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Ctalytic Conversion of Greenhouse Gases PDF
Ctalytic Conversion of Greenhouse Gases PDF
Introduction
Indisputably, greenhouse gases emission has been unfavourable to the eco-system (Nabgan et al., 2016). Methane (CH4) is a
reactive trace gas readily available which can be obtained from natural and anthropogenic sources (University of Oxford, 1998).
It is the main constituent of natural gas (Zavala-Araiza et al., 2015). CH4 and carbon dioxide (CO2) are the main anthropogenic
gases present in the atmosphere (Lauder et al., 2013). The increased development of industries and the abundance of non-
renewable carbon and H2 sources have led to the growing reservoir of greenhouse gases. Generally, CH4 can be transformed into
more valuable product such as; syngas (H2 and CO) using various reforming techniques which include steam, partial oxidation
and CO2 reforming. In fact, CH4 reforming has become an accepted procedure for producing syngas which is used in the
petrochemical industry (Domínguez et al., 2007; Zahedinezhad et al., 2009). Detailed study have been reported using these
various techniques viz; steam reforming by Antzara et al. (2016), partial oxidation by Jahangiri and Pahlavanzadeh (2012), CO2
reforming by Foo et al. (2012), Osazuwa et al. (2017b) and, (Osazuwa and Cheng, 2017). Combination of CH4 reforming
techniques in order to obtain a much improved product have also being reported previously by, Lim et al. (2010), Koo et al.
(2014), (Choudhary and Mondal, 2006). Apart from the fact that the CO2 reforming of CH4 reaction consumes greenhouse
gases, its products serve as feed for the Fischer-Tropsch synthesis (syngas ratio below 2.0) (Choudhary and Mondal, 2006). The
product (H2) is employed as fuel cells for transmission of clean energy, electricity generation and production systems (Wang
et al., 1996; Hosseini and Wahid, 2016). The need to promote a cleaner environment by minimizing global warming cannot be
over emphasized. To reiterate this need, over 195 countries signed an agreement in 2015 to take part in a combined attempt to
reduce the emission of greenhouse gases. Naturally, CH4 reforming with CO2 (greenhouse gases) is an endothermic reaction
that occurs at a very slow rate if allowed to progress un-catalysed. Therefore, catalytic reforming of CH4 with CO2 is a reaction,
which progresses with H2 and CO formation as products and carbon as unwanted/by products (Pompeo et al., 2009). This
carbon deactivates the catalyst; hence, researchers have tried to develop catalysts with improved performance, which minimizes
catalyst deactivation from carbon formation on the surface or pore of the catalyst. Noble metal based catalyst was reported to
minimize carbon deposition (Hou et al., 2006; Sutthiumporn and Kawi, 2011). However, nickel (Ni) catalyst is more eco-
nomical (Hirose et al., 2011; Yentekakis et al., 2015). Reports have shown that as a result of the cost of noble metals coupled
with the attraction of Ni to carbon, it makes economic sense to enhance the performance of non-noble metal catalyst. Hence,
transition metal based catalyst has shown better performance towards syngas production from CH4 dry reforming (Valderrama
et al., 2005; Gallego et al., 2008b; Rivas et al., 2008; Khajeh Talkhoncheh and Haghighi, 2015). Another effective catalyst for CO2
reforming/ conversion of CH4 is the perovskite, which requires the introduction of metals into the perovskite matrix. Perovskite
possess a structure with superior reduction-oxidation properties that permits very high distribution of metal elements in a
reduced system; hence enhancing the activity of the catalyst (Goldwasser et al., 2005b; Moradi et al., 2012). Moreover, the
perovskite has a wide selection of A and/or B cations, enabling combinations of varying oxidation state of its elements (Tienthao
et al., 2007). Catalytic conversion of greenhouse gases to valuable products can be effectively achieved via CO2 reforming of
CH4. However, catalyst inhibition (deactivation) due to carbon formation has been outlined as the major setback that inhibits
the revolution of CO2 reforming of CH4 to a commercial process. Reports available in literature have attempted to analyse ways
to enhance catalyst activity, catalyst stability, reduce carbon formed and deactivation of catalyst by varying supports, promoters
and combining metals to obtain support on metal oxides and perovskite type catalysts. Furthermore, various modifications have
been carried out to alter the kinetic behaviour of these catalysts in order to improve these aforementioned qualities. This
paper seeks to outline the various methods that have been employed in the catalytic conversion of greenhouse gases into
valuable products. More specifically, the effects of various catalyst type on the overall behaviour (conversion, yield and kinetic)
of greenhouse gases (CH4 and CO2) have been emphasized in this review paper.
