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SilaneCouplingAgents e PDF
SilaneCouplingAgents e PDF
Combination of
Organic and Inorganic Materials
Our diverse array of materials enable users
to enhance the quality and functionality of
their products, and expand the possibilities for
new product development.
CONTENTS
What are Silane Coupling Agents? 3
4 Types of Silane Coupling Agents Usage 4
Application Examples of Silane Coupling Agents 6
Reaction Mechanism of Silane Coupling Agents 8
Main Products Lineup 10
Development Concept of Shin-Etsu Silane Coupling Agents 12
Highly Functional Products Lineup 13
Long-Chain Spacer Silane Coupling Agents 13
Multifunctional Silane Coupling Agents 14
Solid Silane Coupling Agents 15
Protected Functional Group Silane Coupling Agents 16
VOC Free Silane Coupling Agents 17
Dialkoxy Silane Coupling Agents 17
Ethoxy Silane Coupling Agents 17
Silanes 18
Product Features & Packaging Options 20
Q&A 24
Handling Precautions 27
High Functionality
• Improved adhesion
• Hydrophobicity
・Flexibility
Usability
• One-component products
can be used in place of
Eco-friendly two-component products
• Eliminate the step of
• Reduced VOC
hydrolysis
• Low Volatile Content • Excellent storage stability
• Simply mix with solid
resins to use
2
◆What are Silane Coupling Agents?
Silane coupling agents are compounds whose molecules contain functional groups that bond
with both organic and inorganic materials. A silane coupling agent acts as a sort of
intermediary which bonds organic materials to inorganic materials. It is this characteristic that
X
Reactive groups that form chemical bonds with
organic materials such as synthetic resins
O R
X Si O R
O R
3
4 Types of Silane Coupling Agents Application
Compound Resulting Properties
Heat resistance Weatherability
◆Model of Unifying Organic Resins
and Fillers
Water resistance
●Untreated with Silane Coupling Agents Improved durability of resins
4 Types of Silane Coupling Agents Application
Organic Resin
Model of
X Organic Resin X Interface
Si Si
O O
O O
O O
X =Organic
Filler functional groups
SBR (tires), rubbers Epoxy Resins
Resin
(EMC)
Modification
Coating ◆Application Examples
Resulting Properties
Adhesion Water resistance
Alkali resistance
Adhesives
O O O
Inorganic material
4
Resulting Properties
Filler
Dispersibility Hydrophobicity Flowability High loading
Filler Filler
Untreated with silane coupling agents Treated with silane coupling agents
Surface
Treatment
Inorganic Substrate
Resulting Properties
Anti rust property Water resistance Adhesion
X X X
H O Si O Si O Si O H
Copper foil Steel plate
O O O
Inorganic substrate
5
Silane Coupling Agents Usage
Adding into Compound
◆Integral blending method
In this method, the silane coupling agent is added to the
organic materials before the inorganic and organic materials Kneading
are mixed.
●Application Example of EMC ●Application Example of Cross-linked Polyethylene
(Epoxy Molding Compound (Silicone Grafted Polyethylene)
Epoxy & Additives Silane coupling High density High density
Fillers Catalysts Pigments Peroxide KBM-1003 Curing agent
Curing agents (i.e. wax) agents polyethylene polyethylene
Silane Coupling Agents Usage
Mixing
Cooling
Molding
Grinding
Immersion into hot water
Cross-linked polyethylene
100℃×2∼3 h (Electrical wire covering)
Making tablet
EMC tablet
Finish
Resin
Durability ・Heat resistance
Modification
Adding into Coating
Prepare a coating liquid by adding 0.5‒2.0 wt% (vs. resin weight) of a silane coupling agent.
●Adding into Epoxy Paints
●Application Example for Paints
(Improving anticorrosion property)
Use of silane coupling agents when producing acrylic resins (copolymerization)
Epoxy resin Pigment Filler Solvent Example: Using a silane coupling agent (KBM-503) to modify acrylic resins
via radical polymerization Improves adhesion to the substrate and moisture resistance.
