Operating Instruction Mip 4000

OPERATING INSTRUCTION
MIP 4000
For Type Series 4000
DK-BA-0003 / V01 / 30.11.2009

Pos: 1 /Dokumentation/OX-Organisatorische Module/OX-Dokumentenanfang-0001 @ 4\mod_1237216782562_101.doc @ 107533 @ 1
©2009 MTU Onsite Energy GmbH
Original document was created in German.
This publication including all its parts is protected by copyright. Each instance of use requires the prior written
consent of MTU Onsite Energy GmbH. This applies in particular to duplication, dissemination, editing,
translation, microfilming and storage and/or processing in electronic systems, including databases and online
services.
Subject to technical alterations in the interest of further development.
2 DK-BA-0003 / V01 / 30.11.2009

Table of Contents
Table of Contents
Table of Contents ....................................................................................................................................................... 3
Update Listing............................................................................................................................................................. 4
1 Operation and display ........................................................................................................................... 5
1.1 Introduction .............................................................................................................................................. 5
1.2 Connection to the VNC server ................................................................................................................. 5
1.3 Main menu................................................................................................................................................ 6
1.4 Description of the menu bar ..................................................................................................................... 7
1.5 Parameter entry ..................................................................................................................................... 10
1.6 Login....................................................................................................................................................... 11
1.6.1 Login with entry of password.................................................................................................................. 11
1.7 Engine overview..................................................................................................................................... 12
1.8 Electrical data......................................................................................................................................... 13
1.9 Cosphi controller (optional) .................................................................................................................... 14
1.10 Voltage regulator (optional).................................................................................................................... 15
1.11 Energy measuring module ..................................................................................................................... 16
1.12 Generator data ....................................................................................................................................... 17
1.13 Water system ......................................................................................................................................... 18
1.14 Gas system ............................................................................................................................................ 20
1.15 Oil system............................................................................................................................................... 21
1.16 Alarms .................................................................................................................................................... 22
1.17 Operating notifications ........................................................................................................................... 23
1.18 Output controller..................................................................................................................................... 24
1.19 Start-/Stop procedure............................................................................................................................. 25
1.20 Alarmlogger ............................................................................................................................................ 26
1.21 Operation and display ............................................................................................................................ 27
1.21.1 Alarm message parameter..................................................................................................................... 28
1.21.2 Parameters............................................................................................................................................. 30
1.21.3 Analog parameter................................................................................................................................... 31
1.21.4 Options parameter ................................................................................................................................. 33
1.21.5 Test facility ............................................................................................................................................. 34
1.21.6 Energy measurement module parameter 1 ........................................................................................... 35
DK-BA-0003 / V01 / 30.11.2009 3

Update Listing DK-BA-0003
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Update Listing DK-BA-0003

Änderungen, Ergänzungen,
Ver-
Freigabenr. Datum Unterlagen im vorherigen Stand austauschen, Name
sion
nicht erwähnte Unterlagen bleiben gültig
Changes, additions
Ver-
Number Date Replace previous documents, documents not mentioned Name
sion
remain valid
Dokument neu erstellt in Docuglobe

01 184 24.11.2009
Data entered into Docuglobe
4 DK-BA-0003 / V01 / 30.11.2009

Operation and display
s: 3.1 /Dokumentation/ÜB-Überschriften/1/ÜB-Bedienung und Display @ 4\mod_1237896427765_101.doc @ 120443 @ 1
1 Operation and display

Pos: 3.2 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Einleitung @ 7\mod_1257156038965_101.doc @ 210889 @ 2
1.1 Introduction
Pos: 3.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Einleitung-001 @ 7\mod_1257155805657_101.doc @ 210863 @
With the aid of VNC a standard computer can be used for the operation and the display of the MIP 4000.
The display of the MIP 4000 can be called up via the installed VNC server in the CPC.
This requires a VNC viewer on the computer.
Pos: 3.4.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Verbindung zum VNC-Server @ 4\mod_1237898289897_101.doc @ 120611 @ 2
1.2 Connection to the VNC server

