 eo eo * 0 10 0 0 Dye «9 «0 ra 45 5 6 +5 5 5 ee28 0 2222 ro 0 ee darter ten we ten 2 oo om 0 0 Py 0 0 “0 0 ao ry ro a 0 ‘0 eo 0 0 Dum den ra «0 “ 6 ry 65 6s a5 esse2e28288 @ « « %% @ 6 5 @ sa 5, ea 50 ry ee 0 a v0 v9 Cate 8S leer HLS SR RSSLRRRRRERESsss g Me Duma Dire #8 8 PARSER HAR RRRSS BegRSECR SRR RSG x x intra dear Dam 0 SERS S RES SSE RRR REE Ne BePRSECR SRR G GS 0 x nora diner Dane 5 6s 0 0 ® 780 02 layers, 1 rope U aiayrs, rape ws ve ws ve w i i i i i ionising auch ipanin iss eee oe [yom ao ana a ann an ee an [ran en ea nae ee ee ee ena an Sa DD i Eee eRe eS ees eae ea a a | Fa ohh owe me a wh ms a wm mw ft mes Seer Ws sas oS a ee ees ns [sm aan [ moan ar an [un at wn [oan eae [eae ee SEES RSW ss We ERR] ERs ec ee a TS aw mn nm EE SSeS ss a SRE Re ae ene R oes eR SR oma i esl ome meee Contr on page 36 Dongn Valin Ween Siame 293 layers, 1 rope | stayers, 1 rope z re a » | wi zen = ot ays as | a 0 sw «oe oe sow om nom # mm eon wm im om a ie) laa la ow af ss = oe a ma a fa Carron pn 36 an co 0 5 5 5 06 00 780 Dye 316 a ea 0 str on “ nm m m 6 30. Dosgn Mn reer Spare Fee dato en 10 ” 2 n “ 6 6 0 » u 6 * % © Cetin tent 200 00 90 0 290 190 0 30 250 0 80 40 0 = «o «o we Dum dwt Biro} 2 0 o 2 ra ry 5 5 6 5 os 506 56 50 0 so eo 7 78 eo Dye ot a “1 a at a 16 a saa on oo or ca wm sigs ee darter va ten 2 oo om 0 0 0 0 0 “0 0 380 ry “0 0 0 @ 0 0 Dum den sB2egs8e828 8 ae 65 mm mi m Cate 8S leer REERALSRHRSSRSRLRRRSBERESss ERAASSLRSRR HRT RPHRRSS S58 85 Mw Duma Dire a &e88 x intra dear Dam si sn sr 7 os ssee8 SECS S ESSERE RE eee EEES cy 0 20 SSSR R HSH RRR HRE 20 x nora diner Dane gi 4 “ 7 Me we « v6 56 2 0 ss sr re) os a m 8 m 66 64 layers, 1 rope 1 asaya ws ve we 7 is i i i i i PPPLeE Pt Leiibebiiibnbiin bo oreigihadin ie ache ugae dala ingia 2S NS SS oe ee ee 2S eS eS ST eS [to @ a) hm @ ah me a) hm eas | em co an Ss ee oe OG Oo cle OO co 6) oe Esra eas es sa es eS aT a Fs oS BS SR WS Ss WE eT oN ee a) em ae awa ae er ae es | en ae AE Wo SS Se Rea WS TT NES SS SS MSS So oS ES Se SS eS SS SS ENS TS SS I em me) 8mm ne a ie Contr on page 36 Dongn Valin Ween Sims 315 layers, 1 rope | Stayers, 1 rope z re a » | wi zen = ot ays as | a 0 sw «om oe sow om nom # mm om om ie) laa wo | mo ow ays =o a ma Te | a7 Carrere pe 36 an co 6 5 5 5 sos 06 em 10 780 Dye a 6 se @ 08 56 wr so os om oe os 78 ot 6 09 108 382, Dosen er Ween Spare Fee dato en 10 ” 2 n “ 6 6 0 » u 6 * % © Cetin tent 200 00 90 0 290 190 0 30 250 0 80 0 00 cE @ «o 70 70 we Dum dwt Biro} 2 0 o 2 ra ra 155 5 6 5 508 506 50 50 0 eo oo 7 78 eo Dye an 6 sm ea ey 8 @ ot sm #1 5 74 7A 1 ro 6 eo som so ee darter va ten 2 oo om 0 0 Py 0 0 “0 0 ao ry ro “0 0 0 eo 0 700 m0 Dum den ra «0 “ 7 65 6s +5 sB2egs8ee228 8 ge8e8 som Cate 8S leer SSRLRLHBSHARRSSSRERRRRESERES SB ERARSRSSRERRL AT RPHRRAS Mw Duma Dire a &e88 x intra dear Dam we son 00 5 = se #2es 7 108 108 ssee8 SEE ES SSeS SSeS R RE HEB cy 0 SSSR SHS HRP HR REG 20 x nora diner Dane so x 3 +50 Pa om se = 6 sos 1 157 we ne 08 ro 1 10826 layers, 1 rope I tapers, rape ws ve we 7 is i i i i i PPPLeE Pt Leiibebiiibnbiin bo oreigihadin ie ache ugae dala ingia * a ES ee STS SS SS 2S SS ST SE SS oS Ss CREAR WS Roe Se RC eC IC ee eC Ne eC eC Ia aC aCe ee I Ole oo Ole Oo le oo lo toe SEES RS Ws eee aeRO a EA OO ws ee es ee sm ea | meee Se SS Ss aT eo NES Ss eS MSS es SW oe oo ES EES eo Es SSS SYS Ss J = Ts © 7% Ws) 6 1 wml % eT) ial % eT tes] a one 10 SS Sa eS RS eS Ro oe eR Se ee mm We) 8 mm ee ne ele ee ne Contr on page 36 Dongn Vell Weer Sivame 837 layers, 1 rope | rtayers, 1 rope z re a » | wi zen = ot ays as | a 0 sw «om oe sow om nom # om wp aw om om ie) wo | mw ow ays =o a ma Te | a7 Carrere pe 36 an co 6 5 5 50 sos 0 oo ee oo 10 780 “0 Dye wa cs 4 58 rs ow = 8 ra ca a a6 ane ae ane 1218 84, Dosa ree Spare Fee dato en 10 ” 2 n “ 6 6 0 » u 6 * % © Cetin tent 200 00 90 0 290 190 0 30 250 0 0 * ey 0 @ «o 70 70 we Dum dwt Biro} 2 0 o 2 ra ra 155 5 6 50 508 sto 510 50 ry 0 Cc 7 78 eo Dye ea es se a sa ea ow os ne 10 5 ra 36 a or ae am sme sme ee darter va ten 2 oo om 0 0 Py 0 0 “0 0 ao “0 0 a 0 0 eo 0 700 m0 Dum den sBaeeesese S2eee se2egsese2e2858 28 sR R8e228282 #2 ae at aa Cate 8S leer BSRLRLHKLSRHRARSSHReRRRREERES ES ERAASRSSSSRR ASR RRR AS Mw Duma Dire a &e88 x intra dear Dam Pa 6 we ane ane 128 129 ssee8 BSCR SSeS ESSE SSR E HEB 8 cy 0 SSRFeR RSG geeeegee rn x nora diner Dane § 8 2 6 se ae we we 8 m0 bs ws He a6 6 17 ane 128 1208Contents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dough Youll Weer Siame 88iteration for deviating drum speeds During the previous design of the goarbox, it was checked whether the occuring dynamic as well as the maximum static torques are below the permissible values. The calculated permissible dynamic r- ferenes torque depends onthe rate culput speed of the goarbox whichis 18 rpm. Ifthe actual output speed (drum speed (n)) deviates significant, this can have an influence on the dimensioning ofthe gearbox and thus also on the drum. A signfcantly higher speed could reduce the service fe ofthe goar box. On the other hand, avery slow output speed can resuin an over dimensioned system. Theretore, the inluenee of he speed on the design ofthe gearbox wil be checked in ths chaoter, necessary, an audltonal design step must be camid out to check the size of the cur andthe gearbox. Before calculating the crum speed (n), the mean winding diameter must be determined frst. With 1 lay fr winding, this step can be omitted as the mean winding diameter in this case is equal to the drum diameter (0) Dy + Dy mar Damn = 2*? Dumeen [mM]: Mean winding diameter Dy [rm Drum diameter Dynex [mm]: Max. winding diameter he drum speed (ry) is calculated from: ¥,x 1000 mmin ™ Dia rnan XT my [rpm Drum speed ¥, [nvmin}: Rope speed Durmoon [tm]: Mean winding diameter I the drum speed is not between 11 and 17 rpm, this must be taken into account for the determination of the operating class. This starts by calculating the equivalent operating time which is calculated from the product of the required service Ife and the ratio of drum speed to reference output speed. Ifthe operating class on the basis of the equivalent operating tme changes, the mechanism graup will also change. This in turn can have an influence on the dimensioning of the gearbox and the drum which is why they have to be checked and, if necessary, redefined. The detailed steps ofthe iteration can be seen in the diagrams on the following pages. his procedure has no influence on the already determined rope diameter as the rope breakage safety of the intially defined mechanism group is stil applicable. The classtfication of the load spectrum also remains unchanged 36. DexgnManal er een SiDough Vall Weer Sisame 37iteration for deviating drum speeds Check: 11 rpm 50,000 hy or i the M10 mechanism group is reached, this can no longer be covered by this design manual, please contact us, The same applies if an increase of more than 2 mechanism groups results. ting clas8 Ty wi ni ei) pi 0 eden eg ine. A Up Ups Use pte Utn up Lead spectrum, Mechanism group Mea bo on mi ple) 6) ww) 7) w 2 Rade sae rearins flo. med and iho mow wm er) | aye ram a oss Me we ao + Do the operating class (Tq) and mechanism group (Mj..) change in comparison with T, and M? Yes ’ ‘On the basis of mechanism group (My<<) check / redefinition of: Gearbox size; drum diameter; winding diameter. ‘The already determined rope diamster remains unchanged, {hang ot mechanism group compared with he iit! termination nthe “Design ase nse Feselind2 mie mecarim ——Regwlonl marion brrenie ot merce Ineo 2a reese. Moot (panes Mas apes Meow ae 82 Paes a 34 eee Pages ages Paget lg a9 Page 82 Aloe ee age ae Sie me Paget age 109 Fae 108 Pag 108 38 Doxgn anal ree SiYes If required: recalculation of the mean winding diame! {Dw meu) and the drum speed (r:) Drama = Pt* Pune an oe Dammit Duron (on); Mean winding diameter D; (mm: Drumdiamster Dime (mm; Max. winding diameter m (rpm: Drum speed y [nvimir}: Rope speed y Chapter 6 Determination of gear ratio Page 42 y Chapter 7 one VarulenWnen Sytem 8940. Desgn nal er Ween SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of g Dotormination of motor seo ratio Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dosgn Valin Ween Sims 41Determination of the gear ratio (i) and calculation of the mechanical drive power (P,,..,) The optimum working range of the ¢-pole Liebherr asynchronous motors at max. load is between 1,500 and 2,100 rpm, and between 750 and 1,050 rom with special winding. Therefore, these speeds are used as reference for the datermination of the required gear ratio. The requited ratio when using the motor with standard winding and the rated speed (ng) of 1,800 rpm is calculated as follows: H: Required gear ratio at motor speed of 7.800 rpm Mm [rpm Rated motor speed = 1,500 rpm ™ pm: Drum speed Using the calculated ratio (gs .so) and depending on the gearbox size (PEG), the actual gear ratio () can be selected from the table below and must be |> ig ssnem Ifthe required ratio is above the available (gear ratio variants It must be recalculated on the basis of the rated speed of 750 mm of the motor with special winding: sane = M8, 5 750r0m ™ ™ Jone FE Reguited gear ratio at motor speed of 750 1pm ng (tpm: Rated motor speed = 750 rpm n,m: Drum seed ignopm 8 also above the available gear ratios, please contact us for an individual design 80 0 4 0 00 cy = 70 ug ngs = 0.82 ‘The colour of the gear ratios is used for determining the number of gear stagas and thus the gearbox cficiency; these are needed for the calculation of the required mechanical drive power. 42 Dongen er een SpareCalculation of motor speed (ny) Depending on the selected gear rato (), the actual motor speed (7) is calculated as follows: Pua = Me Xi Mua [1pm]: Motor speed my 1pm} Drum speed iG Gearratio Calculation of required mechanical drive power (Pyocs) he required mechanical drive power (Pia) at the desired rope speed (ys) and rope tensile force (Fy) is calculated as follows. The efficiency for the plug-in gearbox (n,=,) can be found in the selection sheet for the gear ratio: Puy = Fe X ‘eek 60 5 Panes [KM]: Required mechanical rive power F, [kN Rope tense force ¥%Imvmin: Rope speed Toco [F —— Planotary gearbox eticioncy viene 4844 Dongen er een SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Determination of motor size Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Page 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dongn Youll Ween Siaame 48Determination of motor size Determination of correction factor (ky) Depending on the instalation aitude and the maximum expected ambient temperature of the moto, a conection factor (ky) can be read from the graph below, based on which the required motor power is calculated, It's assumod that the motor is nat exaosed to direct sunlight. If this would be the case, please contact us for the further thermal design of the motor. 