Si O R Si O R
Silicone Modified Acrylic Resin
O O O O
(Non-volatile content : about 50 wt. %)
6
◆Surface Treatment with
Wet Method
Filler Surface Treatment
Features : ◆Surface Treatment with Dry Method
● Enables even treatment
● Productivity is low.
Features :
Mixer
● Silane-containing waste
● Productivity is high.
● Clumping may occur in some cases.
fluid must be disposed of.
Preparation Mixing
Fillers, solvents
Liquid waste
Filtering Post mixting
disposal
Dripping silane
●Typical amounts for treatment Stirring
Silane: 0.5‒1.0 wt% (vs. filler weight) Drying 100∼150℃ Sifter
Silane concentration in water or
acetic acid solution: 0.5‒2.0 wt% ●Typical amounts for treatment
Sifter Silane: 0.5‒1.0 wt% (vs. filler weight)
Silane solution concentration: 20‒50 wt%
Resulting Properties
・Dispersibility ・Adhesion with Resins
Surface
Dripping silane
Treatment
Primer Treatment
●Glass Cloth Application Example
Hydrolyzed water
Filter with a mesh filter to solution of silane
remove foreign matter if present. coupling agent
7
Reaction Mechanism of Silane Coupling Agents
◆Reaction Examples of Organic Functional Groups
Functional group Reactive group Reaction product Functional group Reactive group Reaction product
Grafting reaction
H₂N- Epoxide ring-opening reaction N
H Vinyl
OH H₂ H₂ H₂
Epoxy group H₂
C
H₂
C
H₂
C C C C
C C C C CH C CH C
group H₂ H₂ H₂ H₂ H₂ H₂
HO- Epoxide ring-opening reaction O
OH
O
O
(Meth)
HOOC- Epoxide ring-opening reaction Acryloxy R₁ Copolymerization
Reaction with Organic Resins
O
OH group R₁ R₁
C=CH₂
R₁
CI- Dehydrochlorination reaction NH C CH₂ C CH₂
OCC=CH₂ COOR COOR COO
CIOC- Amidation reaction NHCO O
O
H₂N- Ureidation reaction
Reaction Mechanism of Silane Coupling Agents
Organic Resin
Y Y Y
X X X X X
H2O
R O Si O R H O Si O H H O Si O Si O Si O H
O R Hydrolysis O H O H O H O H
H C O H H C
Inorganic Material
C O H
H H H
50 50
40 40
MeO, n=2 Structure of methacryloxy silanes
30 30
MeO, n=3 Me₃-n O CH₂
20 20
EtO, n=2 (RO)n Si C₃H₆ O C C
10 10
EtO, n=3 Me
0 0
0 0.5 1 1.5 2 2.5 3 0 0.5 1 1.5 2 2.5 3 R: Me or Et
Time (h) Time (h)
pH adjusted water:0.05% acetic acid water room temperature pH adjusted water:1% Ammonia water room temperature
Mix ratio:Each silane10 wt. part (Total 40 wt. part) / Mix ratio:Each silane10 wt. part (Total 40 wt. part) /
n-decane 10 wt. part / pH adjusted water 20 wt. part n-decane 10 wt. part / pH adjusted water 20 wt. part
8
◆Organic Functional Groups and Compatible Resins
Thermoplastic resins Thermosetting resins Elastomer・Rubber
SBR
Resin
PBT・
ABS
Polyethylene
Polypropylene
Polystyrene
Acrylic
PVC
Polycarbonate
Nylon
Urethane
Melamine
Phenolic
Epoxy
Urethane
Polyimide
Diallyl phthalate
Unsaturated polyester
Furan
Polybutadiene rubber
Polyisoprene rubber
Sulfur-crosslinked EPDM
Peroxide Crosslinked EPDM
Nitrile rubber
Epichlorohydrin rubber
Neoprene rubber
Butyl rubber
Polysulfide
Urethane rubber
PET
Functional
groups
Vinyl ++ ++ + + + +
Epoxy + + + + + + + + + + + + + + + + + + + + + + + +
Styryl + +
Acryloxy + + + + + + ++ + ++ + ++
Amino + + ++ ++ ++ + ++ + + + + ++ ++ + + ++ + + + + + + +
Ureide ++ + + +
Mercapto + + + + + + + + + + + ++ + + + + + ++ ++
Isocyanate + + ++ + + + + + ++ + + +
++:Very effective + : Effective
*Not all the functional groups are capable of coupling with the resins in question. This should be taken as a guide.
