Fusi Svecriels INSTRUCTION MANUAL for AC Spindle Drive System FRENIC 5000V3 Fuji Electric Co.,Ltd. [INR-HF 50037c-E |Table of Contents 1. Notes : 2. Test un 241 Contiemation vnvnnnnen inna : 22 Testruninstruction ee soon t 3, Description on Display and Setting parts 341 Parameter setting method 3-2 Parameter lists: 3.3 Dotailed description on Parameter 4, Maintenance inspection nenmanenenentee 5. Troubleshooting *-rssstsecneteneseaen 7 541 Confirmation on Power supply voltage a7 5-2 Troubleshooting lists -sssrsssentenentne 18 6. Control block diagram seseesen 22 7. Layout diagram of the adjustment parts of Main printed circuit board ~ 28Thank you for your purchase of Fuii’s product, AC Spindle Drive System FRENIC 5000V3 for machine tools. The User is requested to thoroughly read this manual before the actual use. 7. Notes (1) There remains still some charging voltage impressed in the capacitor after the power source has been {umned olf. Therefore, be sure not fo touch the terminals by hands or to inspect the inside until the CHARGE lamp (LED 6, red) goes off (2) Perlorm no dielectric sirength test (3) All volumes and switches excep! SW1 have been already set at the time of delivery from faciry, so that no adjustment of these is required. (As to SWI, reter to No.7 2-1.) (4) Do not connect to a 400V power supply, since that connection causes damage to the system (5) Do not mistake in the connection between the power source input terminals (R, S, T) of Drive unit and the ‘output terminals (U, V, W) for induction motor. The incorrect connection will cause damages to the system, 2. Test run 2-4 Confirmation Check and confirm the following points before turning on ther power source No ‘Conivmation 1 | Make sure that vallage level volage fWuclvalion, and power source capaciy ol the input power 6 as prescribed. 2 | Make sure hal the phase rotation of he power source conneoting fo the power mpul terminals [RS T) follows the R-S-T hase sequence. (Above FRN 022V3) 3 | Make sure not misiake in he connection between the power source Input erminals (R, §, 1) of Drive unt and the oulpu terminals (U,V, W) for induction motor 4 | Make sure tat tne connections withthe external ciculs (By connectors and terminal bloeks) are proper (Clamp GN] and ENS suraly wit Tock aerews). 3 | Make eure that wiringe of powar circull and control cwoull are nol earthed nor short Gioull 6 | Make sure that no metal chip oF other foreign mailer i mixed into the Drive unit 7 | Make sure thal the seting terminals (shorveweut pins) on The printed vul Board are pre-sel as speciied (Standara Selvery’ 1 2 short creed) Set ermal Derails Seting ‘wi Perlormance ai the occurr-| The Wee run stops al ihe occurrence of fence of inslananeous sower| iasiananeous power laure ‘shine’ Bhtr'ine recovery automate staring snot| 1 [@ @]O 3 periormed The, ea ‘un saps at me occurence of itr'ine recovery, automatic veataring is | 1 O[® @]3 perlormea 2-2 TEST run instruction No. Parvoulars Procedures ams 16 be contimes 7 | Power sunph % figures sever-segment ED nol showing AL #® : Mam cian! charging aisplay LED 6 (rea) hahts CRU runing siepiay LED 8 green) Hekers 2 | Gantirmation of parameters ‘Gonlirm and set the parameters in accordance with the descriptions on Bsplayisetting parts'm Section 3 3 | Operating preparation signal ON Electromagnetic Contactor is tuned on (Nie) When parametor P.OO2 fe at or 008 4 | Operating command ON (Forward Reverse | Check Ihe volating directions by inekrucing minimum speed command Speration commands) By forwara operation command’ the counterclockwise rolaion By reverse operation command. the clockwise roiation Notes! The rowing direction should be consiveted ag a direction viewed from ine’ motor power shaft 5 | Adustment of speed setting level and | Adjust parameters P13, O14, and 016 as described in Display/Seling paris motor speed of Section 3 © | Optimum asjusinent of Speed convoler | Agus! parameters PIG. P.29 a8 described im Diplay/Sating pars of Section 7 | Final confirmation (Check ang make sure thal motor. Diva una, and the main shall rotaton Sperate normaly under various seed commands instructed eluding the forward and” reverse commands3. Description on Display and Setting parts 1, Parameter setting method Set sntehes end Display are arranged onthe printed ci ple 1G a. =—S—r—..._.Sésiéwrliees and modiication on asct mada can be achieved by adi L | Eu | Gl operating these switches as described as below. 