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Producto: VIBRATORY COMPACTOR


Modelo: CB-534D VIBRATORY COMPACTOR C8M
Configuración: CB534D CB534D XW Vibratory Compactor C8M00001-UP (MACHINE) POWERED BY 3054C Engine

Localización y Solución de Problemas


CB-434D, CB-534D and CB-564D Paving Compactors
Número de medio -KENR8650-00 Fecha de publicación -01/05/2008 Fecha de actualización -07/05/2008

i02956695

Diagnostic Trouble Code List


SMCS - 7569

Determine the flash codes for the ECM. After determining the flash codes, refer to the corresponding
test procedure for more information. Perform the procedure that corresponds to the flash code. The
following table is a list of possible codes for the ECM.

Table 1
Flash
Diagnostic Screen Name /
Code Description Possible Causes
Diagnostic System Procedure

Brake Switch: Invalid


brake signal combination.
Open circuit. One or
"CP_Brake_Sw_Flt" The ECM detects that
both wires shorted to
Refer to Diagnostic System both signals from brake
1-1 battery or ground.
Procedure, "Parking Brake Switch - switch are the same, or
Faulty switch contacts.
Test" there is on open circuit in
one or both positions of
the switch.
Sensor is transmitting
"CP_Prop_Hndl_Flt" Propel Control Handle:
internal fault signal.
Refer to Diagnostic System PWM signal from handle
1-2 Incorrect calibration.
Procedure, "Propel Control Position sensor is out of valid
Open circuit. Short to
Sensor - Test" working range.
battery or ground.
Incorrect resistance
"CP_ SpdCtrl_Flt" Speed Control: Speed
potentiometer.
Refer to Diagnostic System Potentiometer signal is
1-3 Incorrect calibration.
Procedure, "Automatic Speed out of valid working
Open circuit. Short to
Control Potentiometer - Test" range.
battery or ground.

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1-4 "CP_Fwd_Solenoid_Flt" Propel Forward Solenoid: Open circuit. Short to


Refer to Diagnostic System The solenoid is not battery or ground.
Procedure, "Propel Forward detected, or is shorted to Faulty coil. Poor
Solenoid - Test" battery or ground. connection.
"CP_Rvs_Solenoid_Flt" Propel Reverse Solenoid: Open circuit. Short to
Refer to Diagnostic System The solenoid is not battery or ground.
1-5
Procedure, "Propel Reverse detected, or is shorted to Faulty coil. Poor
Solenoid - Test" battery or ground. connection.
Calibration of the Propel
Control Handle: The
"CP_Prop_Hndl_Cal_Flt"
ECM did not detect a Faulty sensor. Open
Refer to Specifications Systems
signal of 90 ±5% for circuit, short circuit.
1-6 Operation Testing and Adjusting,
forward, 50 ±5% for Neutral detent position
KENR3615, "Propel Control -
Neutral and/or 10 ±5% out of specification.
Calibrate"
for reverse during the
calibration process.
Calibration of the Speed
"CP_SpdCtrl_Cal_Flt" Control: The ECM did
Refer to Specifications Systems not detect a signal of 4.4
Faulty sensor. Open
1-7 Operation Testing and Adjusting, ±0.5V for full CW and/or
circuit, short circuit.
KENR3615, "Speed Control - 0.6V ±0.5V for CCW
Calibrate" during the calibration
process.
Calibration of the Propel
Forward Solenoid: Initial
"CP_Fwd_Solenoid_Cal_Flt" Speed control
current requirements
Refer to Specifications Systems potentiometer turned
exceed limits. The
1-8 Operation Testing and Adjusting, full CCW. Rolling
machine did not move
KENR3615, "Solenoid Valve resistance excessive.
before maximum allowed
(Forward Propel) - Calibrate" Brake not released.
initial current was reached
during calibration.
Calibration of the Propel
Reverse Solenoid: Initial
"CP_Rwd_Solenoid_Cal_Flt" Speed control
current requirements
Refer to Specifications Systems potentiometer turned
exceed limits. The
1-9 Operation Testing and Adjusting, full CCW. Rolling
machine did not move
KENR3615, "Solenoid Valve resistance excessive.
before maximum allowed
(Reverse Propel) - Calibrate" Brake not released.
initial current was reached
during calibration.
Offset configuration
"CP_Offset_Switch_Flt"
Offset Switch: Centering dongle is not installed
Refer to Diagnostic System
2-2 switch signal detected on on machine with offset.
Procedure, "Harness Jumper (Drum
non-offset machine. Short to battery or
Offset) - Test"
ground.

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2-8 "CP_CCW_Offset_Flt" CCW Offset: Solenoid is Offset configuration