Pos: 3.4.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Verbindung zum VNC-Server-001 @ 4\mod_1237898729211_101.doc @ 120637 @
 Ethernet port 1 of the CPC of the MIP 4000 is used for the VNC connection.
 IP address for Ethernet port 1: 192.168.10.211
 Connect the computer/laptop with the aid of the Ethernet switch. The switch is located in the system
control and is connected with Ethernet port 1.
 Select an IP address between 192.168.10.2 and 192.168.10.254.
 IP addresses 192.168.10.211 and 192.168.10.221 must not be used.
 The IP address 192.168.10.211 is assigned to the CPC of the MIP 4000, the IP address
192.168.10.221 is assigned to the system control.
Change the computer's IP address to the selected IP address.
 Open the VNC viewer (Freeware)
 192.168.10.211: enter 5900
 As soon as the connection is established, enter password "bhkw".
Pos: 3.5 /OX-Seitenumbruch @ 0\mod_1218433559331_0.doc @ 255 @
DK-BA-0003 / V01 / 30.11.2009 5

Pos: 3.6.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Hauptmenü @ 2\mod_1233671170214_101.doc @ 49705 @ 2
1.3 Main menu

Pos: 3.6.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Hauptmenü-001 @ 4\mod_1237900330331_101.doc @ 120743 @
This screen is the uppermost level of the display.

The various lower-level screens can be selected with the menu buttons.
6 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.8.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Beschreibung der Menüleiste @ 2\mod_1233678183843_101.doc @ 51274 @ 2
1.4 Description of the menu bar

Pos: 3.8.2 /Dokumentation/Beschreibung/BA/MMC/MMC_allgemein/TX-Menüleiste-001 @ 2\mod_1232372398558_101.doc @ 37804 @
Home button:
This button will always take you back to the initial screen.
You can keep pressing this button until you get to the "main menu".
Pos: 3.8.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Beschreibung der Menüleiste-003 @ 7\mod_1257159369727_101.doc @ 210915 @
Help button:
Currently nor used!

Alarm messages button:
This button indicates that an alarm message is pending. Each of these buttons is linked to a group alarm message.
Press one of the buttons to switch to the alarm message window.
There are two types of fault messages:
Red alarm:
System is stopped. This can take the form of a "controlled stop" or an "immediate stop".
Stop (R)
 Controlled stop: Module is relieved of its load along a power ramp.
 Immediate stop: The power switch is opened without delay.
Yellow alarm:
Alarm (Y)
An alarm has occurred which does not initiate a module shutdown.
DK-BA-0003 / V01 / 30.11.2009 7

The following conditions apply to both buttons:
Button is blue No alarm pending.

Button stop (R) is red
New alarm pending and not yet acknowledged.
and flashes
The alarm button (Y) is
New alarm pending and not yet acknowledged.
yellow and flashing
Buttons are red or When a group alarm is pending and has been acknowledged by the operator, button
yellow but no flashing "stop" (R) or "alarm" (Y) remain red or yellow but do not flash.
Start request:
 If this button is red, no start request is pending at this time.

 If this button is green, a start request is currently pending (e.g. remote control and remote start
command).
Time of day and date button:
This button is used to set the time of day and date on the controller.
8 DK-BA-0003 / V01 / 30.11.2009

The time of day and the date for the controller can be set on this page. The time of day is important for time-
stamping fault messages and calculating passwords. Data is entered in the red fields and then transferred to the
controller by pressing the "Set time" button.
If the transfer was successful, the current time of day appears at the top and the seconds counter is running.
In the event of an alarm the "Ack. alarm" button flashes. This button has to be pressed to acknowledge the alarm.
The operation can then be repeated.
Pos: 3.8.7 /Dokumentation/Sicherheit/SH-Sicherheitshinweise/SH-Hinweis/SH-H-085 @ 4\mod_1237451180226_101.doc @ 110463 @
Note
Only possible from the main menu!
Login button:
This button is used to enable various parameters and menu commands for the user. The parameters enabled for
each user are restricted. This prevents critical parameters being changed by unauthorised persons.
Pos: 3.8.9 /Dokumentation/Sicherheit/SH-Sicherheitshinweise/SH-Hinweis/SH-H-085 @ 4\mod_1237451180226_101.doc @ 110463 @
Note
Only possible from the main menu!
DK-BA-0003 / V01 / 30.11.2009 9

Pos: 3.10.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Parameter-Eingabe @ 2\mod_1233678187109_101.doc @ 51287 @ 2
1.5 Parameter entry

Pos: 3.10.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Parametereingabe-002 @ 7\mod_1257318437307_101.doc @ 211211 @
All necessary parameters for the system can be modified via the display. Parameters are displayed in red text.
Click a parameter to open a data entry window.
Confirm parameter entry:
The entry range is monitored for all parameters. If the entry is outside the entry range, the upper or lower limit is
applied automatically.
Pos: 3.10.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Parametereingabe-001 @ 4\mod_1238424934252_101.doc @ 123323 @
10 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.12.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Login @ 2\mod_1233678180218_101.doc @ 51261 @ 2
1.6 Login
Pos: 3.12.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Login-001 @ 7\mod_1253861195540_101.doc @ 204500 @ 3
This button is used to log in as a specific user.