21,000 m 22,000 23,000 24,000 m Correction factor ky] Ambient temperature [°O] Determination of operation category (S) Liebherr asynchronous motors in the standard series are designed according to the standard require ‘ments for continuous operation at constant power (S1) and efficiency class IE2. Ifa system is not operated continuously, the permissible power cf a motor can be significantly higher due to the thermal design. Operation estegry Destin s Cntr ptr 39-26% Pecado orn cebe ihe ay onkin bore 3-408 59-76% 48 Dosa anal er Ween SpareDetermination of motor size (KGF) The correction t tor power P, size is determined or The required mot stork) and the required mochanical dive power (Pus) ar@ used to calculate the required mechanical mo- the basis 6 this, the operation categary and the selected motar version (ng= 1,500 or 750 rpm). The required mechanical motor power must be smaller than the respective value for the rated mechanical motor power in the selection table. Proie = Prore (KW] Required mechanical motor power Pyeon [KW] Required mechanical dive power ku Correr | Rated mechanical motor power where n, rere bs a7 Onatonctn 8-608 35-25% Calculation of motor current (Inotor) scree 08 ku a sis 0 oc 08 km & ar n factor for taking account of the installation attude and the ambient temperature rx tC ww 10. 18 id he apparent current absorbed by the motor the) i calculated as follows. This isthe main parameter for the dimensioning ofthe frequency converter. w, w, w 1 Pun X 1,000 Pasan X 1,000 RW 2% 4,000 RW IMewr = BX Use X 608 (9) Xing ‘1792 3BOVX082X092 — 496.53V uw (8): Motor current absorbed motor current = apparent current) Precr [kW]; Required mechanical drive power Us (Mi Rated motor vokage (= 380 V) cos(o!) [: Minimum phase difference factor between apparent curent and active current across all operation categories and motor sizes (= 0.82) conservative assumption) Nw EH: Minimum motor efficiency across all operation categories andl motor sizes (= 0.92) (conservative assumption)48 Desens er Ween SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet size Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Dongn Valier Wees Siaame 49Determination of switch cabinet size Determination of the correction factor (Kec) n altitude and the maximum expected ambient temperature of the switch cabinet .) ¢an be read from the graph below. It is assumed that the switch cabinet will not be exnosed to direct sunlight. If this would he the case, please contact us for the further thermal design of the frequency converter and switch cabinet a —e 21900m 10 —— c2000m as —— 000m : sooo 8 os 8 or a 8 06 os oe 0 8 nn a a Ambiont temperature of the switch cabinet [C] Calculation of the required frequency converter output current (lec) he required frequency converter output current (I) is calculated from the motor current (hug) and the previously determined correction factor (ki) Je (A: lequired trequency converter output current fuser (Al: Motor curent kre: Gonestion factor for taking account of the instalation etude and ambient temperature 50. Design Manual er Ween SpareDetermination of the switch cabinet and frequency converter size (SRA) ‘The switch cabinet size and its dimensions can be determined using the required frequency converter ‘output current r). The rated output current of the requeney converter must be greater than the requi- red frequency converter oulput curtent (hs) Pant eure conere 7 , 1 a ee u 2 rn we 0 20 wom fr to0x2.250"500 19002300 sa (Monae!) he height of the switch cabinet includes the height of the brake resistor placed on the switch cabinet. Required apparent power input of switch cabinet (Pspa) The required apparent power input of the switch cabinet (Py) is calculated as follows: Po = Ps Pan = Puen am = C08 (0) X Mh Ne 0.95% 0.92% 0.98 0.857 Pin [kWh Required apparent power inout of the switch cabinet Prreen [kW]: Required mechanical drive power 0s (9°) (J: Minimum size-indepandent praso difference factor between apparent current ‘and actve current (= 0.95) (conservative assumption) tux ——_‘F:__- Minimum motor efficiency acrass al operation categories and mator sizes (= 0.92) (conservative assumption) te [: Minimum trequeney converter effciency across all sizes (= 0.98) (conservative assumption) Depending on the number and size of the optional auxilary equipment such as heating/cooling for {gear oi, motor and switch cabinet, the power input of the switch cabinet can increase in the range of a fow kW. neg VarulenWnen Syme St52 Dosgn Manual er Ween SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 54 Pago 58 Page 66 Page 70 Page 74 Page 78, Dough Vell Wees Sizame 83Calculation of required rope length (L,) In order to calculate the required rope length (Ly), the design of the rope drive from the rape drum to the load attachment must be known The rope length in the hoist depends on the one hand on the maximum clstance (L) between the upper and lower return pulley station ofthe hoist, the hoist reaving (and on the rope sheave diameter (0, The latter depends on the mechanism group (Mi) defined inthe chapter "Design basics and boundary condiions’, as ths defines a minimum ratio (h,) of rope sheave diameter (0, to rope diameter (4) accor ding to the ISO 16825 standard (see table below, Mechaniam oop rope diameter Ja, wo or we 6 u 1 Ms Ey Me na wr * we m ne he sheave diameter (D,) is calculated as follows Di=h, xd D, [ml Sheave diam 1h, (J: Ratio of sheave to rope diameter [mm] Rope diameter ap Manalo nen SaneDeflection pulley 1 |2 |s fa = Wineh Lifting weight he required rope length is calculated as follows: by by + baw + Ly + Do, ( Dex ) Ly ax mx Pr + bey ting x (t+ 2X2) 7am wt Pe rad 1,000 2x 1,000 2 Ly ml: Required rope length Lew bn be im}: & safety windings in the first layer of the winding on the drum Im]: Rope length between winch and hoist Im]: Rope length in the hoist Im}: Required