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Journal of Environmental Management xxx (2017) 1e11

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Journal of Environmental Management


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Research article

The Self-sustained High temperature Synthesis (SHS) technology as


novel approach in the management of asbestos waste
Laura Gaggero a, c, *, Maurizio Ferretti b, c
a
Department of Earth, Environment and Life Sciences, DISTAV, University of Genoa, Corso Europa 26, I-16132, Genoa, Italy
b
Department of Chemistry and Industrial Chemistry, DCCI, University of Genoa, Via Dodecaneso 31, I-16146, Genoa, Italy
c
RIT4Waste, Center of Research, Innovation and Technology for Waste, University of Genoa, Italy

a r t i c l e i n f o a b s t r a c t

Article history: The SHS technique was experimented in chrysotile breakdown. By means of two reactions such as
Received 31 January 2017 Mg3Si2O5(OH)4 þ Fe2O3 þ 3 Mg and 2Mg3Si2O5(OH)4 þ Fe3O4 þ 4 Mg the chrysotile was completely
Received in revised form converted into forsterite-rich olivine. Different mixtures of hematite þ Mg and magnetite þ Mg were
5 June 2017
tested with chrysotile to establish the maximum chrysotile amount in order to allow the reaction. In
Accepted 6 September 2017
Available online xxx
comparison with conventional thermal treatments, the SHS process is characterized by a fast reaction,
needs low activation energy and the apparatus is simple. For these reasons, the asbestos neutralisation is
carried out with positive balance of time and costs of the process. Furthermore, the combustion product
Keywords:
Fibres
can be re-used as secondary material.
Neutralisation © 2017 Elsevier Ltd. All rights reserved.
Combustion synthesis
SHS
Asbestos waste
Waste management

1. The environmental issue will further increase as the European Parliament, in March 2013,
approved the resolution 2012/2065INI adopting a common strategy
The asbestos minerals had widespread industrial and civil ap- that compels the member states to remove and eliminate all
plications between the XIX and XX centuries, due to significant asbestos containing waste within 2028, supporting the treatment
physical properties, as flame resistance, high tensile strength, heat option rather than landfill.
and electrical insulation, resistance to chemical and biological The management options for the industrial waste are the landfill
agents (Pass et al., 2005; European Parliament 2012/2065(INI)). and the treatments. At present, in Italy, the landfill has been the
After the asbestos e related health hazard was realised, its easiest and preferred option, however a survey by the INAIL agency
extraction, marketing and production started being banned (Paglietti and Conestabile Della Staffa, 2013) stated that among the
worldwide. 73 Italian landfills only 23 still host demolition waste containing
Italy has been a large producer, experiencing also the asbestos- asbestos (ACW), and 5 landfills receive other ACW: on the whole
correlated environmental issues, in particular, the occurrence of the residue volume corresponded to 111.202 m3.
natural outcrops of asbestos e bearing rocks and the dispersion of In the perspective of reducing the environmental issue and to
asbestos in natural matrixes. The natural or anthropogenic origin explore possible recycling of the breakdown products of chrysotile,
and migration of fibres in the environment allow defining a “fibre we experimented the use of Self-sustained High-temperature
cycle”, as a whole parallel to the hydric cycle (Gaggero et al., 2013). Synthesis (SHS), a non-conventional thermal treatment assessed
As assessed, the exposure to asbestos has mutagenic effects since the Sixties for the synthesis of ceramic materials (Merzhanov
inducing some asbestos related diseases, in particular malignant and Boroviskaya, 1972). A “thermite” or “aluminothermic” reaction
mesothelioma (Pass et al., 2005). The asbestos containing waste involves the exothermic reduction of a metallic reagent and a metal
oxide into an oxide more stable than the pristine. The reaction
starts by punctual heating of the mixture until the triggering of the
reaction that proceeds as self sustained (hence “Self-sustained High
* Corresponding author. Department of Earth, Environment and Life Sciences,
DISTAV, University of Genoa, Corso Europa 26, I-16132, Genoa, Italy. temperature Synthesis). In order to have a SHS development the
E-mail address: gaggero@dipteris.unige.it (L. Gaggero). “adiabatic” temperature (Tad  1800 K) (Munir, 1988; Maglia et al.,

http://dx.doi.org/10.1016/j.jenvman.2017.09.019
0301-4797/© 2017 Elsevier Ltd. All rights reserved.

