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Delcarmengarcia2001 PDF
Delcarmengarcia2001 PDF
physicochemical properties. This technique has direct cm l. columns, in series, were used. 102 - 107 Å (Mixed) and
application to paraffinic crude oils productivity enhancement 100 Å styrene-divinyl benzene gels were the nominal pore
in terms of costs reduction, and oil production improvement, sizes of the packing material. Toluene was used as diluent
avoiding extremely expensive and inefficient “trial-and-error” (Sigma-Aldrich, HPLC grade), set at a flow rate of 1 mL/min.
procedures. Differential refractive index was selected for detection and the
whole system was maintained at 40°C. 70 µL of sample
Experimental solution (0.1 % w/v) was injected. Calibration was performed
Samples with C12-C38 paraffins.14,15
7 paraffinic crude oils (tank or dead oils) from Venezuelan
reservoirs (reference oils), and 11 commercial paraffin Deposit Analysis
inhibitors were used for this study. For the case history, 50 g Deposit analysis techniques included solubility studies,
of a deposit, obtained after pigging the production tubing of a separation of the organic and inorganic fractions, and organic
paraffinic crude from an Eastern Venezuela reservoir well, portion characterization (hydrocarbon families and boiling
were studied. The sample, a waxy brown solid with a strong point distribution)
hydrocarbon odor, resembled the tubing inner wall shape and Solubility tests. The solubility of the deposit in different
was very difficult to pulverize due to its hardness (see Fig. 1). organic solvents (methylene chloride, chloroform, n-heptane,
Additionally, a sample of the crude oil produced in the same benzene, toluene and xylene), ranging from room temperature
well was received for characterization studies. up to the solvent boiling point, was evaluated in a qualitative
way (visual test for turbidity).
Reference Crude Oils Characterization Polarity fractions separation. Deposit solubility fractions
Physicochemical properties (pour point and API gravity) as were separated following the sequence shown in Fig. 2. 20 g
well as wax content and carbon number - molecular weight of the deposit were placed in a Soxhlet extractor, fitted with a
distribution of the 7 reference crude oils were measured. round bottomed flask containing 400 mL of a methylene
Crude Oil Physico-Chemical Properties. Pour point chloride / methanol 95:5 mixture, a reflux condenser, a
measurements were made following the ASTM D-97 method magnetic stirrer and a heating mantle. The sample was
(values in °C). API gravity was determined following ASTM extracted for 21 h, followed by another extraction step with a
D1298 method (values in °API at 60 °C).14-15 mixture of toluene / iso-propanol 95:5 (24 h), and then with
Wax content. Wax fraction quantification in crude oils was xylene / n-buthanol 95:5 for other 24 h. The three extraction
performed by a combination of two previously reported solutions were evaporated in a rotary evaporator to dryness,
analytical methods.14,15,23,24 The method involves removal of until constant weight was achieved.
polar materials, followed by precipitation and cold filtration Carbon Number Distribution. High Temperature
employing methyl ethyl ketone (MEK) as solvent and a Simulated Distillation (HTSD) boiling range analysis was
temperature of -30 °C. 25 These drastic conditions allowed an performed at the same conditions described above.
exhaustive wax separation due to the short chain of the solvent Hydrocarbon families determination in the organic
and the very low temperature used.26 fractions. Saturate, aromatic, resin and asphaltene
Carbon Number Distribution. High Temperature hydrocarbon family concentrations (S.A.R.A.) were measured
Simulated Distillation (HTSD) boiling range analysis was by means of Thin Layer Chromatography with Flame
performed on a Hewlett-Packard HP-5890 equipment with an Ionization Detection (TLC-FID), as previously described.22
AC TBP 750 configuration developed by Analytical Control. The concentrations are given in weight %. For heavy
The column used was an HT HP cross-linked methyl silicone, paraffinic fractions it was necessary to rise the toluene elution
whose dimensions were 0.53 mm id. x 5 m l., 0.09 µm film temperature up to 70 °C, in order to avoid their retention in the
thickness,. The oven temperature was programmed within a 40 origin, due to crystallization during elution.