Various parameters and menus are enabled dependent upon which user has logged in. Parameters can be
modified here.
Users can only log in in the main menu.
1.6.1 Login with entry of password
For this login method a password must be entered as described below.

Standard password:
These details are transferred separate to the instruction manual.
Sequence:
 Press the "Login" button
 The login form opens.
Pos: 3.12.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Login-002 @ 4\mod_1238502670967_101.doc @ 123903 @
 Enter password
 The current level can be found in the input mask. After expiry of the auto-logout time the user is
automatically logged out.
 After an incorrect entry the input mask displays "wrong password".
DK-BA-0003 / V01 / 30.11.2009 11

Pos: 3.14.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Motoruebersicht @ 2\mod_1233671312067_101.doc @ 49870 @ 2
1.7 Engine overview

Pos: 3.14.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Motorübersicht-001 @ 7\mod_1252935277786_101.doc @ 201273 @
This screen shows an overview of all sensors and measured values associated with the engine as appropriate for
the particular type of engine.
12 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.16.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-ElektrischeDaten @ 2\mod_1233671417761_101.doc @ 49933 @ 2
1.8 Electrical data

Pos: 3.16.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Elektrische Daten-001 @ 7\mod_1252935653577_101.doc @ 201299 @
All important generator and system data appears on this screen.
DK-BA-0003 / V01 / 30.11.2009 13

Pos: 3.18.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Cosphi-Regler @ 7\mod_1252936344946_101.doc @ 201325 @ 2
1.9 Cosphi controller (optional)

Pos: 3.18.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Cosphi-Regler-001 @ 7\mod_1252936565976_101.doc @ 201351 @
The power factor can be adjusted variably by the MIP 4000.

To achieve this, the power factor controller at the generator is controlled via a 4 - 20 mA signal.
The setpoint and the corresponding control parameters can be set via the display.
Pos: 3.18.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Cosphi-Regler-002 @ 7\mod_1252936684875_101.doc @ 201377 @
Parameters for power factor control:
The power factor controller is only enabled once the electrical power
Enable %
exceeds this limit value.
The setpoint is transmitted via the software interface. This
parameter becomes active if the value "0" is specified via the
Equivalent setpoint
software interface. The setting limits are dependent upon the
generator.
Integral component of controller. The higher the value, the faster the
Ki
controller.
Integral time of the controller. The lower the value, the faster the
Tn s
controller.
The starting value can be set between 0% and 100% and influences
the 4 - 20 mA signal to the power factor controller. 0 % means 4 mA,
100 % means 20 mA. The assignments between current and power
Start % factor are outlined in the documentation for the RCI unit. The preset
start value determines the power factor for the inactive power factor
controller (power < enable limit value).
When the controller is enabled, you start with this value.
14 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.20.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Spannungsregler @ 7\mod_1252937987733_101.doc @ 201403 @ 2
1.10 Voltage regulator (optional)

Pos: 3.20.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Spannungsregler-001 @ 7\mod_1252938053669_101.doc @ 201429 @
The voltage can be adjusted variably by the MIP 4000.

To achieve this, the voltage regulator at the generator is controlled via a 4 - 20 mA signal.
The setpoint and the corresponding control parameters can be set via the display.
Pos: 3.20.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Spannungsregler-002 @ 7\mod_1252938120184_101.doc @ 201455 @
Parameters for voltage regulators:
The setpoint is transmitted via the software interface. This

parameter becomes active if the value "0" is specified via the
Equivalent setpoint
software interface. The setting limits are dependent upon the
generator.
Integral component of regulator. The higher the value, the faster the
Ki
regulator.
Integral time of the regulator. The lower the value, the faster the
Tn s
regulator.
The starting value can be set between 0% and 100% and influences
the 4 - 20 mA signal to the voltage regulator. 0 % means 4 mA, 100
% means 20 mA. The assignments between current and voltage are
Start % outlined in the documentation for the RCI unit. The preset start value
determines the voltage for the inactive voltage regulator (no enable
for voltage regulator).
When the regulator is enabled, you start with this value.
DK-BA-0003 / V01 / 30.11.2009 15