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
2 L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11

2001) has been envisaged as thermodynamic boundary. has been used also in manufacturing in high or low temperature
The SHS technique was experimented also in waste treatment, cycles, in transports, in domestic uses, in textiles, so that excerpting
with positive results in the fixation and consolidation of high-level the amount of ACW from the Eurostat categories is uneasy, as well
radioactive waste, the treatment of zinc hydro-metallurgical waste, as the cross-country comparisons on decommissioning data.
the degradation of chlorinated aromatics and the recycling of sili- One of the objectives of the Waste Framework Directive (2008/
con sludge and aluminium dross produced by the semiconductor 98/EC) is to provide a framework for moving towards a European
industry and aluminium foundries, respectively, and in the treat- recycling society with a high level of resource efficiency. In
ment of fibrous minerals, with particular attention to sepiolite (Cao particular, Article 11.2 stipulates that “Member States shall take the
and Orrù, 2002; Porcu et al., 2005). necessary measures designed to achieve that by 2020 a minimum
Provided that the landfill option, although the less expensive, of 70% (by weight) of non-hazardous construction and demolition
has an impact on the territory, and treatment plants have up to now waste excluding naturally occurring material defined in category 17
been not competitive with landfill, except for plasma treatment, we 05 04 in the List of Wastes shall be prepared for re-use, recycled or
aim at demonstrating that the SHS technique is an alternative undergo other material recovery”.
efficient in the energy perspective, and would decrease the need Among EU countries, Italy has by far an elevated awareness of
and the social costs of landfill for hazardous waste. The early results the damages for human health deriving from occupational and
on several waste type demonstrated neutralisation of mixture non-professional exposure, due to the presence of the largest Eu-
containing up to 75% asbestos waste (Gaggero et al., 2016): in this ropean quarry, Balangero, and several manufacturing sites of fibre
study our goal is to enlighten the thermodynamic principles of the cement in N and S Italy (Eternit™). Therefore, due to easy provision,
SHS process in comparison with the conventional thermal and low costs of the raw material, asbestos has been used in heavy
treatments. industry, naval constructions, public and residential buildings. In N
Italy, the peak of asbestos related pathologies is foreseen in the 15
years to come, mostly from naval and quarrying professional ex-
2. Asbestos waste management: an overview posures. In this regard, Italy has an advanced normative to char-
acterise dimension stones containing asbestos, to forecast a
In 2013, the global world production was 1.94 million tons of possible fibre release.
asbestos, mostly ascribed to Russia (46.92%), China (18.96%) and Treatment plants other than landfills aim at modifying the
Brazil (13.06%). About 200 million tons of asbestos is estimated to crystalline structure of the asbestos, neutralising its hazardousness.
be stored worldwide (Jinhui et al., 2014). In 2011, the world After treatment, the following step is the reuse as raw material,
consumed about 2.03 million tons of asbestos, 61.5% of which was under the law prescriptions. Investigations on re-use technology
consumed in the Asian - Pacific region (United States Geological for asbestos waste (Su and Long, 2009) resulted for instance in the
Survey, USGS). In particular, China accounted for 30.5% and India extraction of SiO2 (Jiang et al., 2011) and magnesium, in recycling
15.4%. Many, but not all, Asian-Pacific countries still allow the tailings for construction materials (Liao and Lu, 1997; Zhu, 2009),
import and export of asbestos, although some banned certain and in the thermal transformation of cement-asbestos for the
types. Most of the asbestos waste derives from the tailings of preparation of calcium sulfo-aluminate clinker (Viani and Gualtieri,
asbestos mining and the manufacture of asbestos products (Shi, 2013), but up to now these technologies are still at demonstration
2011). This can be considered a primary source of AW, and can be scale. Colangelo et al. (2011) tested treated and recycled waste
directly quantified. containing asbestos cement, and demonstrated that its hydration
In the US, the ban on asbestos has been progressively extended kinetics and mechanical properties made it a good building mate-
to most of the ACM-products. However, at 2015, the manufacture, rial. Gidarakos et al., 2008 and Paglietti et al., 2012 proposed that
importation, processing and distribution in commerce of products asbestos mines be turned to disposal sites for asbestos waste, with
is not banned for the several items. the opportune safety measures. Between 1980 and 2013, 35 Italian
In Canada, in late 2011, the remaining two asbestos mines in the patents for the neutralisation of asbestos have been registered.
Province of Quebec halted quarry operations. In June 2012, a $58 Following the Resolution of the EU Parliament 2012/20165(INI) 14
million loan was promised by the Quebec government to restart March 2013: “the landfill disposal would not be the most safe
and operate the Jeffrey mine for the next 20 years. In September method for ultimate elimination of the fibres released in the
2012, before the loan funds were delivered, the Parti Que  be
cois environment eliminate, neutralisation plants for asbestos waste
defeated the Quebec Liberal Party in the Quebec provincial election. would be the preferred option”. The Resolution invites the Com-
The Parti Quebe cois halted asbestos mining and cancelled the $58 mission to promote the activation of centres for treatment and
million loan, funding the economic diversification of the area. neutralisation, in the perspective of ceasing the landfill of this
All EU Nations, following the WHO prescriptions, are producing waste.
theirs National Asbestos Profile that is supposed to homogenise the The Italian MD 29 July 2004 n. 248 requires that the material
data and the vision on the clinical and social costs of asbestos- after treatment should have the requisites of materials replacing
related pathologies. The EC has produced, between 1983 and asbestos (all. 2 DM 12/2/1997): 1) absence of asbestos fibres under
2013 a set of normative addressing the professional exposure of the Scanning Electron Microscope; 2) total concentration of cate-
workers and the management of waste across EU boundaries. gory 1 or 2 carcinogenic substances 0.1%; 3) should not generate
However, at EU scale, a few data on the quantities of this waste hazardous waste; 4) the content of fibres with average Ø <3 mm
are available and the sensitivity is different in each countries. should be lower than 20%.
Asbestos is a component of the Construction and Demolition Waste The definition of “secondary raw material” (DL 3/4/2006, n. 152)
(CDW; ec.europa.eu/environment/waste/construction and demoli- was overcome by that of “end of waste status” (DL 3/12/2010, n.
tion), one of the heaviest and most voluminous waste streams 205, IV correttivo, art. 184 ter): the waste is no more such after
generated in the EU. CDW are 25%e30% of all waste generated in recovery, including recycling and treatment for re-use, under spe-
the EU and are heterogeneous, including concrete, bricks, gypsum, cific requisites. Therefore, two classifications are possible for the
wood, glass, metals, plastic, solvents, asbestos and excavated soil. post-treatment classification: i) end of waste, or, more limitative,
The level of recycling and material recovery of CDW is variable however profitable ii) 19 12 12 “other wastes (including mixtures of
(between less than 10% and over 90%) across the Union. Asbestos materials) from mechanical treatment of wastes other than those