O O O Dehydration O
H H H H H H condensation O O H H
Hydrogen O O O Chemical O
bonding
bonding
Inorganic material Inorganic material
Numbers of Hydroxyl
Large Small
Group on the Surface
Talc
Glass Clay Titanium oxide Graphite
Inorganic material Silica Mica Zinc oxide Carbon black
Alumina Aluminum Iron oxide Calcium carbonate
Iron
9
Main Products Lineup
◆Product List
Functional group Product name Chemical name Structural formula
Vinyl
KBE-1003 Vinyltriethoxysilane (C2H5O)
3SiCH=CH2
O
KBM-303 2-(3,4 epoxycyclohexyl) ethyltrimethoxysilane (CH3O)
3SiC2H4
CH3 O
KBM-402 3-Glycidoxypropyl methyldimethoxysilane
(CH3O)
2SiC3H6OCH2CHーCH2
O
Epoxy KBM-403 3-Glycidoxypropyl trimethoxysilane
(CH3O)
3SiC3H6OCH2CHーCH2
CH3 O
KBE-402 3-Glycidoxypropyl methyldiethoxysilane
(C2H5O)
2SiC3H6OCH2CHーCH2
O
KBE-403 3-Glycidoxypropyl triethoxysilane
(C2H5O)
3SiC3H6OCH2CHーCH2
CH3 CH3
KBM-502 3-Methacryloxypropyl methyldimethoxysilane (CH3O)2SiC3H6OCC=CH2
Main Products Lineup
O
CH3
KBM-503 3-Methacryloxypropyl trimethoxysilane (CH3O)3SiC3H6OCC=CH2
O
Methacryloxy
CH3 CH3
KBE-502 3-Methacryloxypropyl methyldiethoxysilane (C2H5O)2SiC3H6OCC=CH2
O
CH3
KBE-503 3-Methacryloxypropyl triethoxysilane (C2H5O)3SiC3H6OCC=CH2
O
(CH3O)
3SiC3H6OCCH=CH2
Acryloxy KBM-5103 3-Acryloxypropyl trimethoxysilane
O
CH3
KBM-602 N-2-(Aminoethyl)-3-aminopropylmethyldimethoxysilane
(CH3O)
2SiC3H6NHC2H4NH2
C 4H 9
KBE-9103P 3-Triethoxysilyl-N-(1,3 dimethyl-butylidene) propylamine (C2H5O)
3SiC3H6N=C
CH3
N-(Vinylbenzyl)-2-aminoethyl-
KBM-575 Methanol solution, active ingredients: 40%
3-aminopropyltrimethoxysilane hydrochloride
(CH3O)
3Si
(CH2)3N
O
Isocyanurate KBM-9659 Tris-(trimethoxysilylpropyl)isocyanurate O N(CH2)
3Si
(OCH3)
3
(CH3O)
3Si
(CH2)3N
O
CH3
KBM-802 3-Mercaptopropylmethyldimethoxysilane
(CH3O)
2SiC3H6SH
Mercapto
KBM-803 3-Mercaptopropyltrimethoxysilane (CH3O)
3SiC3H6SH
*Calculated from energy of evaporation and molar volume as determined by the Fedor's method.