Pos: 3.22.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Energiemessmodul @ 7\mod_1252938697073_101.doc @ 201507 @ 2
1.11 Energy measuring module

Pos: 3.22.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Energiemessmodul-001 @ 7\mod_1252938468682_101.doc @ 201481 @
This screen shows all important data of the energy module. A synchronoscope shows the angular difference
between the synchronized voltage networks:
16 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.24.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Generatordaten @ 7\mod_1252999670092_101.doc @ 201797 @ 2
1.12 Generator data

Pos: 3.24.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Generatordaten-001 @ 7\mod_1253000625726_101.doc @ 201875 @
Press the "Generator" button on page "electrical data" to call up additional analog values for the generator. The
maximum values of the generator currents are displayed. The maximum values can be set to zero to by pressing
the reset button.
DK-BA-0003 / V01 / 30.11.2009 17

Pos: 3.26.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Wassersystem @ 2\mod_1233671487828_101.doc @ 49946 @ 2
1.13 Water system

Pos: 3.26.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Wassersystem-001 @ 7\mod_1253001697055_101.doc @ 201901 @
All sensors and drives for the water system/hydraulic system appear on this screen:
Pos: 3.26.3 /Dokumentation/Beschreibung/BA/MMC/MMC_allgemein/TX-Wassersystem-003 @ 2\mod_1233743906100_101.doc @ 52889 @
Parameters for the follow-up time of the auxiliary drives:
The auxiliary drives start up without delay

Follow-up time min during the starting procedure and run on for this
configurable time after shutdown.
Pos: 3.26.4 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Wassersystem-002 @ 7\mod_1257239123295_101.doc @ 210983 @
Preheating unit:
Module preheating makes it possible to keep the cooling water temperature within a configurable range.
 Internal preheating via built-on heating cartridges
Warm-up ramp (withstand value) - Optional:

This function increases the power ramp to a configurable value once the GCB has switched in. The ramp only
continues if the cooling water temperature has fallen below a limit value, which is also configurable.
Pos: 3.26.6 /OX-Seitenumbruch @ 0\mod_1218433559331_0.doc @ 255 @
18 DK-BA-0003 / V01 / 30.11.2009

Parameters for warm-up ramp:
If the hold point for the setpoint ramp is activated, the

power setpoint will remain at this set value until the
Setpoint power % cooling water temperature IW reaches the set setpoint
SW. Only after this will the power setpoint continue to
increase.
The ramp does not continue until the set temperature has
Cooling water engine °C been reached.
DK-BA-0003 / V01 / 30.11.2009 19

Pos: 3.28.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Gassystem @ 0\mod_1218610328403_101.doc @ 634 @ 2
1.14 Gas system

Pos: 3.28.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Gassystem-001 @ 7\mod_1253002406197_101.doc @ 201927 @
This screen provides an overview of the gas system:
20 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.30.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Ölsystem @ 2\mod_1233674423323_101.doc @ 50431 @ 2
1.15 Oil system

Pos: 3.30.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Ölsystem-001 @ 7\mod_1253003534906_101.doc @ 201953 @
This screen provides an overview of the lube oil supply:
Pos: 3.30.3 /Dokumentation/Beschreibung/BA/MMC/MMC_4000/TX-Ölsystem-006 @ 6\mod_1247573515954_101.doc @ 177443 @
Lube oil refill:

Automatic lube oil refilling is activated on request from MTU Engine Management.
To bridge the response time between the refill solenoid valve opening and oil level monitoring responding, the
solenoid valve is controlled as follows.
On request from MTU Engine Management the solenoid valve is opened for the opening time Tö.
It is then closed again for the pause time Tp.
After this the time Tö starts again.
This alternating cycle continues until the request is withdrawn by MTU Engine Management.
The number of requests from MTU Engine Management can be read off from the oil refill counter.
Parameters for lube oil refill:
Tö s Opening time for solenoid valve