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11 3

mentioned in 19 12 11”. Table 1


Representative EDS EMP analyses of the starting chrysotile form
the Bargonasco vein.

3. Experimental Chrysotile

Cations Atoms per formula unit


3.1. Characterization of chrysotile
Si 1.97e2.28
AlIV 0.00e0.01
In order to evaluate the effectiveness of chrysotile breakdown by AlVI 0.00e0.07
self-propagating high-temperature synthesis (SHS), preliminary Mg 2.33e2.85
experiments were carried out by conventional step heating. In both Fe 0.10e0.30
cases the starting reactant was a natural chrysotile from a veined
serpentinite in Petronio Valley (Eastern Liguria, Sestri Levante e
Genova; Isola, 2010) (sample Ba230407_6; Fig. 1). It was preven- sample surfaces or filling open fractures, veins, and voids, were
tively characterized by optical microscopy, XRPD and micro-Raman sampled by a diamond file, then manually and magnetically sepa-
analysis (Fig. 2 a and b). The fibres from the same veins were used rated, and analysed by XRPD, effective for univocal resolution of
for both the conventional step heating and the SHS experiments, in mineral mixtures. XRPD analyses were carried out using a Philips
order to guarantee homogeneous starting material. PW1140-XCHANGE diffractometre (CuKa radiation; current 30 mA,
The composition of Ba230407_6 chrysotile is comparable with voltage 40 kV, scan speed, 0.5 2q/min; scan interval, 3e80 2q.) and
those reported in literature (Whittaker and Wicks, 1970; Wicks and interfaced with PC-APD software for data acquisition and
Plant, 1979; Viti and Mellini, 1997; Groppo et al., 2006) (Table 1). processing.
Aluminium in the tetrahedral site is absent or very low (AlIV ¼ 0.022 Selected samples (very thin chrysotile veins) were investigated
a.p.f.u.) and Mg in the octahedral site is partially replaced by Al by a Tescan Vega 3 LM Scanning Electron Microscope equipped
(0.035e0.086 a.p.f.u.) and Fe (0.088e0.126 a.p.f.u.). Manganese and with an Apollo X detector and Microanalysis TEAM EDS System.
Cr are low (Mn ¼ 0.002e0.006 a.p.f.u.; Cr ¼ 0.000e0.014 a.p.f.u.), Microphotographs were acquired on graphite e sputter coated 3D
whereas Ni is absent. samples under high vacuum conditions with backscattered and
Qualitative and quantitative analyses were performed by a secondary detectors. Semi-quantitative electron microprobe ana-
transmitted light polarizing microscope equipped with an elec- lyses of phases were obtained under high-vacuum conditions by
tronic point counter. Macroscopic fibrous minerals, covering the use of natural standards. The natural standards were preliminarily
analysed by WDS microprobe at University of Modena. The in situ
mineralogy of the serpentine phases with microtextural control
was obtained by micro-Raman spectrometry carried out by Jobin
Yvon LabRam with 632.8 nm laser, at “Centro Interdipartimentale
Scansetti”, University of Turin.