10
Minimum covering Solubility
Flash point ℃
area m₂/g parameter* ◆About Product Name of Shin-Etsu Silane
Coupling Agents
23 526 7.49
The last digit indicates the
KBM-1003
54 410 7.76 number of hydrolyzable groups.
*There are certain exceptions.
KBE-1003 +
(3.9) Up to 10 days
126 333 9.05
KBM-303 +
(4.0) Up to 30 days
110 378 8.87
KBM-403 ++
(5.3) Up to 30 days
KBE-403 +
(4.0) Up to 10 days
88 435 8.56
KBM-1403 Insoluble ─
98 352 8.56
KBM-502 +
(4.0) Up to 1 day
KBM-5103 +
(4.2) Up to 3 days
165 305 9.15
KBM-602 ++
(10.0) Up to 30 days
11 ─ ─
KBM-603 ++
(10.0) Up to 30 days
10.6 KBM-903 ++
(10.0) Up to 30 days
11 ─
(On condition of R = Et)
KBE-903 ++
(10.0) Up to 30 days
118 315 9.17
KBM-573 +
(4.0) Up to 1 day
*Solubility
++ : 1% silane-water solution can be prepared without adjusting pH of aqueous solution.
72 432 8.32 + : 1% silane-water solution can be prepared if pH of aqueous solution is adjusted.
Insoluble: Silane-water solution cannot be prepared
*Information on shelf-life should be taken as a guide. Shelf-life will vary depending on
107 398 8.49 usage conditions and intended use.
11
Development Concept of Shin-Etsu Silane Coupling Agents
Shin-Etsu Chemical is developing a range of new products with many special features.
Our offerings include products that not only improve functionality but allow users to achieve greener product
design, and are easier to use by virtue of allowing users to eliminate certain processes.
High
●Low volatility ●Improving hydrophobicity and flexibility
●Highly improving adhesion
Functionality
Protected Functional
Group Type
●One-component products
can be used in place of
two-component products
●Highly improving adhesion
OH OH
(RO)₃ Si Organic functional Organic functional Organic functional
group Si O Si
group group
OH OH
Remaining amount of alcohol is up to 1 wt %.
12
Highly Functional Products Lineup
Long-chain spacer silane coupling agents help hold viscosity down and enable higher fill factors.
Formulation : Silane treated silica 10 wt% / Multifunctional epoxy compounds 90 wt%
13
Multifunctional Silane Coupling Agents
Compared to monomer types, multifunctional silane coupling agents have lower volatility and a greater
number of sites for reaction with resins, so you can expect improved adhesion to the substrate. And because
they have film-forming properties, this type of silane coupling agent can also be used as a primer.
*¹ 15% of ethanol solution *² Number of organic functional groups to each Si atom (Not specified values)
14
◆Epoxy-on-glass adhesion test
130.0
Tensile rap-shear strength (Relative value)
Melting point
Heat flow
−6
105∼120℃
−8
−12
Temperature (℃)
◆Resulting Properties
・Improving adhesion ・Simply mix with solid resins
Appearance of silid silane coupling agent
◆General Properties
Parameter
Product name Appearance Active ingredient % Hydrolyzable group Melting point* ℃
15
Protected Functional Group Silane Coupling Agents
The functional groups of these silane coupling agents are protected. This means they can be added at the same
time to systems that would otherwise be too reactive, and this enables use of a one-component product where a
two-component product would have been necessary.化学名
◆Features ◆Model of Chemical Structure
Can be added to organic materials with which
silane coupling agents could not normally be used.
