Quick Build 3D Panels

A construction technique based on pre-manufactured polystyrene panels cased in mesh on both sides.
1

About Electrogalvanised C.C. Plaster

steel welded mesh.
A QuickBuild 3D Panel system consists of:
Shotcrete
• Welded Wires
Diagonals welded to
• Polystyrene Insulation inner and outer wire
• Sprayed Concrete or Shotcrete High density poly- mesh.
styrene insulation
core.

Process
• Panels are directly tied to dowels of floor by wires.

• Dowels have space between them in which panel fits

perfectly.

• Adjacent Panels are joined with a extra mesh which tied

together by wire with meshes of panels.

• Joints in corner are also tied as Adjacent panels.

Panel Standards
Wall Panel
1. Mesh of 50x50mm Should be used.

2. Diagonal wire (stainless or galvanized) wire diameter 4mm.

• Windows and door opening can be given after install-
ment or before installment of panels 3. Plaster ratio: 1st coat 15mm of 1:2:3 (1cement: 2 sand: 3 chips
100% of size < 6mm) :2nd coat 10mm of 1:5 (1 cement: 5 sand)
• Corners of Window are reinforced by a small mesh.

• Plumbing pipes or electric fixtures can also be fitted in

the mess by grooving in polystyrene panel by hot air Roof Panel
gun 1. Roof panel -- as EPS slab of Plain, Corrugated or Profile cut type
from 2.5mm wire, 50x50mm mesh, 80mm EPS Panel with 25 mm
plaster & 75 mm concrete.

2. Concrete ratio: 1:2:4 (1cement: 2 sand: 4 chips 50% of size <

18mm + 50% of size < 10mm)

Staircase
For Staircase roof panels are used as their base with triangular
meshed stairs are tied together with wires.

Divyanshu Tiwari - 17110010

Komal Maheshwari - 17110012
Mansi Dengre - 17110013
Ravindra Mogre - 17110023
How to Build
Quick Build 3D Panels (EPS sandwich panels)
2

You will need: Foundation with starter bars at 50 cm distance from each other.
Material Required: L-mesh, U-Mesh, 1:2:3 concrete mix, 1:5 (cement : sand), Binding Wires
Tools Required: Fastner, Saw, Hot Gun, Wire Cutter

The walls of EPS sandwich panel are made
up of polystyrene between a mesh of
2.5mm 50mm CC. And 3mm 100 CC wire
through polystyrene welded with the mesh.
Wall is placed such that bars go between
L-mesh soppurts wall joints from inside and
mesh and polystyrene. Mesh and starter
outside. Attached with faster at 100mm
bars are atteched with the help of a fasten-
spacing.
er, using binding wires.

For door and windows, markings are made
where ever necesssary, cuts are made in
the mesh and then the layer of polystyrene
is cut to make the openings.
Mesh from both outside and inside is cutted
Mesh support is added at all the four
and seperated out along with the polystrene
corners of the door or window and is
layer to create an opening. U-mesh is
attached using a binding wire and fastner.
attached on all four sides of the cut out.
How to Build
Quick Build 3D Panels (EPS sandwich panels)
For ducts and plumbing line, mesh is cut
where ever necessary. For making space, a
hot gun is used on the polystyrene, after
which the ducts and plumbing lines are
inserted.
Supports are given for proper wall alignment
from inside as well as outside.
L-mesh soppurts wall and roof joints from
inside and outside. Attached with faster at
100mm spacing.
For plumbing lines mesh is cut at joints and
outlets, space for pipes is created by hot
gun. If not suffcient, mesh can be cut to
make required space.
For roof panel, 2mm 50 CC mesh is used on
both side of polystyrene, and 3mm wire at
100 c/c going through it. The mesh extends
on all 4 sides for attaching panel .
Shuttering detail for roof.
3
Electrical outlet box is also attached in the
same way.
The roof panels of dimensions 1.2X0.6 m,
are placed on the walll panels. After being
placed they are attached to each other
using the extended mesh, by a binding wire.
Concrete mix of 1:2:3, 15mm coat is
sprayed onto the panels, from outside as
well as inside. And another coat of 1:5
(concrete: sand) is applied after, which is
then finished by a coat of fine plaster.
Costing 4

Here we’ll consider the costing of a 3BHK apartment. We’ve assumed that the apartment takes 10days to get completed.

3D Panels
200mm Exterior Panel: Rs.1,200/sqm
70mm Interior Panel: Rs.800/sqm
Total Area: 110.42(Exterior) + 61.10(Interior)
Total Cost: Rs.1,81,392

Transportation and Crane

Hire charges of diesel truck: Rs.1,500/day
Hire and running charges of light crane: Rs.3,000/day
Total Cost: Rs.45,000

Doors and Windows

Main Door(Teak): Rs.25,000 x 1
Bedroom Door: Rs.15,000 x 4
Bathroom Door: Rs.5,000 x 1
Window: 4000/sqm x 5 3BHK Apartment
Total Cost: 1,10,000

Electrical Labour and Material Note:

Wire: Rs.800/coil All rates are in accordance with Delhi
Switches: Rs.25/switch Schedule of Rates(Vol1 and 2) 2018
Distribution Box: Rs.1,200/box
Main Board: Rs.5,500/house
Total Cost: Rs.80,000 (Approx)

Plumbing and Material

Closet: Rs.3,000/piece
Shower Mixer: Rs.3,500/piece
Wash Basin: Rs.1,000/piece
Shower Head: Rs.1000/piece
Total Cost: Rs.75,000(Approx)

Concreting
Total Cost: Rs.60,000 (inclusive of cement, sand and aggregates)

Labour
Trained Labour: Rs.775/day x 5 persons
Unskilled Labour: Rs.350/day x 3 persons
Total Cost: Rs.49,250

Total: Rs.6,00,642

Divyanshu Tiwari - 17110010

Komal Maheshwari - 17110012
Mansi Dengre - 17110013
Ravindra Mogre - 17110023