3.2. Chrysotile breakdown by conventional step heating

A natural chrysotile from a vein in the Bargonasco quarry was


pulverized and divided in four. Each aliquot was weighted before
and after the thermal treatment in muffle furnace to verify that the
dehydroxilation process, corresponding to weight loss about
12e14%, was completed.
X-ray powder diffraction (Fig. 3) of chrysotile Ba230407_6 after
heating support a complete dehydroxilation already at 620 and
Fig. 1. Chrysotile fibres extracted from a vein in serpentinite. the occurrence of the amorphous phase metachrysotile in

Fig. 2. A) Characterization by XRPD demonstrating the high purity of the phase. B) Micro-Raman spectrometry of starting material.

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
4 L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11

Fig. 3. XRPD patterns of chrysotile samples after 24 (A), 36 (B) and 48 (C) hours conventional thermal treatment in oven.

accordance with Cattaneo et al. (2003). The chrysotile heated at The thermodynamic parameters of reagent and minerals phases
1000  C for 24 h evidence a weight loss about 14.7%, stabilized after are reported in Table 2. The reactants were mixed together with
36 (14.7%) and 48 (14.6%) hours. After treatment at 1000  C for randomly oriented chrysotile fibres (Fig. 4) and then pressed into
more than 36 h our samples resulted composed by forsterite and cylindrical pellets. Scanning electron microscope backscattered
enstatite still retaining the fibrous habit. image allowed defining that fibres were dispersed and their modal
content. The image elaboration software Image J was used to define
the morphology and the abundance of fibres. The geometric fea-
3.3. Chrysotile breakdown by the SHS technique tures of chrysotile bundles are listed in Table 3.

To obtain the chrysotile breakdown, experimental procedures


typically referred to the SHS method were adopted, taking advan- 3.4. The SHS experiment
tage of the heat release of the highly exothermic reactions ignited
by a relative low energy source. The reactants were selected be- The combustion process was carried out in a stainless reaction
tween different oxideemetal couples capable to activate the so- chamber closed, in which argon flows at ambient pressure (Fig. 5).
called “aluminothermic reaction” and to break down the chrysotile: The chamber contains a heated basement on which the samples
are placed. Before the reaction, the samples undergo pre-heating (T
Fe2O3 þ 3 Mg / 3MgO þ 2Fe DHr ¼ 983,2 kJ/mol of the heating base 200e300  C) for a few minutes. During this step
any trace of water is eliminated from the reactant mixture and the
Fe3O4 þ 4 Mg / 4MgO þ 3Fe DHr ¼ 1286,3 kJ/mol whole sample is equilibrated towards the T of triggering, in order to
properly start the combustion; this helps to reduce the dispersion
Chrysotile was then mixed with reactants (Fe2O3 powder 99.99% of the reaction heat. The reaction temperature was monitored by
Carlo Erba Reagents; Fe3O4 powder 99.99% Alfa-Aesar; Mg bar using a thermocouple.
99.99% Sigma-Aldrich) in stoichiometric amounts, according to the A W coil is located 5 mm above the pellets. The reaction is
following reactions:

Mg3Si2O5(OH)4 þ Fe2O3 þ 3 Mg / 2 Table 2


Standard enthalpies of formation for reactants and mineral phases.
Mg2SiO4 þ 2MgO þ 2Fe þ 2H2O (1)
Reactant DHf [kJ/mol] reference
2Mg3Si2O5(OH)4 þ Fe3O4 þ 4 Mg ¼ 2Mg2SiO4 þ MgO periclase e601,80 a
2MgSiO3 þ 4MgO þ 3Fe þ 4H2O (2) Fe2O3 hematite e822,20 a
Fe3O4 magnetite e1120,90 a
H2O(g) e241,82 a
Both reactions are highly exothermic in spite of heat con-
Mg3Si2O5(OH)4 chrysotile e4353,0 b
sumption during the transformation of chrysotile: Mg2SiO4 forsterite e2170,4 c
MgSiO3 enstatite e1610,3 c
DHr(1) ¼ 852,8 kJ/mol a
US National Institute of Science and Technology.
b
Ogorodova, et al., 2007.
DHr(2) ¼ 1109,0 kJ/mol c
Stolen and Grande, 2003.