- 430 °C range at 10 °C/min, keeping the final temperature for
10 minutes. The injector temperature was programmed within M-2 Crude Oil Characterization
a 100 - 430 °C range at 25 °C/min, and the FID detector M-2 crude oil wax content, carbon number and molecular
temperature was maintained at 450 °C all along the run. The weight distribution (HTSD and GPC), and hydrocarbon
He carrier gas flow was set at 20 mL/min. Sample solutions families determination (S.A.R.A. by TLC-FID), was
were prepared by dissolving 100 mg of crude oil in 1 mL of performed using the experimental procedures described above
carbon disulfide (CS2, Fisher analytical grade), to make a for the reference crude oils and deposit.
concentration of 10 % wt/v. The injection volume was 1.5 µL.
This technique allowed to obtain the carbon number Chemical Treatment Selection. Additives activity was
distribution of the crude oil paraffinic components by evaluated by the addition of 4000 ppm of the commercial
comparison with paraffin references. Also the concentration of product to the crude under study. After mild heating and
C24- components was obtained from the distillation curve. thoroughly homogenization, pour point measurements were
Molecular Weight Distribution. The crude sample was made, using ASTM-97 standard method. Crude samples with
analyzed by gel permeation chromatography (GPC) in order to no additives were used as controls for each determination.
obtain its molecular weight distribution. Two 7.5 mm id. x 30
SPE 64992 PARAFFIN DEPOSITION IN OIL PRODUCTION 3
Results and Discussion the former findings, as shown in Table 3. “Organic 1” fraction
Reference Crude Oils Characterization has approximately the same composition than M-2. On the
As shown in Table 1, crudes M-4, N-9, N-4 and N-6 afforded other hand, “Organic 2 and 3” fractions are rich in saturate
the highest wax content values among the 7 reference crude compounds, result that, along with the high wax content in M-
oils, ranging from 40 to 53 wt %. Additionally, these oils have 2 crude oil (37.35 wt%), confirms the paraffinic characteristics
the lowest concentrations of C24- hydrocarbons (23 to 48). On of the deposit.
the other hand, there is a slight, but not negligible, difference
in pour points and API gravity between both groups of crude Treatment Selection.
oils. All these characteristics, besides the monomodal GPC In order to select the most efficient treatments for the
molecular weight distribution curve, and the narrow HTSD dissolution of the deposit and for M-2 crude oil paraffin
chromatograms, afforded by the first 4 crude oils, allow us to crystallization inhibition, a closely inspection of the
group them into Type I oil category. 14,15 These crude oils also experimental results was needed.
have a characteristic physical behavior that affect field Deposit dissolution. Accordingly with the solubility
operations due to severe paraffin deposition during experiments, which demonstrated that the deposit was easily
production, transport and storage. They are also resistant upon dissolved in aromatic organic solvents at 65 °C, a xylenes
the addition of paraffin inhibitors, which represents an mixture was adopted as the best cleaning option. It also can be
additional difficulty to the paraffin deposition control substituted by higher alkyl benzene combinations. Field tests
management (Table 2). with these solvents showed excellent results in the obstruction
The last 3 crude oils, corresponding to the Type II removal and flow restarting.