= Protecting organic functional group
◆Product List
Product name Functional group
After 3 days mm²/s 4.2 4.4 7.8 Initial MPa 3.9 7.6 6.1
Water resistance test
After 14 days mm²/s 4.3 4.7 8.6 MPa 3.4 6.4 5.2
95℃×10h
(Not specified values) (Not specified values)
0.2
Curing conditions:23℃/50%RH×3days
0
Untreated X-12-1056ES X-12-1172ES KBE-9007N Substrate : Glass
16
VOC Free Silane Coupling Agents
All the alkoxysilyl groups are silanols, which means the amount of methanol or ethanol released is reduced by 99%
or more. The alcohol normally released when a conventional silane coupling agent undergoes hydrolysis can be
minimized.
(Ex.) When 100kg of KBE-903 is hydrolyzed, 62kg of ethanol is released.
Users are looking to eliminate VOCs from their operations.
◆Product List
Product name Organic functional groups Active ingredient wt% Solvent pH*
Dialkoxy Ethoxy
Silane Coupling Agents Silane Coupling Agents
17
Silane
Shin-Etsu’
s silane products are a group of organosilicon compounds comprised of alkoxy silanes and silazanes.
Silanes have many applications in a wide variety of fields.
They are commonly applied to the surface of inorganic substrates to improve water repellency,
added to inorganic fillers to improve their dispersibility in organic polymers,
and used for surface modification of inorganic materials.
◆General Properties
Specific Refractive Boiling Flash Minimum
Type Product name Chemical name Structural formula
Molecular gravity index point point covering area UN hazard METI No. CAS No.
weight classification
at 25℃ at 25℃ ℃ ℃ m2/g
KBM-13 Methyltrimethoxysilane (CH₃O)₃SiCH₃ 136.2 0.95 1.369 102 8*¹ 573 UN-1993 2-2052 1185-55-3
KBM-202SS Dimethoxydiphenylsilane (CH₃O)₂Si(C₆H₅)₂ 244.4 1.08 1.541 304 145*² 320 UN-3082 3-2635 6843-66-9
Methoxy type
KBM-3033 n-Propyltrimethoxysilane (CH₃O)₃Si(CH₂)₂CH₃ 164.3 0.93 1.388 142 36*¹ 475 UN-1993 2-2052 1067-25-0
KBE-04 Tetraethoxysilane (C₂H₅O)₄Si 208.3 0.93 1.381 168 54*¹ 375 UN-1292 2-2048 78-10-4
KBE-3033 n-Propyltriethoxysilane (C₂H₅O)₃Si(CH₂)₂CH₃ 206.4 0.89 1.394 179 57*¹ 378 UN-1993 2-2052 2550-02-9
120.6℃/
KBE-3063 Hexyltriethoxysilane (C₂H₅O)₃S
i
(CH₂)₅CH₃ 248.4 0.88 1.408 97*¹ 314 Not applicable 2-2052 18166-37-5
2.8kPa
98℃/
KBE-3083 Octyltriethoxysilane (C₂H₅O)₃Si(CH₂)₇CH₃ 276.5 0.88 1.415 126*² 282 Not applicable 2-3784 2943-75-1
10.27kPa
1.408 2-2955
Silazane SZ-31 Hexamethyldisilazane (CH₃)₃SiNHSi(CH₃)₃ 161.4 0.77 126 14*¹ 967 UN-3286
or 999-97-3
(20℃) 2-2044
Siloxane with
Siloxane KPN-3504 Proprietary ̶ 0.97 1.405 ̶ 190*² ̶ Not applicable Registered ̶
hydrolyzable groups
*1:Closed cup *2:Open cup (Not specified values)
※1kPa:7.5mmHg
◆Reaction of SZ-31
In this reaction, hydrolysis results in formation of ammonia.
SZ-31 NH3
Silane
H CH3 CH3
CH3 CH3
OH OH CH3 Si N Si CH3
CH3 Si CH3 CH3 Si CH3
CH3 CH3
SiO2 OH OH O O
SiO2 SiO2
18
Hydrolytic properties
◆Hydrolysis rates of silanes
Hydrolytic properties of different functional groups (room temp.) Hydrolytic properties of long-chain alkyl silanes (room temp.)