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11 5

Fig. 4. SEM microphotographs of chrysotile bundles mixed with Mg and Fe oxide reagents and close up of the stratified chrysotile (Ctl)/reagents pellet. A) General view; B) insight of
the intimate mixture obtained at 1,5 (t/m2) pressure.

activated by heat induction when the coil is made incandescent


Table 3
(over 2000  C) by a power supply (2.5 V, 85 A), which is switched
Geometric features of chrysotile bundles in homogeneous pellets, recast
by the Image J software.
off after a few seconds, as the reaction is initiated. Working under
argon flow avoids both the oxidation of W coil and of Mg powder,
Chrysotile
before the reaction occurs; in addition the vapour extraction sys-
N fibre bundles 452 tems enabled operating under depression. This apparatus was
Chrysotile average surface 8493 mm2 patented by Gaggero et al. (2010).
% Total area of chrysotile fibers 56.3%
The chrysotile was pulverized in an agate mill, then mixed to
reactants according to the proportions calculated for reactions 1)
and 2) and pressed (1,5 t/m2) in cylindrical pellets. Pellets of
different diameter (10÷13 mm) and height (7÷13 mm) were pre-
pared, to verify experimental reproducibility. A first series of sam-
ples was prepared by finely mixing chrysotile with reagents to
obtain a texturally homogeneous mixture. A second series was
prepared by placing alternate layers of pure chrysotile with layers
of pure reagents (Fig. 4). In both sample series, the reaction pro-
ceeded in a self-propagating modality. Two different reactant
mixtures (hematite þ Mg and magnetite þ Mg) were tested with
chrysotile (Table 4).
In this way we were able to establish the maximum chrysotile
amount to obtain the reaction with SHS mode. Using the reactants
of both reactions 1 and 2, the chrysotile was completely converted
into forsterite-rich olivine (Fig. 6).
Because of large temperature gradients and extremely high
heating and cooling rates affecting the reactants during combus-
tion, non-equilibrium phases could develop in the products (Munir,
1988). The non-equilibrium nature of the process would produce
non-stoichiometric or intermediate and metastable phases, as in
the case of reaction (4) whose final products, detected by XRPD
analysis, were forsterite, MgO and FeO.

4. Results

After the SHS combustion, the average weight loss of the sample
was c. 4%: is normalized to the per cent of chrysotile in the pellet, it
corresponds to a weight loss between 10 and 12%, likely corre-
sponding to the dehydroxilation of chrysotile (Mackenzie and
Meinhold, 1994 and references within).
A morphologic, mineralogical and compositional characteriza-
tion of products on ignited pellets was carried out by scanning
electron microscope coupled with Energy Dispersive Spectrometry
(EDS) microanalysis. After the SHS ignition, the fibrous habit
Fig. 5. Reaction chamber (open configuration): A) sample; B) heated base; C) argon completely disappears and the breakdown of chrysotile originates
flow; D) W coil; E) inspection window; F) closing cover. olivine with prismatic stubby habit as shown in Fig. 7 (A to F) and

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
6 L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11

Table 4
Reactants volume proportion, size and weight of the experimented ignited pellet series. Samples 1e4 contain stoichiometric amounts of reactants to provide the triggering of
SHS and to obtain the forecast breakdown products. Chrysotile weight percent varies between 45 and 65. In samples 1 to 8 reactants are mixed, sample 9 was layered.

Sample # Chrysotile [weight %] % Reactants Fe2O3 þ Mg Pellet size [mm] Pellet weight [g]

Ø Height

1 52 48 10 7 7
2 54 46 13 7 10
3 46 8 11
4 54 46 13 13 14
5 45 55 13 7 10
6 50 50 13 7 11
7 60 40 13 7 11
8 65 35 13 7 11
9 50 50 10 7 5

Fig. 6. XRPD patterns of treated pellets, demonstrating the breakdown of chrysotile to Forsterite (FeSiO4), Wustite (FeO) and Periclase (MgO). In particular, A and B refer to ho-
mogeneous pellets, C refers to the stratified pellet. D) Electron Microprobe in situ analysis of Mg-rich olivine from treated samples. A slight increase in fayalite molecule occurs close
to wustite grains.

related mineral chemistry in Table 5. Newly formed olivine grows in contact with metallic iron (Fig. 7 E, F), suggesting a relationship
MgO and Fe matrix. The volatiles developed at advancing com- with the proximity of Fe2O3 in the pellet. In order to test the per-
bustion induce the swelling of pellets and a vesicular texture. vasivity of reaction, XRPD analyses were carried out on “Hem þ Mg”
Locally, the escape of volatiles is recorded by a vortex texture pellets after SHS reaction. The results evidence that chrysotile is
(Fig. 7C); however this effect is minimized by the Ar flow. absent both in homogeneously mixed and in stratified pellets and
The in situ composition of neo-formed olivine ranges between replaced by forsterite, periclase and Fe, thus confirming the
Fo99 and Fo90 (homogenously mixed pellets) and between Fo98 e morphological and chemical analysis under the scanning electron
Fo97 (stratified pellets), both comparable with natural olivine microscope.
occurring in peridotites (Fig. 6 and Table 5). The chrysotile breakdown reaction by SHS did not produce
The fayalite content within olivine grains is variable and enstatite nor in Hem þ Mg and Mgt þ Mg mixtures, in contrast with
generally higher towards the crystal rims or in small grains in descriptions from natural systems (O'Hanley, 1996) and from

