Professional Documents
Culture Documents
Data Book
Approved
Status : FINAL
Date :
Date : 30/01/2008
Sign
Sign ROBERTO RAVERA
Classification :
N.730125MG01
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG02
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG03
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
BT
info@pompegarbarino.com – www.pompegarbarino.com
MNBT03
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG04
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG05
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG06
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG07
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG08
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG09
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG10
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG11
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG12
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
BT
info@pompegarbarino.com – www.pompegarbarino.com
MNBT03
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG13
Certification No 38329
POMPE
GARBARINO S.p.A.
PUMP TYPE
MU
MNMU02
CONTENTS
Page
8.9.5 Motor protections 12
1 GENERAL 2
8.9.6 Connecting the air-ejector 12
2 SAFETY 2
(MU-E,MU-LE) 12
2.1 Prescriptions 2
8.10 Aligning the coupling 13
2.2 Dangers 2
8.10.1 Misalignments 13
2.3 Markings 2
8.10.2 Aligning the pump/motor 13
3 GUARANTEE 2
9 START UP/SHUTDOWN 14
4 DESIGNATION 2
9.1 Lubrication 14
5 HANDLING AND STORAGE 3
9.2 Checks 14
5.1 Handling 3
9.3 Start up 14
5.2 Storage 3
9.4 Shutdown 15
5.3 Long lasting storage 3
10 CHECKING OPERATION 15
6 GENERAL DESCRIPTION 3
10.1 Total head 15
6.1 Noise min. 3
10.2 NPSH 15
6.2 Shaft seal 4
10.3 Vibrations/noise 15
6.2.1 Soft packing 4
10.4 Shaft sealing 15
6.2.2 Single mechanical seal 4
10.5 Motor power 15
6.2.3 Special mechanical seals 4
10.6 Temperatures 16
6.2.4 Flushings 4
10.7 Minimum flow 16
6.3 Special versions 5
11 MAINTENANCE 16
6.3.1 Engine driven pumps 5
11.1 Recommendations 16
6.3.2 Various driving units 5
11.2 Lubrication 16
6.3.3 Explosion proof version 5
11.2.1 Oil lubrication 16
6.3.4 Special configurations 5
11.2.2 Grease lubrication 16
6.3.5 Accessories 5
11.3 Dismantling/Reassembling 17
7 DESIGN CHARACTERISTICS 6
11.4 Components Revision 17
7.1 General description 6
11.4.1 General check 17
7.2 Designation 6
11.4.2 Mechanical seal 17
7.3 Size 6
11.4.3 Gland packing 17
7.4 Configurations 6
11.4.4 Wear rings 18
7.5 Self priming version 6
11.4.5 Bearings bracket 18
7.6 Air-ejector 6
11.5 Tightening torques 18
7.7 Construction details 7
11.6 Spare parts 18
7.7.1 Bearings – Oil retainers 7
12 DISPOSAL 18
7.7.2 Lubrication 8
13 INTERCHANGEABILITY 19
7.7.3 Mechanical seal 8
14 CONNECTIONS 20
7.7.4 Soft packing 8
15 PERMISSIBLE FORCES AND 21
7.7.5 Wear ring 8
MOMENTS AT THE PUMP
7.7.6 Cooling 8
NOZZLES
8 INSTALLATION 8
16 TROUBLE SHOOTING 22
8.1 Foundation 8
17 CROSS SECTION DRAWING, 25
8.2 Pipe work 9
LIST OF COMPONENTS,
8.2.1 Suction pipes 9
DISMANTLING
8.2.1.1 Flooded pump 9
17.1 MU HORIZONTAL 25
8.2.1.2 Negative head pump 9
17.2 MU HORIZONTAL CLOSE 27
8.2.2 Discharge pipe 10
COUPLED
8.3 Auxiliary tools 10
17.3 MU IN LINE 29
8.4 Baseplate anchoring 10
17.4 MU IN LINE CLOSE COUPLED 31
8.4.1 Welded steel baseplate 10
17.5 MU SELF PRIMING 33
8.4.2 Concrete foundation 10
17.6 MU WITH GLAND PACKING 34
8.4.2.1 Bolts grouting 10
17.7 MU WITH SPECIAL 34
8.4.2.2 Expansion rods 11
MECHANICAL SEAL
8.5 Pump levelling 11
17.8 MU IN LINE DOUBLE SUCTION 35
8.6 Pipes connection 11
(250-250 LDS,300-300 LDS)
8.7 Auxiliary connections 11
17.8.1 MU IN LINE DOUBLE SUCTION 37
8.8 Connecting self priming device 11
(300-315 LDS)
8.9 Connection to Power Supply 12
17.8.2 MU IN LINE DOUBLE SUCTION 39
8.9.1 Three phase motor 12
(400-315 LDS)
8.9.2 Star - delta starting 12
8.9.3 Single - phase motors 12
8.9.4 Earthing 12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
ITEM m/h
2.2 Dangers
Customer/operator must provide all necessary MOTORE
MOTOR
giri / 1'
R.p.m.