rope length for the clamping of both rope ends (standard 2 m) im]: Max. distance between upper and lower return pulley block of the hoist Imm}; Drum diameter Hr Hoist reeving Imm]; Sheave diameter be onegrWarulenWnen Stems 85,56. Dosa ereen SpareContents 1 2 18 4 Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page SB Page 66 Page 70 Page 74 Page 78, Dosgn Valles Siaame 57Determination of drum width (W, Using the required usable winding capacity (L,), determined in the chapter "Design basies and bounda- ry conditions", the appropriate crum variant, depending on the drum andl rope diameter and the number of winding layers, is selected in this chapter. The values given in the tables are “usable winding capacity’ in matres, as the rope length of 3 safety windings in the frst layer, as woll as the plastic and clastic rope elongation to be expected during the service life, have already bacn subtracted. Therefor, it must only be checked which of the drum varants for the given mechanism has the required usable winding capacity he drum grooves are designed as standard with a pitch of 1059% of the rope dlameter. In the case of mutt-layer winding, the drum is equipped with a special groove to ensure optimum winding of the indi- vidual layers, in acdltion to the winding capacty, the tables for the selection of the drum variant show the values of the groove width (Wy), he drum width (W,) equals the groove with (W,) if only 1 rope is reeved 0 fe drum, Wr= Wy, If2 ropes are reeved on the drum, the distance between both grooves (W,) must also be added to the double groove width (2 x Wy) to calculate the drum width (W,) XW, + Wp, Wy [em]: Drum width Wy [mm]: Groove width on the drum for one rope. Wy [mm]: Distance between grooves (customer-spacttic; min. 200 mm) 58 Dengan er een SiDongnVauller wees Spams 88Selection table for drum variant and groove width (Wy) on the basis of usable winding capacity (Ly) Usable winding capacity (Ly) for drum variant T15, Usable winding capacity (L) for drum variant T20 (05 windings) (20 windings) ay E Aetna Pte pe sy fom fae fae | se |r foe fra J sso | am | 22 | so | ze | aor | ane | soe | 20 eo |x | a0 fore fas | se | ao] son | ser J ose faze | ae | so | oe | soe | tse foam | ane fan | ow | oar f ose foo J osor faze | ose | ase J 2 fo so fae | owe | uo | ve | 2s ts [ae fae far | oe | or fos | ze fsss | ae | 22 | so | ve | soe fs | rm | 200 ro fae fo fae | se | es fos fase fosse | aw | oe [ose | ce fons | sur | seo | om s fm |v | we foro fos foe | an | x fost fae | ne | ae | ase | ae wo fw fo | oo se | an | sme | seo | ae |e | oe | as forte | sos | see | ose a [a for fae | se | oar | se | ame | ses | ane ws [os [aw fz fa | a | a fone | se | soe | os we | ae for fa | os | oe Jos | 40 | son | ase st fas | a | om | vs st | os fone fos | wr se foe | ne | ass | ao | awe for | ao | oe | as |e | oe | sve | amo | oe | ss | ar | so | se | oa | om wn | arto | ow | o nie | nae [sve fase foe fos far Jos | ase | oom foe na | 08 “ faa fon fw [an | oo | rap | es | 20a | 20s 4 | an “ se |v w | aoe o vee | te | zou | ass sos Jose fore |e | ae |r | or faze | ase | tae | are | ar foo fos | ave | tee | aoe | ann me | am |e | ae | om | oo | ae | tse | see | aee | oor | a | oe focae faze | ane | ose a |am fo fas fom f too fos foo foes | soe foo J a | oe fos form fan | a ae | no fore | as | re | aor fan | se | sor | see | oo | or | or | aa | sre | ore | 2s © | an | so | so [owe fxm | ao | ane | or foe | roe | vee | ae | om | aie ve | me |e wo fom | s | ame | ao | am | on oa | 150 | 192 | 27 | ane ooo | fe fae [os Poe fame fis | no fate fame | sr] oe fo amo | se | ane | ate | eo eT oe | am sv foe [ose | v7 | m2 | a [se | oor | oe | so | sa | see | aes | oss x | «0 sy foe [osm | cae | tee | zr [sue Poor fro foam | 50 | 90 | amr | 207 ao | foe os | ae | se fas fave | ar | coe | oar | mo | ve | see | aos | ose | aoe we | sow sto [ive | we | ro | oo fo | | om | ve [os | am | oe | 0 6Usable winding capacity (L,) for drum variant T25, Usabte winding capacity (L,) for drum variant T30 (25 windings) (30 windings) plal¢ { 8s |25| ss [7 2 3 + 3 & be 2 = 4 3 e a fam fas |e foe | tes | ame | xe ae [oar fie fee | aoe | ass | aos a [aw | oo fee foam far fv | a uw for fiw foe | om | am | ws fam fon |e | 0 | oe | ar | a wo fie |e | on | ane |e + [awe | oar fos foam fine foe faze | an J am [as | os [vas fame fom | am | aes we fae fo | | or | ow | oer | am | on wo [se fire fie | ze | ae | aes ofa foe | oe J sor | vas |e | ass | om ao [ae fiw fim | aae | ato | ane ae fos foam fo | oo | aoe fam [as fave | ow foam | oe [ooo | sao | ave | am | oe | or se fw for | oe firme [see | ave | ame fame foe foe fae Jaan | wo | ann | ate | oe wo fw fas | oe fio | ise | ase | aes fas fae fe fae | ase | ses | aoe | ase | ao te fam fas |r fae | see | aoe | ase fame aw fae fae | ats | soe | aso | aoe | see va [aes [os | fore [ass | aoe fom [aos | a | as foo fons foamy fos | ae | wr soe foie foam fas [oar | seo | tee | ate | ave fave fier [ae fa | cs | 200 | ase | ate | ae a [oe | va | vs | 220 | ae | ar form fae foe | var | aoe | aoe | am | se ae fiom fas |r fies | am | ze | ams fame fam fae foe | sus | aoe | aor | at |e | azo | a far fam far foo | ase | a0 | ace | as | aoe | as | 2m | om | oe | at se foam fa [ae fier | see | ame | ase fase | ser fae fone | aes | car | aor | ose | ae ve | {sm fo fom fame foam | ae |e | ose foam fas foaer foser | am | a | ase | ar me Pan Pao | ao [ae | ae | ie air | aes | ree | as |r | as | ate fo | ae | a we fon fo | | uo | ee aio [se foam | ae | tor | toe | ase fe | ae fae wo fom fa [a foam | se fase fair