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11 7

Fig. 7. SEM Microphotograph of SHS treated pellets. A) overall scoriaceous texture. B) Voids originated in the volatile release from chrysotile, surrounded by blocky, compositionally
homogeneous forsterite. C) irregular, swirly, amygdalar texture of bubble distribution, suggesting that volatile release occurred in a visco-plastic host material. D) Spongy texture
defined by wustite shells enclosed in forsterite (light grey, arrow on the right side). E) subrounded granular wustite and periclase enclosed in massive forsterite patch. The
concentration of granular wustite suggests blastesis along former discontinuities. F) Annealing of wustite grains.

conventional thermal treatment (Gualtieri and Tartaglia, 2000; highest % of chrysotile. At increasing chrysotile content, decreasing
Mackenzie and Meinhold, 1994; Gualtieri et al., 2008). reaction temperatures were recorded in the sample (Fig. 8).
The SHS reaction, compared with conventional thermal treat-
ments (Gualtieri and Tartaglia, 2000; Datta et al., 1987; Gualtieri
5. The SHS technology in comparison with other thermal et al., 2008) takes to the complete compositional and morpholog-
treatments ical break down in a very short time (some seconds for the exper-
iments carried out). In the perspective of industrial scale up, the
The pellet moulding was carried out as homogeneous and time length of the process is extremely profitable as for energy
stratified. In order to appreciate the effectiveness of the SHS reac- input.
tion at variable chrysotile content, a homogeneous mixture of re- Gualtieri et al. (2008) proposed a high temperature process of
actants and chrysotile allowed their close contact and a chrysotile neutralisation after which neoformed olivine grows
homogeneous propagation front. In fact the reaction speed was pseudomorphic on pristine fibres, thus maintaining an overall
constant. asbestiform habit. Conversely, following the SHS treatment, the
The stratified pellets provided a successful combustion: they newly formed olivine developed as granular sturdy crystals (Fig. 7).
were envisaged in the perspective of industrial scale up, to repre- Discrete olivine grains close to metallic iron drops evidence
sent the geometry of interbedded tiles and reagents. higher contents of fayalite molecule (Table 5). The enrichment is
The increase of size of the pellets vs. the demonstrated occur- likely the effect of iron diffusion from hematite at the development
rence of the reaction by micro-texture and compositional change of the reaction Fe2O3 þ 3 Mg / 3MgO þ 2Fe.
suggests that the homogeneous mixture attains to breakdown the

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
8 L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11

Table 5
Representative in situ EDS composition of olivine obtained after SHS treatment. In isotropic, homogeneous pellets, Fo ranges between 90 and 98 mol %. In stratified pellet Fo is
constantly 97e98 mol%. “Others” end-members in solid solution are Tephroite (Mn2SiO4) and Monticellite (CaMgSiO4), with minor Cr end member.