Tp s Pause time for solenoid valve
DK-BA-0003 / V01 / 30.11.2009 21

Pos: 3.32.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Störmeldungen @ 2\mod_1233674518766_101.doc @ 50444 @ 2
1.16 Alarms
Pos: 3.32.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Störmeldungen-001 @ 7\mod_1253004123115_101.doc @ 202091 @
This screen provides an overview of all pending alarm messages:
Pos: 3.32.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Störmeldungen-002 @ 7\mod_1253004245659_101.doc @ 202117 @
How it works:
The window opens automatically whenever a new alarm message is pending.
During a new alarm message the corresponding group alarm flashes in the menu bar (e.g. R flashes red: a new red
alarm is pending). The alarm messages can be acknowledged with the Reset button.
If the alarm message is no longer pending, the text disappears.
 Shutting-down alarm messages are displayed in red.
 Non-shutting-down alarm messages are displayed in yellow.
Press the "Home" button to exit the alarm messages window. The alarm messages window will only appear again
when a new alarm message occurs or if selected via the "R", "G" buttons.
Two important distinctions need to be made with regard to alarms for the alarm messages overview:
Self-acknowledging These alarms are reset automatically and deleted from the alarm messages overview
alarms when their cause is rectified.
Non-self- These alarms must be reset by the user by pressing the Reset button (on the alarm
acknowledging alarms messages screen or via the system controller) once their cause has been rectified.
If the number of alarms is so great that not all of them can be displayed in the table, you can use the up and down
arrow buttons to scroll through its content. Pressing on the alarm messages window displays the arrow buttons.
22 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.34.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Betriebsmeldungen @ 2\mod_1233830970194_101.doc @ 55921 @ 2
1.17 Operating notifications

Pos: 3.34.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Systemstatusanzeige-001 @ 7\mod_1253004909816_101.doc @ 202143 @
This page provides an overview of all pending alarms (auxiliary drives ON, generator circuit-breaker OFF, etc.).
The screen is laid out in the same way as the alarm messages screen. Every active status message is displayed in
green.
DK-BA-0003 / V01 / 30.11.2009 23

Pos: 3.36.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Leistungsregler @ 2\mod_1233674683136_101.doc @ 50480 @ 2
1.18 Output controller

Pos: 3.36.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Leistungsregler-002 @ 7\mod_1257241776374_101.doc @ 211009 @
This screen provides a comprehensive overview of power regulation.

All the significant states and online data associated with the power controller appear in the centre of the screen.
Pos: 3.36.3 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Leistungsregler-001 @ 7\mod_1253005396752_101.doc @ 202169 @
The power setpoint is obtained from the system controller via an interface. The load ramp and the relieving
parameters can be changed.
24 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.38.1 /Dokumentation/ÜB-Überschriften/1/ÜB-Startstoppablauf @ 2\mod_1233675028283_101.doc @ 50579 @ 2
1.19 Start-/Stop procedure

Pos: 3.38.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Startstoppablauf-001 @ 7\mod_1253005630282_101.doc @ 202195 @
Start and stop sequences can be monitored on this screen. When the module starts up, the individual start phases
become active.
DK-BA-0003 / V01 / 30.11.2009 25

Pos: 3.40.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Alarmlogger @ 2\mod_1233674570207_101.doc @ 50467 @ 2
1.20 Alarmlogger
Pos: 3.40.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Alarmlogger-001 @ 7\mod_1253006500847_101.doc @ 202231 @
Use the alarm logger button in the main menu to switch to the window displaying the fault history.
When you switch to the alarm logger screen, the system runs through the fault database.
At the same time a minus (-) marks alarms/status messages that have gone.
A plus (+) marks alarms/status messages that have come.
 "AM+SM": The last 1000 alarm and status messages are displayed.
 "AM": Only the last 1000 alarm messages are displayed.
If the number of alarms is so great that not all of them can be displayed in the table, you can use the lower arrow
buttons to scroll through its content.
 Copying to USB: With this button the current text can be copied as text file to a USB stick (to USB
interface IF4 of the CPC).
Press the "Home" button to exit the window.

26 DK-BA-0003 / V01 / 30.11.2009

Pos: 3.42.1 /Dokumentation/ÜB-Überschriften/1.1/ÜB-Bedienung und Display: Service Menü @ 7\mod_1253000246633_101.doc @ 201849 @ 2
1.21 Operation and display

Pos: 3.42.2 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Bedienung und Display-001 @ 7\mod_1253007537949_101.doc @ 202257 @
The service menu can be accesses only by authorized persons.