fee | owe fae fame | aro] car | sor | act | ass wz [ww fo [oe [ie | vo | or | om | om from] oe | | im | ces | wo | oe | oe otSelection table for drum variant and groove width (Wy) on the basis of usable winding capacity (Ly) Usable winding capacity (Ly for drum variant T15, (05 windings) Usable winding capacity (L,) for drum variant T20 (20 windings) i. 7 WF , | it | om | ie tao {ae fos Jame foses | ame | ase | oe wo fm fae foo fos foe fa | | a wa fa fom fo foe | os ™ me am ]ome Joos fae fone | we | | ae [ome fae fom fae | wr | oe vw | sr | ® wo | ar me fo fom foe fan fam fan | ar a | am | “ se foe fame | owe | ar |e fiom fave fon | ans | ae a [am |e fe foe fie | am | oe se {oar fis fosss fiam fas | ao | oe wo fm fm] m fo foo fos | om | a we for fin fom fom fam fon | ae se [soe ]me Joon fae foams | sor | nn | aes [am [oar fan fone | ve | am | ces | as fe [aw | four foe fitae |e | a | am fame far foe fisae | oe | ae | aoe | an mw far] om foe foe fiw [ow | oe tafe fw foe fom fas fa | a we ser] fee fe fiw | on | a0 m | o | oo | wo | oa | ow fa | vor | wo | ow | om tw fo | | ws ve fan | oe vo | me | woe | wie fase | aoe | ase | ame fem foe foe foes | ae | am | ame | a 162._Desgn Maal fr Winch StamUsable winding capacity (L,) for drum variant T25, (25 windings) Usabte winding capacity (L,) for drum variant T30 (@0 windings) Pili i. Sm sn rem aman mS mem oem mS SIE aS 684 Dong Manual er Ween SpareContents " 2 18 4 Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Determination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dongn Vell Wees Siame 68The main dimensions of the winch cf the drum, the motar and the switch cabinet. jem can be roughly calculated using the completed dimensioning Option 1: Switch cabinet placed separately from winch Wns = Wr Lug + Dy Dos 2x 230mm + 100mm +240 mm 800mm Wws (mm: Width of the winch system + 4 Hing [rn]: Hoight of tha winch system ) Dws (mm): Depth of the wine! | u_t £ Lue (mm: Motor lang D, fmm} Drum diameter mm): Max. winding diameter 100 188. Designer Winch StamOption 2: Switch cabinet placed on the frame of the winch system Wass Wr + Wena + Dy Dyps = Dy pox + 2 x 280 mm + 100mm + 240 mm = Dyn + 800mm Huns = Hoga 240mm Wins [rms Wieth of the winch system HH Hrs [rrm|: Height of the winch system yrs (rami: Depth of the winch system W, —[mm|: Brum wiath or Woes mm: Switch cabinet width D, —_[mm|: Drum diameter a g Heya [rnm): Switch cabinet height Dames (em: Max. winding diameter JT neg VarulenWnen Syiene 68. Dengan er Ween SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optional functions Enquiry Appendix tration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78, Dough Vell Wees Sizame 69Features and optional functions Standard equipment Winch: * Secondary brake * Brake pad monitoring of the secondary brake * Brake condition monitoring “open’ of the secondary brake * Absolute rotary encoder on the drum * Position monitoring via absolute rotary encoder on the drum + External fan for motor cooling * Motor temperature monitoring by sensor for external cooting fan * Motor brake * Brake pad monitoring of the motor brake * Brake condition monitoring “open’ of the motor brake * Motor rotary encoder * Motor protection rating IP 54 Switch cabinet * Power supply &-phase 400 V AC * Frequency 50-60 Hz stork form TN + 1P 28 protection rating * EMC interference emission — category 3 (industry) * Reserve space per SRA contral unit 20% for adcitional customer-specific equipment + Safety control according to EN 18849 * 7° display for indication of operating states andl errors (languages German andl English) * Buttons on the switch cabinet to operate the winch (2 speeds can be set) + Event counter and data logger * Ambient temperature range 0°C .. +25°C. * Brake resistor + UDP and Profinet interface to host computer * Up to 20 m cable length between switch cabinet and winch Functions: * Adjustable acceleration ramps * Adjustable shape of acceleration ramps TO. Dosgn Maal er Ween SeOptional equipment Winch: * Slack rope monitoring * Load measurement using measuring axis + Travel limitation via inductive proximity switches * Oil coaling * Ol heating * Motor maintenance switch * Without secondary brake Switch cabinet + Rao remote control with feedback, Profinet interface + Cable based romote control + External movaile emargency stop switch with magnetic holder + Emergency stap via mechanical imi switches * Temperature measurement and monitoring of the switch cabinet + Remote maintenance via modem * Switch cabinet lighting + Regenerative unit (Active Front End) + Enargy storage for covering power peaks * Design according to ULSOBA + Ambient temperature range: -20 °C ... «35 + Ambient temperature range: 0°C +45 °C. * Profinet or GAN interface to host computer * Up to 100 m cable length between switch cabinet and winch Functions: * Drum sensors for teaching of intermediate positions (8 points), e.. for acjustment of speeds * Field weakening operation of the motor to realise higher speeds in the partial load range (max. 3 times spreading fram 1,500 to 4,500 rpm) Further options and special equipment are available on request. n72 Dongen er Ween SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry Appendix tration tables) Page 08 Page 16 Page 20 Page 26 Page 36 Page 42 Page 46 Page 50 Page 4 Page 58 Page 66 Page 70 Page 74 Page 78 Dongn Valin Ween Siame 73Request Data Winch Systems Le sem nen) Tove | owsefton st appesten /eprtin ComponentsContact, enquiry and further Information Would you like a quotation for a winch system or could this manual not cover your spectfications? Please