Pellet type Homogeneous pellet Stratified pellet

Sample EVIS1 EVIS2 EVIS1strati


Oxide%
1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5

SiO2 42.42 42.98 42.31 40.87 41.40 42.54 42.57 42.49 41.96 41.00 51.55 51.68 49.77 41.68 41.23 41.49 41.31 41.02
TiO2 0.05 0.04 0.09 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.00 0.00 0.00 0.06 0.00
Al2O3 0.00 0.00 0.09 0.18 0.00 0.17 0.00 0.29 0.00 0.41 1.00 0.86 1.35 0.08 0.06 0.08 0.10 0.15
Cr2O3 0.00 0.05 0.07 0.00 0.00 0.09 0.07 0.00 0.05 0.04 0.12 0.09 0.05 0.09 0.10 0.10 0.11 0.00
FeO 2.20 2.03 1.79 9.39 8.04 1.29 1.81 2.06 4.36 8.80 2.73 3.61 3.18 2.63 2.06 2.64 1.64 2.44
MgO 55.19 54.78 55.53 49.49 50.37 55.82 55.27 55.05 53.63 49.68 46.34 43.48 47.25 55.97 56.26 56.13 56.79 56.40
MnO 0.10 0.07 0.00 0.00 0.07 0.00 0.14 0.05 0.00 0.04 0.00 0.14 0.07 0.09 0.06 0.00 0.00 0.00
NiO 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
CaO 0.05 0.05 0.10 0.04 0.07 0.05 0.09 0.06 0.00 0.03 0.06 0.08 0.00 0.06 0.09 0.06 0.11 0.06
Na2O 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
K2O 0.00 0.00 0.02 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Total 100.01 100.00 100.00 99.97 99.95 99.96 99.95 100.00 100.00 100.00 101.80 99.94 101.72 100.60 99.86 100.50 100.12 100.07
Cations
Si 1.004 1.019 1.000 0.999 1.007 1.004 1.008 1.006 1.002 1.000 1.245 1.284 1.199 0.980 0.973 0.975 0.971 0.966
Ti 0.001 0.001 0.002 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.000 0.001 0.000
Al 0.000 0.000 0.003 0.005 0.000 0.005 0.000 0.008 0.000 0.012 0.029 0.025 0.038 0.002 0.002 0.002 0.003 0.004
Cr 0.000 0.001 0.001 0.000 0.000 0.002 0.001 0.000 0.001 0.001 0.002 0.002 0.001 0.002 0.002 0.002 0.002 0.000
Fe3 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.052 0.041 0.052 0.032 0.048
Fe2 0.044 0.040 0.035 0.192 0.164 0.026 0.036 0.041 0.087 0.180 0.055 0.075 0.064
Mg 1.948 1.936 1.956 1.803 1.826 1.963 1.950 1.943 1.910 1.806 1.668 1.610 1.696 1.961 1.979 1.967 1.989 1.980
Mn 0.002 0.001 0.000 0.000 0.001 0.000 0.003 0.001 0.000 0.001 0.000 0.003 0.001 0.002 0.001 0.000 0.000 0.000
Ni 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Ca 0.001 0.001 0.003 0.001 0.002 0.001 0.002 0.002 0.000 0.001 0.002 0.002 0.000 0.000 0.000 0.000 0.000 0.000
Na 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
K 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Total 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000
End members
Forsterite 0.976 0.978 0.980 0.903 0.915 0.986 0.978 0.977 0.956 0.909 0.966 0.951 0.963 0.973 0.978 0.974 0.983 0.976
Fayalite 0.022 0.020 0.018 0.096 0.082 0.013 0.018 0.021 0.044 0.090 0.032 0.044 0.036 0.026 0.02 0.026 0.016 0.024
Others 0.002 0.002 0.002 0.001 0.003 0.001 0.003 0.003 0.000 0.001 0.002 0.004 0.001 0.002 0.002 0.001 0.001 0.001

insulation by resin coating and encapsulation (Chan et al., 2000;


Gualtieri, 2000). After removal, chemical- or thermal-based pro-
cesses, as fluorosulphonic acid attack (Sugama et al., 1998),
carbonation (Gadikota et al., 2014), hydrothermal process
(Anastasiadou et al., 2010), thermal treatments (Viani and Gualtieri,
2013; Averroes et al., 2011) and mechano-chemical methods
(Colangelo et al., 2011; Plescia et al., 2003) were proposed. How-
ever, encapsulation and coating are temporary solutions, as the
material is still subject to weathering. In addition, fibre treatments
based on chemical attack are liable to release toxic emissions.
Thermal treatments at temperatures above 800 up to 1000  C
demonstrate efficient in transforming chrysotile into Mgesilicates
(Cattaneo et al., 2003; Gualtieri and Tartaglia, 2000), although
pseudomorphic on the pristine fibrous habit. In fact, the dehy-
droxilation reaction of chrysotile is characterized by an endo-
thermic step between 600 and 700  C associated with the
Fig. 8. SHS reaction temperatures measured by a thermocouple on the sample, at formation of an amorphous phase (metachrysotile) (Datta et al.,
increasing chrysotile concentrations. 1987; Mackenzie and Meinhold, 1994; Naumann and Dresher,
1960). Dehydroxilation is meant when OHe, occupying 75% of
octahedral sites, are eliminated from the crystal lattice, originating
an amorphous phase (Datta et al., 1987; Bowen and Tuttle, 1949;
As quoted above, after a conventional, hour-lasting, step-heat- Brindley and Zussman, 1957; Martin, 1977; Ball and Taylor, 1963).
ing treatment, enstatite can develop at 1000  C as breakdown In particular at 620  C, neoformed forsterite begins to develop
product. Nonetheless, enstatite is lacking among our SHS products. topotactic on the relics of chrysotile structure (Brindley and
The average reaction temperature above 1200  C, the sudden Zussman, 1957; Martin, 1977). At about 800  C a phase transition
combustion and the high T gradients suggest the role of control (T) from metachrysotile to forsterite follows (Cattaneo et al., 2003;
and kinetic (DT) factors during the recrystallization. It is likely that, Brindley and Hayami, 1985). Ion diffusion determines selective
due to extremely high thermal gradients and high undercooling, Mg2þ and Si4þ enrichment (Martin, 1977; Ball and Taylor, 1963) in
the growth of enstatite was not allowed. domains where forsterite nucleates first, followed by enstatite at
Several treatment methods were proposed for the disposal of temperature exceeding 1000  C (Brindley and Zussman, 1957).
materials containing asbestos, after their decommissioning, as Quantitative XR diffractometry demonstrated that residual silica