category, have smaller wax contents (24 to 33 wt %), larger Paraffin Crystallization Inhibition. Inhibition treatment
C24- hydrocarbon concentrations (61 to 69 wt %), lower pour selection is more complex, taking into account previous
points and higher API gravities (Table 1). They also respond findings which demonstrated that specific paraffin inhibitor
to the addition of some of the commercial paraffin inhibitors efficiency is strongly related to the crude oil composition,
evaluated in this job (A2, 2B, C9 and D7), showing significant statement that must be considered during additive selection for
pour point depressions when compared with untreated samples field operations.14,15
of the same crude oils (Table 2). Results presented in Table 2 show that only Type II crude
oils afforded significant pour point reductions when treated
M-2 Deposit Analysis Crude Oil Characterization with some commercial paraffin inhibitors (A2, 2B, C9 and
Dissolution tests performed in M-2 deposit afforded a very D7). Comparison of C24- concentration afforded by M-2
low solubility in organic solvents at room temperature. crude oil (65 wt%), as can be seen in Table 3, with the data
Improved dissolution was obtained when the temperature was presented in Table 1 for Type II reference crude oils (61 to 69
increased. Xylene showed the best behavior when used as wt%), along with the substantial similarity found between a
solvent at 65°C. typical Type II and M-2 crude oils GPC distributions (Fig. 4),
Deposit continuous extraction, with different organic allowed us to assign this crude in Type II category.
solvent mixtures, allowed us to assess the mass balance shown At this point we can assume that any of the four
in Table 3. It was found that the sample contained more than commercial paraffin inhibitors may have activity when added
99 wt% of organic materials. The “Organic 3” fraction to M-2 crude oil, in terms of pour point reduction.
constituted 45 wt% of the deposit, representing a significant Accordingly with this hypothesis, product D7 was selected for
proportion of heavy hydrocarbons, which are soluble only in laboratory tests, since it was the less expensive of the series.
high boiling point organic solvents, as found also in the Table 4 shows the effect of this paraffin inhibitor on this
solubility tests described above. crude pour point, and its comparison with the results afforded
HTSD of the three organic fractions of the deposit, and by typical Type I and II crudes (N-9 and G-8 respectively). A
M-2 crude oil afforded the C24- concentrations found in pour point reduction of 6 °C when M-2 crude oil was treated
Table 3. Chromatograms of M-2 crude oil and one of the with additive D7, confirms the hypothesis.
fractions are shown in Fig. 3. These results are in accordance Chemical stimulation record of well M-2 is shown in Fig.
with the solubility experiments, in terms of the significant 5. In treatment A, performed before this study was carried out,
abundance of heavy (C24+) hydrocarbons in “Organic 2 and an inefficient additive was used, as is demonstrated by a
3” fractions (molecular weight distribution from C40 up to plateau and a further decrease in oil production after the
C120). “Organic 1” fraction and M-2 crude oil have the same injection of this product. Treatment B, performed when the
C24- concentration (65 wt%), with a distribution between C11 production reached its minimum value (50 bbls/d, in
and C52 (mean in C26), and also identical HTSD September 1999), included a better additive (identified as D7
chromatograms, which suggests that this particular fraction in this work), which rose the production rate during the past
consists of adsorbed crude on the deposit surface. The crude is 10 months.
washed out in the first extraction step, leaving the deposit free
on any other materials but the heavy hydrocarbons. Conclusions
The extracted organic fractions and M-2 crude oil 1. Crudes with low concentration of heavy paraffins and
characterization by means of TLC/FID are in accordance with bimodal/ wide molecular weight distributions afford
4 MARÍA DEL CARMEN GARCÍA SPE 64992
important pour point depression by the action of paraffin 8. Aquino Neto, F. R., Cardoso, J. N., Dos Santos Pereira, A. and
inhibitors. Specific paraffin inhibitors efficiency is Zupo Fernández, M. C.: “High temperature-high resolution gas
strongly related to the crude oil composition. chromatography (HT-HRGC) of paraffinic and asphaltenic heavy
2. Structural comparison between crude M-2 and typical crudes and related deposits” presented at the 1995 First
Type I and II crude oils, allowed to locate this crude in International Symposium Colloids Oil. Prod. Rio de Janeiro,
Brazil, Nov. 26-29.
Type II category, accordingly with C24- hydrocarbons
9. Hsu, J. J. C., Santamaría, M. M. and Brubaker, J. P.: “Wax
concentration and molecular weight distribution. This deposition of waxy live crudes under turbulent flow conditions”
empirical assignation allowed to decide whether or not an paper SPE 28480 presented at the 1994 SPE 69th. Annual
inhibition treatment could be successful, and, in this Technical Conference and Exhibition, New Orleans, LA, Sep. 25-
particular case, permitted to select D7 commercial 28.
product for paraffin crystallization prevention treatment. 10. Wavrek, D. A. and Dahdah, N. F.: “Characterization of high
3. When wax deposits, constituted mainly by high molecular molecular weight compounds – Implications for advance
weight paraffin molecules, are already formed in the recovery technologies” paper SPE 28965 presented at the 1995
production or transportation tubing, dissolution treatments SPE International Symposium on Oil Field Chemistry, San
Antonio, TX, Feb. 14-17.
using aromatic solvents at high temperature, can be
11. Thompson, J. S. and Rynaski, A. F.: “Simulated distillation of
selected for remotion – cleaning procedures. wax samples using supercritical fluid and high temperature gas
chromatography” J. High Resolut. Chromatogr. Chromatogr.
Nomenclature Commun., (1992) 15, 4, 227.
C24+ = Alkyl hydrocarbon chain with more than 24 12. Carbognani, L.: “Fast Monitoring of C20-C160 Crude Oil
carbon atoms Alkanes by Size-Exclusion Chromatography – Evaporative Light
C24- = Alkyl hydrocarbon chain with less than 24 Scattering Detection Performed with Silica Columns” J.
carbon atoms Chromatogr. A. (1997) 788, 63.
Wt% Weight percent 13. Wang, B. and Dong, L.: “Paraffin Characteristics of Waxy Crude
Oils in China and the Methods of Paraffin Removal and
CH2Cl2 = Methylene chloride
Inhibition” paper SPE 29954 presented at the 1995 SPE
MeOH = Methanol International Meeting on Petroleum Engineering., Beijin, PR
China, Nov. 14-17.
Acknowledgements 14. García, M. C., Carbognani, L., Urbina, A. and Orea, M.:
I thank Petróleos de Venezuela, S.A. for funding provided. “Correlation Between Oil Composition and Paraffin Inhibitors
Lante Carbognani and Pablo Manrique, from PDVSA-Intevep, Activity” paper SPE 49200 presented at the 1998 SPE Annual
are respectively acknowledged for helpful discussions and Technical Conference and Exhibition, New Orleans, LO.
samples, and Wilfredo Briceño, from PDVSA-EP, for field Sept. 27-30.
data provided. Finally, PDVSA-Intevep, is acknowledged for 15. García, M. C., Carbognani, L., Urbina, A. and Orea, M.:
permission to publish this paper. “Paraffin Deposition in Oil Production. Oil Composition and
Paraffin Inhibitors Activity” Pet. Sci. & Technol. (1998) 16,
References 9&10, 1001.
1. Jorda, R. M.: “Paraffin Deposition and Prevention in Oil Wells” 16. García, M. C., Orea, M., Urbina, A. and Carbognani, L.:
J. Pet. Tech., Trans, AIME, (1966) 237, 1605. “Paraffin Class Fractions Effect on Petroleum Wax
2. Shock, D. A., Sudbury, J. D. and Crockett, J. J.: “Studies of the Crystallization and Crystal Modifiers Behavior. Part I.”
mechanism of paraffin deposition and its control” J. Pet. Technol. presented at the 1999 Spring AIChE Meeting, Second
(1955) 7, 23. International Symposium on Wax Thermodynamic and
3. Boduszynski, M. M. and McKay, J. F., Latham, D. R: Deposition I, Houston, TX, March 14-18.
“Composition of heavy ends of a Russian petroleum” Prepr.- Am. 17. García, M. C., Carbognani, L., Urbina, A. and Orea, M.: “The
Chem. Soc., Div. Pet. Chem. (1981) 26, 4, 865. Effect of Paraffinic Fractions on Crude Oil Wax
4. Del Río, J. C. and Philp, R. P.: “High molecular weight Crystallization" presented at the 1999 Third International
hydrocarbons: a new frontier in organic geochemistry” TRAC Symposium Colloids Oil. Prod. Asphaltenes and Wax
Trends Anal. Chem. (1992) 11, 5, 187. Deposition, Huatulco, Oaxaca, México, Nov. 14-17.