10 Set switches SET ue MODE — DOWN (1) In.the case of confirming the current mode:(In the following discriptions, “ON” implys pressing a switch, and ‘OFF” implys releasing it) (a) Normally, the display shows a motor speed actual value (with § figures). (Note) Refer to Selection of thenormal display data of No.13 in 3-2. When the ‘on, displays the current mode number as "P-XXX’ (2) In the case of confirming the set data {a) Selected _a mode for the dala to be confirmed in accordance with the following procedures. {b) The [MODE] ON displays the current mode number. (c} The and the ON add one mode. (a) Keeping the [UP] and [MODE] ON continuously adds modes (e) The [DOWN] ‘and [MODE] ON reduces one mode. (8 Keeping the (DOWN) and ON continuously reduces modes (g) All keys OFF. displays tne daia after about 0 sec. {h) The display will return to the normal display of motor speed actual value about § sec. after changing to the data display. Li) The mode to display only digital input/output conditions..te.(Note}continues to display for approx. § min after thal the mode will return to the normal display of motor speed actual value. (Note) Modes classified as Rin 3-2 li) The selection mode for the normal data display (P-00D) will return to the display of the selected data I~ sec. after the selection (3) In the case of modifying data (a) In accordance with the procedures trom (a) to (1) described in (2), select the mode number of *P-O01". (b) Make sure that the data display shows ~0001~ iWit shows °0000", moaiy it to “0001 by the (c) In accordance with the procedures trom (a) 10 (D discribed in (2), select a mode to be moditied ‘Alter contirming that the display shows the data display, modity the data in accordance with the following procedures. (a) The [UP] ON adds one-data (e) Keeping the [UF] ON continuously adds data () the ‘ON reduces one data {(g) Keeping the [DOWN] ON continously reduces data {k) The motor is controlled with using the data being displayed (i) hits desired to hold the modified data after the power source has been cut off, excute the The display will disappear for about 5 sec.. and then will return to the normal display of motor speed actual value, which indicates the completion of data modification (i) In the case of executing the data modification again, follow the procedures from (c) in (3) {k) About 5 sec. after all switches OFF ihe display will automatically return to the normal display of motor speed actual value (Note) There are some modes where the data modification is feasible while the motor is running. and some not. Details should be referred to 3-2. 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(See Control block diagram, Sec. 6.)No. 9 Setting of power limit pattern Mode No. Display data (4 figires) Data range P-009 0000 0000~0008 (Standard. setting:0000) Description: In the case of limiting the power described as follows, select each appropriate pattern ‘A. Case when limiting the power only at accelerating and decelerating lo slowly accelerate and decelerate and ‘operating with the max. power at the normal rotation: (Set data: 0001 or 0002) 8. Case when accelerating and decelerating with the max. power and limiting the power at the normal rotation: (Set data: 0003 or 0004) ©. Case when, with using the same motor and inverter, applying different power specifications: (Set data: 0005 or 0006), Detais Set data Pattern 1 Pattern 2 Not limiting the power ‘900 7 Limiting ie power only al accelerating and deceleraingl 0001 ‘oa Limiting the power only at the normal volation 0008 ‘004 C_Limiting the Bower only i The whole operation 00085 (0006 [Power timit pattern 1] Set data 0001, 0003, 0005 Power + Pmax P-00A) out joo *Pmax Motor speed Base speod Max speed e [Power limit pattern 2] ---Set data 0002, 0004, 0006 Power ae i = (P-004) ,, ‘Pout Pour= ETA) x pmax i» Motor speed Base speed Max. speed Pmax--Maxpowerlequivalent to the over load endurance) Pout Max power after limiting [P-O0A}" Set data of Mode No. P - 008 No.10 Setting of a limit at limiting the power Mode No. Display data Data range P-O00A 0100 o000~0100 (Standard Setting:0100) Description: Set a desired limit as 100% = the max. power, This set value is a power limit of the power limit pattern to set Mode No. P-0009 Power limit = Max. power x (Set dataj% No.16 limiting the regenerative power (Adjustment of the decelerating time) Mode No. Display data Data range P-010 0100 (0000~0100 (Standard Setting: 0100) Description: This is used to adjust to a decelerating time to be identical with the accelerating time. A larger setting reduces the decelerating time. A smaller setling extends the decelerating time Note that, when the regenerative power is 100 larger, the motor current waveform fluctuates be- cause the regeneralive limit circuit operates, resulting in the occurrence of a gear noise. When that occurrs, reducing this set can solve the fluctuation of the current waveform, =10-#No.17 Speed command offset adjustment Mode No. Display data (4 figures) Data range Poi] [ or key, press the key, cofirm the spe (Standard Setting: ) La speed set voltage equivalent to zero speed. When the data display shows 0 by operating the key. (I! the display does not show 0 even by operating the et voltage.and try the operation again.) Adjustable range: +40mV at check pin NC Normally, this adjustment is ni No.8 Speed detecting offset adjustment ‘at required since it has been already done at the delivery time. Mode No. Display data (4 figures) Data range (p-0Te Description: Stop the motor. When the data display shows 0 by operating the key. (If the display doed not shi (Standard Setting: ) or key, press the(SET] iow O even by opearting the [UP] and key, confirm that the motor is stopping, and try the operation again.) Adjustable range: +4omV at check pin NF Normally, this adjustment isn }ot required since it has been already done at the delivery time. No.19 Speed command level adjustment (Case of the + polarity of speed command voltage} Mode No. Display data (4 figures) Data range P-013 0000~ (Standard Setting: ) Description: Adjust with a value as high as possible. The selection of this mode No. gives speed command value to the display data Input a given speed set voltage of the + polarity Adjust the display data to be identical with the given speed input, When increasing the display data (speed set value), press the[UP]key. Adjustable range: Max. speed set value/ +10V +0.V al check pin NC. No.20 Speed set level adjustment (Case of the - polarity of speed command voltage) Mode No. Display data (4 figures) Data range P-014 000~ (Standard Setting: ) Description: Adjust with a value as high as to the display data Input a given speed set volta Adjust the display data to be No.21 Motor speed adjustment Mode No. Display data ( When increasing the display data (speed set value), press the Adjustable range: Max. speed set value/—10V +0.5V at check pin NC. possible. The selection of this mode No. gives speed command value ge of the — polarity. identical with the given speed i key. 4 figures) Data range P-015 (Standard setting: } Description: The selection of this mode No. to the data display. Inputa given speed command voltage. After cont set key when the display show 0 by operating the gives speed deviation (= Speed command value-Speed actual value) 19 that the speed isin the steady-state, press the (or [DOWN] key. For example, in order to make speed deviation of the +be 0, press the [DOWN] key. aneNo.42 Setting of speed zero detecting level Mode No. Display data (4 figures) Data range P-02A 0030 00.20~02.00 (Standard setting: 00.30) Description: Set the detecting range of speed zero signal(SST). When the motor speed becomes| the set data) % of the maxspeed or below, the speed zero signal will be ON. Absolute valve of the Set date (%) yale of he ° Max speed(100%) Speed zero detecting oni Signals) oFF Hysteresis range Hysteresis range =Max. speed x (set data) % No.9 Setting of arbitrary speed detecting tevel Mode No. Display data (4 figures) Data range (p-oz8) [ooos 0000~0100 (Standard setting: 0003) Description: Set the detecting range of arbitrary speed detecting signal(SDT). When a speed of the motor becomes (the set data) % of the max. speed or below, an arbitrary speed detecting signal will be ON. Absolute value of the set data (%) eo : i Max speedtt00%) Speed zer0 detecting on i signal'sD1) OFF Hysteresis range Case of set data> 20% Hysteresis range = Max. speed x (the set data)% x 5% Case of set datas 20% Hysteresis range = Max. speed x 1% a12-No.4 Setting of speed arriving detecting level, Mode No. Display data (4 figures) Data range P-02C (Looos 002~0015, (Standard setting: 0005) Description: Set the detecting range of speed arriving detecting signal(SAR). When the speed deviation be comes within (+ the set data)% of the sel speed, a speed arriving detecting signal will be ON, If the Set speed is 20% and less of the max. speed, the speed arriving detecting signal be ON when the speed deviation becomes within (+ the set data)% of 20% of the max. speed, On the contrary, if the motor speed is the zero speed detecting level or below, the speed ariving detecting signal will be always OFF (Case of: Set speed > Max. speed x 20%) Absolute value of the ae! motor speed —§—§ >t 4 Max speed(100%) Speed artiving detecting oN signal (SAR) OFF Hysteresis range Hysteresis range = Max rotating speed x 1% (Case of: Set speed < Max. rotating speed x 20%) Absolute value of the oe TONG ee ae i Max speed «20% (100%) Speed ariving detecting on signal(SAR) OFF Hysteresis range Hysteresis range = Max. rotating speed x 1% No.45 Setting of torque detecting level Mode No Display dala (4 figures) Data range P-020 o090 (0000~0100 (Standard setting: 0090) Description: Set the detecting range of torque detecting signal(OLA). When a torque command value becames(the set dataj% of the max, torque or over, a torque detecting signal will be ON Set data (%6) Absolute value of torque command value. Max. torque (100%) on Torque detecting signal __OFF (OLA) Hysteresis range Hysteresis range = Continous rating torque x 10% aeNote) Modes whose numbers come after P-049 are only applied for display and cannot be for data moditication. No.73 Display of the external stopping position set value (HEX display) Mode No. Display data (4 figures) P-049 Description: In the case of using the MG orientation, this mode cannot be applied. MsB LSE Stopping position setting [4 [O]+[4]1]o]1]o]o]oJol4 8 A 7 ¥ Display [0 BAT No.74 Display of 0° reference main shatt position(HEX code) Mode No. Display data (4 figures) PIO4A (coca) Description: In the case of using the MG orientation, this mode cannot be applied Main shaft position ~ (Display data) pulse 360" 4096 One pulse No.7S Display of position deviation (HEX code display) Mode No. Display data (4 figures) P-0468 al Description: In the case of using the MG orientation, this mode cannot be applied. Position command value ~ Position detected value = (Display data) pulse a One pulse = 350 No76 Display of Not failure contents Description: (P-04C~P-O4F in common) Mode No. Display data (4 figures) Dieptey Faure deta e=ioraicl Le ACO OC tne tse Wie aL-oe AG ine tse No.7? Display of No2 failure contents AL03 Over carent Mode No. Display data (4 figures) AL-04) Regeneration eror P-04D AL= xx] AL08 1C intermediate over voltage 7AL-06 input over vohage No.78 Display of No failure contents ALor Inverter overhe Mode No. Display data (4 figures) AL-08 Inverter overload PuO04e mex ACo9 Over speed ACO ‘Over speed deviation No79 Display of No failure contents ara cre ieaea aca | Mode No. Display data (4 figures) Aue Under votage P-O04F AL- xx ALIS Motor overnear Aaa Fault of thermistor [acts “The external taure nea No falure oeNo.8? Display of the digital input at the occurrence of failure (LED display) Mode No. Display data (4 figures} [pa0a7 Description Lighting indicates operation preparation signal'to exist, Lighting indicates “torward operation signal'to exist [Lighting indicates“reverse operation signal"to exist [——Lighting indicates'M gear signat‘to exist cles indicates'L gear signal'lo exist Lighting indicates*tailure reset signal” to exist {__Lighting indicates ‘ORT command signal" to exist L__ Lighting indicates “current limit signal” to exist Lighting indicates“torque limit L signal" to exist (Note) Lighting indicates“torque limit H signal’ to exist (Note) when P-006 =0001, lighting means “rigid tap signal” to exist, No.8 Display of the digital input at the occurrence of failure (HEX display) (eos) [1 1" when there exists“failure reset signal” 1” when there exists*operation preparation ready signal” Lj 7 1" when there exists*forward operation signa 1" whan there exists"reverse operation signal" when there exists"H gear signal” 1" when there exists"L gear signal" when there exisis"torque limit H signal” L_1 1» when there exists "torque limit L signal” Example Lt when there exists"ORT command signal” uww9 876 5 43210 ofolt[*]ololof+]*[i]ojo 3 y € 4 Display [0316 (Note) After all failures have been cleared, data of P-04C~P-058 will be held until some new failure recurrs, i the input power supply is cut offNo.89 Display of the current digital input (LED display) Mode No. Display data (4 figures) (P0698 Description: Refer 10 Description of No.87 Display of the digital input at occurrence ot failure, No.90 Display of the current digital output (LED display) Mode No. Display data (4 figures) O5A Description [— Lighting indicates “speed zero signal"to exist [— Lighting indicates ‘speed arrving signal"to exist Lighting indicates “arbitrary speed detecting'to exist [— Lighting indicates “torque detecting’to exist [— Lighting indicates “torque limit"to exist (Note) When P-006 = 0001, lighting means “rigid tap mode com- pletion” to exist. {Lighting indicates “failure* to exist No.81 Display of the current digital input (HEX display) Mode No. Display data (4 figures) (P=0s8 Description: Refer to Description of No.88 Display of the digital input at occurrence of failure. No.$2 Display of the current digital output (HEX display) Mode No. Display data (4 figures) p-056 Description: when there exists“torque limit” +1" when there exists*torque detecting™ +1" when there existszero speed signal” “1+ when there exists “arbitrary speed detecting” +1" when there exists*speed arriving signal” ‘o when there exists failure’ example [OT oT 1] o[ 1] 10 Display [(0020 Se4, Maintenance inspection Routine inspection lis necessary to conduct a desirable inspection in order to achieve full performance of the unit and to continue a highly reliable operation over a long period with preventing the occurrence of failure, The inspection should be conducied every 3 -6 months in Consideration of the following notes (1) Be sure to lum off the power source. (2) The smoothing capacitorilarge capacity capacitor)does not discharge immediately after the power source has been turned off. Therefore, after the power source has been turned off, wait for several minutes until a CHARGE lamp (LED 6, red) goes out, and then carry ul the inspection, (3) When connecting or disconnecting such as connectors, be sure To carry OUT the operation by holding the housing of a connector (4) Do not pertorm any megger test or withstand voltage test. (5) Check items [No] __Check tome Dalai Dispositions T | Eleciromagnane ‘eWrether the contacts are not worn out Replacement contactor Whether it's smocihy and relably operating 2 | Tranasior, Diode, | ® Whether here areno abnormal phenomera cosewed such as dsoloring | Replace delecive Smoothing capacitor, | ° and stinking, parts after checking fand Printed crcut” | @Whaiher tera are no melal Hagments and wire chips contained inthe Beara uns ‘2 Whether no parts o! the printed eiteul board is discaloring and éetarmed. |Reolace Ihe printed ‘*Wheiner dust has not accumulated Ia the units out board 3 [Unit cooing tan | @ Whether i turns powerfully wnen the power is supplyed Replace unit cooing SWheiner No abnormal naize comes tom Ine bearing’ part fan SWhether dust has nol Becumulated the ar sueton part 4 | Terminals ana ‘@ whether they are not 100s. Tighienng we Connectors Remarks: lf a lage amounl of dust has been accumulated, clean up with such as an electric Sleaner without ging shock tothe part ‘5. Troubleshooting In case of any abnormal event should occur during or at the operation, Iry to understand the accurate cause of the event, and apply appropriate solutions based on the Iroubleshooting lists provided herein, in consideration of the following notes. When failing or finding some parts failure, the user is requested to consult Fuj. (At that time, inform Fuji of the display details of P-04C-P-05Cas well) Notes: (1) Repair and adjustment of the units should be conducted by no one other than the persons responsible. (2) Use appropriate tools, such as a lester, a digital voltmeter, and a synchroscope, to check the circuits, etc. (Use imstruments which have more iMQ and more of ‘input inpedance, and not an electromagnetic oscillograph) (3) Be surenot to disconnect and connect the wiring while the power is supplied, since that causes short-circuit ing (4) Do not make any unnecessary re-adjusiment of sw's and parameters which have been already adjusted. Itnecessary, record the current position in prior to the re-adjustment as lo restore to the original conditions, 5-1 Confirmation on Power supply voltage When any trouble has accurred, first of all, check the power supply voltage described as follows Confirmation on AG powar| Chack whether the vollage salsies “we speciieations of Conneslon power SupsIy Souree voltage ‘Gonfumation on Control | Chock whether the conirol power source vallages on the rain printed civcut board eatshy Me power source vallages "| following rating values voltage | Apacation [Check terminal ating +15v | Anaiog cveut| PM H15VE5% (1425V~15.75V) =15v | Araiog crcut| NM TiSVE8H (14 25V~ 15780) +5 | digital cre | _PoM EVEN (485V—505V) awe5-2 Troubleshooting lists (1) When a failure display is shown on the seven segment LED (AL - *#) [Ney Problem Cause of Talore heck method Deposiions (OG line fuse tip| Detective power transistor] Check ot the motor side power| Raplace the motor side power tran- AL <0! fn the motor side transistor sistor [As to this fale, | Detective base drive circuit | Check the base dive cvcut Replace the main printed cvout fhe user ig to: boare {uested to con Replace the power transistor Detective current feedoack | Check the Disconnected hall GT| Recondition, or replace the caloe system Cable and loosed vormeciors | Replace ihe power transistor Detective hall CT Replace hal CT Replace the power transistor ‘Short-crculing or ground: | Check of the wising Fecoaition the winng ing of oulpul wiring. Replace tne power transistor 2 [AC tne fuse wip | Detective power Wwanssior [Check af the power Wwansisior _| Replace ihe power Waneisior AL 02 (Above ——eor eens = Frinozava}””” |Batective surge absorber or | Gheck of the surge absorber and the | Raplace the surge absorber and eapacior capacitor Capacitor AAs to this failure, fhe user tere: | Defective main printed cit Foplace the main printed curcut ‘uested 10 con | eu board boars fact Fu ee ——— Breakage of charging ress. | Check of the charging resistor Replace the charging resistor ‘Check ofthe contactor makina curcui| Replace the making circu Detective. regenerate Replace the regenerate printed rinled eircut board ereutt board [Loosed connection of fuse [Check of tightening being sulficiont| Tighten up the fuse 3 [overcurrent | Shor-circuiing or grounding | Cheek the wiring Repair the defecive paris LOS! ‘utout wiring Detective hal CT ‘Check whather the fluctuation of the | Replace hall OT Cutout voltage (Check pins 10 and Wot hall CT ts not large Waloperation due t© noises | Check the waveforms of check pins | Re-examine the grounding treatment 10'S I Motor abnormal Tngulalion registance measurement | Replace the moior (50D megger measurement for ine fnotor (aseannect the wiring tor Inverter unit connection 7 |Reganaraiwe | Maloperalion dua To naises | Check whether ihe nolse ig alfecing | Apply solulns for noise problem err Above Rerstovelerina 1 Sait GF ouina| and ocoxaming tho wn BEN daa wiage Bi : Datecive all CT ‘hock whether ihe hucwaton ot na | Resace tne hall CT. | Er ouiout vitage teheck pn Phase seauence Gheckthe phase oder o/F.8, nd. [Change the wing Tnpat under wolage Check the nat power sours wo oe 3 [BE mesmodate [rout RE over volage | Gress the nou power Source vor | Ra-oramine he power source spac eer wohage fooe feat wee = Breakage of cuore imma] Gneck tho vaqetarce valve of te | Replace the lmiing-curent egistor FeSatanse™ CRoove "PAR? iting Soren regan oes Coosa connectors ofa [Gheck the loose ana caconnected | Repar the connesior ‘gongs circu clement | consectors | Boe GEE) | Detective main printed cir- | Check the level of over voltage | Re-adjust, and replace the main Bui Board into treat soars Input overotage| nnut volage over hock fat tho put power source | Re-samine The power souice and 6 |(bowe rn ozo Sate ore eB Eeest ibe dbestoer haha Wo) AL 08 | its‘toon datapeds —18-no] Problem (Cause of fare ‘Check method Dispositions 7 |iqarer overeat | Overload (Overneated tny | Check by a loadmater Reduce te load, and examine The ee : Eating condisana f Defective detecting sensor [Gneck the delecting sensor Defective unit cooling sys [Check the unit cooling fan Clean the unit and replace the Tan Increased temp. side the [Check the temp. side the panel [Enhance the panel cooling condi panel tone ‘Overneated limiting-current | Check the operation cycle Re-examine the operation cycle. fegistor ‘The regenerative duty ig too severe (Above FRIN 022V3}, Deleswe sensor detecting | Chack the detecing sensor | Replace the detecting sensor Ovetheat of the hmitng-cut Font reaistor (Above FAN bazv3) 8 [inverter overioad | The load 1 Too much | Check whether he accelerating time | Re-examine ihe machine side Loa Stine max Toraue may require one The mechanical ioc 18 | Check wheiner the oreniation (toa! | Re-examine ihe machine side otectwe Ehangement) and the lock state "ay be cotmuos, 9 [over speed [Detective speed detecting | Check whether ine check pinFVmay| Replace the main printed cout AL-09 ereuit be satuated boa Timproper edjusiment ‘Check whether the motor aclual| See “Display and Seling parle” in Speed may be 100 high Section 3 10 [Over specs ce- | Detective speod erecting | Ghack ihe PG wavelram (check pins | Replace The PG Mation AL-t0"" | PG Brana PB ‘Overload, and the machanic- | Check whether the loagmeier may | Change ihe culling condone, and aliock fave reached the imed replace the motor 1 [Gurent detecting | Detective hal CT Check wheiner each vollage_of | Re-place ihe fall GT treult error Shock pin IU-and IW” may be over ac Sbdmv'wnin the motor ie sopping 72] Onder votiage | The input AG voltage Ws Too | Ghack the moul power source vol] Examine the power source spect aL Tow. tage fications (power source capneiy, vwavelorm aistortion power regula tone ete Trstanianeous power Talure Resiore jo the normal state wih the ue 10 lightning ee faire reset 12 [Motor overeat | Overioaa ‘Chock whiner the loadmeter may| Reduce the load. examine the cut RIS ave reached the ites ting conditions. and re-examine ths Detective motor cooing sys- | ‘Check the tan is working Replace the fan Gheck whether the fan ventlation | Clean up the motor Shane ie clean Detective temp. sensing ele [Check whether he motor may be | Replace the motor ant (NTC thermistor) bull | actually overheated Ine motor 7 [Faunofthermistos| Improper wirng, and loose | Gheck the winng and the connec. [Replace the wires and connectors false connectors tors Disconnected NTC thermis: Replace the motor ter tinge the motor The peraheral temp. Too | Check the perigheral temp Examine ihe installation enviroment tow (under 100) —19-(2) When the failure display LED does not light Ne] Problem Cause of faire ‘Check mathod Dispositions 7 [Tap of the mpui] Shom-erauted or grounded | Oneck the main oven Ropar the delectwe pare 5180 “power | main circu breaker TELE) The breaker rating currents | Check the breaker currant capacity | Repay ine breaker (oo small ELB is nota type applicable | Check the breaker speciicalons| Replace wilha breaker applicable 0 to inverter {ip values, ete} invertor Tne rush current has flawed | Check