do nat hesitate to contact us. We look forward to your enquiry. This design manual, the enquiry data sheet and further information can be found at our website: wwwdiebher:-com/erive-systems You can also sen to the following e- completed result sheet stating your contact details as an enquiry aclcross: components@liebherrcom78 Dosa er Ween SpareContents Introdvetion Overview and performance spectrum Design basics and boundary conitons Determination of mechanism Iteration for deviating drum speeds Determination of gear ratio Dotormination of motor seo Determination of switch cabinet sie Calculation of required rope length Determination of drum width Dotormination of basic dimensions Features and optonal functions Enquiry ‘Appendix iteration tables) Page 08 Page 16 Pago 20 Page 26 Page 36 Page 42 Pago 46 Page 50 Page 84 Page 58 Page 66 Page 70 Page 74 Page 78 Dongn Valin Wees Sitams 771 layer, 1 rope Reduction by 2 or more mechanism groups | stayer,1 rope re lent 200 200 200 200 200 200 0 260 0 60 0 50 Ms Domine 0 0 20 0 0 2 0 0 eo 5 5 505 es 00 50 ry 750 Dye “0 rs ry co rs “9 co 7 “0 “5 “6 5, 25 “5 6 r 510 310 a 750 78. Dosa er Ween Spare fone dart 0 190 0 290 x0 x0 30 x0 0 380 0 0 30 250 «0 «0 0 sto 0 ry Dum diner ry ey 0 0 co ry 9 co 0 2 “5 “6 45 sto 50 0 750 10 rt Darel @ 0 ra « «0 ra « ca ra 5 8 5 5 fo 10 mn 180 10 2 ene darter ‘0 0 0 4 0 05 0 0 wo 70 ‘2 ate 8S tee SSHRC RRBs Ssessesse es ai Me Dameron 8 lent 88 RESRSB & Bi aegesee8 s BSR eee Rees eEe Sess s ee & Me x nora diner Dane Besse eseesressssssess1 layer, 1 rope Reduction by 1 mechanism group, | stayer,1 rope re lent 200 200 200 200 200 280 0 260 0 60 0 50 Me Domine 0 0 20 0 0 2 0 0 5 5 5 505 es 00 50 ry 750 Dye “0 rs ry co rs “9 co 7 25 “5 “6 5, 25 “5 6 r 510 310 a 750 Ms Dum diner fone dart 10 300 1 300 oa 2 0 a 1 300 a W300 18 300 a 16 300 ess 3805 3508 2 4% 2 3 5 M350 508 ea 100 5 2 80 a % 50 7 36 50070 30 a 0 560 #0 Darel @ 0 ra « «0 ra « ca 5 5 8 5 5 fo 10 mn 180 10 2 ene darter 0 0 a0 0 0 Py 0 30 “0 ‘0 0 0 v6 SSARESRERS RAS rei ate 8S tee BSSRCRRRRESESRSeses ai we Dum aie Bi aegesee8 s Me i i i BE ad SESS 8 & & & 8 s 8 8 8 5 8 8 8 8 8 8 & & & 3 8 8 8 a 8 & & 8 & & a 8 & & g a 8 3 a a g # & & & g g ees & g z & bosgn Valen Woes Siar 2 Bees & 2 # a8 a8 28 gs ge ge 701 layer, 1 rope Increase by 1 mechanism group | stayer,1 rope ene darter ten ee) ee 00 100 200 00 200 00 00 0 280 0 20 400 0 0 so 0 «0 0 “ 4 &888 « 5 5 45 5 5 5 gaagesegee28 80. Dosgn Manual er Ween Spare a inde re Dye ae darts ret seeeeeeee te se (ee we 0 0 ‘a 0 oo ‘a 0 1 45 3 45 50 saa 750 0 en inte reer Dye « ‘ ~ 5 = s/h sf 1 fone darts cutee Ire HSSRRFSSSHRLRRBEESESESSses Me eo oo oo 70 0 2828 8R 5s 20 he ua intra near Dye1 layer, 1 rope Increase by 2 mechanism groups | stayer,1 rope fone date ee 10 2 ” “ 1 6 « » 2 ou » » % ios tea 20 x0 0 x0 0 200 0 0 280 0 0 ry 0 cy so 0 = «0 wy rs 0 = 0 “ 5 6 29 5 6 5, 5 510 oo oo o 70 0 Dye “0 “0 ca @ «9 5 +5 5 5 5 5 10 ry 0 0 ro 180 fen BeSsesesee eer esse seesessese #2 we ea ‘9 ‘ 455 5 5 85 45 5 om 22222 we oie ip i sae ase ea onan ne a a a = [= es a eo en a a a = a o Daal Sesesssss RES SPSS SSRR HTH 20 bosgn Valen Woes Siar a1 layer, 2 ropes Reduction by 2 or more mechanism groups | stayer,2 ropes na os a 5 m % 10 10 re lent 200 200 200 200 0 280 0 260 40 550 0 0 Ms Domine 9 0 0 2 6 5 5 5 0 0 oo 0 780 70 0 20 Dye ry co rs “9 “5 6 25 “5 “6 5, 0 510 eo oo 0 7 750 0 2 82 Dosgn Mn reer Spare fone dart 10 2 1" 4 “ 6 ” Ey 2 u ES w % 190 0 290 x0 x0 30 0 0 280 0 0 30 “0 0 ey 0 50 = 700 70 Dum diner a 0 0 co ry 255 15 6 25 “5 “6 45 sto 50 oo «o 0 16 0 ct Darel 0 ra « «0 ra 6 5 5 5 8 5 5 fo 10 eo 0 0 7% “0 ca ene darter ten 0 0 ey 0 80 Py 0 30 0 0 sto «a 0 0 “0 0 “9 ea 45 “5 5 +5 “5 5 ge28 SSPSRRRRES SR «0 “9 an inde dire Durem RESRSRSES & 2/2 ate 8S tee RESSRR ESHER RL RRESERSES Ss Me Dameron 8 lent 88 #RRSRSB Paes eee aaa 8 Sree sesaaaseesessesies meow Besse sese Me x nora diner Dane Szssssseeersaeagssesssss1 layer, 2 ropes Reduction by 1 mechanism group, | stayer,2 ropes na os a 5 m % 10 10 re lent 200 200 200 0 0 280 0 260 40 550 0 0 Me Domine 9 0 0 485 5 5 5 5 0 0 oo 0 780 70 0 20 Dye ry co rs 5 15 6 25 “5 “6 5, 0 510 eo oo 0 7 750 0 2 Ms Dum diner fone dart 1 300 10 amo a 1 30 a 2 300 Oe M3885 5055 ie 380s e390 5 135088 m3 86 0 M0 ots nm 8 Mas 500 6m 0 55 ow 2550 ow % Darel 0 ra « «0 5 5 5 5 8 5 5 fo 0 eo 0 0 7% “0 ca ene darter ten 0 0 0 0 80 Py 0 0 sto «a 0 0 v6 “0 0 “9 ea 45 “5 5 +5 5 5 ge28 SS#SRReR eS Se «0 “9 an inde dire Durem rei ate 8S tee RRKSSRRRSHERRLRRREREESES we Dum aie #RRSRSB am@aeee ee oe 8 Me i i i BE ad SESS 8 & & & 8 s 8 8 m2 mm 0 a0 a ) eS a a a a a & & & & & & & & & & a 3 a a a 2 # a a g 2 & & g woz 50 so x om ow i a) ee a a) no 285000780 Pn ee) bosgn Valen Woes Siar 81 layer, 2 ropes Increase by 1 mechanism group | stayer,2 ropes na os a 5 m % 10 10 ene darter ten ee) ee 200 00 0 30 350 0 280 0 00 « 0 0 70 700 ‘ “ ry 455 5 5 5 5 BSsSasasF2ee es 8 84 Dongen er Ween Spare a inde re Dye ae darts ret te se (ee x0 0 ry 30 we 0 ‘a 0 65 4 45 1 45 50 5 0 750 0 0 en inte reer Dye 5 #2858 aef28 v0 fone darts el cutee Ire ZRRLHRESSRRSSRARRRRREBSES Me Dam dete “0 0 0 5 15 185 5 6 05 5 50 oo eo oo 1 0 0 ea 0 0 5 5 6 45 5 Begs es ass Seeee sas he ua intra near Dye1 layer, 2 ropes Increase by 2 mechanism groups | stayer,2 ropes na os a 5 m % 10 10 fone date ee 0 0 2 2 2 4 6 6 1 » 2 ™ » » 2 ~ : i 0 0 0 30 0 0 “0 a0 an 0 0 50 = «0 0 70 70 tea wy 0 5 25 5 6 5 6 510 oo r 0 70 rt 0 Dye “0 5 455 5 a5 5 5 10 oo «0 ry 180 10 ef x0 fen SeGtFsFessseseseseeeeeeeees we 455 65 « 455 5 ‘a5 Bsge@zesseer ses we oie ip i mw te es a