Input vs Output sizes with Reduction ratio
Output size Recommended inputInput area Input length Output length Reduction ratio
size
90 232OCT 38058 3.3 19.8 5.99
95 232OCT 38058 3.7 19.9 5.37
100 232OCT 38058 4.2 20.4 4.85
105 232OCT 38058 4.25 18.7 4.40
110 262OCT 48537 4.25 21.7 5.11
115 262OCT 48537 4.25 19.9 4.68
120 262OCT 48537 4.25 18.2 4.29
125 262OCT 48537 4.25 16.8 3.96
130 308OCT 67082 4.25 21.5 5.06
135 308OCT 67082 4.25 19.9 4.69
142 308OCT 67082 4.25 18.0 4.24
155 280X350 98000 3.4 17.7 5.20
165 280X350 98000 3.9 17.9 4.59
170 280X350 98000 4.1 17.7 4.32
190 280X350 98000 4.25 14.7 3.46*
200 280X350 98000 4.25 13.3 3.12*
Note
In the above sheet the input sizes are selected based of there reduction ratio.
The suitable reduction ratio is assumed to be equal to or more than 4.
The input bloom length is selected based on the maximum limit of charging length in WHF (4.25
Mtrs) and limit of output finish length.
For sizes finishing from 2-High reversing mill the maximum length is 18 Mtrs.
For sizes finishing from 3-High mill the maximum length is 26 Mtrs.
For 190RND & 200RND the reduction ratio is below 4. No input size will give reduction ratio of
direct rolling more than 4 for 190RND & 200RND.
Reduction ratio reference
Input size
Output Output Output WSSL Laxcon Sun Flag Mukund/Kalyani WSSL Aarti
steel
size radius area 280*350 300*300 280*320 280*240 308OCT 250*250 240*240
98000 90000 89600 67200 67082 62500 57600
90 45 6358.5 15.41 14.15 14.09 10.57 10.55 9.83 9.06
95 47.5 7084.625 13.83 12.70 12.65 9.49 9.47 8.82 8.13
100 50 7850 12.48 11.46 11.41 8.56 8.55 7.96 7.34
105 52.5 8654.625 11.32 10.40 10.35 7.76 7.75 7.22 6.66
110 55 9498.5 10.32 9.48 9.43 7.07 7.06 6.58 6.06
115 57.5 10381.63 9.44 8.67 8.63 6.47 6.46 6.02 5.55
120 60 11304 8.67 7.96 7.93 5.94 5.93 5.53 5.10
125 62.5 12265.63 7.99 7.34 7.30 5.48 5.47 5.10 4.70
130 65 13266.5 7.39 6.78 6.75 5.07 5.06 4.71 4.34
135 67.5 14306.63 6.85 6.29 6.26 4.70 4.69 4.37 4.03
142 71 15828.74 6.19 5.69 5.66 4.25 4.24 3.95 3.64
155 77.5 18859.63 5.20 4.77 4.75 3.56 3.56 3.31 3.05
165 82.5 21371.63 4.59 4.21 4.19 3.14 3.14 2.92 2.70
170 85 22686.5 4.32 3.97 3.95 2.96 2.96 2.75 2.54
190 95 28338.5 3.46 3.18 3.16 2.37 2.37 2.21 2.03
200 100 31400 3.12 2.87 2.85 2.14 2.14 1.99 1.83
on ratio reference
Input size
Laxcon WSSL
220*250 262OCT 220*220 200*200 232OCT
55000 48537 48400 40000 38058
8.65 7.63 7.61 6.29 5.99
7.76 6.85 6.83 5.65 5.37
7.01 6.18 6.17 5.10 4.85
6.35 5.61 5.59 4.62 4.40
5.79 5.11 5.10 4.21 4.01
5.30 4.68 4.66 3.85 3.67
4.87 4.29 4.28 3.54 3.37
4.48 3.96 3.95 3.26 3.10
4.15 3.66 3.65 3.02 2.87
3.84 3.39 3.38 2.80 2.66
3.47 3.07 3.06 2.53 2.40
2.92 2.57 2.57 2.12 2.02
2.57 2.27 2.26 1.87 1.78
2.42 2.14 2.13 1.76 1.68
1.94 1.71 1.71 1.41 1.34
1.75 1.55 1.54 1.27 1.21
RPM 12374
Dia 1750
RPM
Dia
