ontents

System Introduction -------------

System Structure
Electrical Specifications
ZXD3000 Rectifier
Centralized Supervision Unit (CSU)
Signal Interface Unit (SIU)
Equipment Installation -----------
Warnings/Cautions
Removing/Installing the CSU and Rectifiers
Step 1 Installing the Cabinet
Step 2 Connecting Grounding Cables
Document number / version : Step 3 Connecting AC Input Cables
SJ-20120213132526-001 / 2012-04-06 (R1.1) Step 4 Connecting DC Output Cables
Step 5 Installing Batteries and Connecting Battery Cables
Step 6 Installing Battery Temperature Sensors
Step 7 Connecting Supervision Cables
System Commissioning ----------
Step 1 Performing Electrical Check
Step 2 Checking Rectifiers One by One
Step 3 Connecting Batteries to the System and Starting the CSU
Step 4 Operating the CSU
Step 5 Starting the Rectifiers
Step 6 Connecting Loads to the System
System Maintenance ----------
Normal Shutdown
Emergency Shutdown
Startup
Manual Power Recovery
Manually Enabling the CSU to Count Operating Rectifiers (for software V1.0G only)

elated Documentation
ZXDU CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit Quick Reference
Providing parameter setting guidelines for system commissioning.
Providing an alarm list in which the user can record actual alarm output relays.
For all related manuals, users can refer to the product manual CD or search on the ZTE
website.
Website: http://ensupport.zte.com.cn.
The key word can be “ZXDU68 W201” or “V5.0R05M04”.

ZTE CORPORATION
Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
URL: http://ensupport.zte.com.cn
Tel: +86-755-26771900
Fax: +86-755-26770801
E-mail:support@zte.com.cn
 ZXDU68 W201 (V5.0R05M04) DC Power System

System Structure Electrical Specifications ZXD3000 Rectifier

The rectifier converts AC to DC, powering DC loads and charging the batteries.
Item Specification

1. Fan box AC input AC input mode: Power

■ 110V - 127V ~ 3W+N+PE (L1/L2/L3/N/PE) Running
2. Communications equipment
1 ■ 110V - 127V ~ 2W+N+PE (L1/L2/N/PE) Alarm
space (13U)
■ 220V - 240V ~ 3W+N+PE (L1/L2/L3/N/PE) Fault
3. Power distribution ■ 220V - 240V ~ 1W+N+PE (L/N/PE)
9 components Query Button
■ With 110V - 127V AC input: (QUY)
4. Battery racks
Rated AC input voltage: 110 V – 127 V (phase voltage) / 190 V - 220 V
2 11 5. Smoke sensor support (line voltage)
Line voltage range: 85 V - 295 V Running Status
6. Protection Earth (PE) busbar
■ With 220V - 240V AC input: Indicator Working with Current Sleeping Communication Alarm Fault
7. ZXD3000 rectifiers stable voltage limit interruption occurrence occurrence
Rated AC input voltage: 220 V - 240 V (phase voltage) / 380 V - 415 V
8. Signal Interface Unit (SIU) (line voltage) Power Lit Lit Flashing Lit Lit Lit
9. Centralized Supervision Unit Phase voltage range: 85 V - 295 V
10
(CSU) Running Lit Flashing Not lit - - Not lit
LLVD LLVD2/ Frequency: 50 Hz/60 Hz
3
1 BLVD

10. Fan Control (FCTL) board Alarm - - - Flashing Lit -

Rectifier ZXD3000, four sets
AC
1 2 3 4
11. Working ground busbar Not lit Not lit
AC Input BATT Input

Not lit - -
DC SPD

Fault Lit
SPD

7 (GND) Maximum output power: 3000 W (when the input voltage is 176 V to 300
5 6 V and the operating temperature is -40 ℃ to +55 ℃)
8 12
12. Heat exchanger The “-” mark in the table means that the status of the corresponding indicator
DC Rated output voltage: -53.5 V
13. Door stop bar is not fixed.
output
14. Thermoelectric Cooler Output voltage range: -42 V to -58 V
(TEC) Rated output power: 12 kW (-48 V to -57.6 V)
15. Door stop bar Centralized Supervision Unit (CSU)
CSU: Centralized Supervision Unit The CSU monitors power distribution, rectifiers and batteries.
4
13 LLVD = Load Low Voltage Disconnect USB interface
MCB = Miniature Circuit Breaker
SIU: Signal Interface Unit
SMR: Switching Mode Rectifier
14 SPD = Surge Protection Device
TEC = Thermoelectric Cooler