Greenhouse Gases
Greenhouse effect is a natural (regular) occurrence modelled to retain gases in the earth crust at equilibrium. However, dis-
turbances to the environment take place when imbalance exists. These disturbances are as a result of artificial greenhouse effect
which enhances the regular greenhouse effect. Artificial greenhouse effect results from burnt fossil fuels, natural gas, coal and
petroleum, while the regular greenhouse effect results from confined heat waves released from the sun. As a result of the heat
energy, the temperature of the greenhouse gases in the atmosphere is increased. Activities of man such as; deforestation, burning of
fossil fuels, coal, oil, industrialization and population increase are responsible for the excess greenhouse gases produced. Com-
ponents of greenhouse gases are; water vapour, nitrous oxide, ozone, CH4 and CO2. CO2 and CH4 are readily available in much
larger amounts (Lim et al., 2010). The global interest to reduce greenhouse gases has resulted in studies aimed at promoting the
mitigation of the two main gases; CH4 and CO2 into usable products.
Conversion/Reforming of Methane
CH4 can be produced naturally and artificially by organic process and man-made activities, respectively. Conversion/Reforming of
CH4 is the separation of its molecules by combining it with the molecules of a splitting agent. CH4 can be converted via different
methods depending on the quality of the product stream required; steam, partial oxidation and CO2 reforming of CH4 are
amongst the several methods recently reported (Arkatova, 2010).
Reforming of CH4 via steam produces H2 and CO with ratio of about 3.0. Reports have claimed higher H2: CO ratio is not ideal
for the Fischer Tropsch reaction which produces liquid petrochemicals (Tsipouriari and Verykios, 2001). Low temperature steam
reforming of CH4 using metal oxide (MgO, CaO and La2O3) promoted Ni-Ce0.8Zr0.2O2 catalyst in a compact reformer have been
investigated by Kim et al. (2017). Results from their study showed that metal oxides improved the basic strength of the catalyst,
hence, enhancing the resistance to carbon formation and improving the catalytic activity. Amongst all the catalysts prepared,
Ni-La2O3-Ce0.8Zr0.2O2 catalyst had the highest performance as a result of the high dispersion of Ni, strong basicity of la2O3 and
strong interaction between Ni and La2O3. Enhanced catalytic performance of Ni/a-Al2O3 catalyst modified with CaZrO3 nano-
particles in steam methane reforming have been studied by Lertwittayanon et al. (2017). The effects of loading CaZrO3 nano-
particles (0–15 wt%) were investigated after synthesizing the catalyst using the sequential impregnation method. Results from
their study showed that 15 wt% CaZrO3 nanoparticles provided the highest H2 yield. The activity was linked to the steam
adsorption-dissociation at the sites where O2 vacancies exist on the surface of CaZrO3 nanoparticles. Stability of the modified and
unmodified catalyst was also tested with the modified Ni/a-Al2O3 catalyst showing higher catalytic performance when compared
to the unmodified Ni/a-Al2O3. It was also found that at high S/C ratio of 3.0, excess steam adsorption at the oxygen vacancies on
the CaZrO3 particle occurred resulting in adsorptive competition between steam and CH4, thereby decreasing CH4 dissociation.
Hence, the optimum S/C ratios for the CaZrO3-modified Ni/a-Al2O3 catalysts were lower than those for the unmodified
Ni/a-Al2O3 catalyst as a result of the very good steam reforming capability of the CaZrO3 particles.