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11 9

Table 6 6. ACW management: dirigisme vs. free market


Cost comparison for ACW management options. The cost depends strongly on the
type of waste (EWC) and the landfill. (Data compiled by INAIL - Dipartimento
Installazioni Di Produzione Ed Insediamenti Antropici - Gruppo Amianto ed Aree ex-
The ACW management is a complex subject, in which many
Estrattive Minerarie e 2013). stakeholders can play a role. However, Authorities must manage
most of the items and companies on the market directly face only a
Method Treatment Cost
few.
Landfilling Removal, stabilization and safety 150e300 V/ton First of all, the health and occupational exposure fall under the
measures (*)
competence of the Public Authority. Secondly, the normative har-
Thermal treatment at Fusion and vitrification by electric >150 V/ton
low and high or flame furnaces monisation (International ban) and adherence of national to EU
temperature legislation (decommissioning, definition of waste, of the end of life
Ceramic Solid state reaction >150 V/ton for the waste, of the second life for neutralised products) is indis-
Chemical Acidic or basic attacks water not defined
putably jurisdiction of the Public Administration. The social
treatments at high pressure
Mechanochemical Fibers breakdown by high energy 80-150 V/ton
outreach concerning asbestos is under the Public Administration
ball milling management that must assessed the quality of trained operators to
Plasma thermal Fusion at T [ 2000  C >1000 V/ton carry out dismissing and decommissioning, the public bodies or
treatment private companies accredited in monitoring and analysis and the
SHS “Alumino-thermic” reaction at 200e250 V/ton
quality of the monitoring.
T > 1800  C, high purity reagents
The environmental monitoring and the definition of geo-hazard
need as well the Third Party management and control of the Public
Authority. Finally, the validation of innovative technologies must be
from forsterite nucleation reacts with the latter to produce ensta-
assessed by the Public Authority.
tite (Brindley and Hayami, 1985). Furthermore, as confirmed by
After decommissioning, only economic considerations drive the
NMR spectroscopy (Mackenzie and Meinhold, 1994), IR spectros-
destination of the ACW, since the landfill disposal, after 2013, has
copy and TEM imaging, and high temperature in situ XRD (Cattaneo
become the cheapest option (Table 6). In fact, in a recent report by
et al., 2003) a multistep dehydroxilation path is inferred.
the Italian Department of Installations Production and Anthropic

Fig. 9. A, B) Waste hierarchy and C) interpretation of the SHS treatment in the management flow. D) Comparison of environmental impacts among ACW management options, after
decommissioning.

Please cite this article in press as: Gaggero, L., Ferretti, M., The Self-sustained High temperature Synthesis (SHS) technology as novel approach in
the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019
10 L. Gaggero, M. Ferretti / Journal of Environmental Management xxx (2017) 1e11

Settlements of INAIL Agency (Paglietti and Conestabile Della Staffa, hazardousness, or with tolerance on the use of this material.
2013), landfill costs have been carefully evaluated taking into ac-
count the removal procedures, stabilization and safety measures Acknowledgments
while the costs of neutralisation methods, at this time are not
reliable because they only take into account the real cost of treat- This work was carried in the frame of PRATT 2012 e UNIGE
ment in pilot plants. Even the costs of the method proposed by us awarded to Laura Gaggero and of LIFE12 ENV/IT/000295 FIBERS
may be drastically reduced in a large-scale industrial plant with the (Coordinating Beneficiary: University of Genoa). The authors
use of different reagents materials. acknowledge Claudio Belfortini (DCCI e UNIGE) for designing,
Asbestos e containing waste is the most abundant type after crafting and improving the SHS reaction chamber. The authors
municipal solid waste, and the most abundant toxic waste. The acknowledge Laura Negretti (DISTAV e UNIGE) for help in mineral
landfill for hazardous waste is a low energy e consuming, fast analyses acquisition, and the helpful comments of the anonymous
option that does not attain the destruction of fibres. Conventional reviewers.
plasma and thermal treatments are energivore, generally long-
lasting processes, attaining a quite pervasive neutralisation of the
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the management of asbestos waste, Journal of Environmental Management (2017), http://dx.doi.org/10.1016/j.jenvman.2017.09.019

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