Ethernet interface

Running Status
Indicator
1. Fan box ( cover removed) 10. Working ground busbar 3. Power distribution components Working normally Breaking down Alarm occurrence
1 2
Power Lit Lit Lit

Running Flashing Lit/Not lit -

Alarm Not lit - Flashing

The “-” mark in the table means that the status of the corresponding
5. PE busbar LLVD1 LLVD2/BLVD indicator is not fixed.

LLVD1 ON
3 4 5 6 7

Signal Interface Unit (SIU)

LLVD2 ON
Signal Interface Board
1 2 3 4 (SIB)
AC Input AC SPD DC SPD BATT Input
BLVD ON
Slot Configuration Caution
1. DC output LLVD1 circuit breakers 5. DC SPD SIB When pulling out the SIU, move
SMR 1 SMR 2 SIU SIB slowly to avoid disconnecting cables
2. DC output LLVD2/BLVD circuit 6. Battery circuit breakers connected to the SIB.
SMR 3 SMR 4 CSU breakers
7. LLVD1 ON button and LLVD2/
SIU: Signal Interface Unit 3. AC input circuit breaker BLVD ON button Refer to the “Connecting Supervision
SMR: Switching Mode Rectifier Cables” section on page 4/6 for
4. AC Surge Protection Device (SPD) interfaces on the SIB.
CSU: Centralized Supervision Unit

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: support@zte.com.cn
 ZXDU68 W201 (V5.0R05M04) DC Power System

Removing/Installing the CSU and Rectifiers

Warnings/Cautions
Remove watches, bracelets, rings or other conductive objects before the operation. Wear Removing the CSU Installing the CSU
special gloves for protection against electrostatic hazards. Failure to comply can result in
damage to equipment. 1 Loosen the captive screws. 2 1 2 Tighten the captive screws. Locked
Never set heavy objects on top of the cabinet. Failure to comply can result in damage to
equipment.
(1) Batteries used in the system should be of the same type. Old and new batteries must not
be used together. (2) Battery packs should not be short-circuited in any way during the
operation.
Always use insulated tools when making electrical connections and always ensure that all
connection terminals and unnecessarily exposed metal parts are fully insulated. Failure to
comply can result in damage to equipment. Be aware of jamming!
The system has high leakage current, thus it must be properly grounded before power-on.
The grounding cable should be connected to the nearest grounding terminal, and the cable
length cannot be greater than 30 m. Removing the Rectifier Installing the Rectifier
Cable requirements: 1 Loosen the captive screws. Locked
2 1 2 Tighten the captive screws.
Cable diameter: The diameter of a cable should match the load capacity.
Cable color: When using cables in non-standard colors, use black cables and mark them
using heat-shrinkable tubing or insulated tape in corresponding colors to avoid errors. If
local regulations have different requirements for cable colors, always follow the local
regulations. Failure to comply can result in damage to equipment.
Cable turning radius: At a corner of a cabling route, the turning radius should be 10 times
equal to or greater than the cable diameter to avoid short circuits due to the cable tube
damage caused by the turning radius being too small.
Be aware of jamming!

Installing the Cabinet Connecting Grounding Cables

Open the door and remove the
1
CSU and rectifiers.
Space Requirement for the Cabinet Placement SMR 1 SMR 2 SIU Caution
SMR 3 SMR 4 CSU Grounding cables of the system should be
connected to the nearest grounding terminal, and
Communications the cable length cannot be greater than 30 m.
2 Lift the door stop bar to close the equipment space
Secure the cabinet to the mounting door of the cabinet. GND
No stacking
base and keep it vertical to the floor. 1
The vertical deviation should satisfy
D3 the requirement specified in the 2 Door stop bar
D2 DC distribution unit
engineering acceptance document
Keep SMRs, CSU and SIU
of ZTE Corporation.
vertical
D2 PE
D1 The door stop bar is
The use of shims used to keep the door of
the cabinet open.