This menu permits access to all important parameters of the controller.
DK-BA-0003 / V01 / 30.11.2009 27

Pos: 3.42.4 /Dokumentation/Beschreibung/BA/MIP_4000/TX-Bedienung und Display-002 @ 7\mod_1253008633722_101.doc @ 202508 @ 3
1.21.1 Alarm message parameter
The parameters for all alarm messages are set on this page.
There are two ways of navigating through the parameters:
 With the arrow keys (forward and back, by one number each time)
 By direct entry of the parameter number
The alarm messages are divided into two groups:
Those that monitor a digital signal with "0" and "1", and those that monitor an analog signal with a limit value.
For analog alarm messages the activation is selected via parameterization of whether the alarm message is to be
activated when the signal is above the limit value (maximum signal) or is below the limit value (minimum signal).
In the first case the alarm is deleted when the signal minus the hysteresis falls below the limit value.
In the second case the signal must exceed the limit value plus the hysteresis before it is deleted.
For both types of alarms a delay time between the occurrence of a fault and the triggering of the alarm message
can be parameterized.
For analog alarm messages response thresholds (limit value + hysteresis) are additionally activated. The reaction
to the occurrence of a fault can also be different.
28 DK-BA-0003 / V01 / 30.11.2009

A reaction to a fault can fail for various reasons:
Emergency stop The engine is stopped immediately. The generator circuit-breaker opens immediately.
Immediate stop The engine is stopped immediately. The generator circuit-breaker opens immediately.
The module is relieved of load, i.e. the power is reduced via the setpoint ramp. The
Controlled stop
module is then shut down.
Alarm Only an alarm message is output. The module continues to run.
The alarm can be acknowledged automatically after its "going". Otherwise it remains logged in the current alarm
messages until it is manually acknowledged.
Each alarm message can also be deactivated individually. The relay control is not used.
When the alarm message has been parameterized the button "write parameter" must additionally be pressed. Only
now do the new parameters become active. The button turns green.
DK-BA-0003 / V01 / 30.11.2009 29

1.21.2 Parameters
The parameters for all module parameters are set on this page.
There are two ways of navigating through the parameters:
The name, unit and limit values for each parameter are displayed.
When the parameter has been parameterized the button "write parameter" must additionally be pressed. Only now
do the new parameters become active. The button remains green for 3 seconds.
30 DK-BA-0003 / V01 / 30.11.2009

1.21.3 Analog parameter
The parameters for all analog values are set on this page.
There are two ways of navigating through the analog values:
When this page is active, all alarm messages related to one of these analog values are suppressed. This makes it
possible to compensate the sensors without the constant appearance of alarm messages.
The alarm messages become active again when the page is exited.
Each analog value can also be simulated ("forcing").
The force value is entered and forcing is activated. The value is then evaluated in the complete program. An alarm
message appears in addition to show that a value has been forced.
This constantly draws attention to this function.
DK-BA-0003 / V01 / 30.11.2009 31

Signal shape:
This defines the type of measured value normalization according to the following convention:
Value Signal shape Input min. Input max.

1 Input 0 – 20 mA
2 Input 4 – 20 mA
3 Input 0 – 10 V
4 Input PT100 -2000 8500
5 Input thermocouple type K -27000 13720
6 Output 4 – 20 mA
7 Output 0 – 20 mA
8 Output 0 – 10 V
9 Input PT1000 -2000 8500
Offset:
Via Offset it is possible to compensate deviations of the measurement signals on account of different line lengths
(e.g. PT100).
Decimal point:
Number of decimal places in the measured value.
Pressing the "Write Parameter" button activates the new parameter. The button turns green.
32 DK-BA-0003 / V01 / 30.11.2009

1.21.4 Options parameter
The entire system can be parameterized with aid of this page. All optional functions can be activated or
deactivated. The option can be set or reset by clicking on it.
.
DK-BA-0003 / V01 / 30.11.2009 33

1.21.5 Test facility
On this page the motor can be operated without the system controller.
34 DK-BA-0003 / V01 / 30.11.2009

1.21.6 Energy measurement module parameter 1
This page is used to configure the energy measurement module.

 General settings:
General parameters, i.e. measuring transducer and current transformer can be set.
 Synchronization settings:
Synchronization parameters can be set.
When the parameter has been parameterized the LED "Parameter update active" remains green for a certain
period. The input fields are blocked during this period.
Parameters must only be changed when the LED "Parameter update active" is white.
The arrow keys to the left and right at the bottom can be used to switch between pages.
DK-BA-0003 / V01 / 30.11.2009 35

This page is used to configure the energy measurement module.