5. Del Río, J. C., Philp, R. P. and Allen, J.: “Nature and 18. García, M. C., Carbognani, L., Orea, M. and Urbina, A.: “The
geochemistry of high molecular weight hydrocarbons (above
Influence of Alkane Class-Types on Crude Oil Wax
C40) in oils and solid bitumens” Org. Geochem. (1992) 18, 4,
Crystallization and Inhibitors Efficiency” Pet. Sci. & Eng.
541.
6. Philp, R. P.: “High temperature gas chromatography for the (2000) 25, 3&4, 99.
analysis of fossil fuels: a review” J. High Resolut. Chromatogr. 19. García, M. C.: “The Effect of Paraffinic Fractions on Crude Oil
Chromatogr. Commun., (1994) 17, 6, 398. Wax Crystallization” En. & Fuels (2000) 14, 5, 1043.
7. Aquino Neto, F. R., Cardoso, J. N., Dos Santos Pereira, A., Zupo 20. García, M. C. and Carbognani, L.: “The Effect of Asphaltene-
Fernández, M. C., Caetano, C. A. and Castro Machado, A. L.: Paraffin Interactions on Crude Oil Stability” paper presented at
“Applications of high resolution gas chromatography to the 2000 AIChE Meeting, Third International Symposium on
paraffinic deposits in petroleum production pipelines” J. High Wax Thermodynamic and Deposition I, Copenhagen,
Resolut. Chromatogr. Chromatogr. Commun. (1994) 17, 4, 259. Denmark, Aug. 27-31.
SPE 64992 PARAFFIN DEPOSITION IN OIL PRODUCTION 5
Additives
M-4 0 +3 0 0
I N-9 -3 0 0
N-4 -3
N-6 +3 +3 +3 0
Sample Fraction Wt % Wax (Wt %) C24- (Wt %) Saturates Aromatics Resins Asphaltenes
Inorganic 0.35
Whole Crude Mass balance 100.00 37.35 65 75.4 23.0 0.8 0.8
N-9 36 36 0
G-8 39 30 -9
a
M-2 33 27 -6
a
Case history Fig 1. Deposit found in the production tubing of well M-2
Deposit
CH2Cl2/MeOH 95:5
Organic 1 Insoluble 1
Toluene/Iso-propanol 95:5
S.A.R.A.
Organic 2 Insoluble 2
Xylene/Buthanol 95:5
S.A.R.A.
Organic 3 Inorganic
S.A.R.A.
Fig 2. Solid deposit fractionation using extraction with organic solvent mixtures
SPE 64992 PARAFFIN DEPOSITION IN OIL PRODUCTION 7
Type I
C26
a)
C11 a)
C52
Type II
Time
b)
b)
C40
C120
Fig 3. HTSD a) M-2 crude oil and b) Deposit “Organic 2” Fig 4. GPC Chromatograms of a) Type I and Type II,
fraction and b) M-2 crude oils
140
120
Oil production (bbls/d)
100
80
60
Treatment A
40
20 Treatment B
0
ct
ov
ay
ay
99
ar
00
ar
r
r
g
n
n
l
l
b
b
p
Ja c
Ju
Ju
Ap
Ap
De
Au
Fe
Fe
Ju
Ju
Se
O
M
M
M
M
n-
n-
Ja
Date
Fig 5. Production and stimulation history of well M-2 from January 1999 to July 2000