GND (black)
Shims can be placed at the 2
bottom of the mounting

PE (yellow-green)
base to keep the base Open the cover plates on left and Battery racks
parallel to the floor.
3
right sides of the cabinet base.
Front space (D1) ≥ 1000 mm
Side space (D2) ≥ 100 mm
Rear space (D3) ≥ 100 mm Loosen this screw.
Unit: mm
750
a
Cabinet Dimensions (H × W × D):
690
2100 mm × 750 mm × 700 mm b
89

Open the cover plate. Grounding busbar on site

Ø14.5
524.3
700

Bottom
4 M12 X100 5 Nut
expansion bolt
Spring washer
80 mm
Flat washer

Cabinet front Installed expansion

Ø16 mm bolt
52
4.

690
3

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: support@zte.com.cn
 ZXDU68 W201 (V5.0R05M04) DC Power System

Installing Batteries and Connecting

Connecting AC Input Cables Connecting DC Output Cables Battery Cables
The four types of W201 cabinet are applicable to four AC input modes. For a
1 Choose Proper DC Output Branches. The system provides two battery circuit breakers. Two battery packs can be
description of the AC input modes and the AC input cables to be connected on Choose circuit breakers of proper capacity. installed inside the W201 cabinet.
site, refer to the table below.
The load capacity connected to each DC output branch cannot exceed the circuit
breaker capacity. Certain redundancy should be reserved to prevent interruption of
Battery Placement Requirements
AC Input Mode AC Input Circuit Breaker AC Input Cables to power supply to the loads due to the circuit breaker trip. Enough space should be reserved around each battery and a minimum
Be Connected distance of 10 mm is required.
For example, if the capacity of a circuit breaker is 32 A, it can connect a load with the
110V - 127V ~ 3W+N+PE 63A/3P*1 MCB L1, L2, L3, N, PE peak capacity of no more than 25 A. If the spacing requirement (no less than 10 mm as shown) is satisfied, the
batteries should be placed on the right and rear sides in the cabinet to avoid
110V - 127V ~ 2W+N+PE 80A/2P*1 MCB L1, L2, N, PE Divide loads into primary loads and secondary loads. short circuit caused by friction of the door lock.
Connect primary loads to the LLVD2/BLVD branches and secondary loads to the Near right rear corner
220V - 240V ~ 3W+N+PE 63A/3P*1 MCB L1, L2, L3, N, PE
LLVD1 branches. D ≥ 10 mm
220V - 240V ~ 1W+N+PE 100A/1P*1 MCB L, N, PE D D D
D D
Disconnection Mode Load Configuration
LLVD1 Secondary loads 20P MCBs (maximum) BATT BATT BATT BATT
- + - + - + - +
Caution: LLVD2/BLVD Primary loads - +
Front
(Front view)
The disconnection mode and the configuration of DC output circuit breakers (Top view)
Before connecting the AC input cables, ensure that the W201 cabinet
are subject to the contract.
is applicable to local AC input system. Failure to comply can result in
damage to equipment.
Ensure that all circuit breakers are set to OFF position and that no power is 2 Connect DC Output Cables. Steps
applied to the system prior to making any electrical connections. Failure to
comply can result in death, personal injury or damage to equipment. Ensure that circuit breakers are set to OFF position prior to connecting
The live and neutral cables must not be reversed! GND battery cables. Failure to comply can result in damage to equipment.
Positive and negative battery cables must be connected to their correct
Caution terminals. Failure to comply can result in damage to equipment.
AC power distribution box LLVD1 LLVD2/BLVD See the figure below for cable routing. Battery cables should be routed
backwards, not forwards.
3P
AC output
Start with battery pack 1 to put 3 Connect plates between two adjacent
OFF! circuit breaker OFF! OFF
OFF! OFF OFF! 1
PE N L1 L2 L3 batteries into the racks. batteries in each pack.
OFF N PE 2 Connect the positive (BATT+) and negative Plate
OFF (BATT-) battery cables.

-48V (blue)
L1 L2 L3 N PE Ensure that the red - + - + - + - +
-48V (blue) BATT Input
PE (yellow-green) AC input detection cables are
circuit breaker properly connected to
N (blue) GND (black)
the circuit breakers. OFF!
L1 (yellow) GND (black) OFF
1 GND
_ _ 2
L2 (green) + +
L3 (red) DC load DC load

BAT- (blue)

BAT+ (red)
Secondary load Primary load
(The disconnection mode and the configuration of DC output branches are

BAT- (blue)
subject to the contract. This image is for reference only.) - + - + - + - +
Example:
Battery pack 2

BAT+ (red)
Connect the AC input cables of the W201
cabinet with three-phase AC input.

- + - + - + - +

Battery pack 1

Route the cable backwards.

Caution

Install the cover. Do not route the

cable forwards!

ZTE Corporation Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Website: http://ensupport.zte.com.cn Email: support@zte.com.cn
 ZXDU68 W201 (V5.0R05M04) DC Power System

Installing Battery Temperature

Sensors Connecting Supervision Cables
The battery temperature detection cables have been laid in the chassis and one Based on the actual requirements, connect supervision cables to relays and
end (with two-pin plug) of the cable has been connected to the battery interfaces on the Signal Interface Board (SIB).
temperature detection interface on the SIB. The other end is the temperature The SIB provides input & output relays, communication interfaces, battery
sensor, which needs to be installed on site. temperature sampling interfaces, and environmental detection interfaces.
Temperature sensor X13 X12
Dual-pin plug RS485(multiplex) RS485(indepent) Communication Interfaces
X11 RS485B1 RS485B0
1 1
RS232 RS485A1 RS485A0
2 2 Interface Description
X22
RS232(multiplexing with X11) X2

1
X6 X7 X8 X9 X10 X11 RS232 interface

6
RXD Flood Batt1 temp Batt2 temp Batt3 temp Batt4 temp Env. temp
3

2
TXD X12 RS485 interface (independent)
2

7
GND_2

2
1

2
1

2
1

2
1
4
3
2
1

2
1
1

3
X13 RS485 interface (multiplex)

VCC5V_T

VCC5V_T

VCC5V_T

VCC5V_T

VCC5V_T
VCC_WATER
8

+VCC5V_W
4

AGND_W

T_B1

T_B2

T_B3

T_B4
X22 RS232 interface

WATER

T_E
9
3 Insert the dual-pin plugs into

5
interfaces on the SIB. X5 X3 X4 X18
Caution Door status Input relay 1,2 Input relay 3, 4 CSU fault
Connect communication cables based on the supervision network.
When pulling out the SIB

2
1

3
2
1

3
2
1

3
ROW-COM 2
1
SIU, move slowly to X6 X7 X11 and X13 cannot be used at the same time.

X1 (To BACK-X6)
SI
SIB
avoid disconnecting

INRLY4
INRLY3

ROW-NO
ROW-NC
INRLY2
INRLY1
DOOR

48VP
B

48VP

48VP
cables connected to the X22 is multiplex with X11.
SIB. X14 X17
Output relay 1,2 Output relay 7,8
The RJ45 Ethernet interface on the CSU can be used for the
supervision network.
SIB

6
5
4
3
2
1

6
5
4
3
2
1
X21 (To EIB-X11
Refer to the section “Setting System & Battery Parameters” in the

RO2-COM

RO1-COM

RO8-COM

RO7-COM
RO2-NO

RO1-NO

RO8-NO

RO7-NO
RO2-NC

RO1-NC

RO8-NC

RO7-NC
ZXDU CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit
1 Remove the paper Quick Reference to verify if the current communication parameters
cover of each sensor. X15 X16 meet the requirements.

(TO EIB-X11)
Output relay 3,4 Output relay 5,6

6
5
4
3
2
1

6
5
4
3
2
1
- + - + - + - +

X21

RO4-COM

RO3-COM

RO6-COM

RO5-COM
NC = Normally Closed

RO4-NO

RO3-NO

RO6-NO

RO5-NO
RO4-NC

RO3-NC

RO6-NC

RO5-NC
Battery pack 2 NO = Normally Open

Firmly paste each sensor onto the side of

Input & Output Relays Battery Temperature Sampling Interfaces and
2
the left-most battery in each battery pack. Interface Description Environmental Detection Interfaces
- + - + - + - + X3 Input relay 1, 2 The four input relays can be customized by the user for
Interface Description
X4 Input relay 3, 4 alarm input.
X2 Flooding alarm Connects to the flood sensor
Battery pack 1 The default status of the input relays in the CSU is
Preparation: Clean the side of “Close”. X5 Door alarm Connects to the door sensor
the left-most batteries. X14 Output relay 1,2 1) The output relays 1 to 6 correspond to the software X6 Battery 1 temperature Connects to the temperature sensor of battery pack 1
X15 Output relay 3,4 codes A1 to A6 in the CSU. Users can customize these X7 Battery 2 temperature Connects to the temperature sensor of battery pack 2
output relays for alarm output.
X16 Output relay 5,6 X8 Battery 3 temperature Connects to the temperature sensor of battery pack 3
2) The output relay 7 is reserved to control the generator.
X17 Output relay 7,8 X9 Battery 4 temperature Connects to the temperature sensor of battery pack 4
3) The output relay 8 is reserved to control the
emergency lighting. X10 Environmental temperature Connects to the environmental temperature sensor

NC and NO Contactors
Each output relay has two different contactors, Normally Open (NO) and
Normally Closed (NC). Pay attention to their designations when making cable
connections.
Alarms and Corresponding Output Relays
Refer to the “Alarm List” in the ZXDU CSU500 (SV1.0/SV1.0G) Centralized
Supervision Unit Quick Reference.
Record the actual output relays in the “Alarm List”.

Output Relay Code Output Relay Code

X14-1 A1 X16-5 A5
X14-2 A2 X16-6 A6
X15-3 A3 X17-7 A7
X15-4 A4 X17-8 A8

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 ZXDU68 W201 (V5.0R05M04) DC Power System

Checking AC Input Voltage

Performing Electrical Check Checking Rectifiers One by One
AC power distribution box
Caution 3P Steps:
AC output 1. Install rectifier 1 into the slot SMR 1.
Electrical check must be performed before system commissioning, to ON circuit breaker 2. Set the AC input circuit breaker of the W201 system to ON position.
PE N L1 L2 L3 OFF!
avoid equipment damage caused by cable connection errors.
3. Observe the rectifier indicators to ensure that the rectifier is operating properly.
N PE
OFF 4. Remove rectifier 1.
5. Repeat the above steps to check the rectifiers (SMR 2 - SMR 4) and ensure that
Checking for Short Circuit L1 L2 L3 N PE the rectifiers are operating properly.
AC input
circuit breaker

AC power distribution box

Slot Configuration
3P
AC output SMR 1 SMR 2 SIU
OFF! circuit breaker OFF!
PE N L1 L2 L3 SMR 3 SMR 4 CSU
OFF N PE Example:
OFF Measure the phase voltage between L1 and N. Turn the knob to the
(The figure is for reference only.) AC voltage scale.
L1 L2 L3 N PE Indicators Status Indication:
AC input
circuit breaker Power A rectifier is operating properly if its power and
Steps running indicators are lit and its alarm and fault
Running
1. Set the AC output circuit breaker (in the AC power distribution box) to ON position. indicators are not lit.
Alarm
2. Turn the knob of the multimeter to the AC voltage scale.
Fault
3. Measure the AC input line voltage.
Check items for 110V - 27V ~ 3W+N+PE AC input: L1-L2, L2-L3, L3-L1
Relationship Between AC Input Voltage and Output Power
Check items for 110V - 127V ~ 2W+N+PE AC input: L1-L2
Example: Turn the knob to The ZXD3000 rectifier controls its output power according to the input voltage.
Check for short circuit between L1 and N. Check items for 220V - 240V ~ 3W+N+PE AC input: L1-N, L2-N, L3-N
the buzzer scale. AC Input Voltage Output Power
(The figure is for reference only.) Check items for 220V - 240V ~ 2W+N+PE AC input: L1-N, L2-N
≤ (85 ± 5) V 0%
AC Input Voltage Check:
(85 V ± 5 V) to 110 V 40% to 55%
With 110 V AC input, the line voltage should be within the range of 85 V to 295 V.
Caution 110 V to 176 V 55% to 100%
With 220 V AC input, the phase voltage should be within the range of 85 V to 295 V.
Ensure that all power is removed prior to performing the check. Failure 176 V to (295 V ± 5 V) 100%
to comply can result in death, personal injury or damage to equipment. Maintenance Suggestion: >295V ± 5 V 0%
If the AC input line voltage is not within the range, the rectifiers cannot be started.
Output Power = Percentage of the Maximum Power
Start the generator for power supply.
Steps
1. Ensure that the AC output circuit breaker (in the AC power
Checking Terminal Voltage of Battery Packs
distribution box) is set to OFF position.
2. Turn the knob of the multimeter to the buzzer scale to
Connecting Batteries to the System
check for short circuit. and Starting the CSU
OFF!
Check Item Qualified OFF GND Steps:
AC input cables (L1/L2/L3/N/PE) YES □
1. Install the CSU.
Black probe
Load cables (positive and negative) YES □ BATT1- BATT2- 2. Set the battery circuit breakers to ON position.
Red probe
Status Indication:
Short Circuit Check: Test Points
After the CSU self-check and initialization, the LCD displays the
Red probe: GND
An alarm sound given by the multimeter indicates main menu screen, meaning that the CSU is operating properly.
that there is a short circuit! Black probe: battery
circuit breaker Maintenance Suggestion
Maintenance Suggestion:
If the power indicator ( ) of the CSU is not lit (power-on failure),
Locate any short circuit and eliminate it before proceeding check the positive and negative battery cables to ensure that they
to the next step. Example: are not reversed. If the fault persists, re-install the CSU.
Turn the knob to the
Measure the voltage of battery pack 1.
DC voltage scale. Real Msg

Danger
Positive and negative battery cables must be connected to the correct
terminals. Failure to comply can result in damage to equipment and even a
battery explosion.
A negative measured value indicates that the positive and negative battery
cables are reversed. Re-connect the cables!
Steps:
1. Turn the knob of the digital multimeter to the DC voltage scale.
2. Measure the terminal voltage of each battery pack.
Check items: BATT1(-) - GND, BATT2(-) - GND
Main Menu Screen
Battery Voltage Check:
The voltage of each battery pack should be a positive value and not lower than
43.2 V (the value is for reference only ).

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 ZXDU68 W201 (V5.0R05M04) DC Power System

Operating the CSU Normal Shutdown Manual Power Recovery

The software version of the W201 system with 110V - 127V AC input is V1.0G.
The software version of the W201 system with 220V - 240V AC input is V1.0.
Perform the following operations in the CSU. For details, refer to the ZXDU
CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit Quick Reference.
Steps:
1. Set system and battery parameters.
When the system is used for the first time, the system and battery parameters
must be set properly according to the actual configuration on site.
2. (Optional) Set output relays and levels for alarms.
Users can set the output relay and level for each alarm and record the setting in
the “Alarm List”.
3. (Optional) Set attributes for input relays.
Users can set the alarm name and alarm state for each input relay. The default
alarm state of each input relay is “Close”.
Starting the Rectifiers
Caution
The system shutdown will cause power supply interruption to the loads
connected. Do not shut down the system without permission. Failure to
comply can result in loss of traffic or damage to equipment.
Steps:
1. To ensure that the system is free of loads, remove power from all loads
or switch the loads to another power supply system.
2. Set all DC output circuit breakers to OFF position.
3. Set all battery circuit breakers to OFF position.
4. Set W201 AC input circuit breaker to OFF position.
5. Set the AC output circuit breaker (in the AC power distribution box) to
OFF position to remove power from the W201 system.
Emergency Shutdown
When the system is in the state of LLVD1 or LLVD2/BLVD disconnection, if
the CSU is ineffective despite that the AC recovers and the rectifiers output
DC power, users can perform the following steps to manually connect the
disconnected branch(es).
Note:
The disconnection mode (LLVD1, LLVD2, BLVD) is subject to the contract.
Steps:
1. Press the LLVD1 ON button to connect the LLVD1 branch to the system.
The LLVD1 loads are powered on.
2. Because the CSU is ineffective and cannot limit the output current of the LLVD1 ON
rectifiers, to avoid high-current charging to the batteries, calculate the
quantity of the rectifiers that need to operate according to the total load
power and the power required by the battery charging. Deactivate the
excessive rectifiers according to the calculation result. (Note: Keep phase LLVD2 ON
balance.)
3. Press the LLVD2/BLVD ON button to connect the battery branch to the
system and charge the batteries. Omit this step if the LLVD2/BLVD
disconnection has not occurred. BLVD ON