safety guards and signs in case temperature of
2
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
3
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Lantern ring version. Liquid pressure on inner Other special shaft seal devices are described in
ring ≤ 0,2 bar. the specific documentation.
In case of clean liquid with good lubricity, the
injection on the lantern ring comes from the 6.2.4 Flushings
pressure of the pump itself. According to pump application the flushing of the
INNER
mechanical seal can be necessary.
FLUSHING Main mechanical seal’ flushings schematics
according to API 610 VIII are outlined hereinafter.
EXTERNAL NOTE. Various accessories are supplied only
FLUSHING when ordered.
Accessories
PI = Pressure gauge PS = Pressure switch
TI = Thermometer LI = Level gauge
FI = Flow meter
Connections
F = flushing L = Drain pan
B = Barrier fluid injection X = External fluid injection
Q = quench C = cooling
H = Heating D = drain
Suffix
I = inlet O = outlet
Connections
M = Discharge A = suction
On the contrary (dirty fluid or not lubricant) an E = External fluid = plugged
external fluid injection is necessary at least at 1
bar higher pressure than the exhisting inner PLAN 01 PLAN 02
packing ring pressure. M
PLAN 11 PLAN 13
M A
4
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
5
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
7.4 Configurations
6
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
BEARINGS
MU MU-A
Pump Driver end
Size Oil retainer
end
MU S 6204 6204 20.32.7
MU 30 3306 6306 30.42.7
MU 40 3308 6308 40.52.7
MU 50 3311 6311 55.70.8
MU 60 3313 6313 65.80.8
BEARINGS
MU-L MU-LA MU-LDS
Driver Oil
Size Pump end
end retainer
Speed ≤ 2200 RPM
MU 30 3306-2RS 6306-2RS 30.42.7
MU 40 3308-2RS 6308-2RS 40.52.7
MU 50 3311 6311-2RS 55.70.8
MU 60 3313 6313-2RS 65.80.8
MU 250-250
LDS 3311 6311 55.70.8
MU 300-300
3311 6311 55.70.8
A = Air suction B = Pressure check LDS
C = Compressed air supply MU 300-315
LDS 3313 6313 65.80.8
D = Drain E = Power supply
MU 350-315 Bush 70.85.8
LDS V3.10.2156.79
3311
7
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
8
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
NPSHa = Hs ± Ho - Hc - Hv (m)
9
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
10
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
11
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
12
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
parallel misaligning by using the feeler gauge. 4. Verify parallel and angular alignment on the
Use the caliper to verify the axial distance and vertical plane. Insert adequate shims under
angular aligning. the motor supporting feet.
5. Verify parallel and angular alignment on
horizontal plane. Shift the motor feet properly.
Use adjusting screws when fitted.
6. Finally check axial, parallel and angular
alignment on 4 points placed at 90°.
FILLER
INDICATOR
DRAIN
13
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
• Turn over the reservoir of the constant level During shutdown discharge valve can either be
oiler open or closed. In case no check valve is installed
• Pour in oil through the filler hole until oil in the discharge line, close the discharge valve so
begins to appear in the connection elbow. as to prevent pump from the effect of water
• Top-up the reservoir with oil hammer.
• Snap it back into the operating position and Eventual cooling down shall be interrupted only
let the oil flow into the bearing bracket after ambient temperature has been reached.
• Repeat the operation until the oil level in the External sealing flushings can be interrupted after
reservoir remains constant. equipment shutdown.
In the event of no check valve or on-off valve are
9.2 Checks not installed, shaft can freely rotate in the opposite
direction. Avoid restarting the pump during this
phase.