a | a a = [ee a a ee a Cs a a a a en SEO o Daal #88 5 ry 45 SRRLARRSS RRL R GG bosgn Valen Woes Siar a2 layers, 1 rope Reduction by 2 or more mechanism groups | zuayers, 1 rope 1 10 fone date ee ios tea 200 0 20 x0 0 x0 0 200 0 0 280 a0 «0 “0 0 = 0 0 wt 88. DosgnMansal reer Spare rs 0 = 0 “ 5 6 29 5 6 6 0 eo 7 0 0 Dye “ 9 4a Ssete 49 eau ean a a m os ERGESSsetSeseeeesessessseee sss v2 ‘8 om 0 1 1 vo ax inde ree Darel eree28 Sere SEers sees R29 SE s Brees ws rates eet HLRERHLESESESEEES & SRHL RR RBS Domaine Diet 8 SFEGCLRES SSE RHRFRRHRFSSSSS SESS2 layers, 1 rope Reduction by 1 mechanism group, | zuayers, 1 rope 1 10 ene darter 40 +00 ry 0 0 wt Sexes 82 828 oe te se (ee we 0 0 ‘a 0 oo ‘a 0 1 45 3 5 0 saa 750 ca en inte reer Dye eesete of wa ea #7 a om cutee Ire ERERRARSSHRAL ESHA RRRRESEEREEES is Dam dete ct “0 0 0 ry “0 “0 135 5 6 “5 “5 6 56 sao eo 1 750 ro oo Mam 0 v9 fee e RR BE g ua intra near Dye ae 16 16 a8 2 te we me we ws Dongn Vallee Siame 872 layers, 1 rope Increase by 1 mechanism group | zuayers, 1 rope 1 10 re lent 200 200 200 200 200 0 280 0 550 we Domine o 0 0 20 0 0 2 6 5 5 406 6, 0 oo 7 750 co Dye on 88. Dongen er Ween Spare wo Dum diner fone dart 1 300 1 300 30 0 2 mo a0 a0 a 4 300 18 300 e388 135055 3S 3905 nm 30 8 M0 0m M100 506 50580 es 0 500 ow a) % 58 7 © 650 & 6090 Darel o 9 4 wo 40 on a a8 a8 ot 56 eu ea a a a te ene darter 0 0 a0 0 80 Py 0 30 0 0 ‘to «a 0 0 a S22 rei ate 8S tee ERERRRESSRAL ESHA ERRRESEEREESS SRARRBSSL Ras ry Dum aie 88 #ssesess Haas x intra dear Dam 99 0 we we " we 6 9 8 6 6 we wa we * " ws SSSR RS RBS No x nora diner Dane2 layers, 1 rope Increase by 2 mechanism groups | zuayers, 1 rope 1 10 re lent 200 200 200 200 0 0 280 0 550 Ms Domine o 0 0 20 0 0 485 5 5 5 406 6, 0 oo 7 750 co Dye on fone dart 6 5 “0 “0 0 = 0 0 Dum diner = ry ey 0 0 co ry 255 15 6 25 “5 6 6 sto «o 6 50 co Darel o 9 4 wo 40 on a a8 a8 ot 56 eu ea a a a te ene darter 0 0 ey 0 80 Py 0 30 0 0 sto «a 0 0 S22 rei ate 8S tee SHEERARSSRARSSLHERRRRRESRSESS SRARRSSSL RSE Me Dum aie Diet 88 #RRSRSB Haas Me x intra dear Dam x nora diner Dane a ee) on mm ae oe wee) 8 me we) we we) we we me we 2 a5 soe 8 Co Ce mee) wae ws omar mm) 2 6 a on me some m8 mm m0 6 ome a bosgn Valen Woes Siar a93 layers, 1 rope Reduction by 2 or more mechanism groups | stayers, trope 1 10 fone date ee ios tea 200 0 20 x0 0 x0 0 0 0 0 280 a0 «0 “0 0 = «0 0 wt 90. DesgnManual rWeen Sitar rs 0 = 0 25 5 6 29 5 6 6 0 eo 7 0 0 ERGESSsRTSsSeeee see sessseee sss v2 ‘8 om 0 1 1 vo ax inde ree an sn ve afee8 ws i m ae s Brees rates eet BRRRREESESESEEES & SRHLRSR2B ws Domaine Diet 8 SFEGCLRES SSE RHRFRRHRFSSSSS SESS a ine re Daal gi 7 6 8 fees 7 na mm BE3 layers, 1 rope Reduction by 1 mechanism group, | stayers, trope 1 10 ene darter 40 +00 ry «0 0 wt Sexes 82 828 516 By te se (ee 30 we 0 0 ‘a 0 oo ‘a 45 1 45 3 5 0 saa 750 ca en inte reer Dye % 0 cutee Ire ERRERARSSHRAL ESHA RRRRESSEREEES is Dam dete ct “0 0 0 ry “0 “0 135 5 6 “5 “5 6 56 sao eo 1 750 ro eo 6 6 6 6 an 6 se wa 7 ws oa m ae oo Mam 0 v9 SReLRSRBE g ua intra near Dye ae 6 oI we oe 56 2 00 sar ry as re 7 m 6 56 Dosgn Valin Ween Sims 913 layers, 1 rope Increase by 1 mechanism group | stayers, trope x0 we vA we wo e . Bolo. @ Po i Piaiibal bob be iy igibsdinde sacl pipii adie i a ee ETN SS ee ae me ee a Pee a 2S NS SS TS = to | hm © et) mae) mma em ao SS SS ERR REE oS] SSS SS I OO oO le Oo le oO oo foe SERS Sse Ss EST ee A I aS SS SS Ss eS aT Cee NS SS IS HS SS oS ES = ES SS SE SOOO OO OOOO OO OOO Oe we wm |e mmo er a) ee eet ne he 892 Dosa er Ween Spare3 layers, 1 rope Increase by 2 mechanism groups | stayers, trope ae 0 00 200 0 0 0 30 0 0 Ne 0 0 ra 0 0 0 45 6 6 5 06 0 70 750 Co 516 a so 0 om om a es 72. an m 56 6 © 200 190 0 290 290 0 30 350 0 280 00 «0 0 “0 = eo 0 mt Dam dwt eo 76 70 c 58 a sn sso oe on es 7 m 6 ee da ten vs ten Cate tee SSRRARSRALHRRSSHRAR RRR RREREEES BRARSRSRLR LSS RA oe wo Duma RRSRSE SS ae se sn gegeR 8828 ‘m m SeRRCRERS SR SRS ESB Me x intra donee Dae x 6 o Dough Vallee Same 834 layers, 1 rope Reduction by 2 or more mechanism groups | atayers, trope 1 10 fone date ee : i 200 0 20 x0 0 x0 0 0 0 0 280 a0 «0 0 50 e «0 0 tea wt 84 Donnan er Ween Spare rs 0 = 0 25 5 6 29 5 6 6 oo r 7 0 0 Dye a a ry 8 0 so = ss = ee ™ 78 ou son BRLESSSRASESHe eee see sessssee sss v2 ‘8 oo «0 1 1 vo ax inde ree Darel 108 s Brees rates eet BRRREEERESESEEES & SRHLHRSRBB ws Domaine Diet 8 SSGCLRES SEER HRFRRHRRFSSSS SESS 1924 10284 layers, 1 rope Reduction by 1 mechanism group, | atayers, 1 rope w @ te te zoe bop bee, i i fo dod feb | fr fede Giladoae dg gbaione dn i a A SS = t ” @ a | sm @ me | hm awe | ama an A OS SS SS A ol om a | em me) em ae eh | amas a = Ce ee ae a nS eek SP aC ea Pea eee a Ss SS A NS 2 Dongn Youll Ween Siame 854 layers, 1 rope Increase by 1 mechanism group | atayers, trope x0 we vA we wo e Bo. Bolo. ili, Po i PERL ibabibab: ind iy de ibadin dedi inde ilag ue deal ae i ewe aa [ae ew [see a | Ss sw wD Pea ea Oe aa Ie a aCe 96. Dosgn Manual er Ween Spare4 layers, 1 rope Increase by 2 mechanism groups | atayers, trope ” ae 0 00 200 “0 0 0 30 ra 0 Ne 0 0 ra 0 0 5 6 6 5 06 0 70 750 Co ™ 70. ou ou so 6 © 200 190 0 290 290 0 30 350 0 280 00 «0 0 ‘00 = eo 0 mt Dam dwt ow eo 76 70 c som ee da ten vs a inde dre Dye an 8 as ws “1 7 @ ss ov 708 ™ 78 om 10 ten Cate tee SSRRARSRSHRRSSHA RRR RREREEES BRARSRLSSR LSS RA wo Duma RRSRSE SS ae 2 m me 1028 SeRRCHRERS SSS RS SSB Me x intra donee Dae a we 89 ou 12s 928 Dough Youll Wees Sisame 975 layers, 1 rope Reduction by 2 or more mechanism groups | Stayers, 1 rope 1 10 fone date ee ios tea 200 0 20 x0 0 x0 Ey 30 0 0 280 a0 