Caution Quantity of required = PB +PL

For the W201 system with 110V - 127V AC input (software version: V1.0G),
manually enable the CSU to count operating rectifiers after removing a rectifier
from the cabinet. Failure to comply can result in the SMR Comm.Fail (SMR
communication failure) alarm.
For the W201 system with 220V - 240V AC input (software version: V1.0), set
the SMR Quantity parameter according to actual number of operating rectifiers.
Steps:
+1
Caution rectifiers Maximum output power of a single rectifier
The emergency shutdown should only be performed during an emergency.
Failure to comply can result in loss of traffic or damage to equipment. PB (power required by the battery charging) =
Nominal voltage of the battery pack × Rated battery charging current
Steps: For example, PB = 48 V × 0.15C10
PL (load power): Marked on the nameplate of the load
1. Set the AC output circuit breaker (in the AC power distribution box) to
OFF position to remove power from the W201 system. Maximum output power of a single rectifier: 3000 W

1. Install the rectifiers one by one. 2. Set all battery circuit breakers to OFF position.
Note:
2. Set device addresses for the rectifiers one by one.
If the CSU is operating properly, the CSU can accordingly disconnect the
Refer to the “Setting the Device Addr. of a Rectifier” section in the ZXDU branch(es) that is (are) manually connected through the above steps.
CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit Quick Reference. Startup
Device Addresses of the Rectifiers Follow-Up Action:
Caution When the CSU operates properly, activate the rectifiers that are deactivated in Step 2.
SMR 1 SMR 2 SIU
High current leakage exists during the system operation. The system must be
SMR 3 SMR 4 CSU
well grounded before power-on. Failure to comply can result in damage to Manually Enabling the CSU to Count
equipment or operation failure.
Connecting Loads to the System Operating Rectifiers (for software V1.0G only)
Steps: Prerequisites: When a new rectifier is installed, the CSU can automatically count operating rectifiers.
1. Ensure that power switches of the load equipment are set to OFF position. Before startup, ensure that the system has been properly installed and When a rectifier is removed from the cabinet, select SMR Ctrl. > CAN Dev.Stat. to manually
configured and all required tests has passed. enable the CSU to count operating rectifiers. Otherwise, the SMR Comm.Fail (SMR
2. Set the DC output circuit breakers connected to the load equipment to ON position. communication failure) alarm will be activated.
3. Use a multimeter to check DC power supply for one of the loads. Steps:
1. Set the AC output circuit breaker (in the AC power distribution box) to
Red probe (+): Touching the +/GND connection terminal of the load Ctrl. Edit Ctrl.
ON position to apply power to the W201 system.
Black probe (-): Touching the -48 V connection terminal of the load Password: Batt.Manage
2. Set AC input circuit breaker to ON position. Ent Ent SMR Ctrl.
4. Verify that the multimeter indicates a value of 42 V to 58 V. 0000 Save Ctrl.
3. Wait for the rectifiers and CSU to start up automatically. Verify that the Alm.Ctrl.
5. After the test has passed for all loads, set power switches of the load equipment to CSU displays the main menu screen. GEN Ctrl.
ON position.
4. Set all battery circuit breakers to ON position.
DC Load ON 5. Set the DC output circuit breakers to ON position to power the DC loads.
Initial password: 0000
DC INPUT
_ DC output circuit breaker Ctrl. SMR-1#1/4 SMR-1#1/4 Message
Red probe +
Batt.Manage SMR Sleep SMR Sleep
Test Criteria: SMR Ctrl. Ent SMR Waken SMR Waken Ent
Positive value of 42 V to 58 V Save Ctrl.
Alm.Ctrl. SMR Fan Ctrl.En. SMR Fan Ctrl.En. Succeed!
Maintenance Suggestion: GEN Ctrl. SMR Fan Ctrl.Dis. SMR Fan Ctrl.Dis.
If the measured value is negative, it CAN Dev.Stat. CAN Dev.Stat.
Black probe indicates that the positive and negative
DC output cables are reversed and need / : to select an item Esc : to return to the
to be removed and connected to the upper-level interface
correct terminals.

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