Before start up check that all In the event of frost and/or prolonged shudowns,
indications given in the present pump and cooling chambers must be drained.
document have been duly observed.
10. ADJUSTING AND OPERATION CHECKING
• Check connections of pump nozzles to pipes. Hereinafter you will find all main checks to be
• Check flushing and cooling connections carried out after pump starting up. Causes of
• Check by hand free rotation of the shaft eventual faults and remedies are detailed in par.
• Check electrical connections and relevant 16.
protections
• Check lubricant level in the bearing bracket 10.1 Total head
(MU) The flow rate delivered by the pump is fonction of
• Check that all protections of rotating units be the total head developped according to the pump
properly and securely installed. characteristic curve.
• Make sure plant is ready for start up After start up, check total head corresponds to
• Start motor for a few seconds and check rated duty.
direction of rotation. For calculation read values indicated on the
manometer on discharge line and on vacuum
9.3 Start up gauge on suction line and apply following formula:
1. In case of self priming pumps fill the air/water
separator when fitted or the self priming 10,2 (pm − pa )
element by using a hopper. Use liquid H =
γ
pumped or water if compatible with the
process.Plug the hopper after filling. H = differential head (m)
2. Activate seal flushings or cooling/heating γ = specific gravity (kg/dm3)
systems when fitted. pm = discharge pressure (bar)
3. Close discharge valve completely. pa = suction pressure (bar)
4. Fully open suction line valve
5. In case of non self priming pumps suction In case pump head is lower than the nominal one,
pump and pump itself shall be primed with close the discharge valve slowly until duty point is
liquid to be handled. Flooded pumps prime reached.
automatically after opening suction valve.Non Pressure losses greater than project ones
flooded pumps are primed through a determine a pump developped head bigger than
discharge pipe connection. the nominal one. In this case to obtain correct
6. Start the pump up. head it is necessary to modify the plant to reduce
7. For self priming pump wait pump has pressure losses.
completed priming phase (Check pressure
increase on the discharge pressure gauge). 10.2 NPSH
8. Open discharge valve slowly until the pump By using the vacuum gauge, check NPSH
has reached rated differential head. available be greater than 0,5 m compared to
pump that of the pump. Apply following formula:
Overheating caused by prolonged 10,2 (pa + pb - pv )
running with discharge valve closed NPSHd ≅
γ
can damage the pump
NPSHa = NPSH available (m)
9.4 Shutdown γ specific gravity at pumping temperature
Pump shall be shut down by switching motor (kg/dm3)
power supply off. pa = suction pressure (bar)
14
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
15
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Bearing brackets should be free from infiltrations accidentally and close all shut-off valves in the
which can cause quick bearings deterioration. suction and discharge lines and in the auxiliary
Periodically check oil neutralization number and lines. (flushings, cooling ).
oxidation grade (reference values to be checked Pump casing and eventual jackets must be
with producer). drained.
To establish lubrication intervals, check pump When pump is fitted with spacer coupling
bearings temperature and observe following dismantling of bearing bracket and impeller can
instructions: be done without removing the casing. In case of
coupling without spacer, disconnect suction and
OIL LUBRICATION INTERVALS discharge flanges from pipelines. Disconnect
(Actual running time) eventual auxiliary pipes.
Bearing First Following Maximum For detailed dismantling procedure, refer to
temperature change Changes Duration instructions laid in par.17.
≤ 50 °C 300 hrs 5000 hrs 1 year Reassembly is effected in reverse order to
> 50 300 hrs 3000 hrs 6 months dismantling with same procedure. During
reassembly following prescriptions are advisable:
• use plastic or wooden hammers preferably;
For necessary oil quantity refer to 7.7.2.
when using steel hammers, interpose always
hartwood
11.2.2 Grease lubrication
• Bearings shall be shrinked on the shaft after
Use high quality mineral grease with antioxidant,
an oil bath heating at 80-90° C .Do not
corrosion proof and antifoaming characteristics.
hammer on the bearings.
• Extreme care should be observed when
TYPE OF GREASE mounting the mechanical seal in order not to
Bearings temperature ≤ 50 °C > 50 °C damage seal faces and o-rings.
NLGI classification 2 3
Penetration at 25°C 11.4 Components revision
ASTM D217-67 T 265÷295 220÷250
Pump shall be periodically completely dismantled
(mm×10 )-1 to check components. When damaged, replace
them with original spares.
Merely as an indication find herebelow a list of
recommended grease: 11.4.1 General check
Check eventual liquid or lubricant leackage from
CASTROL SPHEEROL flanges gaskets, from plugs and from oil retainers.
IP ATHESIA EP Gaskets can be reused only if not damaged. Use
CHEVRON DURALIT Teflon tape to seal the plugs.
Check inner parts status. Remove eventual
MOBIL MOBILUX EP
deposits and scaling by using water or specific
ESSO BEACON EP
solvents.
SHELL ALVANIA EP Check inside ouside flushing pipes are unclogged
BP MM/EP/2 and cooling chamber is clean.
Check coupling rubber elements or spider.
An excessive grease quantitty can cause bearings 11.4.2 Mechanical seal
overheating. Sealing faces shall not be worn out, scored or
To establish librication intervals, check pump splintered. Check gaskets (o-ring and bellows) be
bearings temperature and observe following undamaged and be sufficiently flexible.
indications Thoroughly clean the seal with water or suitable
detergents to remove deposits. Before
GREASE LUBRICATION INTERVALS reassemblying , also clean stuffing box.
(actual running time) In case of corrosion, contact Pompe Garbarino
Bearings First Following Max. after sales service.
temperature change changes duration
≤ 50 °C 300 hrs 5000 hrs 1 year 11.4.3 Gland packing
> 50 300 hrs 3000 hrs 6 year Check packing rings and lantern ring status.
Check eventual worn out of stuffing box and shaft
For necessary grease quantity refer to par. 7.7.2. sleeve, which can indicate a wrong compression
adjustment.
11.3 Dismantling and reassembly - General Shaft sleeve and stuffing box shall not be scored
indications or anomalous worn out. Clean with emery cloth or
Before commencing dismatling make sure the proceed with grinding.
pump to make sure it can not be switched on In case packing rings replacement is necessary,
observe par. 7.7.4.for number and sizes. Wrap the
16
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
17
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
13 COMPONENTS INTERCHANGEABILITY
Pump type 1110 2200 1510 1221 1521 3190 2110 3130
Casing 2240 Wear Cover Wear Reduct. Shaft Bearing
ring S.S. ring D.S.
Impeller ring bracket
25-160 1 1 1 1 1 1 1
25-200 2 2 2 2 2 2 2
32-160 3 3 3 2 2 2 2
32-200 4 4 3 2 2 2 2
32-250 5 5 4 2 2 1 2 2
40-160 6 6 4 2 2 2 2
40-200 7 7 4 2 2 2 2
40-250 8 8 5 2 2 1 2 2
40-315 9 9 4 3 3 2 3 3
50-160 10 10 6 2 2 2 2
50-200 11 11 6 2 2 2 2
50-250 12 12 6 2 2 1 2 2
65-160 13 13 7 2 2 2 2
65-200 14 14 7 2 2 2 2
65-250 15 15 8 3 3 3 3
65-315 16 16 9 3 3 2 3 3
65-400 17 17 9 3 3 3 3 3
80-160 18 18 10 2 2 2 2
80-200 19 19 11 3 3 3 3
80-250 20 20 11 3 3 3 3
80-315 21 21 12 3 3 2 3 3
80-400 22 22 13 4 4 4 4 4
100-200 23 23 14 3 3 3 3
100-250 24 24 15 3 3 3 3
100-315 25 25 16 3 3 2 3 3
100-400 26 26 17 4 4 4 4 4
125-250 27 27 18 3 3 3 3
125-315 28 28 17 4 4 4 4
125-400 29 29 19 4 4 4 4 4
150-250 30 30 20 4 4 4 4
150-315 31 31 21 4 4 4 4
150-400 32 32 22 4 4 4 4 4
150-500 33 33 23 5 5 5 5 5
200-250 34 34 24 4 4 4 4
200-315 35 35 25 6 6 6 5
250-250 36 36 26 7 5 7 5
250-250 LDS 37 37 27 8 7 8 4
250-315 38 38 26 6 6 6 5
250-400 39 39 28 6 6 6 5
200-500 40 40 29 6 6 5 9 5
300-300 LDS 41 41 30 9 8 10 4
300-315 LDS 42 42 31 10 9 11 5
350-315 LDS 43 43 32 11 10 12 6
400-315 LDS 44 44 33 12 11 13 7
18
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
14 CONNECTIONS
MU-E MU-ME
MU MU-M MU-A MU-MA SERIE 30
OIL FILLING
MU MU-A MU-E
GARBAR
MU-LE MU-LME
19
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
DN Fy Fz Fx F My Mz Mx M
20
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
16 TROUBLE SHOOTING
A B C D E F G H I L M N O P Q CAUSE REMEDY
21
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
22
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
A B C D E F G H I L M N O P Q CAUSE REMEDY
23
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
17.1 MU HORIZONTAL
09743-S
List of components
24
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Drain off the oil from bearing bracket (3130) Hex. nuts (6576.2) and pull it out.
unscrewing the plug (6510). • Pull off rotating part of mechanical seal (4200)
• In case pump is not fitted with spacer coupling, , stationary part with cover (1221) and oil
detach pipes from the discharge and suction retainer (2540) from the shaft.
flanges. • To complete dismantling unscrew the nuts
• Uncrew anchoring bolts and detach the pump ( 6577.1) from bearing brackets covers (3260)
from the baseplate. and pull out shaft with its bearings (3017-
• Unscrew screws (6576.2) or (6576.1*) fixing 3011).
bearing bracket (3130) or reduction ring • Use a puller or a soft mallet to pull out the
(3190*) to volute casing (1110). shaft to avoid shaft end denting. During this
• Pull out the complete rotating part consisting of operation take care not to deriorate oil retainer.
bearing bracket (3130) - shaft (2110) - cover (4300).
(1221) – shaft seal (4200) - impeller (2200).
25
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
09782-S
List of components
1110 Pump casing 6510 Screw plug
1221 Casing cover 6510.1 Screw plug
1510 Casing wear ring 6576.1 Screw*
1521 Casing wear ring 6576.2 Screw
2110 Pump Shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
4610.2 O-ring*
26
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-M
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with its key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring :(3190*), unscrew
• Detach pipes from the discharge and suction Hex. nuts (6576.2) and pull it out.
nozzles. • Pull off rotating part of mechanical seal
• Unscrew the screws (6576.2) or (6576.1*) (4200), stationary part with cover (1221)
fixing the motor stool (3160) or reduction ring • Pull out the motor unscrewing the flange nuts
(3190*) to pump casing (1110). and loosening screws (6594-6595) of motor
• Pull out complete rotating part, consisting of key.
shaft (2110) - cover (1221) – shaft seal (4200)
- impeller (2200).
27
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
17.3 MU IN LINE
09747-S
List of components
28
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L
Dismantling
• Before commencing dismantling, drain the • Unscrew nut (6581), holding the shaft (2110),
pump through the plug (6510), after closing and pull out impeller (2200) with relevant key
shut-off valves in the suction and discharge (6700.1).
pipes. • Version with reduction ring (3190*): unscrew
• Detach piping from nozzles only if necessary. screws (6576.1*) and pull it out.
• Unscrew spacer coupling bolts and fixing • Pull off rotating part of mechanical seal (4200),
screws and pull it out from its housing. stationary part with cover (1221) and oil
retainer (2540) from shaft ( 2110 )
• Unscrew hex. screws (6576.2) or (6576.1*)
fixing bearing bracket (3130) or reduction ring • To dismantle rotating parts, unscrew hex.
(3190*) to volute casing (1110). screws (6577.1) of covers (3260) bearing
bracket and pull out shaft with its bearings
• Pull out complete rotating part, consisting of
(3011-3017).
bearing bracket (3130) - shaft (2110) - cover
(1221) – mechanical seal (4200) - impeller • Use a puller or a soft mallet to pull out shaft to
(2200), from motor stool (3160). avoid shaft end denting. During this operation
take care not to deteriorate oil retainer. (4300).
29
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
09717-S
List of components
1110 Pump casing 4610.2 O-ring*
1221 Casing cover 6510 Screw plug
1510 Casing cover ring 6576.1 Screw*
1521 Casing cover ring 6576.2 Screw
2110 Pump shaft 6579 Flat head screw
2200 Impeller 6581 Impeller heavy selflocking nut
3160 Motor stool 6594 Socket flat head screw
3190 Reduction ring* 6595 Socket dog head screw
4200 Mechanical seal 6700.1 Key
4610.1 O-ring * Version with reduction ring
30
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-L/M
31
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-A
• After having followed specific instructions for • Pull out flex. ring (6545) and spacer (2520)
pump dismantling as detailed in previous with rotating face of mechanical seal (4200).
sections, self priming components can be • Pull out stationary face of mechanical seal
disassembled. (4200) together with self priming casing (5100)
Unscrew socket screws (6577.3) and pull out for MU 30 or with self priming cover (5110) for
self priming cover (5100) for MU 30 or MU 40/50.
intermediate cover (5140) for MU 40/50, where
self priming chamber cover. (5148) and oil
retainer (4300.1)are fitted by means of
screws(6577.5). Pull out the self priming
impeller (2291) and its key (6700.3).
32
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU
33
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09794-S
34
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of component
3160 Motor stool 6576.1 Screw
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 4200 Mechanical seal 6576.4 Screw
2110 Pump shaft 4213 Cover plate for 6576.5 Screw
2240 Double suction mechanical seal 6576.6 Screw
impeller 4300 Radial lip seal 6577.1 Socket head screw
2450 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2483 Locating sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2912 Impeller nut 4610.2 O-ring 6595 Socket dog head
3011 Radial ball bearing 4610.3 O-ring screw
3017 Double row angular 6510.1 Screw plug 6700.1 key
contact ball bearing 6510.2 Screw plug 6700.2 key
3130 Double bearing 6540 Washer for
bracket Mechanical seal
Dismantling
• Uncrew the nut (2912), holding the shaft
• Before commencing dismantling, drain the (2110), and pull out impeller (2240) and its key
pump through the plug (6510.1), after closing (6700.1).Pull out cover (1221) unscrewing
shut-off valves in the suction and discharge screws (6576.6), after unscrewing the screw
pipes. (6576.3) locking the mechanical seal cover
• Detach pipings from suction and discharge (4213).
nozzles only if necessary. • Unscrew screws (6595) in order to pull out
• Unscrew spacer bolts and fixing screws and sleeve from shaft (2450) and mechanical seal
pull it out from its housing connecting pump (4200).
and motor. • To proceed with dismantling of rotating part,
• Unscrew the screws (6576.1) fixing bearing unscrew the screws of the bearing bracket
bracket (3130) to volute casing (1110). covers (6577.1) (3260) and pull out shaft
• Pull out complete rotating part, consiting of complete with bearings (3011-3017).
bearing bracket (3130) - shaft (2110) - cover • Use a puller or a mallet to pull out shaft to
(1221) – shaft seal (4200) - impeller (2240), avoid shaft end denting. During this operation
from motor stool (3160). take care not to deteriorate radial lip seal
( 4300 )
35
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
09767-S
36
INSTALLATION, OPERATING AND MAINTENANCE MANUAL MU-LDS
List of components
1100 Pump casing 3160 Motor stool 6573.1 Stud
1221 Casin cover 3170 Pump stool 6573.2 Stud
1525 Wear ring 3260 Bearing bracket cover 6576.1 Screw
2110 Pump shaft 4120 Stuffing box gland 6576.2 Screw
2240 Double suction 4130 Gland packing 6576.3 Screw
impeller 4134 Lantern ring 6577.1 Socket head screw
2450 Shaft sleeve 4200 Mechanical seal 6580.1 Nut
2460.1 Spacer sleeve 4213 Cover plate for 6580.2 Nut
2460.2 Spacer sleeve mechanical seal 6594 Socket flat head screw
2520 Shoulder ring 4300 Radial lip seal 6700.1 key
2912 Impeller nut 4610.1 O-ring 6700.2 key
3011 Radial ball bearing 4610.2 O-ring 6700.3 Key
3017 Double row angular 4610.3 O-ring 7220 Half coupling pump
contact ball bearing 4610.4 O-ring side
3130 Double bearing 6510.1 Screw plug
bracket 6510.2 Screw plug
37
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
09732-S
38
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
List of components
1100 Pump casing 3170 Pump stool 6576.2 Screw
1221 Casin cover 3260 Bearing bracket cover 6576.3 Screw
1525 Wear ring 3851 Stauffer 6576.4 Screw
1600 Bush 4200 Mechanical seal 6576.5 Screw
2110 Pump shaft 4213 Cover plate for 6577.1 Socket head screw
2240 Double suction mechanical seal 6577.2 Socket head screw
impeller 4300.1 Radial lip seal 6577.3 Socket head screw
2450.1 Shaft sleeve 4300.2 Radial lip seal 6586 Locknut
2450.2 Shaft sleeve 4590 Gasket 6594.1 Socket flat head screw
2460 Spacer sleeve 4610.1 O-ring 6594.2 Socket flat head screw
2483 Locating sleeve 4610.2 O-ring 6595 Socket dog head
2491 Locating collar for 4610.3 O-ring screw
bearing 6510.1 Screw plug 6700.1 key
2912 Impeller nut 6510.2 Screw plug 6700.2 key
3017 Double row angular 6540 Washer for 6700.3 Key
contact ball bearing mechanical seal 7450 Copling guard
3133 Bearing bracket 6542 Lockwasher for
housing locknut
3160 Motor stool 6576.1 Screw
Dismantling
A Dismantling the mechanical seal (4200) C Dismantling the rotor
• Unscrew spacer half-couplings fixing screws • Dismantle electric motor from motor stool
and pull it out. (3160).
• Extract the half-couplings and take the key • Unscrew the screw (6576.2).
out. (6700.3). • Dismantle motor stool (3160) from pump
• Unscrew the screws (6577.1), pull the cover casing(1110).
out (3260) with the sealing ring (4300.2) and • Extract the whole rotor (pump shaft (2110) +
unscrew the locknut (6586) after deblocking bearing bracket (3133) + casing cover (1221)
the lockwasher (6542). + double entry impeller (2240) + vari ) from
• Unscrew the screws (6576.1), pull out pump casing(1110).
bearing bracket (3133) with bearing (3011) • Loose flathead (6594.1) and unscrew impeller
fitted in its housing and extract it from motor sey lockingnut (2912).
stool (3160). • Extract the double entry impeller (2240) and
• Loose flathead screws (6594.2-6595) until the spacer sleeve (2460).
the mechanical seal sleeve is free (2450.2) • Unscrew first the screw (6576.3) and the
from shaft (3133). (6576.1).
• Unscrew screws (6576.5) on shaft seal cover Take the bearing bracket (3133) out from the
(4213) and extract the whole mechanical seal casing cover(1221) and remove the shaft
group sleeve (2450.1).
• Take the locating sleeve out (2483) from • Take the locating sleeve out (2483) from
sleeve (2450.2); remove the cover (4213) and sleeve (2450.1) by loosening the flathead
dismantle mechanical seal components. screws (6594.2-6595).
Extract the shaft sleeve (2450.1) from pump
B Replacing the bush (1600) shaft and remove mechanical seal
cover(4213).
• Dismanttle the mechanical seal following • For bearing dismaltling (3011) follow previous
(4200) previous instructions up to point 6. instructions up to point A.
• Unscrew the screws (6577.2). Remove the shaft (2110) from bearing (3011).
• Extract the bush (1600) screwing the screws Extract the bearing (3011) from bearing
(6577.2) in the flange threaded holes. bracket (3133).
39
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
40
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
41
POMPE GARBARINO S.p.A.
Amministrazione e Stabilimento / Headoffice and Factory
Via Marenco 44 - 15011 ACQUI TERME (AL) - ITALY
Tel. 0144.388671 - Fax 0144.55260 - Telex 212158 GARPUM I
Casella Postale 108 P.O. BOX
E-mail: info@pompegarbarino.com – www.pompegarbarino.com
Filiale di Milano / Milano Branch
Viale Andrea Doria, 31 - 20124 MILANO
Tel. 02.67070037 - Fax 02.76070097
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG14
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
IN
info@pompegarbarino.com – www.pompegarbarino.com
MNIN02
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG15
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG16
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG17
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
IN
info@pompegarbarino.com – www.pompegarbarino.com
MNIN02
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG18
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
IN
info@pompegarbarino.com – www.pompegarbarino.com
MNIN02
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG19
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
IN-M IN-ML
info@pompegarbarino.com – www.pompegarbarino.com
MNIN05
INSTALLATION , USE AND MAINTENANCE
MANUAL
N.730125MG20
Certification No 38329
INSTALLATION , USE AND MAINTENANCE
MANUAL
MCA-M
info@pompegarbarino.com – www.pompegarbarino.com
MNMC04