 Generator parameters:
The parameters for generator protection are set here.
 Network parameters:
The parameters for network protection are set here. Network protection in the MIP 4000 is not active, it
activated from the customer's system.
36 DK-BA-0003 / V01 / 30.11.2009

The values for all energy measurement module parameters can be set on this page.
There are two control options:
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DK-BA-0003 / V01 / 30.11.2009 37

=== Ende der Liste für Textmarke Inhalt ===
38 DK-BA-0003 / V01 / 30.11.2009

DK-BA-0003 / V01 / 30.11.2009 39
MTU Onsite Energy GmbH
Postfach 10 21 30 • 86011 Augsburg
Dasinger Str. 11 • 86165 Augsburg
Tel.: +49 (0)821 / 7480-0
Fax: +49 (0)821 / 7480-119
Internet: http://www.mtu-online.com
Europe / Middle East / Africa / Latin America Asia / Australia / Pacific USA / Canada / Mexico
MTU Friedrichshafen GmbH MTU Asia Pte. Ltd. MTU Detroit Diesel, Inc.
88040 Friedrichshafen 1, Benoi Place 13400 Outer Drive West
Germany Singapore 629923, Detroit, Michigan 48239,
Republic of Singapore USA
Phone +49 7541 90 7001 Phone +65 6861 5922 Phone +1 313 592 7000
Fax +49 7541 90 7081 Fax +65 6861 3615 Fax +1 313 592 7788
regionalcenter1@mtu-online.com regionalcenter2@mtu-online.com regionalcenter3@mtu-online.com
www.mtu-online.com www.mtu-online.com www.mtu-online.com
40 DK-BA-0003 / V01 / 30.11.2009

Operating Instruction Mip 4000

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Operating Instruction Mip 4000

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OPERATING INSTRUCTION

DK-BA-0003 / V01 / 30.11.2009

©2009 MTU Onsite Energy GmbH

Original document was created in German.

Subject to technical alterations in the interest of further development.

2 DK-BA-0003 / V01 / 30.11.2009

DK-BA-0003 / V01 / 30.11.2009 3

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Update Listing DK-BA-0003

Dokument neu erstellt in Docuglobe

4 DK-BA-0003 / V01 / 30.11.2009

1 Operation and display

1.2 Connection to the VNC server

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1.3 Main menu

This screen is the uppermost level of the display.

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1.4 Description of the menu bar

Currently nor used!

Alarm messages button:

DK-BA-0003 / V01 / 30.11.2009 7

The following conditions apply to both buttons:

Button is blue No alarm pending.

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 If this button is red, no start request is pending at this time.

Time of day and date button:

8 DK-BA-0003 / V01 / 30.11.2009

DK-BA-0003 / V01 / 30.11.2009 9

1.5 Parameter entry

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10 DK-BA-0003 / V01 / 30.11.2009

This button is used to log in as a specific user.

1.6.1 Login with entry of password

For this login method a password must be entered as described below.

DK-BA-0003 / V01 / 30.11.2009 11

1.7 Engine overview

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12 DK-BA-0003 / V01 / 30.11.2009

1.8 Electrical data

All important generator and system data appears on this screen.

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DK-BA-0003 / V01 / 30.11.2009 13

1.9 Cosphi controller (optional)

The power factor can be adjusted variably by the MIP 4000.

Parameters for power factor control:

14 DK-BA-0003 / V01 / 30.11.2009

1.10 Voltage regulator (optional)

The voltage can be adjusted variably by the MIP 4000.

Parameters for voltage regulators:

The setpoint is transmitted via the software interface. This

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DK-BA-0003 / V01 / 30.11.2009 15

1.11 Energy measuring module

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1.12 Generator data

DK-BA-0003 / V01 / 30.11.2009 17

1.13 Water system

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Parameters for the follow-up time of the auxiliary drives:

The auxiliary drives start up without delay

Warm-up ramp (withstand value) - Optional: