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Bienvenido: r451kjm
Producto: EXCAVADORA
Modelo: EXCAVADORA 320D FAL
Configuración: Excavadoras 320D y 320D L FAL00001-UP (MÁQUINA)
IMPULSADAS POR EL MOTOR C6.4
Prueba y ajuste
del sistema de control de herramientas para excavadoras 320D, 320D2, 321D, 323D, 324D, 325D, 328D,
329D, 330D, 336D, 336D2, 340D y 340D2
Número de medio -RENR7389-32 Fecha de publicación -01/09/2015 Fecha de actualización -07/08/2018
i03838479
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S / N - SCR1-UP
S / N - M4T1-UP
S / N - WET1-UP
S / N - CXY1-UP
S / N - MEY1-UP
S / N - MNB1 -UP
S / N - WGC1-UP
S / N - SED1-UP
S / N - T2D1-UP
S / N - JBF1-UP
S / N - MGG1-UP
S / N - DBH1-UP
S / N - MCL1- UP
S / N - SPN1-UP
S / N - AZP1-UP
S / N - DFP1-UP
S / N - GDP1-UP
S / N - MYP1-UP
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S / N - RAS1-UP
S / N - EJT1-UP
S / N - JBT1-UP
S / N - MDT1-UP
S / N - PGW1-UP
S / N - JFZ1-UP
S / N - JGZ1-UP
S / N - LMA1-UP
S / N - RAC1-UP
S / N - DJF1-UP
S / N - J2F1-UP
S / N - BTK1-UP
S / N - LAL1-UP
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S / N - DHK1-UP
S / N - WDK1-UP
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S / N - BZP1-UP
S / N - JLP1-UP
S / N - MWP1-UP
S / N - PCX1-UP
S / N - XDB1-UP
S / N - GGE1-UP
S / N - SWF1-UP
S / N - TMF1-UP
S / N - JJG1-UP
S / N - MYG1-UP
S / N - B6H1-UP
S / N - FFK1-UP
S / N - GKL1-UP
S / N - BYM1-UP
S / N - SYM1-UP
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S / N - DHE1-UP
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S / N - CJX1-UP
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Este procedimiento de calibración se utiliza para registrar los datos de calibración de la válvula solenoide proporcional
para el control de flujo negativo. Esta calibración debe realizarse en los siguientes momentos: reemplazo de la válvula
solenoide NFC, reemplazo del ECM, actualización de software nuevo y ajustes a los controles de potencia en la bomba.
Antes de realizar este procedimiento, asegúrese de cumplir con los siguientes requisitos:
Verify that the engine speed is properly calibrated. If necessary, see Testing and Adjusting, "Calibration" for the
Machine Electronic Control System.
Verify that the pilot pressure is set to the proper specification that is found in Testing and Adjusting, "Relief Valve
(Pilot) - Test and Adjust" for the machine.
Verify that the main relief valve is set to the proper specification that is found in Testing and Adjusting, "Relief
Valve (Main) - Test and Adjust" for the machine.
Verify that the power shift pressure is properly calibrated. If necessary, see Testing and Adjusting, "Calibration"
for the Machine Electronic Control System.
There are two methods for calibrating the proportional solenoid valve for negative flow control. One method uses a flow
meter and a pressure gauge. This method is more accurate. The other method uses only a pressure gauge. This method is
less accurate. Both methods are described below.
Note: Calibration of the negative flow control valve with a flow meter is not available for System 1, System 2, System 3
Prime and System 11. Refer to "Calibration with a Pressure Gauge".
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Illustration 1 g01154622
Thumb wheel on the right joystick
The device for activation of the work tool is the thumb wheel on the right joystick for System 3, System 5, System 13,
System 14, System 16 and System 17.
Illustration 2 g01243522
Right pedal for the work tool
The device for activation of the work tool is the right pedal for System 1, System 2, System 3 Prime and System 11.
Note: When additional safety is needed on machines that are equipped with a swing brake solenoid, disconnect the swing
brake solenoid so that the swing brake remains engaged.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure -
Release" for the machine.
3. Install a 400 L (80 US gal) flow meter in the hydraulic line to the tool.
Table 1
TOOL CHART FOR FLOW TEST
12 8C-9026 Adapter 2
4C-6482 Nipple 4
14
9U-5086 Optional Dust Cap 4
4C-6481 Coupler 4
15
9U-5084 Optional Dust Plug 4
16 4C-8767 Coupling 4
17 5P-1010 Sleeve 4
XT-5 Hose
18 5P-0201 2
3.5 m (12 ft)
19 8T-4194 Bolt 4
22 9U-7440 Adapter 2
29 6V-3014 Hose 1
30 6V-3989 Nipple 1
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Illustration 3 g01223669
(24) Port on supply line for work tool
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(41) Outlet of the flow meter
Illustration 4 g01134699
Flow meter
(32) Test hose from the supply line for work tool
(33) Test hose to the return line for the work tool
a. Connect one end of the test hose (32) to the supply line for the work tool (24) . Connect the other end of the
test hose (32) to the inlet port on the flow meter (40) . Refer to Illustration 4.
b. Connect one end of the second test hose (33) to the return line for the work tool. Connect the other end of
the test hose (33) to the outlet port on the flow meter. Refer to Illustration 4.
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Illustration 5 g01537754
Pump Compartment 320D, 323D, 324D, 325D, 328D and 329D
Illustration 6 g01240895
Pump Compartment 330D and 336D
4. Install a 40000 kPa (5800 psi) pressure gauge (31) on pressure tap (27) .
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Illustration 7 g01197980
(1) Up key
(8) OK key
1. Be sure to select a work tool that provides two pump flow. Refer to Testing and Adjusting, "Work Tool - Select"
for the Tool Control System.
2. In order to access the "CALIBRATION" menu, you must first enter the "SERVICE" mode on the monitor.
3. Enter the service mode. Refer to Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.
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Illustration 8 g01199794
Typical example of the "SERVICE" menu for the monitor
4. From the "SERVICE" menu, use the up key (1) or the down key (6) in order to move the highlighted line.
5. When the "CALIBRATIONS" menu option is highlighted, press the OK key (8) .
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Illustration 9 g01223994
Typical example of the "CALIBRATIONS" screen
6. After the OK key is pressed the "CALIBRATIONS" screen will appear. From the "CALIBRATIONS" menu,
highlight "FLOW LIMIT VALVE".
7. When the "FLOW LIMIT VALVE" option is highlighted, press the OK key (8) .
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Illustration 10 g01223996
8. After the OK key is pressed the "FLOW LIMIT VALVE" menu will appear. From this menu, the following options
are available:
9. From the "FLOW LIMIT VALVE" menu, highlight the "2PUMP FLOW LIMIT" option. When "2PUMP FLOW
LIMIT" option is highlighted, press the OK key (8) .
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Illustration 11 g01200825
"CALIBRATION TITLE" screen
10. After the OK key is pressed, the "CALIBRATION TITLE" screen will appear. Refer to Illustration 11. The
"CALIBRATION TITLE" screen allows the upper limitation and the lower limitation to be set.
Note: The title of the calibration and the name of the step will change in accordance to the procedure that is being
performed. "CALIBRATION TITLE" and "STEP NAME" are used in this document as an example.
Note: In the "CALIBRATION TITLE" screen, "STEP No" is displayed in blue. The "OPERATIONAL
GUIDANCE" will be displayed in green.
b. Press the device for activation 3 times and release the device for activation 3 times.
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c. Press and hold the device for activation to the OPERATING position during calibration. Press the OK
key (8) .
Note: Pressing the device for activation three times ensures that an accurate reading will result.
d. Adjust the setting of the load valve of the flow meter (34) and observe pressure gauge (42) . Adjust the
setting until the "INDICATED PRESSURE" from Table 2 is achieved.
Pump pressure is affected by the flow and the open rate of the load valve on the flow meter (34) . The load
valve on the flow meter (34) must be adjusted when a change of calibration is made. When you adjust the
calibration value and the open rate of the load valve on the flow meter (34) , always return the tool to the
neutral position and repeat the calibration.
If the flow is not within the proper specifications, the machine must be adjusted. Proceed to Steps 11.e
through 11.j.
e. Release the device for activation. DO NOT change the setting of the load valve on the flow meter.
f. Press the right key (2) in order to increase the value or press the left key (5) in order to decrease the value.
i. If the "INDICATED PRESSURE", that is found in Table 2, is out of the proper range, adjust the load valve
on the flow meter (34) until the pressure gauge (42) indicates the value in Table 2.
j. Refer to Table 2 and observe the flow meter in order to verify that the flow rate is within the proper
specification.
l. Repeat Step 11.e through Step 11.k until the flow rate in Step 11.k is obtained with no adjustment of the
monitor or the load valve for several repetitions.
Note: Hold the device for activation in the "OPERATION" position for a few seconds in order to allow the
hydraulic system to stabilize before repeating the Steps.
m. When the reading is within the proper range, continue to hold the device for activation in the OPERATION
position and press the OK key (8) in order to set the value.
Note: If OK key (8) is not pressed, the calibration will not be saved.
Table 2
Use information
TARGET
DISPLAY that pertains to the MEASURING
ITEM FOR CALIBRATION VALUE
calibration that is POINT
being performed.
120 ± 2
L/min FLOW
MIN FLOW
(31.7 ± METER
0.5 US
gpm)
220 ± 2
FLOW
MAX FLOW L/min (58
METER
± .5 US
gpm)
300 ± 2
L/min FLOW
MAX FLOW
(79.3 ± .5 METER
US gpm)
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12. When the calibration for "MAX" flow is completed, calibrate "MIN" flow. Repeat Steps 11.b through 11.m for the
"MIN" flow.
The "2PUMP FLOW" calibration is now complete. It is possible for an error to occur when you are calibrating. Table 3
gives some of the errors that may occur.
Table 3
Error Description of Event
Note: When additional safety is needed on machines that are equipped with a swing brake solenoid, disconnect the swing
brake solenoid so that the swing brake remains engaged.
1. Be sure to select a work tool that provides two pump flow. Refer to Testing and Adjusting, "Work Tool - Select"
for the Tool Control System.
3. Before the adjustment procedure begins, lower the work tool to the ground.
4. Close the stop valves that are mounted on each side of the stick in order to prevent oil flow to the work tool during
this procedure.
5. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure -
Release" for the machine.
Illustration 12 g01947613
320D, 323D, 324D, 325D and 329D pump compartment (top view)
(38) Pressure tap for the proportional solenoid valve for negative flow control (idler pump)
(39) Pressure tap for the proportional solenoid valve for negative flow control (drive pump)
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Illustration 13 g01946568
321D CR and 328D CR pump compartment (top view)
(38) Pressure tap for the proportional solenoid valve for negative flow control (idler pump)
(39) Pressure tap for the proportional solenoid valve for negative flow control (drive pump)
Illustration 14 g01947614
330D and 336D pump compartment (top view)
(38) Pressure tap for the proportional solenoid valve for negative flow control (idler pump)
(39) Pressure tap for the proportional solenoid valve for negative flow control (drive pump)
6. Attach a 4900 kPa (750 psi) pressure gauge to the pressure tap for the proportional solenoid valve for negative
flow control (38) .
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Illustration 15 g01135136
(A) Auto switch
7. Place the backup switch in the AUTO position. When AEC is active, the lamp above the auto switch will
illuminate. Refer to Illustration 15.
11. Verify that the pilot pressure is set to the specifications that are in Testing and Adjusting, "Relief Valve (Pilot) -
Test and Adjust" for the machine.
13. Enter the "SERVICE" mode on the monitor. Use the following procedure to access the "SERVICE" mode.
Illustration 16 g01197980
Buttons for controlling the monitor
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(1) Up key
(8) OK key
a. From the default screen, press the main menu key (4) .
b. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu options.
d. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in order to scroll through the
characters. When the desired character is highlighted, press the OK key (8) . Enter the password for service
FFF2 in order to continue to the "SERVICE" screen.
e. After the password has been entered the "SERVICE" screen should appear. Refer to Illustration 17.
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Illustration 17 g01199794
Typical example of the "SERVICE" menu for the monitor
14. From the "SERVICE" menu, use the up key (1) or the down key (6) in order to move the highlighted line.
15. When the "CALIBRATIONS" menu option is highlighted, press the OK key (8) .
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Illustration 18 g01223994
16. When the "FLOW LIMIT VALVE" option is highlighted, press the OK key (8) .
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Illustration 19 g01224194
17. After the OK key is pressed the "FLOW LIMIT VALVE" menu will appear. From this menu, the following options
are available:
18. From the "FLOW LIMIT VALVE" menu, highlight the "FLOW LIMIT PRES" option. When "FLOW LIMIT
PRES" option is highlighted, press the OK key (8) .
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Illustration 20 g01200825
"CALIBRATION TITLE" screen
19. After the OK key is pressed, the "CALIBRATION TITLE" screen allows the upper limitation and the lower
limitation to be set. Refer to Illustration 20.
Note: The title of the calibration and the name of the step will change in accordance to the procedure that is being
performed. "CALIBRATION TITLE" and "STEP NAME" are used in this document as an example.
Note: In the "CALIBRATION TITLE" screen, "STEP No" is displayed in blue. The "OPERATION GUIDANCE"
will be displayed in green. Perform the following operation for each "STEP No".
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Illustration 21 g01224203
Illustration 21 displays the current value of pump 1 and pump 2.
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Illustration 22 g01224206
20. Operate the joystick to the STICK IN position. When the stick is in the STICK IN position, the hydraulic cylinder
that controls the stick will be fully extended. Press the OK key (8) .
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Illustration 23 g01224207
21. After the OK key is pressed, resume operation of the joystick to the STICK IN position. Hold the stick in the
STICK IN position during the calibration.
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Illustration 24 g01224218
22. While the stick is in the STICK IN position, activate the work tool. Observe the pressure on the gauge.
23. Use the left key (5) or the right key (2) to adjust the current level. Tune the machine to the "LOW PRESSURE"
value that is located under "TARGET VALUE" that is found in table 2.
24. When the desired value is achieved, press the OK key (8) . The monitor will automatically begin the steps that are
necessary to calibrate the "MAX" flow.
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Illustration 25 g01224223
25. Move the joystick to the STICK IN position. When the stick is in the STICK IN position, the hydraulic cylinder
which controls the stick will be fully extended. Press the OK key (8) .
26. After the OK key is pressed, resume operation of the joystick to the STICK IN position. Hold the stick in the
STICK IN position during the calibration.
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Illustration 26 g01224225
27. While the stick is in the STICK IN position, activate the work tool. Observe the pressure on the gauge.
28. Use the left key (5) or the right key (2) to adjust the current level. Tune the pressure to the "HIGH PRESSURE"
value that is located under "TARGET VALUE" that is found in Table 2.
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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Systems & Components
Illustration 27 g01224227
29. When the desired value is achieved, press the OK key (8) . After the OK key is pressed, the monitor will
automatically display the "SUCCEEDED" screen.
30. After completion of the calibration, press the cancel key (7) in order to exit the program.
31. It is possible for an error to occur during the calibration of the monitor. In case an error occurs, a screen with active
errors will appear. If an screen of errors should appear, the calibration will fail and any set values that were
achieved will be lost. Recalibrate the monitor. Refer to Table 4 for examples of possible errors.
Table 4
Error Description of Event
$0001 ECM Fault
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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Systems & Components
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