100 100
90 90
80 80 Octadecyl-
Silane remaining (%)
Hydrolytic properties of phenyl silane (specified temp.) [Test method] 0.05% acetic
100 acid water
90 Silanes Initial GC GC analysis
80 n-decane analysis after passage of time
(internal standard) Room temp.
Silane remaining (%)
70
or specified temp.
60
50
1. Silanes and n-decane were mixed.
40 2. Gas chromatography (GC) was performed on the mixed liquids
30 KBM-202SS (50°
C) and the initial residual amounts were determined.
KBM-202SS (80°
C)
20 3. 0.05% acetic acid water was added, and the liquids were agitated
KBM-103
(50℃)
10 at room temperature.
KBM-103
(80℃)
0 4. GC was performed again later and the residual rates were calculated
0 1 2 3 4
based on the initial residue amounts.
Time (h)
60
CH3 Si
(OH)
3 Ph Si
(OH)
3
50
CH3 Si
(OH)
2 Ph Si
(OH)
2
40
OSi≡ OSi≡
30
CH3 SiOH Ph SiOH
20
Silane
(OSi≡)
2 (OSi≡)
2
10
Conditions: silane 2%, acetic acid 0.3%, ethanol 50%, water 48%, temp. at 28°
C
0
0 1 2 3 4 5
CH3 Si
(OH)
2 Ph Si
(OH)
2
60
CH3 Ph 50
O Si≡ O Si≡ 30
20
CH3 Ph
10
CH3 SiOH Ph Si
0
0 1 2 3 4 5
(O Si≡)
2 (O Si≡)
2
Conditions: silane 2%, acetic acid 0.3%, ethanol 50%, water 48%, temp. at 28°
C Time (days)
19
Product Features & Packaging Options
Functional Molecular
group Product name Chemical name weight Specific gravity
N-(Vinylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane hydrochloride
KBM-575 - 0.91
(Active ingredients 40% methanol solution)
KBM-6803 N-2-(aminoethyl)-8-aminooctyltrimethoxysilane 292.5 0.97
20
Minimum Packaging
covering area UN hazard
Refractive index Boiling point ℃ Flash point ℃
m²/g classification 1 L cans 18 L cans 200L drums
21
Product Features & Packaging Options
Functional Molecular
group Product name Chemical name weight Specific gravity
22
Minimum Packaging
covering area UN hazard
Refractive index Boiling point ℃ Flash point ℃
m²/g classification 1 L cans 18 L cans 200L drums
23
Q&A Here are some of the questions we frequently get from customers.
Check here first to see if your own question has been answered.
Category
Q
Question
A
Answer
Which resins will show improved adhesion For a guide on which types of silanes are effective with which resins,
see the chart on P9 (Organic functional groups and applicable
with Silane coupling agents, and which won't?
resins).
Contact us via the form on our website
Obtaining samples How can I obtain samples? (https://www.shinetsusilicone-global.com/showInquiry.do), or
talk to a Shin-Etsu distributor.
The optimal amount can be determined based on the specific surface
area of the filler and the minimal coverage area of the silane (Product List
on P10‒11, Product Characteristics & Packaging Options on P20‒23)(See
Preparation method How do I determine how much silane to use?
Note 1). As a rough guide, try using 0.5‒2.0 wt% silane vs. the weight of
the filler. The user should also be aware that silane coupling agents will
be more effective with some types of fillers than with others.
The typical pretreatment method is to treat the inorganic filler first,
then mix it into the organic material. In the integral blend method,
Treating the filler in advance vs. the inorganic filler, resin and silane are all added at once, with no
the integral blend method: pretreatment involved. With the integral blend method, there may
Do the results differ? be some evaporation of the silane if the materials are heat-treated
immediately after mixing. We recommend heating after a suitable
Using silane curing period.(See Note 2)
coupling agents
What are some tips regarding For best results, wash the surface of the inorganic material to
treatment methods? remove oils, then treat with a primer.