Refer to Diagnostic System not detected, or is shorted dongle is installed on
Procedure, "Drum Offset Left to battery or ground. machine without offset.
Solenoid - Test" Open circuit. Short to
ground. Faulty coil.
Poor connection.
Offset configuration
"CP_CW_Offset_Flt" dongle is installed on
CW Offset: Solenoid is
Refer to Diagnostic System machine without offset.
2-9 not detected, or is shorted
Procedure, "Drum Offset Right Open circuit. Short to
to battery or ground.
Solenoid - Test" ground. Faulty coil.
Poor connection.
"CP_Brake_Solenoid_Flt"
Brake Solenoid: Solenoid Open circuit. Short to
Refer to Diagnostic System
3-1 is not detected, or is ground. Faulty coil.
Procedure, "Parking Brake Solenoid
shorted to ground. Poor connection.
- Test"
"CP_SHUNT_Flt" Solenoid of the Valve for
Open circuit. Short to
Refer to Diagnostic System the Shunt: Solenoid is not
3-2 ground. Faulty coil.
Procedure, "Propel Interlock detected, or is shorted to
Poor connection.
Solenoid - Test" ground.
"CP__H2O_Timer_Flt" Incorrect resistance
Refer to Specifications Systems Water Timer– valid potentiometer.
4-1 Operation Testing and Adjusting, working range CB-564D Incorrect calibration.
KENR3615, "Water Spray Timer - and IRH only. Open circuit. Short to
Calibrate" battery or ground.
Calibration of the Water
Timer in dash; of 4.4 ±0.5
"CP__H2O_Tmr_ Cal_Flt"
VDC for full CW and/or
Refer to Diagnostic System Faulty sensor. Open
4-2 0.6 ± 0.5 VDC for CCW
Procedure, "Water Spray Timer - circuit, short circuit.
during the calibration
Test"
process. CB-564D and
IRH only.
"CP__H2O_Mode_Flt" Water Mode– Both water
Open circuit. Faulty
Refer to Diagnostic System spray mode inputs are
4-3 pump mode select
Procedure, "Water Pump Selector open circuit. "CB-564D"
switch.
Switch - Test" and IRH only.
Water Switch ON
"CP__H2O_SwOn_Flt"
Position– Water spray
Refer to Diagnostic System Short to battery. Fault
4-4 initiation switch is on for
Procedure, "Water Spray Master to switch.
more than 15 seconds CB
Switch - Test"
-564D and IRH only.
5-1 "CP_Propel_Mode_Flt" Propel Mode : Invalid A high signal is
Refer to Diagnostic System propel mode signal is detected on a propel

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Procedure, "Propel Speed Range detected and is not mode input on ECM
Control - Test" expected for machine type CB-434D. Verify
– CB-434D only. Invalid model configuration
signal combination on pins on CB-434D; two
propel mode inputs – CB- grounds are required.
564D and IRH only.
Neutral Fault: ( CB-434D Incorrectly adjusted
"CP_Neutral_Flt"
and CB-534D only) The proximity switch.
Refer to Diagnostic System
neutral indications of the Faulty connection.
5-2 Procedure, "Propel Control
handle sensor and the Faulty handle position
Proximity Switch - Test"
proximity sensor do not sensor. Faulty
( CB-434D and CB-534D only)
agree. proximity sensor.
"CP_Neutral_Flt"
Speed Valve: The output Open circuit. Short to
Refer to Diagnostic System
has an open or short to battery or ground.
5-2 Procedure, "Propel Shift Solenoid -
battery / ground. CB- Faulty coil. Poor
Test"
564D and IRH only connection.
( CB-564D and IRH only)
Open circuit on pin 23
or 19 at the ECM.
"CP_Speed_Sol_Flt"
Machine Type: Invalid Except CB-534D and
Refer to Diagnostic System
5-3 machine pin-out IRH. Open circuit on
Procedure, "Harness Jumper (Model
combination. pin "19" at the ECM.
Configuration) - Test"
CB-564D and IRH
only.
"CP_Backup_Alm_Flt"
Backup Alarm: Backup
Refer to Diagnostic System Open circuit. Short to
5-4 alarm or backup alarm
Procedure, "Backup Alarm Relay - ground. Blown fuse.
relay not detected.
Test"
Incorrectly adjusted
"CP_ NEUTRAL _Flt" Neutral: The neutral
proximity switch.
Refer to Diagnostic System indications of the handle
Faulty connection.
5-5 Procedure, "Propel Control sensor and the proximity
Faulty handle position
Proximity Switch - Test" sensor do not agree. ( CB-
sensor. Faulty
( CB-564D and IRH Only) 564D and IRH Only)
proximity sensor.
Vibe configuration not
"CP_VibeConfig_Flt"
correct. Check vibe
Refer to Diagnostic System Vibe Configuration CB-
6-1 configuration plug.
Procedure, "Harness Jumper 564D and IRH only.
Check pin "26" at
(Vibratory Configuration) - Test"
ECM.
"CP_VibeFwd_Flt" Vibe Forward: Pump
Open circuit. Short to
Refer to Diagnostic System solenoid is not detected,
6-2 ground. Faulty coil.
Procedure, "Vibratory Forward or is shorted to battery or
Poor connection.
Solenoid - Test" ground.

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6-3 "CP_VibeRev_Flt" Vibe Reverse Pump Open circuit. Short to


Refer to Diagnostic System solenoid is not detected, ground. Faulty coil.
Procedure, "Vibratory Reverse or is shorted to battery or Poor connection.
Solenoid - Test" ground.
"CP_VibeHiLow_Flt"
Vibe Hi/Lo – Invalid
Refer to Diagnostic System Vibe configuration
6-4 signal detected by ECM.
Procedure, "Vibratory Amplitude - setting not correct
( CB-564D Only)
Test"
Sensor Power: The 5V
"CP_Sensor_Power_Flt" sensor voltage supply is
Short to battery or
9-1 Refer to Diagnostic System out of range. A voltage
ground.
Procedure, "Sensor Supply - Test" below 4.75 or above 5.25
is detected.
General Indictor- At least
"CP_Fault_Active"
one fault is active.

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