the charging resistance | Replace the charging regstance ue fo fale ofthe charg Ing tegistance. @ [The motor doas [An operation preparation | Oneok ihe sequence Fepair the sequence. ot rotate Signal ang an operation 2g hal nave not ben mput Delective MAIN printed cir Foplace the MAIN prinied cout un Bosra Boare 3 [The motor does | The incorrect speed seting | Check tne N/G max speed para-| Modiy the parameter not reach 10 the presenbea Speed evel, or mater does’ nat Stootnly fotates voltage tthe NIC side) oF rmprope" sigial signal Check the aigital signals (binary or BCD code) Excuse the ‘roubleshooting for the NIC side, The incorrect connection of the digital sigeal lines Repair tne wing The incorrect speed setting voltage (the grinted crcut boars) ‘Check that he leet af the speed Setting circuit does nol deviate, Fe-agjust ihe offset ‘A noise exis in the speed setting crcut, (Gheck at check pin NO, and the Shistd methoa pair ihe shisicing_ ln some cases, the 2! point shield is beter) TA noise ensis 9 the speed Teeaback evreut ‘Check the PG wavelorm (check pins AP-and BP) Shock the PG shielding Repair Ihe PO shilding The mater rotare| Irreguiary “ana the moto” speed Disconnected PG circu fand incorrect binding heck the PG aroun (The Toad ‘meter nas reached the init) Re-examine the winng (particulary {he connector part The incorrect phase order Connection af the motors heck the motor wiring (The load moter has reached the it} Re-examine the wiring Detecive PG ‘Gheck the PG waveform (Check pina Pavand PS) Replace the PG, or the motor Detective solaing af the PG. eonnectors, and the Imper fect "connection contact (Chock the PG connector part Replace the PG connector part pyNo] _ Problem (Cause of faire (Check method Dispositions 3 | The motor keene, Slowiy rotating vnihout Stopping Tho incorresl speed setting voltage Chock whether the offset ol the Speed setting circut may devate Fo-agust the offset 7 nose exists in the speed Setting voltage, heck ai check pin NG. Check the shieiaing Repay ihe shieiing (in some cases, the 2 point shielding." beller ‘A noise exists i the speed Setting volage. heck the PG wavelonm (oheok pin PA‘and PB) Check the shielding of PG Repar ihe PG shielding Delecive main printed cir uit broad Replace the main printed ecu Bond @ | Tho overshoot of moter speed 18 too arge The improper adjusiment of ASR ‘Check wheiher tho AGH gains may | increase the ASA Gans The load GD? is large ‘Check the machine specications e-examine the machine specitca ne cue9 pow The loraue limit affective, or he culting speed Muctus fon ts argo! Check whether the external yorque Timit (tor) may nave not Been BU proper cating amount snd Teed speed The ball 6 loose (Check the prooram Re-examine the program (Check the tension of the Balt 8 [A gear souna ‘ana Vipration The improper adusiment of (Check whether the ASR gains ma Be too hig " Decrease the ASR game The improper sheng of Pe ° (Gheck the PG wavetorm (check pin Pavand Pah Check the shietsing of PG Repair the PG sheiding Falure of the machine ode (motor, ‘Chock whether thie oveurre m free Re-examine the machine side (ator! Detective MAIN printed or Replace the WAIN printed oven boare — (Note) PG wavetorm 2eveoav a1Bune x weisuoo Sui, ez0-d~920-d | WI Wd | ANT seyjou1009 wasn wiBajur pue vie6 anyen 108 revoruodoud zee6 usea | | | aun Suneiaiaooy| | paads. XEN erenoie-a | areas | 00-3 = dois els 40! — ae eee x puURWWOD + peas sayov0> paeds Senin Wy semod dois ueis yog | [_epueno 0 10 SUH snoIven soasr-uowrasn | [asn-uonvesn | —srsmass 220-4 '320-d 00-d e00-d Laie! vo0ed 800-8 wresBeIp 49019 [ONUOD “9 227. Layout diagram of the adjustment parts of Main printed ci EP-3078 De Oe N14 CN15 N cN1g9 cN20 vat ® LEDS High voltage circuit Tes mE) 838 suc] 906 x 7 cnee ry N13 @ ica, ice vR2 rom! [ROM VRB | (H) i) lont7 an ee -; FZ :« |], oes 2 on Os ge 2 set] | uP rn on BO : 1 RST eg 8 BE MODE | [DOWN 88 38 tC ! cNt TB4 Na ——— ES For Motor PG For Meter output For Sequence(Input/Output signals) 23Fuji Electric Co.,Ltd. Kobe Factory. 1-1, Takatsukadai 4-chome, Nishi-ku Kobe City,673-02 Japan Phone:Kobe (078)991-2111 1990.5