an 0 0 0 e «0 70 wt 88. Dengan er Ween Spare rs 0 = 25 5 6 29 6 510 oo 7 0 0 092 BeSEGRSERT SSE Rese esssee sss v2 5 50 oo r 1 1 vo ax inde ree 5 10 s Brees rates eet BRRREEERESESEEES & ZhRLRSRBE ws Domaine Diet 8 SSGCLRES SEER HRFRRHRRFSSSS SESS Daal Sse see g288 22 e528 18 10825 layers, 1 rope Reduction by 1 mechanism group, | Stayers, 1 rope 1 10 ene darter wt 5 Rees Feer eas 15 it om = se 7 cy ot cS 5 0% ae darts ret a 7 2 ” 6 By 30 we en inte reer 002 cutee Ire SSRLRARSRALRSSLR RRR ESSERE EEEE is 6 50 ew oo 1 750 ro #2¢3 7 1082 oo Mam eas 80 0 0 0 ea oa 700 Uocvindea seer Be 8% so 9 3 oe = os os a 7 108 10 Dough Youll Ween Siame 895 layers, 1 rope Increase by 1 mechanism group | Stayers, 1 rope x0 we vA we wo e . Bolo. @ Po i Piaiibal bob be iy igibsdinde sacl pipii adie i ee ee ee ETN SS I ee oe ee 2a SSS ST = to a) hm © mY ma | mm im | est 6s 50 SS SS RES SR ST NE SS SS Ie Oe Oo oe OO oe OO oo Co SEER Eels aes oe Rae) Es ee FNS ES SS aS SS NS Ss NS I ISS SM oS ENS eS SS SS SS = fs om =) 6m m/e em mee as | ae tae SNS ES eS a IS em mim) © mm a ene a tae mn Te 100 bergn enue Wren Sane5 layers, 1 rope Increase by 2 mechanism groups | Stayers, 1 rope se ™ ve we wy @ © « i : i ba a i i iasiel Eun: 3 ee a eS SS SEE SES Wel aks eee eee) Eas ES SS ES eS SS SS SYS eS Se SSS SS IS SS Dongn Valin Ween Sits 1016 layers, 1 rope Reduction by 2 or more mechanism groups | Gtayers, 1 rope mn wa Me ye 3g hope, bia boa gobo: ob fr Hi ik ae ode ie Hoa * Swe A se A Se ee ee ee | s es es ae A = . i. Ss Se a sae fs = = 2 A a = se ee ee ea ae ss a Oe a oe =m ee ee a Sas a ees oe ete 102 bergn enue Wren Stans6 layers, 1 rope Reduction by 1 mechanism group, | Gtayers, 1 rope wn x0 we ue y |e g $3 8 3 i i: 3 giibog | aE fe de Hobbie ink i ‘ % A sc A SS A SS a SS A sc A A a AS So YS SS a ongn Varun Woes Siar 1086 layers, 1 rope Increase by 1 mechanism group | Gtayers, 1 rope x0 we vA we wo e . Bolo. ili, Po i at Pbbigitiniibani i de ibadin dedi inde ilag ue deal ae i Eee SE a) oS SS ES TS SS es oS oo ST a a TO Ss SEER sees oso kos ean a ome 104 Dergn Mana Wren Stee6 layers, 1 rope Increase by 2 mechanism groups | Gtayers, 1 rope se ™ ve we wy « ° Bi, B. I : i pa fiaikil ie i ibassedeabasye deal oe 3 so 0 50 1 memos «TsO nosso os amar 505 ee ee ee ee er ee ee ee ee wom sem moO a sm oo a se mm se mM amo mo m 2 ym mo @ Pm Mm mm hm mM mom me ee ee ee ee 35 Mam) SIO DHHS] Senet SS Sk ee Ce ee ee ee ee ee so 185) tT 3505S HTH HSH mets] aae na 5S HS Gm MASS Hmm DSBS mA OH Ce ee ee ee ee so motos tO wee ma SIS gm] Tank ee ee ee ee ee ee ee ee v7) 500 0a 2500 gts 8 Sawant mH sodas cw 550 ges er ee ee ee er ee ee ee ee ee? ee ee Pe ee ee ee ee mmm 14H 700 HD T60 wT. seD TOD ad 6D. ad TOO D160 a |] mo 180) 700m THD wma) a 1980 osgn Yau Ween Siar 1057 layers, 1 rope Reduction by 2 or more mechanism groups [ rayer, trop ww @ e 3k boils bo; oe , 4 po a re se Eo? Eo gE Hi ik abode dr ode ie Hoa * Swe a = a | fs = Rs Ss Rs i. * 6 =|. ® sm | 8 eS Te A ee Mew = = .|s = «| a | se As SS a = > = SS ee 5 108 bergn Mera Wnen Seen7 layers, 1 rope Reduction by 1 mechanism group, | ruayers, trope wn x0 we ue y |e g $3 8 3 i i: 3 giibog | aE fe de Hobbie ink i A _ es |e me em ese nae A SS A OS a eo SS em > os Sm) he sm | nm SST oa se A o/s 0 » «[s «@ =|” @ © | #30 = A «o. # m|s om | ss mm | 9 i mt 5S So SS NS bough Valier Woes Siar 1077 layers, 1 rope Increase by 1 mechanism group 1 rays, rape w we rr w w i i j i i ionising auch iplanin iiss TES ene Pee See RENEE 2 Sea an Sw Da DT YS a a Se eC SCID ee eC NN eC eC aT ee ec aca eee ee 1 |» = aw [ mm a we [ un wt an [oan anon ae ee SEES Ss eS SES] eS a | ee ee ea aa eC Do cto we ns ewe ee same EEE eos ORR OR SER Ss wT sw CT SESS Es eens Seok een eee ee 108 bergn sana Wren Stee7 layers, 1 rope Increase by 2 mechanism groups | ruayers, 1 rope se ™ ve we wy e . i © « bli. i : Pibeia PERE ER i Hiniaind pied sdinde ihss a om sm 1 mo mm om om ee ee ee ee ee mo em mo mm oe OT ee ee ee Ce ee er ee) so 5 mse “ so 6 4% oe 1S aT i ae o ee ee ee) oe 9 < oo tats ” wo ws na 6 Em DH 18 o 2 505m mao re | st we | 0 o 2 sos mo ao mo 2 mo 8 2 a erry as) 0 su ee ws rs SRRe2822 Ce ee m6 8 a 9% mw ow oe | MS 2222 107 BSSPRSSL SLR FRR HHRES & 2283 © ee ee ee en) 7s a) a 68> 7m aT) we DTH] Cr ) tame) 40 700 mm) 1208 wm aR 28 ae 2 See SS SRL SS RRR ERE B teas aa a9 18 8 SZRLHRLESSSHSSRRRRRRREBSEs Ss BSRSARRRLRSLSAR RHR HRARARSSESS 3 8 ESSEC LE RRR SSRE RRR RRER bosgn Vaullr Wees Siar 108Notes 110 besgnnanae Wren SeteDosgnVaulln Ween Sis 11Notes 112 besgn dana Wnen SaneDosgn Varun Wren Spans 113Liebherr Components Slowing beatings Hurman-machine interfaces, Canto electronics ana and gateways seneor technology From A to Z~ the components division of the Liebherr Group, offers a broad range of solutions in the area of mechanical, hydraulic, elactric and electronic drive system and control technology. The efficient components and systems are pro- duced at a total of ton production sites around the world to the highest standards of quality. Central contact persons for all product lines are available to our customers at Liebherr Lietherr-Components AG Post box 222, Chisu"9 Nestoaumen/AS ‘@ 94 56 208 49.00 Excomponents@iisbher:.com Power elactionice Contoleabinate Software Components AG and the regional sales and cistrbution branches. Liebherr is your partner far joint success: from the product, idea to development, manufacture and commissioning right, ‘through to customer service solutions tke remanufacturing. components.liebherr.com Liebherr USA, co. 11285 Woodland Drve, Salne, MI 48176, USA v1 79494263 88 Excomponnts usalischertcom