QUALITY ASSURANCE MANUAL CONSTRUCTION OF CONCRETE STRUCTURES | (Bridges & Fiyovers) CENTRAL PUBLIC WORKS DEPARTMENT 7 CPWDIEO2- FOR GOVERMENT OF INDIA ose eee eee ee eeCHAPTER -1 CHAPTER -2 CHAPTER -3 CHAPTER -4 CHAPTER -5 CHAPTER -6 CHAPTER -7 INDEX INTRODUCTION GUIDELINES FOR USING THE MANUAL QUALITY ASSURANCE PLAN FOR BASIC CONSTRUCTION MATERIALS 3 32 33 34 35 36 37 38 QUALITY ASSURANCE PLAN FOR SITE ACTIVITIES 41 42 43 4a 43 46 47 48 49 Materials from Natural Rescurces Steel / Iron Chemicals Bitumen Prestressing Pipes Other Materials Assembled Accessories 14 5-13 15-86 18-37 38-45 46-57 58-61 62-68 69-72 B81 82-86 87-100 Mix Design including Trial Mix and acceptance criteria 91 RCC work Piling ‘Embankment construction Water Bound Macadam ‘Wet Mix Macadam Bituminous Works (BM, DBM, AC) Mastic Works Reinforced Earth Works IN HOUSE /ON SITE TESTING FACILITIES 5.1 52 53 Materials Site Activities Calibration of Equipment OUTSIDE / INDEPENDENT TESTING FACILITIES SITE DOCUMENTS 92 93 94 95 96 97-98 9 100 101 - 130 105-118 119-124 125 131-151 153-182CHAPTER -8 CHAPTER- 9 CHAPTER - 10 CHECKLISTS AND TEST PROFORMAS 8.1 Checklists 8.1.1 Checklist for Source/Agency Approval 8.1.2 Checklist for Site Activities 8.1.3 Checklist for Launching Girder 8.14 Checklist for Launching Operation 8.2 Test Proformas METHOD STATEMENTS NON CONFORMING PRODUCTS AND PROCEDURES vi 183-276 183-237 187-204 208-223 224-228 229.237 238-276 277-300 301-310CHAPTER - 1 INTRODUCTIONINTRODUCTIO! Central Public Works Department is a premier construction agency of the Govt. of India, which has been entrusted with the task of building several challenging projects all over the country. The Department had taken up the construction of no. of flyovers in Delhi with a specific view to reduce the construction time so as to minimize traffic disturbances usually faced during construction. Amongst the materials for construction of Flyover, cement concrete is being used widely world over. Four concrete flyovers using precast segmental technology were recently completed and on the basis of the experience gathered, it was decided to prepare a uniform and generalized Quality Assurance Manual (QAM) to be followed in the future flyover projects with specific reference to precast prestressed concrete using segmental technique. This QAM has been prepared to complete the general procedures and guidelines to be followed by the construction supervision personnel in carrying out all aspects of the Construction Supervision tasks. This Manual mainly provides procedures for carrying out tasks related to inspections, testing and reporting. However, this manual does not deal with day-to-day technical requirements, nor does it provide solutions to technical problems, as the Specifications and other Contract Documents usually administer these technical issues. The document is Jargely based on the norms set up by Indian Road Congress Publication IRC: SP : 47-1998. Since precast segmental flyovers fall into category of Innovative Technology, the manual has been based on Class Q-4 of the publication. A concept of Level of testing has been introduced in order to cover up levels of testing of materials and products depending upon various factors. Every effort has been made to evolve this Manual so that adherence to its guidelines will result in efficient, safe and consistent supervision of the works in strict conformity with the Specifications and other Contract requirements. This has led to the basic framework of this Manual being based on construction supervision procedures consistent with standard intemational practices for construction of important flyover projects of this type, with specific guidelines and forms where appropriate, being generated based on standard practices in India in conformity with MORTH and IRC standards and guidelines. n all cases, however, it is important that all users of this Manual understand that the contract documents including the specifications are the controlling documents for the supervision of the construction.Although the intention of this Manual is to provide efficient, safe, high quality construction, adherence to the adopted guidelines does not necessarily guarantee that these attributes are achieved. Therefore, the users are cautioned to exercise judgement based on good engineering practice in all cases rather than blind adherence to the adopted guidelines. This also points to the urgent need to periodically review and update relevant guidelines and procedures, and hence the Manual is to be seen as an evolving guide.CHAPTER -2 GUIDELINES FOR USING THE MANUAL2A GUIDELINES FOR USING THE MANUAL This Quality Assurance Manual is a document, by use of which, the total quality of the construction of flyover will be managed as per the Q 4 standards of IRC: SP: 47. This Publication of the Indian Roads Congress gives the guidelines for achieving the quality of construction of roads, flyovers and bridges and provisions of Q 4 system guides the suppliers and producers for achieving the end product with extra high quality assurance. As also mentioned in the Chapter 1 i.e, Introduction that while constructing costly structures for public use, it is desirable that the strong and durable structures needing minimum maintenance are constructed. Therefore, it is essential that during execution, the works be managed in such a manner that the best possible quality is achieved. Every agency, whosoever is involved in the construction, and in whatever capacity it may be, shall aim for achieving the best quality. This shall require the quality management planning in advance Every activity during the construction is necessary to be planned and monitored closely Further it is not only the planning and monitoring, but also the documentation of activities, which plays a very vital role in assuring and achieving the high quality standards, This manual is divided into 10 chapters and this chapter elaborates the guidelines for the use of the manual. Chapter 3 to 8 guides the user regarding the testing of basic ingredients and site activities, while chapter 9 has coverage of method statements of activities commonly involved in the construction of a flyover. Chapter 10 covers the non- conforming praducts and procedure to be followed for deciding their acceptance or rejection, Quality Assurance Plan (QAP) for Basic Construction Materials Every construction activity starts with the use of basic materials which may be either in raw shape like earth, sand, stone aggregates, etc. or manufactured materials like cement, steel or bitumen or assembled for accessories like bearings or expansion joints. Materials to be procured at site for use in any site activity have been covered in Chapter 3. Efforts have ‘been made to include each and every material that is required (o be procured at site for theuse in site activities like concreting work, raising embankments or laying wearing courses. Chapter 3 has been titled as Quality Assurance Plan for Basic Construction Materials. The chapter has been classified into different parts on the basis of the type of materials and their source. QAP includes the tests that every material has to undergo before it is accepted and approved for use in the work. QAP is given in 5 columns. Column 1: It lists the name of the test that a material is essentially to undergo before accepting it as fit for use in the work Column 2: It gives the frequency of the testing of materials. A material once approved is required to be tested periodically to ensure the uniformity in its quality and to ensure that the does not deteriorated after initial acceptance Column 3: Depending upon the type of material and its use in the structure, it is mandatory that some materials are repeatedly tested in the site laboratory and also independently tested from some outside approved reputed laboratory. Column 3 of QAP indicates the check level of the test, which is to be performed on the material First Level ie. Level 1 indicates the tests performed by the contractor before requesting the department for accepting the material. This test may be in the shape of Manufacturer's Test Certificate (MTC) on the basic tests at random conducted by the manufacturer or it may be the tests got conducted by the contractor at his own level before requesting the department for its approval Next Level ic. level 2 indicates the tests to be conducted by the department in order to ensure satisfaction regarding the suitability of the material in view of the test certificates submitted by the contractor. These testing may be at the site laboratory if the facilities could be created or got done by an outside laboratory if the facilities are not possible to create in the site laboratory.-Depending upon whether the tests have been conducted at site laboratory or outside laboratory, Level 2 is classified in two categories i.e. Level 2A and Level 2B. Level 2A is for2.2 the tests conducted at site laboratory and level 2B is for the tests conducted ‘outside the site laboratory as necessary facilities could not be made available at site. There are some materials like cement and steel, which are more sensitive than other materials. For such sensitive materials, in order to have more confidence, it is always desired that such materials are got tested from an independent source. This level of testing the sensitive material from an independent source has been classified as Level 3. It is essential that such an independent source should be a well-reputed laboratory equipped with proper controls like temperature, humidity etc. essential for the specific material testing and also equipped with well- qualified staff, from whom an expert opinion can be obtained, As per the above levels, the need of the level required for testing the material is given in this column, Column 4: It gives the reference of the Bureau of Indian standard or Indian Roads Congress standard or some other equivalent recognised standards which the material is expected to meet. Also these standards depict the test procedure of the test to be performed, ‘Column 5: The acceptance standards of the materials are given in this column, ‘The materials shall be accepted for use on the work only after the testing of the material as per this Quality assurance plan. Like the materials, various construction stages are also required to undergo testing/checking before the items are accepted and payments to the contractor released. QAP for all these site activities is given in Chapter 4 of the manual and all the activities are detailed out in 4 columns.2.3 Column 1: It lists the names of the test that every activity is essentially to be subjected before its acceptance. Column 2: It gives the frequency of the testing of materials or the lot size for which testing is required to be done. Column 3: It gives the reference of the Indian standard or other equivalent applicable standards which the item is expected to meet. Also these standards depict the test procedure of the test performed, ich may be decided by the department. Column 4: The acceptance standards are given in the column 4 of this QAP. It is only after the completion of the testing of the items/site activities as per this Quality assurance plan that a particular work is accepted. In House/On Site Testing Facilities While Chapter 3 and 4 cover the QAP for the construction materials and the site activities, their testing facilities are covered under Chapter 5 and 6. For prestigious projects like flyovers and bridges, it is essential that in house testing laboratory is created so as to perform the tests which ase comparatively easier to perform with simple setup or are required to be conducted very frequently. Often the nature of the test is such that immediate results are needed. Such facilities should be created in the site-testing laboratory. Details of all such tests are furnished under Chapter 5 of the manual, All the materials for in house testing are detailed in this chapter under 4 columns. Column | gives the details of the test to be performed in house i.e. site laboratory. Column 2 gives the size of the sample of each material to under go a test and the standard which gives the standard testing procedure is, ‘mentioned in next column 3. While testing the material, the readings during the testing are required to be recorded in a proper manner. In order to simplify the recording and to record every data essential to record, data sheets have been created. The formats of these data sheets are given in Chapter 8. For the sake of convenience, all the required facilities for conducting the test are furnished in column 4. At the end of the Chapter 5, all the facilities 1024 2.5 2.6 ad the standards essential to be provided in site laboratory are summed up and indicated in this Chapter. Outside independent Testing Facilities Since the total tests required to meet the Quality Assurance Pian given under Chapter 3 and 4 are large in oumber and require extensive equipment & personnel set up, all the testing facilities can not be provided at site. Moreover as per the QAP give under chapter 3, many test are to be done at level 3, which means testing by an independent agency. Many reputed Test Houses conduct these tests. For the sake of convenience of the users, some of the reputed test centres are given in Chapter 6 and information about the testing facilities available in these centres has been compiled as ready reckoner. It is furnished in tabulated form, which is quite convenient to consult and use. Wherever the required testing facility is available, it is shown in a tick mark (“) against that test house and the test to be conducted. Site Documents During the currency of a project, itis essential to keep certain documents at site for making permanent record of each and every item related to the project. Such items may include tests conducted at site, instructions issued to the contractor, record of drawings issued to the contractor, inventory of the material at site and so on, All such site documents play a vital role not only in assuring the quality of the work, but also in making the total management of the project comparatively easier. For the sake of the user, all these documents with a unique identification number have been listed under Chapter 7 of the manual with a format for each of them, The record of all such documents kept at site is to be stored in the Master Register of the Chapter 7 Check Lists and Test Proformas For the efficient execution of the work, it is essential to ensure that the work done at various stages is done as per the standard procedure. Omitting compliance of any check is likely to create troubles in accomplishing the activity with the desired quality standards. onl27 Hence in order to ensure a proper follow up of the construction methodology, checks are conducted at all important stages. To control such tests, checklists are evolved and have been given under Chapter 8 for all the important items of the work. The site staff are required to fill up the relevant checklist while allowing the contractor to proceed with the operation of the particular work. Itis not only the execution of the item that the checklists are made use of, but also for the approval of the agency/suppliers for various sub contracts. The checklists have been separately formulated for this purpose and given in the same chapter. Further, for the in house testing facilities as given under chapter 5, the formats for the data sheets for performing various tests are given in chapter 8 and all the test proformas/data sheets have to be given a unique identification number for proper record of all the tests results, All the formats of the test proformas are required to be docketed in a separate register titled as Check lists/Test Proformas Record for which a format has been given as a site document under Chapter 7. Method Statements Chapter 9 incorporates method statements for site activities. These statements are given for only guidance purpose. It is essential that the contractor submits his own method statement depending upon his setup and arrangement of the type of the machinery for each and every item before proceeding with its execution and gets it approved from the department. Generally for the specialised items like bearings, expansion joints, reinforced soil work, jaunching of segments, specialised agencies are engaged and depending upon their experience & way of wotking, the method statements can be given by those selected specialised agencies. However, some common items like Piling and its testing, Pile Caps, Bituminous Works, Installation of bearings and Expansion Joints, Embankment, WBM etc. have been covered in this chapter and it is desirable that the execution of each and every activity be started only after the method statement is approved and available with the site staff, 122.8 Non Conforming Products and Procedures The last Chapter i.e. Chapter 10 covers the procedure to be adopted for the non-conforming products. While working at site, situation occurs when some particular item/product does not fulfil certain test standards, but the same is otherwise acceptable as it passes other alternative tests. On fulfillment of alternative test, such products are generally accepted at lesser cates than accepted in the contract. The procedure to be followed for accepting such products is agreement rates or reduced rates is well explained in this chapter. ‘The above guidelines are framed for the convenience of the site staff to follow the manual and make effective use of it. Once the various formulations of the manual are followed strictly, system of IRC. SP: 47 is hoped that the end results shall be of a extra high quality as desired under Q4 13CHAPTER -3 QUALITY ASSURANCE PLAN for BASIC CONSTRUCTION MATERIALSP for Basic The first step towards ensuring good quality construction is to get good quality basic materials required to be used in the construction activities. These materials may be raw materials like Aggregates, Sand, Earth or Water, processed materials like Cement, Bitumen, Geotextile, Sealant etc or processed and assembled materials like Bearings and Expansion Joints. This shall also require prior approval of the source or supplier for the individual material or product as given under chapter 8 In order to ensure that material used in construction is of high quality and meets the codal requirements of BIS, IRC or MOST as applicable, a seties of tests have to be carried out at regular frequencies. The testing has to be done first at the level of the supplier / manufacturer or the conteactor, This forms the first level check The testing may be done jointly with the client or the client may do the testing independently in the site laboratory. This forms the second level check The material is also got tested from reputed independent laboratories, This forms the third level check This chapter gives the level of testing required for the various materials as well as the frequency of such testing Extensive testing of the basic materials shall ensure that only the best quality materia! is cleared for use on the work so that extra high quality construction can be done. 17 1965 CPWOr2002—34,3.1 Materials from Natural Resources 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 For Concrete Works 3.1.1.1 Coarse Aggregates 3.1.1.2 Fine Aggregate 3.1.1.3 Water Aggregates for Road work (Non Bituminous Sub bases and Bases) a) Granular Sub Base b) Water Bound Macadam c) Wet Mix Macadam Aggregates for Road work (Bituminous Base and Surface Courses) a) Bituminous Macadam b) Dense Graded Bituminous Macadam c) Bituminous Concrete d) Mastic Asphalt Earth for Embankment Lime (for Bituminous Works) 18 1965 CPwo2002—38opuy ssouryey J pure uoTeBuo|y paurqusos Jo anpea uINUIXEPY % SE xepuy worw8uoiq pus xopuy ssourpety (q s-0 wa Sty 07-0 ua OL ool- 8 un $71 ‘azys [euyuION oor una 0Z man SZ s-0 um sup 02-0 unt Ot 001 - $8 ww 07 ams jeuywion, 001 un OF ur 0Z Gn8}94 Aq) Bupssed vopeudyseq aBuyuaaieg Aas SI Suypep siskjery aaag (e ve 399M 8 UL 990 *Z amos Jo aBuayD + £96 pue somos yoe> ued) 981 Jo yeaoidde 105 advqs, OL61-€8E I Burumseq MP WT] PUvads ayouuvd (1 POT Spuwpuwsg eouesdessy | sepog you | ND Aouanbary wo, SayeBoiBBy asse0D PETE SHAOM 99190.) 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These tests for various activities comprise its QAP. The results of these tests shall be reported as per the proformas given in chapter 8 and the various checks required to be made at different stages have also, been given chapter 8. A standardised procedure for carrying out the activities have to be viewed as a whole in order to ensure the complete QAP of any particular activity. 8941 4.2 43 45 4.6 4.7 48 Mix Design including Trial Mix and acceptance criteria RCC work Piling Embankment construction Water Bound Macadam Wet Mix Macadam Bituminous Works (BM, DBM, AC) Mastic Works Reinforced Earth WorksJoaraRi used 10 gw 0S Joy | smd + ¢ € ed € - yiSuang onstraizeseUD z paytsadg ajdues ue yo wBuang z 1 edn ¢ sojdures — (,w) + yBuang onsuooeeyy payredg = sajdues odoz Jo 91019009, LOI aaningastio? » Jo dnosB Aue jo wBuans weap “t | -1Z : UT ON = jo-hid)|- aaumdasoy (Zz, sojdures op ase} ye wos} UONRIASG prepurng x po"I + BUEN uaoeIeYD payloads = yBuang Uap 18IE], uo J01e] 09 W Pur So 403 PAN HL 7 SSW Pur Sp 40} PN £1 ‘Ob WW PUP SEW “OL JO, RaW ZI “SZ W 40} Be WIT = urease WaLIND, urerepy wound + yiBuaNg w8uans onsuaiseseyy paytoads = ySuang ueapy 198se | Tepareur Kuz Jo 203005 uray 0002 aBueys Aronaiog‘z | wBIe, (e Aqentyy | -1Z : OUI UBIsop As9A9 Joy] x Te (1 BpoD> aouerdasay | suasajoy Aousnbasg, way, BLA aoueydaooy pur XT [ELL Surpnyouy usisaq XW TP 1‘ays10U09 anya paytoads amp Jo 5°16 (puow pouopreyy (q ane payioads at Jo 25°16 syom eur ou | ar0sDu00 ysouy (@ aspugye Aysueq (s 1y8!9q WHN9T | peoy soy s yuo pue guuigs! 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OOS 405 | sjoueg Jo Zu 00S 405 (1IIDeq sjoueg JO ZW OOS 405 | Jo anoyaeqad, teampnas (¢ 39, moO TINd ding (Z wL mo nnd 807 (1 aauerdasoy apog aauer3}9y Aauanbasy, aL wrayskg WIeT Prs0yuLyY 6'pCHAPTER -5 IN HOUSE /ON SITE TESTING FACILITIESIn House / On Site Testing Facilities A Filed laboratory shall be set up at the site of work 10 take up testing of the basic construction materials like Coarse aggregates, Fine aggregates, Water, Cement. Soil, Earth, Concrete etc. The objective is to carry out certain basic tests on the materials so as to ensure that they satisfy the requirements of extra-high quality. The laboratory, in general, is required to have the following equipment. 1. Square hole Sieves of Size 80mm, 63 mm, SOmm, 40 mm, 31.5 mm, 25mm, 20mm, Lémm, 12.5mm, \Gnun, 6.3mm, 4.75mm Fine mesh, wire cloth sieves of size 3.35 mm, 2.36mm, 1.18mm, 600, 300, 150u, 75} ‘Thickness Gauge Length Gauge Balance (for a load of 1000g +1) Balance (more than 3 Kg capacity) with 0.1 % accuracy Oven (100 to 110 °C Capacity) A stout water container ‘Two dy soft absorbent cloths each not less than 75 x 45 cm, 10. A shallow trey not tess than 650 cm? IL. An airtight container 12. Cylindrical metal measure of 11.5 cm 6, 18 cm height 13, Metal containers 15 cm $, 20 cm height 14, Cylindrical metal measuce of 1, 3, 15 and 30 | capacity 15, Cylindrical Calibrating container with an internal dia. 100 mm and depth of 150 mm 16, Metal Tray (300 mm square and 400'mm deep) with 100 mm Hote (7. Graduated Glass Cylinder (150 to 200 mi capacity) 18, 15 cm @ open-ended steel cylinder, with plunger and base plate 19. Tamping Rod of 16mm 6, 60 cm length and rounded at one end 20. Tamping steel Bar 16mm in diameter, 0.6 m length and buttet pointed at the lower end 21, Compressive strength testing machine capable of applying a load of 40 T 22. Soft Brush 23, Pycnometer 24. Means of warm air 25. FiltenPapers 26, Funnel 27. Flask of glass or non corrosive metal 28, Specialised Testing Kits for testing Chlorides and Sulphates 29, pH testing Strips 30. Titration Equipment with Pipette 31. Vicat Apparatus PEI AnaLn 33. Vibrating Machine 34. Cube Moulds of 50 mm amd 150 mm size Cube moulds 39. Standard Weights 36. Water Bath 10337. Gauging Trowel 38. Planetary Mixer 39. Flow Table 40. Pocking Rod 41. Standard Sand 42. Vernier Caliper 43. Micrometer 44, Small sand Pouring Cylinder 45. Tools for excavating Earth 46. Plane Surface : Class or Perspex Plate 47. Cylindrical Stee! Core Cutter 48. Slamp Cone 49.Container with mixing arrangement 50. Concrete Prisms 51. Danial’s Gauge 52. Cassgranda Apparatus 53. Proctors Mould 54. Thermometer 55. Steel Tape 56. Hammer 57. Workability Test Apparatus 58, Transverse Load test Apparatus 59. Tension Load test Apparatus 60. Water Loss Test Apparatus 61. Weights 62, Hand Pump and Pressure Gauge 63. Soldering Iron with Solder 64, MS Plate : 65. Load cells and meters 66. Jacks and Pumps of suitable capacity as per the design capacity of Pile and RE soil sytem 67. Dial Gauges 68. Stop Watch 69. Benzene The above list is only 1 directive list and it is required to be supplemented with the specific requirement of the project. The equipment / testing machines shall be maintained in good working condition and calibrated at regutar intervals to maintained accuracy of testing. The site laboratory shall be under the change of a person of the. rank of Assistant Engineer with supporting qualified staff to assist him in testing of material. In addition to these equipments, the codes/standards as given in the end of the chapter may also.be kept at site for the reference purpose as and when ngeded required. 1045.1 Materials 5.1.1 Coarse Aggregates 5.1.2 Fine Aggregates 5.1.3 Water 5.1.4 Cement 5.1.5 Concrete 5.1.6 Earth 5.1.7 Plasticiser 5.1.8 Reinforcement Bars 5.1.9 Epoxy 5.1.10 Bentonite 5.1.11 Bitumen 5.1.12 RCC Pipes 5.1.13 Prestressing Hardware 5.1.13... MS Sheathing 5.1.13.2 HDPE Sheathing 5.2 Site Activities 5.2.1 Piling 5.2.2 Bentonite Slurry $.2.3 Embankment Construction 5.2.4 Bituminous Works 5.2.5 Concrete 5.2.6 Reinforced Soil Works 5.3 Calibration of Equipment tosLor Jo pro] v Buykidde jo aqqedea uIyseyy Supsoy aaissodwoy “p) ‘ua 9uo ye papunos ue yi8ua] wo Q9 ‘6 Wg J0 poy Suidurey jeoupurcs * seq pue JaBunjd yim ‘sepuyo ea1s papua-uado $ wo ct Zp dyBtoy wr9 I“ Wo Jo aunseau! jeyeu peoupuyjkD eurmuos YSN UY “1 29 059 £961- ane, woeduy (2 anjeA Smyseay (Pp ump sso rou Kan moyreys y “6 | Al ued 98¢z: SI] 3 00¢9 sopadoag reaueyso, “€ “wo gy XSL weMp $89] 10U Yow sipofo qwagiosge Yos Lup oms “g “aUFEIUOD JoIeM INOIS YW “L “uso wus £961- Aysuag 9 vondsosqe £9 went s0ss9] JO 19ySeR AIM “9 | MI Hed 98Ez: SI] 300z| s9wM ANACIN oNPAdS *Z (Arpedeg 3 $ Aoeanooe 2% 179 Wate (An1zede9 xopuy uonesuoyg (2 fy ¢ ue iow) soureg “> xapyy SsOUPFELT (G a8nep muy “f a8neD ssOUIYL -Z wg] “wg Z| “Hg, sareBai8Sy “mwoz ‘unugz. “wu STE Jo 3uiperp pur azig (& “uur Op “untug “um Eg "wruDg £961 aZIg Jo SPAS JOH aenbg “}| -7ueq 98Er: SI) F 0007 adeys 9 71S apied “T ‘Buysay, Joy Fas {se pasenbas juoudinbaysa apog aauasajay | ajdureg S189, SHETSITTY BSIEOD TTSAapurjco Suumnseow! 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QOS ve 40 siguout ¢ £1949 2900, qurjg BuIysIEG (1 (CRRA | wopEIqED Jo MouEnbaag aNpER/ Tamdinby | TORETTTED esLIST OF CODES AND STANDARDS IS CODES DESCRIPTION 1S. 73 :1992 ‘Specification for paving bitumen (second revision} IS: 228 (Part-3) -1987 Method of chafical analysis of steels: Part 3 Determination of phosphrous by alkalimetric method (third revision) IS: 228 (Part-9) - 1989 Method of chemical analysis of steols: Part 9 Determination of sulphur in plain carbon steels by evolution method (third revision). IS: 383-1970 Specification for coarse and fine aggregates from natural sources tor concrete (second revision) IS: 455-1989 Specification for Portland slag cement (fourth revision) (Amendments 2) a) IS: 456:2000 Code of practice for plain and reintorced concrete. IS: 458:1988 Specification for precast concrete pipes (with and without reinforcement ) (third revision) (Amendments 2) IS: 516:1959 Method of test for strength of concrete (Amendments 2) Is: 702 Specification for industrial bitumen (second revision) (Amendment 1) IS: 1030:1989 Carbon steel castings for general engineering purpose (fourth revision) Amendment 1) IS: 1080:1986 Code of practice for design and construction of shallow foundations on soils (other than raft, ring ad shell) (second revision), IS: 1195-1978 Specification for bitumen mastic for flooring (second revision) IS: 1202-1978 Determination of specific gravity (Amendment 1) IS: 1203:1978 Determination of penetration (Amendments 3) IS, 1208:1978 Determination of softening point. IS: 1206 (Part-2) - 1978 Determination of viscosity: Part 2 Absolute viscosity. IS: 1206 (Pan-3) - 1978 Determination of viscosity: Part 3 Kinematic viscosity. IS; 1208:1978 Determination of ductility 1S; 1209:1978 Determination of flash point and fire point. IS; 1211-1978 Determination of water content (Dean and Stark method). IS: 1212:1978 Determination of loss on heating. 1S: 1216:1978 Determination of solubility “in carbon disulphide trichloroethylene (Amendment 1). 126Is: 1498 : 1500:1983 2 1501:1984 1586:1988 : 1608:1972 : 1683:1972 : 1786-1985 : 2062-1999 : 2386 (Part : 2386 (Part 2386 (Part : 2386 (Part 2386 (Part 2386 (Part : 2386 (Part : 2629-1985 : 2633-1986 : 2645-1975 : 1239 (Part 1) - 1990 1)-1963 1)-1963 {1963 WW)-1963 V)-1963 Vil)-1963 Vill)-1963 Mild steel tubes, tubulars and other wrought steel fittings : Part 1 Mild steel tubes (fifth revision) (Amendment 1) Classification and identification of soils for general engineering purpose (first revision) (Amendments 2). Method for Brineil hardness test for metallic materials (second revision) (superseding IS 1789:1961, 1S1790:1961 and IS 3054:1965). Method of Vickers hardness test fer metallic materials Method of Rockwell hardness test for metallic material (Scales A-B-C-0-E-F-G-H-K) (Second revision) Method for tensile testing of steel products (first revision) (Amendment 1). Method for tensile testing of steel sheet and strip of thickness 0.5 mm to 3 mm (first revision). Specification of high strength deformed steel bars and wires for concrete reinforcemest (third revision) (supersdeding 1S 1139:1966) (Amendment 1). Steel for general structural purpose (fourth revision) (supersedes |S 225:1975). Method of test for aggregates for concrete : Part 1 Particle size and shape (Amendments 2) Method of test for aggregates for concrete : Part 2 Estimation of deletenous materials and organic impurities (Amendment 1) Method of test for aggregates tor concrete : Part 3 Specific gravity, density, voids, absorption and bulking. Method of test for aggregates for concrete : Part 4 Mechanical properties (Amendments 3) Method of test for aggregates for concrete : Part 5 Soundness. Method of test for aggregates for concrete : Part 7 Alkali aggregate reactivity. Method of test for aggregates for concrete : Part 8 Petrographic examination) Recommended practice for hot-dip galvanzing on iron and steel (first revision) (Amendment 1). Method for testing uniformity of coating of zinc coated articles (second revision). Specification for integral _cement waterproofing compounds (first revision) (Amendment 1). 127Is IS: iS: Is: : 2720 Part 2 2720 Part 4 : 2720 Part 5 : 2720 Part 8 2720 Part 16 2720 Part 27 2720 Part 28 : 2911 (Part 4) : 3025(Part 17) 3025(Part 18) : 3025(Part22) 3025(Part 23) : 9026(Part24) 3025(Part32) 9597 :1985 1985 1S: 4031 (Part 2) : 1988 Methods of test for soils : Part 2 Determination of water content (second revision) (Amendment 1) Methods of test for soils : Part 4 Grain size analysis (second revision) Methods of test for soils : Part 5 Determination of liquid and plastic limit (sécond revision) Methods of test for soils : Part 8 Determination of water content - dry density relation using heavy compaction (second revision) Methods of test for soils : Part 16 Laboratory determination of CBR (second revision)} Methods of test for soils : Part 27 Determination of total soluble sulphates (first revision) Methods of test for soils : Part 28 Determination of dry, density of soils inplace, by the sand replacement method (first revision) Code of practice for design and construction of pile foundations : Part 4 load test on piles (first revision) (Amendment 1) Methods of sampling and test (physical and chemical) for water and wastewater: Part 17 Non-filterable residue {lotal suspended solids) (first revision) Methods of sampling and test (physical and chemical) for water and wastewater : Part 18 Volatile and fixed residue (total filterable and nonsflterable) (first revision) Methods of sampling and test (physical and chemical) for water and wastewater : Part 22 Acidity (first revision) Methods of sampling and test (physical and chemical) for water and wastewater : Part 23 Alkalinity (first revision) Methods of sampling and test (physical and chemical) for water and wastewater : Part 24 Sulphates (first revision) Methods of sampling and test (physical and chemical) for water and wastewater : Part 32 Chloride ({irst revision) Methods of test for concrete pipes (first revision) Methods of physical tests for hydraulic cement : Part 2 Determination of fineness by specific surface by Blaine air permeability method (first revision) (28 +Is: Is: 1S: Is: is: Is: : 4031 (Part 3) : 1988 : 4031 (Part 4) : 1988 4031 (Parts) : 1988 : 4031 (Part 6) : 1988 4032 : 1985 : 4736-1986 : 4984-1995 6241 : 6745:1972 6911:1992 9103:1999 9381:1979 9382:1979 42118 (Part l)-1987 12269:1987 1968 CPWO/2002—10A Methods of physical tests for hydraulic cement : Part 3 Determination of soundness (first. revision) {Amendmentt) Methods of physical tests for hydraulic cement : Part 4 Determination of consistency of standard cement paste (first revision) (Amendment 1) Methods of physical tests for hydraulic cement : Part 5 Determination of initial and final setting times (first revision) (Amendment 1) Methods of physical tests for hydraulic cement : Part 6 Determination of compressive strength of hydraulic cement (other than masonry cement) (first revision) (Amendment 1) Method of chemical analysis of hydraulic cement (first tavision) Hot-dip zinc coatings on mild steel tubes (first revision) {Amendmentt) Specification for high density polyethylene pipes tor potable water supplies, swage and industrial effluents (third revision) Method of test for determination of stripping value of toad aggregates Method of determination of mass of zinc coating on zinc ‘coated iron and steel articles (Amendments 3) Stainless steel plate, sheet and strip (first revision) Specification for admixtures for concrete Methods for testing tar and bituminous materials : Determination of FRAASS breaking point of bitumen Methods for testing tar and bituminou:. materials Determination of effect of heat and air by thin film oven tests Specification for two parts polysulphide based sealants : Part 1 General requirements Specification for 53 grade ordinary Portlan: cement (Amendments 2) 129IST OF IRC CODES IRC-18-2000 Design Criteria for Prestressed Concrete Road Bridges (Post-Tensioned Concrete) (Third Revision). IRC-21-2000 Standard Specification and Code of Practice for Road Bridges, Section Ill- Cement Concrete (Plain and Reinforced) (Third Revision). | 1RC-83 Part-I Standard Specification and Code of Practice for Road Bridges, Section 1X - Beaings, Part-(: Metallic Bearings (First Revision), | IRC-83 (Part-II) -1987 Standard Specification and Code of Practice for Road Bridges, Section IX - Bearings, Part-ll: Elastomeric Bearings IRC-107-1992 Tentative Specification for Bitumen Mastic Wearing Courses. IRC-SP:47 Guidelines on Quality Systems for Road Bridge (Plain, Reinforced, Prestressed and Composite concrete) IRC-SP:57 Guidelines for the Use of Dry Lean concrete as Sub- 7 base for Rigid Pavement. . MORTH Specification for Road and Bridge Works 2001 (fourth ; revision). dio 130 1985 cPWor2002—108CHAPTER -6 OUTSIDE / INDEPENDENT TESTING FACILITIESOutside / Independent Testing Facilities Extensive testing of the materials used for construction is a pre-requisite for attaining high quality of the work. This shall require specialised tests, physical, chemical, ultrasonic, x-ray and various other types of tests which can not possibly be carried out in a site laboratory without adding high-costs on the project. These tests also require specialised personnel who regularly deal in such testing. Therefore, the need arises for carrying out the tests in outside laboratories. ‘These laboratories may be in the Government sector, Semi-Government of Private sector. The oviside laboratories shall be shart listed before hand. In case of laboratories in the private sector, the past record and reputation of the laboratory must invariably be given due consideration. The infrastructure in these laboratories can be inspected before they are short-listed. However every laboratory may not have the facility for carrying out all the required tests. This chapter gives an overview of the available testing facilities in various reputed laboratories given below. AES Testing & Research Laboratories (AES) Central Road Research Institute (CRRI) Dethi Test House (DTH) Indian Institute of Technology Delhi (ITD) National Council for cement and Building Materials (NCCBM) Regional Testing Centre (RTC) Sunbeam Auto Limited (SAL) Shri Ram Institute for Industrial Research (SRI) SAA ween ‘This information will facilitate selection of a laboratory for any particular testing. 133s s YS vyyvyrys Ss x +,y yyy s ‘ yy YO yD To be Ascertained ‘S Ss x YS yyoyys xx x+y NS ‘ Sy yy yyys sonsodoig Sunyey FeuOW (J ssoupunog (9 aumstOYY sORUTS puE vondiosge sore my “Aussuoq Ing ‘AuAeiD oytads (9 sqevoreyy snouaajaq (4 adeys po’ azig apm (e sayedoadsy auyy (7 uoneurureg x1q YOQTED QAI) APY MOLY HAW Ausuag aioraPYD JyNeAPKH, sadid addH @ ° o @ | rs | WS OL Fel Sa ° 16 cewor2ue7 =11 ane-—-- s Xapuy SSPUMOT19A (1 ouURIstsaL MOL (> autog Buyuayos. (f aunvesadusan ‘moj ve aoueisisay 3urye1 (1 SOURISISSY PIAS (4 amy Bukig (3 (ysy eg) aoueuwirr, Gg swoudtg woqiax (9 sims MOUy 7 aeUOGIeD WNID|ED (Pp quaquo9 apixoid wut], (9 sprag sein (4 suaiuca apuig Stupeg apsefdoursayy, (87 ras "IVs La WADON | quit HLG rio sav PSISA, es2sn0y FTL, 147S may plabry (q wal is (e aoweg (0€ aoueisisoy ea}UWayD (9 uonisodwon 49914. (P qBuang apsuay (9 wsPEM (o ssampryy (& ataxaway (67 ras ‘WS OLt WON qu wid rad sav PSs, sasnoH OL 148,Axparers yeuowsuoun | way 01 20ur say (2 uoneduoig (p wduang aysuay, (> Aysuaq (q wuoy (e (ouariag ony BAP, AlOg) AALd (ZE Yyres +S Soy S qwaqueD ysy (3 SoINpOW FEDS (5 SureBy paress|ooov (9 1s uorssandmod wntixen, (p eaug Te uoneSuoig wu (9 IW ssoupseH (e “spBuang aqisuay, win sounoyseyg sua.1dos0yy5 (1E vas ‘VS Ona WOON! Quit rao = Sat ésosnon WL 149Yuyoryyys wnduang anyssardwos aewniy, (8 WBuang vosaypy |G snynpow onserg. (2 ‘So[npow Zeays (P Way peoTlency (9 way uorsuaung (q uonoadsul jensia (e sSujreag samoserq (pe x yyy x Yayo S Bupsay jousew Moy (F S29] uonensuag ang soy otuoseni (2 wal uonouy (P way peoqteoman, (2 aonying NUS [91S ssa|UFEIS. (q aounsafop euorsusuig (e s8upteag YAld-LOd (££ ris ‘vs OL WOON qui Ha sav TAAL Csasnoy 1591, 150wiarsks jonuos 40 noddns oj Buueag. (p ssaunydty sare (2 waiskg adeacyouy (q urog a8pq ce swutof uosuedxg feag ding (se ris vs 1a WOON: au HG rao sav Tsay, sasnoH OL islCHAPTER -7 SITE _ DOCUMENTSSite Documents Effective documentstion, of sl the activities on a project is of utmost inp It not only saves valuable time sind energy but also helps in keeping a track of the various, activities and to ensure that nothing is missed. For example, it shall be useful to keep documentation of mavements of drawings to ensure fi ect / latest revisions are adopted for execution. The docum-ssation of st seconds shai help in checking. that the tests ate carried out at the required frequency and ne test is missed sc as to get quality output. Documentation of all the materials as inventory record shall assist in resource planning and ensure availability of mate times. Separate record for bulk ttems of high importance, like cement and steel, have to be maintained. These records indicate whether the consumption of these materials is as per the design requizemeats er net. The instructions given by then site staff to the exeenting ageney and its compliance hav to be recorded fo ensure that no instruction is lost sight of. Similarly instructions from senior officers and the consultants during their inspection and the consequent action have to be recorded, Standard formats have been developed tor documentation of the various important activities and given in this chapter. Proper documentation shall vo a long.way is meeting the ends of high quality in the work. Page No.Name of Work Agreement No. Name of Agency Stipulated date of start Stipulated date of completion 7.1 MASTER REGISTER RECORD Ss. Title of Register ‘Volume [Identification] Date of | Docketing no. | Signature No. no. Issue 156 Continued on Page no. Page No.7.2 SITE_ORDER RECORD I. S.No. 2. Date & Time of Instructions 3. Instructions To 4. Instructions S.No. Action Required ‘Action Taken, ‘Signature | 1 Signature Signature Date Date For Contractor For Department Name Name Reviewed by : Comments: ‘Signature 187 Continued on Page no. Page No.7.3 DRAWINGS _ RECORD Details of Drawings | Reseipt of Tesue oF ‘Status oF | Coniracior's Drawings Drawings Drawings | Signature Drawing | Title of | Date of | Novof | Issue [ No. of | (Advance / no. and its| Drawing | Receipt | Copies | Date | Copies | Good for Revision { Construction) Continued on Page nv, Page No. .7.4DAILY PROGRESS RECORD 1. Date 2. Whether conditions (a) Temperature (b) Rainfall (©) General Weather (i) Sunny (ii) Cloudy iii) Windy (b) Humidity! 3. Details of Work Done Maximum ........ Minimum.. mm S.No. Item Executed ‘Quantity |" Location 1 2 3 4, Any Special difficulties / happening : Signature Signature Date For Contractor For Department Name Name 159‘Type of Cement 7.5 CEMENT STORE RECORD Monthly Receipt/issue for Opening Balance Part ‘A’ «bags Date [Quantity Received | Quantity consumed | Balance at | Purpose] Signature Source | Batch | No.of }Tsued | Rewmned] Net] the end of ls lel No. | Bage consumed] the day 8 i (vo. of Bags) Seals) Total Part ‘B’ te‘Theoretical and Actual Consumption statement S.No. | _ Period Tems of Work Quantity] Theoretical] Actual | Difference From] To, Executed) Cement | Cement | between the (cum) | Required | Consumed] theoretica! (o.of Bags) | (o.0f B2g5)| and actual; Consumption: o Signature zl Signature ‘ Date Date 5 For Contractor: For Department Name Name ‘Continued on Page no. Page No. ..... 161 4969 CFWOI2002—128Type of Steet Monthly Receipt/Issue for the month 7.6 STEEL REINFORCEMENT RECORD Designation of Steel Bar ...... mm TMT. Dae] Qua Sour | Quanity | Actives | Concumption | — Difference Rese (MT) | forwhich | ofsteelas per | etween MT) issued | steel measurement | quantities issued (tt) | measured and issued (MT) 1 4 | | | | : ara ro 3 i | | | Signature Signature Date Date : For Contractor For Department Name Name Continued on Page no. é Page No. 162 1965 CPWO200—128|. Grade of Concrete 2. Cement Content as per Design Mix 7.7 CUBE TEST RECORD M Kg/cum ‘S. |Sample] Size of [ Age of | Representative ‘Wet Concrete | ‘Cube Test No| No. | cube | cubes | structural Member | _ Property (days) “Femperawre | Samp | Loadat | Area | Coapressive Failure Strongth T. 2 3 4 5. | : i Mean Standard Deviation Range [cece ‘Comments : Signature ‘Signature Date Date For Contractor For Department Name Name Continued on Page no. Page No. .. 1637.8 OTHER TESTS RECORD Signature : Signature Dat Date For Contractor For Department Name Name Continued on Page no. Page No.7.9 EQUIPMENT CALIBRATION RECORD |. Name of Equipment (a) Make (b) Model (1 Capacity (d) Identification No, 2. Frequency of Calibration 3. Date of last Calibration 4. Next due date of Calibration 5. Agency performing the Calibration 6. Reference of issue of Calibration ceniticate 7. Reference of filing the Calibration Certificate Signature Signature Date : Date For Contractor For Department Name Name Connie on Barge aa Page No. los7.10 INSPECTION RECORD - 1, Date and Time of Inspection 2. Venue of Inspection 3, Name and Designation of Inspecting Authority 4. Reference of Inspection Note 5. Remarks of Inspecting Authority 6. Communication of Inspection Remarks 6.1 Remarks taken over 10 Site Order Book, Page No. 6.2 Remarks conveyed to contractor vide letter No. ...... dated. dated. 7. Whether needful action ‘aken by contractor (Yes/No/No action required) 8. Compliance recorded in Site Order Book at Page No... dated Recorded by Reviewed _by Signature Signature : Date t Date : Name & Name & Designation Designation ‘Continued on Page n0. Page No. 166,7.11 NON-CORFORMING ITEMS RECORD 1. Item No. (as per Bill of Quantities ) 2. Brief details of the item a - 3. Name of designation of the Authority deciding the nor conformation : Name Designation .. Reference No. 4. Reason of non-conforming 5. Nature of Non Confirmation 6. Comments . Yes = No NIA 6.1 Whether the item is structurally sound 6.2 Whether the item can be accepted at Reduced rates, 6.3 Whether the item requires demolition and re-execution, 64 Remarks indicating the action done by the contractor and the view of department. Signature Signature Date 5 Date For Contractor For Department Name Name Continued on Page no. . Page No. .i ® 7.12 QUALITY AUDIT RECORD 1. Date of Quality Audit 2. Venue of Inspection 3. Department of Auditing Team 4. Head of Audit Party . 5. Other members of the Audit Team . Name Designation @ co) Gi) 6. Reference of Audit Report 7.No. of Paras 8. 1“ Reply to Audit Rep: Reference of Reply Rejoinder to reply No. of para dropped Paras outstanding, Signature | Signature Date : Date For Contractor: For Department Name Name 2nd Reply to Audit Report Reference of Reply Rejoinder to reply No. of para dropped Paras outstanding Signature 5 : Signature : Date Date : 2 For Contractor: For Department: Name Name * d Reply to Audit Report ' 168Reference of Reply Rejoinder to-reply No. of para dropped Paras outstanding Signature Date, Date . For Contractor: For Department Name Name 4th Reply to Audit Report Reference of Reply a Rejoinder to reply No. of para dropped Paras outstanding Signature Signature Date Date For Contractor For Department Name Name Continued on Page no... Page No. 1697.43 HINDRANCES RECORD « From] To [Whether _ | Reasons of | Action Net Effect Hindrance | Hindrance | initiated to | on the ison the . remove the | Project critical Path) Hindrance Signature Signature el Date Date a For Contractor For Department Name Name Continued on Page no. .. Page No. 1707.14 CONSULT! RD 1. Name of consultant Name of visiting Representative Venue of visit Date and Time of visit Duration of visit Purpose of visit mays Observations/Comments/Advice 8. Action to be taken by the Department/Contrcator Signature zl Signature Date fl Date For Consultant = For Department Name : Name Continued on Page no. «1. 1717.15 SITE-CORDINATION MEETINGS RECORD 1. Coordination Meeting no. . Venue of Meeting . Date and Time of Meeting 2. 3 4, Name of Chairman and Designation 5. Name of Other Participants ‘Name of Participants | Designation | Organisation | Telephone | Signature - a 2 7 . 4 Ae 6. 1. | oe 6. Person to issue Minutes of Meeting oer rh 7. Reference of Minutes of Meeting 8. Reference of Action Taken Report Continued on Page no... Page No. .. 1727.16 CHECK LISTS / TEST PROFORMAS RECORD & i73 SNo. | Title of Check List? | Identification | Purpose of ] Reference of | Reference of Test Proforma Number Checklist? | approval recording of Test sample _ Proforma checklist Signature Signature Date Date For Consultant For Department Name Name Continued on Page no. Page No.7.17 INVENTORY RECORD 1. Name of Item 2. Total Quantity Required 3. Source 4, Minimum Size of One Lot [S. Date Previous[Additional [Cumulative [ssued” CumulativeBalance Present Balance] INo. uantityQuantity (Quantity Consumed issue utstanding Requirement)Deficit rocured anti i Continued on Page 00 Page No. 174 ,, Name of item observed Quantity of item observed 1 2. 3._ Starting Time 4. Closing Time 5. Various Ingradients Observed (a) Materials 7.48 ACTUAL.GBSERVATIONS RECORD S.No. Type. — Quantity 2 3 (®) Labour S.No. ‘CategoryMType of Labour ‘Quanity (co) Machinery S.No. “Type of Machinery From To 2 3. ; Signature Date For Department Name Continued on Pag? no. ...-. Page No.1, Name of Mock Up 7.19 MOCK UP__ RECORD 2. Trial No. SNo. Checks Observations ‘Acceptable 7 Not Acceptable/ Suggestions SP pEeNe ‘Supporting system Form Finish Surface Finish Dimensions Result : Mockup approved for Execution / Another trial required as per the suggestions Any Other Comments: Signature Date For Contractor Name Signature Date For Department Name 176 Continued on Page no. ..Page No. 720 GUARANTEE BONDS/INSURANCES RECORD 1, Name of ftem 2. Reference of Guarantee Bond approval 3. Date of submission of Bond 4. Whether the bond accepted (Yes / No /'N.A.) 5, |. Reference of Acceptance 6. Period of Bond 7. Extension of Bond/Insurance Signature Fl Signature Date 3 Date For Contractor: For Department Name Name 7 1965 CPWDr2002—1387.24 Safety Aissurancs'Recbrd Date of napon: Dane nd Designation of th cer pstoming peso eee [Next date due for Inspection S.No, | Item of Inspection and the required standards Yes/No/N/A 8) Provision of ladder not steeper than 1:4. For height upto 3.6m height above ground or floor 2 a For height more than 3.6m above ground or floor 8) Whether guide rail properly provided and secured. bb) Are the working platform, gangway and stairways adequatcly stifT ©) Is working platform, gangway or stairway i) Closely boarded ii) Adequatety width i Suitably fastened a ' A ‘or opening in the working area i) Whether suitably fenced or provided with minimum 90cm high railing 4 : P Prevention of danger. electrical equipm: i) Is the material stacked causing danger or inconvenience to { public ii) Necessary fencing and lights provided to protect the public. ravatic Trenching more in des * i) Tsat least | ladder for each 20m length provided at least 90cm above ground surface. ii) Is the length of ladder sufficient extend from the bottom to 178 1965 CPWO/2002—138w) ” ‘Are the sides of wenches secured by amber bracing Is there any excavated material within 1.5m, Is any undermining or undercuting done. 6, Asphaltic works Are worker provided with protective footwear. gloves and protective goggles. » Cement ‘Are workers handling cement provided with protective goggles ar gloves. a Welding works Are the workers provided with protective eye shield. and footwear. i ‘ity ” vw loistil Do the machines including their attachment, anchorage and supports have good mechanical construction, sound material and adequate sieength free from patent defect and kept in working onder Dees every rope has adequate strength and free fom patent deleets 1s the operator properly qualified Is safe working load marked on machines Are efficient safeguards provides to motors, gearing, ‘ransmission, electric wiring and other dangerous part Does the workers wear any metallic item while employed on any electrical installation, Are the safety provisions displayed on a notice board at the prominent place at workspace, Are the workers provided with safety helmets of specific colour. Are the workers found with safety belts while working at heights Is the work area will illuminated, Is the work area suitable barricaded with adequate height. Does the necessary cautionary sign board installed at site 179Remarks of the Inspecting Officer Signature Date For Contractor Name 180 Signature Date For Department Name Continued on Page 90...7.22 Labour Welfare Record 1. Date of Inspection : 2. Name and Designation of the Officer performing Inspection : 3. Last date of Inspection : 4. Next date due for Inspection : S| hem Ye Wat No. applicable oi a fi) 6 packets of sterilized cotton wool {ii) 1 (60mi) bottle containing a 2% alcoholic sok iy) Salvolatile having the dose and mode of administration indicated on the label {roll of adhesive plaster 1 30 gms.) bottle of potassium permanganate crystals { pair of scissors { bottle containing 100 tablets (each of $ gms.) of aspirin i) Ointment for burns x) bottle of suitable surgical antiseptic solution ») | Arrangement for recoupment done ©) | Location ofFirst~ Aid Box : 4) | Person responsible for keeping the box ©) | Is the person-in-charge trained in first-aid treatment 2 Water 1) Is fit for drinking and cold water available Is it easily accessible Is the sauce well chlorinated before water is drawn, WW) Is the source dust and waterproof anid properly covered Toilets and Urinals i) Ate the adequate numbec toilets and urinals properly covered and paritioned available as per following requirement ‘oilers | per 25 males or females up to 100 and 1 per 50 male or female 100 Ucinals 1 per 50 males or females up to 500 and | per 100 beyond 500 males or females 181‘Are these property lighted Are these facilities properly maintained in a clean and sanitary condition at all times. a ii) i) i ” is rest }) Is the shelter of adequate space available separately for men and women labourers 3 Are sufficient rooms for litle children available ‘Ae the rooms kept clean well lighted and ventilated. 6 | Canteens Is adequate canteen facilities provided by the contractor Is the canteen maintained in clean and proper sanitary conditions. Is the dining space adequate. Is the suitable food stuff available Is it running on No profit, No loss basis. ~ i Ax 7] Anti-Malarial Precautions sutficient precautions taken up for filling any borrow pits and a etivides Remarks of the Ensperting Otfiver Signature Signature Date ‘ Date For Contractor: For Department Name Name 182CHAPTER 8 CHECKLISTS AND TEST PROFORMASCheck-Lists and Testing Proformas Proper check lists and test proformas play a vital role in not only ensuring the quality control but also for proper documentation of the project. At the end of the project, it will be only the documents which will help in knowing the quality assurance system adopted in that project. In order to ain the uniformity in the documentation of the total project, some have been given in this chapter along with the testing prsformas. Check lists are framed for the selection of the sub agencyfsupplier etc. and also for ensuring the specifications to be followed in the execution of the work. while the test proformas are to be to be used while conducting any test at site. lo acder to ensure that the material, whether raw or assembled. intended to be used on the flyover construction meets the quallity standards, the first step is to select a supplier / manufacturer who has the required infrastructure to produce quality material, This includes machines, testing facilities etc. The supplier should also have the capacity to supply the required volumes of material while maintaining consistence in quality. Certain checks shall have to be carried out in order 10 select and approve one more Suppliers or manufacturers for the material t0 be used in the construction. This shall save the trouble of having to run from one source to the other for getting good quality material. While framing the checklists, emphasis has been paid 1 cover all these basie parameters which are of high importance for the selection of the supplier or specialised agency. Some checks for approving sources for different type of materials have been given here. ‘The quality contrat however does not end with the approval of the source. The material procured from the approved sources needs to be checked frequently for its quality by carrying out certain tests. These tests and their Testing frequency have been mentioned in chapter 3. The formats for reporting the results of the tests are given in this chapter. While framing the test proformas for the material testing, the emphasis has been given to the BIS codes which are applicable for the acceptance of the material in the work before the selection as well as during the execution of the work Similarly, it has to be ensured that the site activities Tike piling. concreting. embankment construction, pre-stressing. road work, surfacing, installation of bearings and expansion joints etc. are carried out in a way that the end product satisfies the quality standards. This can be ensured by having checks at different stages as the activity progresses. These checks shall have to be tabulared and separately recorded for further reference. These have been incorporated in the form of “Checklist for Site Activities”. Test proformas for reporting of test results whenever required during an activity’ are also given this chapter. While framing the checklists FoF the site activities. emphasis has been given to ensure that the all the site activities are done as per the prescribed specifications for them. 185In the test: proformas, space has been provided at the top for the identification number. While conducting tests at certain frequencies, unique identification number may be given to the test proformas used every time. 1868.1.1 Checklist for Source/Agency Approval 8.1.1.1 Coarse Aggregates 8.1.1.2 Fine Aggregates 8.1.1.3, Water 8.1.1.4 Cement 8.1.1.5 Reinforcement/Strands 8.1.1.6 Epoxy 8.1.1.7 Geotextile 8.1.1.8 Plasticiser 8.1.1.9 Granular Sub base 8.1.1.10 Backfilling material (earth) 8.1.1.11 Bitumen 8.1.1.12 Prestressing system 8.1.1.13 RE/RS Wall 8.1.1.14 Thermoplastic Paint 8.1.1.15 Bearings 8.1.1.16 Expansion Joints 8.1.1.17 Hot Mix Plant 1878.1:1.1 Checklist for source approval for - Coarse Aggregate. S.No. Particular : Remarks 1 ‘Name and address of the supplier = | information regarding the other ongoing works where the material is being supplied by this supplier Report obtained from the clients referred at S.No. 2 4 What is the petrography of the parent rock? Is it acceptable? x Will adequate quantity be available for the complete project’? 6 Have the aggregates been got tested from reputed laboratory as per IS: 383 as per chapter 3 of the manual.? (a copy of the test certificate may be attached) , 7. ‘Are adequate crushing and transporting facilities available with the supplier/crusher? igned Date For Name. Contractor 1888.1.1.2 Checklist for source approval for - Fine Aggregate. S.No. Particular Remarks io ‘Name and address of the supplier = information regarding the other ongoing works where ' the material is being supplied by this supplier Report obtained from the clients referred at S.No. 2 a What is the type of aggregates, (i) Crushed rock. Gi) River sand. 5S Will adequate quantity be available for the complete project? 6 Have the aggregates got tested from reputed laboratory as per IS : 383 as per chapter 3 of the manual.? (a copy of the test certificate may be attached) 7 Are adequate washing and transporting facilities available with the supplier? Signed Date For | Contractor 189 : ent RESP RE TE8.1.1.3 Checklist for source approval for - Water ‘S.No. Particular Remarks 1 ‘Whaat is the source of supply? (i) Bore well ) Supply of local body Gil) Tankers 2. Has the water been got tested from reputed laboratory as per chapter 3 of the manual? (a copy of the test certificate may be attached) 3. Will adequate quantity be available from the source for the duration of construction? 1901.1.4 Checklist for source approval for - Cement approved list of the clients, S.Now Particular Remarks H Name and address of the manufacturer/supplier = 2 Whether the supplier/manufacturer is among. the Information regarding the other ongoing works where the material is being supplied by this supplier: a Report obtained from the clients referred at S. No. 2: | 5. Whether the material satisfies the test requirement as | per chapter 3 of the manual. | Ca copy of the test certificate may be attached) ie. ‘Whether the supplier Gan supply the material in desired size of the lot as per the site schedule. Signed a Date For Contractor Name | 1948.1.1.5 Checklist for source approval for — Reinforcement/Strands No. Particular Remarks ‘Name and address of the manufacturer/supplier : z Whether the supplier/manufacturer is among the approved list ofthe clients? x Information regarding the other ongoing works where the material is being supplied by this supplier: 4. Report obtained from the clients referred ai S. No, 2: 3 Whether the material satisfies the test requirement as per chapter 3 of the manual. (a copy of the test certificate may be attached) 6 Whether the supplier can supply the materfal in desired size of lot as per the site schedule. For Name Contractor 1928.1.1.6 Checklist for source approval for - Epoxy 1965 CPWD/2002—148, 193 S.No. Particular Remarks 1 ‘Name and address of the manufacturer/supplier = 2 ‘Whether the supplier/manufacturer is among the approved list of the clients. 3 Information regarding the other ongoing works where the material is being supplied by this supplier: a Report obtained from the clients referred at S. No. 2: Ss Whether the material satisfies the test requirement as per chapter 3 of the manual. (a copy of the test certificate may be attached) 6 ‘Whether the supplier can supply the material in desired size of lot as per the site schedule? 7. Whether the manufacturer has given the method statement for its application. (attach a copy of the method statement) 8 Has the manufacturer furnished any guarantee? 9. Will the manufacturer's authorised representative be present during the application of epoxy? For Contractor Name8.1.1.7 Checklist for source approval for - Geo-Textile ‘material is being supplied by this suppl S.No. Particular Remarks T Name and address of the manufacturer/supplier 2 Tnformation regarding the other ongoing works where the 3. Report obtained from the clients referred at S. No. 2: 4. Whether the material satisfies the test requirement as per | ASTM D-4355 as per chapter 3 of the manual (a copy of the test certificate may be attached) 3 Is the material indigenous or imported? Is the supply easily available in market. 6 Can the agency supply the required quantity of material in the stipulated time? Signed Date For Contractor Name 1965 CPwo/2002—148,8.1.1.8 Checklist for source approval for — Plasticiser S.No. Particular Remarks Name of the Product : 2 Type of Product (super plasticiser/ water reducing admixture / retarder etc.) 3. Name and address of the manufacturet/supplier 4 Period for which the product is in use: 5. Information regarding the other ongoing works where the ‘material is being supplied by this supplier: 6. Report obtained from the clients referred at S. No. 2: 7. ‘Whether the material satisfies the test requirement as per 1S :9103 as per chapter 3 of the manual. (a copy of the test certificate may be attached) 8 Can the agency supply the required quanti stipulated time as per the site requirement? Signed Date For Name Contractor 1958.1.1.9 Checklist for source approval for ~ Granular Sub-Base Material S.No. Particular Remarks Name and address of the supplier : Information regarding the other ongoing works where the material is being supplied by this supplier Report obtained from the clients referred at S.No. 2 Does the agency have arrangement to supply coarse ‘aggregates and moorum? Whether the material satisfies the test requirement as per chapter 3 of the manual? (a copy of the test certificate may be attached) Can the agency supply the required quantities as per the site schedule? Does the agency have adequate arrangements to. transport the material to the site? Does the agency have equipment like Motor grader, vibratory roller for laying of GSB? IF not, what is the arrangement of the contractor? [Sena t~C ty tepals ‘Amount of Water for Standard Consistency of crm Mean value of Amount of Water .. LL Standard Consistency (P) = (AJB) x 100 =. Remarks (if any) : Signed Signed Date PO Date For Contractor For Department Name Name 250Identification No.[_[.[ | 8.2.14 Test Proforma for determining the Initial and Final Setting Time of Cement Sample No. _: | Date of Sampling : ] Quantity of: Method of Testing 21S: 4031 (Part ) cement Source 5 Date of Testing : Tobeused : Sampling and Testing By : in structure Weight of each samples: [Sample 1 | Sample 2 {in Gms.) . A Standard Consistency (P) = Percent 85 % of P= 0.85 xP = Percent Initial Setting Time Initial Reading of Stop Watch (To) for sample I = . Minutes for sample 2 .. Minutes S.No. | Reading of Stop | Penetration of needle from the | Is the penetration between 5= Watch bottom of Vicat Mould (in mm) __| 0.5 mm (Yes/No) ? ‘Sample 1 ‘Sample 2 ‘Sample 1 ‘Sample 2 T. 2. 3. 4. 5. Reading of Stop Watch with Penetration between 5 + 0.5 mm from bottom of Vicat mould (T1) Sample | =. + minutes Sample 2 =... minutes I Seng Time (T= T1 To for Sample P50... minutes minutes Mean Value of Initial Setting Time = .. Acceptable Value Results : Accepted /Not Accepted Remarks (if any) : . 251inal Setting Time Initia) Reading of Stop Watch (To) for sample I Minutes for sample 2 Minutes ‘S.No. | Reading of Stop | Does the Annular attachment | Does the Needle makes an Watch makes sn impression on the impression on the surface of surface of test block (Yes/No) ? _| test block (Yes/No) ? ‘Sample 1 ‘Sample 2, ‘Sample 1 ‘Sample 2 T. 2. 3. 4 3. Reading of Stop Watch when Annular attachment does not make an impression while the needle make an impression on the surface of test (T2} -» minutes Sample | minutes Sample 2 =....... Final Setting Time (11) =2~-To for Sample minutes minutes ‘Mean Value of Final Setting Time Acceptable Value = Results : Accepted Not Accepted ‘Remarks (if any) : Signed Signed Date : Date For Contractor: . For Department Name Name 252Identification No. 8.2.15 Test Proforma for determining the Soundness of Cement 7 Sample No: Date of Sampling ‘Quantity of ‘Method of Testing :1S: 4031 (Part 3) cement Source Date of Testing Tobeused : ‘Sampling and Testing in structufe |.By : Weight of each samples Sample 2 Gin Gms.) ......0 Standard Consistency (P) 78% of P= 0.78 xP Date and Time of immersing the sample in water For Sample 1 Date... Time... For Sample2 Date A. Initial Reading after 24 hours Date and Time of taking initial Reading For Sample 1 Date ............ Time . For Sample2 Date ......... Distance between the indicator points (D1) For Sample 1 = ...---....fm, For Sample 2 = B. Final Reading after boiling for 3 hours Date and Time of taking Final Reading For Sample 1 Date ......e.. Time Distance between the indicator points ( D,) For Sample | = For Sample 2 = Expansion of Cement = D; ~ Dy ForSample2 Date For Sample | = ..-...-.tttm For Sample 2 =. Mean Value of Expansion of Cement = mam Acceptable Limits = mom Results Accepted / Not Accepted Remarks (if any) Signed Fi ‘Signed Date : * | Date For Contractor: For Department Name Name 253Identification No. 8.2.16 Test Proforma for determining the Compressive Strength of Cement | Sample No. Date of Sampling : | ‘Quantity of Method of Testing 21S: 4031 (Part 6)> cement. Source f Date of Testin; Tobeused = ‘Sampling and Testing in structure By ° ' oO Quantity of Cement 2008 Quantity of Sand 600 g ‘Standard Consistency (P) = Percent Required Water content (w) = (P/4) +3 = ..Percent ‘Amount of Water to be added = 2 x w Percent Date and Time of keeping the sample in moist closet room Date ... seseee imme, Date and Time of submerging the samples in clean fresh water Date . Time... Date and'Time of testing of Specimens Date oes ccsceseesen Time ... seseeente ‘Az X-area of specimen = 70.6 x 70.6 mm = 4984.36 min? SNe. | Maximum | Compressive ] Variation in isVd<10 Load Strength | compressive _| (Yes/No) Applied (P) | C= (P/A) | Strength te (in N) (in Nim’) | Vee (CC) x 100 Cn 7 3 Mean Compressive Strength = Age of sample = ‘Acceptable Value = Results Accepted / Not Accepted Remarks (if any) : ‘Signed ‘Signed Date : Date For Contractor For Department Name Name 254Identification No. |[ 8.2.17 Test Proforma for Strip Pull Out Test in Reinforced Soil Wall Sample No. : Date of Sampling Height of Back fill ‘Method of Testing Source of Strips _: Date of Testing Embedded length: Sampling and Testing of Strip By Ram area of Jack = mm? Maximum Test Pressure for Strip Pull out. = = (Keon “Applied Pressure] Applied Force] Dispalcement Reading (Kajem" ) Gam) Net Displacement attest Pressure mm ‘Acceptable Value mm - Results : Accepted / Not Accepted Remarks (if any) : ‘Signed i ‘Signed Date . Date For Contractor For Department Name Name 255Identification No. } 8.2.18 Test Proforma for Lug Pull Out Test from Reinforced Soil Wall Panel Sample No. i Date of Sampling Tdentification ot: Method of Testing . RE Wall Panel Source of Lugs: Date of Testing Grade of Concrete: ‘Sampling and Testing of RE Panel By Ram areu of Central Hole Jack Minimum Force for Lug Pull out at failure ‘Applied Pressure ‘Applied Force (Ke/m* @ Load at Failure Miniroum accepted Load at Failure Results : Accepted / Not Accepted Remarks (if any) Signed Signed ; . Date Date For Contractor For Department Name Name 2568.2.19 Test Proforma for Bentonite Slurry Identification No.| | | | ‘Sample No Date of Sampling - Pile No. Method of Testing Source _ Date of Testing i ‘Sampling and Testing By ‘Sample No. | Specific Gravity | pH Value | Mars Cone Viscosity : | — | 3. Mean Value ‘Acceptable 1.025 Minimum 9.5 to 12 30 to 40 Limits Results + Avcepted / Not Accepted Remarks fitany) Signed Signed Date Date For Contractor For Department Name Name 1965, cPWO/2002—18AIdentification No.|_| LI 8.2.20 Test Proforma for testing the Epoxy Bonding Agent ‘ Date of Sampling Method of Testing e [Sample No. ‘Quantity of Epox; \ Source Date of Testin; _ To be used in ‘Sampling and Testing structure By 1. Pot Life of Epoxy Bonding Agent 1. Ambient Temperature during Testing = 2. Duration of Mixing =o) [Time since completion of Mixing (in Minutes) | aeeceeeereererse ees e| Pot Life of sample of Epoxy Minutes Recommended Pot Life ‘minimum 20 Minutes Results. : Accepted / Not Accepted 7 Remarks (if any) 2. Open Time of Epoxy Bonding Agent 1. Ambient Temperature during Testing = ..........8C ‘Specimen | Time since Remarks No. completion of (Concrete Failure/ Mixing (in Minutes) Joint Faiture) _l Open Time of sample of Epoxy sees Minutes Recommended Open Time inimum 60 Minutes Results : Accepted / Not Accepted Remarks (if any) 258 1965 CPWO/2002—1881, Ambient Temperature during Testing = ic] 2. Sample filled in gutter of Daniel’s gauge after 10 minutes of 3 minutes mixing, S.No. ] Time reckoned from Sag (in mm) start (in Minutes) Sag Flow of Epoxy Recommended sag Flow Results : Accepted / Not Accepted Remarks (if any) 4. Angle of Internal Friction (Squeezability) 1. Ambient Temperature during Testin, oC 2. Quantity of Bonding Agent 3140 mm Ss. Load (in Kg.) ‘Area of Spread ‘Acceptable Values of the No. in. mm?) area of Spread (in mm”) 1 15 3000_ minimum 2. 200, 7500_minimum 3. 400 10000. imum Results. : Accepted / Not Accepted Remarks (if any) : 5. Curing rate of Epoxy Bonding Agent 1. Ambient Temperature during Testing oC 2. Size of Cubes = 50 mm x SO mm x 50 mm. Caring Failure Load (in KN) [Mean Load|Compressive | Acceptable Time [Specimen |]Specimen 2)Specimen 3| at Failure | Strength | Values. hrs.) (kN) (Nérwm’) | N/mm’) 12 Minimum 20 24 Minimum 60 168 (Minimum 75 Results : Accepted / Not Accepted Remarks (if any) 2596. Compressive Strength of Epoxy Bonding Agent 1. Ambient Temperature during Testing = .... "Cc 2. Size of Cubes = 50 mm x 50 mm x SO mm 7 . Age of Failure Load (in KN) |Mean Load| Compressive | Acceptable Specimen [Specimen |]Specimen 2]Specimen 3| at Failure | Strength | Values . hrs.) KN) | (Nimm’) _| (N/mm?) 24 Minimum 60. 168 Minimum 75 Results : Accepted / Not Accepted Remarks (if any) 7. Bonding of Cured Bonding Agent to Concrete surface 1, Ambient Temperature during Testing = ..........%C 2. Compressive Strength of Prism should be approx. 40 N/mm? ‘Specimen No. Remarks (Conerete Failure | J Joint Failure) 7 Recommendations : Total fracture of concrete paste should occur (concrete failure) with no evidence of bonding agent failure (Joint Failure) | Results : Accepted / Not Accepted Remarks (if any) 8. Tensile Bending strength of Epoxy Bonding Agent 1. Ambient Temperature during Testing = ......+..u.2C ; 2. Compressive Strength of Prism should be approx. 40 N/mm? Specimen No. Remarks (Concrete Failure / Joint Failure) Recommendations : Total fracture of concrete paste should occur (concrete failure) with no evidence of bonding agent failure (Joint Failure), Results = Accepted / Not Accepted Remmarks (if any) 2609. Shear strength of Epoxy Bonding Agent Ambient Temperature during Testing = °c ‘Specimen No, | Load at Failure | Shear Stress (kN) (Némamn’) Recommendations : Minimum Shear Stress = 12 N/mm? Results : Accepted / Not Accepted Remarks (if any) : 10. Heat resistance of Epoxy Bonding Agent {Ambient Temperature during Testing = Shear Stress (Nimm’) Specimen No. Recommendations : Minimum Shear Stress = 10 N/mm? at 56°C Results : Accepted / Not Accepted Remarks (iF any) 11. C of Epoxy Bondin: ent Colour of Epoxy Bonding Agent Recommendations : Colour should be similar to adjoining concrete Results : Accepted / Not Accepted Remarks (if any) : ‘Signed Hi Signed Date 5 Date For Contractor For Department Name. Name 261Identification No. 8.2.21 Test Proforma for testing the MS Sheathing . Sample N te of Sampling _ z — Length of ‘Method of Testing TIRC 18 : 2000 ‘ Sheathing Appendix-1A. Source 5 Date of Testing : | To be used in 5 ‘Sampling and Testing structure By 1. Workability Test of Sheathing Length of Sheathing test piece Dia. of Sheathing Radius of Bent No. of cycles Condition of sealing joints after 3 cycles (any failure or opening of Joints) Recommendations : No failure or opening of Joints after 3 cycles Results : Accepted / Not Accepted + Remarks (if any) 2. Transverse Load Rating Test Length of Sheathing test piece Dia. of Sheathing Applied Load Permanent Deformation ° Recommendations : Permanent Deformation is less than 5 % Results. : Accepted / Not Accepted a Remarks (if any) : 2623. Tension Load Test Length of Sheathing test piece = Dia. of Sheathing Applied Load 100 m mm soeseeeN Condition of joints and couplers (any deformation of Joint or slippage of couplers) Recommendations : No deformation of Joint or slippage of couplers is to be noticed Results : Accepted / Not Accepted Remarks (if any) : 4, Water Loss Test Length of Sheathing test piece Dia. of Sheathing Applied pressure Duration of Applied pressure minutes Loss of Water Recommendations : Maximum loss of water = 1.5 % Results : Accepted / Not Accepted Remarks (if any) Signed Hi Signed Date F Date For Contractor: For Department Name Name 263Identification No. 8.2.22 Test Proforma for testing the HDPE Sheathing ducts ‘Sample No. Date of Sampling : Length of Method of Testing FIRE : 18-2000 Sheathing Appendix ~ 1B [Source Date of Testing B To be used in Sampling and Testing: structure By 1. Bond Test Daa Sample 1 Sample 2 | Sample 3 Dia. Of Duct (mm) ‘Anchorage Efficiency Failure Capacity of tendon(in Mpa) 95 % of failure Capacity (in Mpa) Load at Failure (in Mpa) Length of Duct (in mm.40 times the dia. of duct) Strength of Grout (in N/mm? Minimum 27 N/mm” [Mean Load at Faiture (in Mpa) Recommendations Faijure capacity of bond shall be atleast equal to the anchorage efficiency or 0.95 of failure capacity of the tendon, Results : Accepted / Not Accepted Remarks (if any) 2. Compressive Test Size of cube = 300 mm Load applied over concrete bloc! the loss of Wall thickness KN, Pulling of strand = 200 mm Data ‘Sample Sample 2 Sample “Measurements of the indentation formed. ‘Mean value of the indentation formed Recommendations Results : Accepted / Not Accepted Remarks (if any) ‘The residual thickness of the duct shall not be less than 1.5 mm, Tiened Signed : Date Date For Contractor For Department Nan Name “264Identification No. [] 8.2.23 Test Proforma for determining the crushing and Impact Value of aggregates Sample No. = Date of Sampling ; Quantity of |: Method of Testing 2 IS : 2386 (Part IV) — Aggregate 1963 (for aggregates . larger than 10 mm) Source 7 Date of Testing : Tobeused = Sampling and Testing By : in structure Quantity of sample : 1. Aggregate Crushing value - A= Weight of surface dry sample = gms. B = Weight of fraction passing the2.36 mm Sieve gms. Aggregate Crushing Value = (B/A) x 100 =...... Recommended Value . Results : Accepted /Not Accepted Remarks (if Any) 2. Aggregate impact valu A= Weight of oven dried sample gms. B = Weight of fraction passing the2.36 mm Sieve = gins. Aggregate Impact Value = (B/A) x 100 = Recommended Value = Results : Accepted /Not Accepted Remarks (if Any) : ‘Signed : Signed Date Date For Contractor: For Department Name Name 265Identification No. [ 8.2.24 Test Proforma for determining the silt Content of fine aggregates Sample No. Date of Sampling : Quantity of Method of Testing 21S : 2386 (Part PV) — Aggregate 1963 (for aggregates larger than 10 mm) Source Date of Testing To be used Sampling and Testing By in structure ‘Quantity of sample | 'S. No. | Height of Silt above the | Height of sand below | Percentage | Acceptable sand layer (in mm) | the Silt layer (in mm) _ of Sil Limits A B (ABB) x 100 Results : Accepted /Not Accepted Remarks (if Any) : Signed Signed Date Date For Contractor For Departmem Name NameIdentification No. 8.2.25 Test Proforma for Testing the Plasticiser Sample No. : Date of Sampling 5 Quantity of Method of Testing 21S : 9103 - 1999 Plasticiser Source : Date of Testing : Tobeused : Sampling and Testing By : in structure Quantity of sample : 1. Compressive Strength (percentage of Control Sample) Grade of Concrete = M I 2. Age of Concrete Cubes days 3. Size of cube S. | Sample No. ‘Compressive Strength of concrete No. ‘Control Concrete Concrete with Plasticiser ncretePlasticiser | Failure | Strength Failure | Strength | as percentage of enrol ‘oncrete with | Load at [CompressiveLoad at Compressive Compressive Strength| control Sample opens Recommended Value of the compressive Strength as percentage of control sample : 3 days =125 % minimum, 7 days = 125 % minimum, 28 days = 115 % minimum. Results : Accepted /Not Accepted Remarks (if any) : Signed Signed Date E Date For Contractor: For Department: Name Name. 2672. Loss of Workability slump in mm, (deviation from control sample) 1. Grade of Concrete = M S.No. ‘Slump of concrete (in mm) ‘Control Concrete] after 15 minutes Concrete with Plasticiser after 2 h Svaeno Recommended Value of the deviation in slump from control sample : The slump at the end of 2 hours should not be lesser than that of control concrete after 15 minutes. Results : Accepted /Not Accepted Remarks (if Any): Signed Signed Date Date For Contractor For Department Name, Name. 268