Note 1 Note 2
◆Treatment amount ◆Effects of aging on organic resin blends
The amount of treatment used for fillers is normally ■Application to polyester resin
0.5‒2% by weight. When coupling agents are added via the integral blending method
The model equation here can be used as a guide and aged at room temperature, the coupling agent migrates to
with respect to the amount of silane required to the interface with the inorganic material. The effect is close to that
surface-treat fillers to produce a monomolecular film achieved with pretreated glass fiber cloth.
on the filler particles. Glass fiber cloth treated with KBM-503
70 Aged 24 hours after blending
Weight of filler (g) × Aged 12 hours after blending
Specific surface area of filler (m²/g) 60 Aged 8 hours after blending
Silane treatment
Flexural strength(kg/mm²)
40
Q&A
30
20
10
0
0 12 24 36 48 60 72
Boiling time (h)
24
Category
Q
Question
Yes. See Note 4 for the vapor pressure curves of some commonly
silane coupling agents via vapor deposition? used products.
I'm going to polymerize the silane to make
See Note 5 for heat loss data for the hydrolysis products of some
a coating agent. Do different silanes have commonly used products.
Using of silane
different degrees of heat resistance?
coupling agents
Which types of silane coupling agents will be Aminosilanes are the most stable, and epoxysilanes (KBM-403) are
stable when prepared as an aqueous solution? also stable. (See Note 6)
The storage method may differ depending on the type and number
Storage How should hydrolyzed treatment of alkoxy groups, and the type, concentration and pH of the organic
liquids be stored? functional groups (See Note 8). Also, adding alcohol will improve
shelf life and wetting of inorganic materials.
How can I dispose of leftover Be sure to follow the instructions on the Safety Data Sheet. Shin-Et-
Disposal
liquids and old samples? su does not take back leftover liquids or old samples for disposal.
What are some precautions for Clean filters, tanks and lines immediately after use. These can
cleaning equipment after use? typically be cleaned with solvents or alkaline cleaners. (See Note 9)
Other
There are restrictions on countries that can be exported to and on
What are the laws and regulations
applications and quantities. These are subject to change. Also,
concerning export to foreign countries? containers may differ, so check with a sales representative for details.
Note 3 Note 4
◆Change in performance caused by dehydration ◆Vapor pressure curve
condensation reaction Most silane coupling agents are compounds that have
■Comparison of treatment of polyester laminates boiling points, and have vapor pressures which are
We compared the effects of different drying conditions on unique to each compound.
effectiveness of treatment. It was found that drying the silane The graph below shows the relationship between
coupling agent for around 5 minutes at 110°C after application vapor pressure and temperature for some typical silane
achieved the best results. coupling agents.
Vapor pressure curve
70 1000.00
Flexural strength(kg/mm²)
60 KBM-1003 KBM-503
100.00
Vapor pressure(kPa)
50
KBM-903
40 10.00
30
Q&A
1.00
20 Initial
After boiling for 24 hours KBM-403
10 0.10
Treatment silane: KBM-503
0
Not treated Air 80℃ 110℃ 140℃ 175℃ 0.01
dried × × × × 0 50 100 150 200 250 300 350
with silane 5 min 5 min 5 min 5 min
only Temp. (°
C)
drying drying drying drying
25
Q&A
Note 5 Note 6
◆Heating loss of silane hydrolysates ◆Condensation behavior of amino silane in
Measured in a heated state. aqueous solution
An amino silane (KBE-903) was found to be very stable in
Heating loss of silane hydrolysates
aqueous solutions.
0
HO ≡SiO
HOSi (CH2)
3NH2 HOSi (CH2)
3NH2
HO ≡SiO
20
Loss (%)
HO ≡SiO
40 HOSi (CH2)
3NH2 ≡SiOSi (CH2)
3NH2
KBM-13
KBM-103
≡SiO ≡SiO
KBM-303
60
KBM-403 KBM-903 5% water solution(pH=11.1)
KBM-503
KBM-573 100
90
100 200 300 400 500 600
Temp. (°
C) 80
60
Note 7 50
26
Handling Precautions
◆ Product quality, storage and handling ◆ Safety & hygiene
1. Store in a cool, dark place (out of direct sunlight in 1. Ensure there is proper ventilation when using these
a place cooler than room temperature where there products. Avoid breathing of vapors from products
is no risk of condensation) and avoid exposure to or their hydrolysis products, and avoid bodily
humidity. contact.
Products containing silanes that polymerize with
2. Wear rubber gloves, safety glasses and other
heat (KBM-1403, KBM-5103, X-12-1048) should be
protective gear to prevent contact with the skin and
kept refrigerated (0‒5° C).
mucous membranes. In case of contact, wash
2. Shin-Etsu guarantees the quality of its silane immediately and thoroughly with running water.
coupling agents when in a sealed, unopened state.
3. In case of eye contact, immediately flush eyes with
When exposed to water or moisture, silane
plenty of running water, and consult a physician if
coupling agents undergo hydrolysis and degrade,
necessary.
and in the process will release substances which
include methanol and hydrogen chloride. Do not 4. If products get on clothing, wash off with running
leave product containers open, and always close water.
tightly after use to prevent water and moisture from 5. Be sure to wash hands thoroughly after handling
entering the container. Ideally, when closing products and before eating, drinking or smoking.
containers, the air in the container should be
6. In case of spills, wash with plenty of water or soak
replaced with dry nitrogen.
up the spilled liquid using rags or sand and dispose
After opening, products should be used up as
of it by incineration.
quickly as possible, since products stored in bottles
may become degraded through exposure to the 7. Keep out of reach of children.
alkali content of the glass. 8. Please read the Safety Data Sheets (SDS) before
3. Isocyanate silane and protected functional group use. SDS can be obtained from our Sales
silanes cannot be used as part of pretreatment Department.
methods that involve adding them to water to
induce hydrolysis. Isocyanate silanes will release
carbon dioxide gas and deteriorate, while
◆Additional information
protected functional group silanes will lose their 1. Shin-Etsu has pages devoted to our silane
protective groups and deteriorate. compounds on our website. Through the website,
you can inquire about specific products, request
samples, and download catalogs online.
https://www.shinetsusilicone-global.com/
2. If you need a special high purity product for use in
electronics materials manufacturing or other
application, please discuss your needs with a
Shin-Etsu sales representative.
27
Silicone Division Sales and Marketing Department II
6-1, Ohtemachi 2-chome, Chiyoda-ku, Tokyo, Japan
Phone : +81-(0)3-3246-5131 Fax : +81-(0)3-3246-5361
● The data and information presented in this catalog may not be ● Users are solely responsible for exporting or importing the
relied upon to represent standard values. Shin-Etsu reserves silicone products described herein, and complying with all
the right to change such data and information, in whole or in applicable laws, regulations, and rules relating to the use of
part, in this catalog, including product performance standards such products. Shin-Etsu recommends checking each pertinent
and specifications without notice. country's laws, regulations, and rules in advance, when
exporting or importing, and before using the products.
● Users are solely responsible for making preliminary tests to
determine the suitability of products for their intended use. ● Please contact Shin-Etsu before reproducing any part of this
Statements concerning possible or suggested uses made catalog.
herein may not be relied upon, or be construed, as a guaranty Copyright belongs to Shin-Etsu Chemical Co., Ltd.
of no patent infringement.
for the purpose of implantation into the human body and/or Takefu Plant ISO 9001 ISO 14001
(JQA-0479 JQA-EM0298)
injection into humans.