1
CH4 þ O2 2 CO þ 2H2 ðDH298K ¼ 36kJ=molÞ ð2Þ
2
Kaddeche et al. (2017) investigated the partial oxidation of CH4 on co-precipitated Ni-Mg/Al catalyst modified with copper or
iron. The authors used the co-precipitation method to prepare Fe or Cu promoted (Ni/Mg) Al catalysts. The compositional effects
of the catalyst and the pre-treatment conditions were tested on the partial oxidation of CH4. Results from their study revealed that
Fe or Cu promoted (Ni/Mg) Al catalysts had high performance in partial oxidation of CH4. In addition, as the calcination
temperature decreased and Ni and Al contents increased, the results showed increasing activity and selectivity towards the
products. In all reactions, the catalyst promoted with Fe was superior in terms of the CH4 oxidation and for the water-gas shift
reaction. Adding Cu also enhanced the performance of the (Ni/Mg) Al catalyst. The performance was linked to the creation of NiM
(M ¼Cu or Fe) alloy which enhanced the distribution of Ni particles. LaNiO3 and La2NiO4 supported on CeO2 were synthesized
using a microwave assisted co-precipitation method and the activity test was carried out in the partial oxidation of methane by
La Parola et al. (2016). Results from their catalytic study showed that at increased temperature (about 8001C), high CH4 con-
version was obtained with approximately 100% CO selectivity. The LaNiO3CeO2 stimulated CH4 cracking with CO/CO2 evolving
in a large temperature span which was in contrast to LaNiO3 stimulating CH4 cracking in a more limited range of temperature. This
was attributable to the interaction between Ni and Ce, thereby enhancing the catalyst activity in partial oxidation of CH4 reaction.
Partially oxidized CH4 with bi-functional catalyst I and the formation of Ni1/La2O3 during temperature programmed partial
oxidation of methane reaction over LaNiO3 perovskite have been studied by Nguyen et al. (2014). Several characterization
techniques such as XRD, TGA, HRTEM/EDX, and FFT were employed to ascertain the physicochemical properties of the catalyst
pre, during and post reaction. Oxidation of CH4 over LaNiO3 and La2O3, and the syngas production over reduced Ni1/La2O3
catalysts were analysed to understand the transformation of LaNiO3 to Ni1/La2O3 and proposed kinetic model of POM process
over final bi-functional Ni1/La2O3.
Catalytic Conversion of Greenhouse Gases 3
Catalyst characterization
Catalyst characterization assesses the catalytic physicochemical properties. The need to characterize the catalyst is to ascertain the
connection linking the physicochemical properties and the mechanism of reaction and kinetics as a means of developing a
suitable catalyst to enhance greenhouse gases conversion. In catalytic studies, some physical characterizations include
N2 physisorption, SEM, FESEM and TEM. Physical properties are the textural properties and morphology of the catalyst. N2
physisorption which refer to textural properties such as; pore size, surface area, pore size distribution and pore volume are obtained
by N2 adsorption-desorption isotherms data while the morphology of the catalyst is shown by the scanning electron microscopy
(SEM), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM). Some chemical char-
acterizations include; EDX, XPS, XRD, NH3-TPD, CO2-TPD, TGA and FTIR. These chemical characterizations can be sub-divided into
elemental (EDX and XPS) and surface chemical analysis (XRD, TPD, TGA, FTIR). Captured images from SEM, FESEM and TEM are
analysed by the energy dispersive X-ray (EDX) analyser in order to obtain the catalyst elemental composition. X-ray photoelectron
spectroscopy (XPS) is method for elemental and surface analysis due to its increased recognition capability of chemical characteristics
without any known damage to the catalyst morphology (Tao et al., 2014). XPS analysis is aimed at obtaining the composition at the
surface and binding energy of the catalyst. X-ray diffraction (XRD) pattern of the catalyst shows the crystalline structure of the catalyst.
Further computation for the crystalline particle size can be carried out using the Debye-Scherrer equation shown in Eq. 8 (Bradford
and Vannice, 1996) or the more precise Williamson–Hall equation represented in Eq. 9 (Khorsand Zak et al., 2011).
0:9l
Dhkl ¼ ð8Þ
bhkl cosy
kl
bhkl cosy ¼ þ ð4e sinyÞ ð9Þ
Dhkl
where l is the wavelength of Cu-Ka, y is the Bragg diffraction angle, k is a constant (0.9), Dhkl is the crystallite size of the catalyst, the
peak full width with half maximum (FWHM) is bhkl, and e is the strain. Data from XRD can be linearized in the Williamson-Hall
equation to give the y-intercept (y) and slope (s) represented in Eqs. 10 and 11, respectively.
kl
y¼ ð10Þ
Dhkl
Good catalysts are required to stimulate the process of CH4 dry reforming and improve the product under favourable conditions
(Lombardo and Ulla, 1998). At high temperature and under reducing conditions, the formation of syngas is favoured. Hence,
several researchers reduce the catalyst with H2 to aid finely dispersed metal particles of the catalyst (Zhu et al., 2014). In CH4
reforming reactions, the ability to synthesize a catalyst with high performance is of great interest. Hence, it is desirable to obtain a
deactivation free catalyst that can effectively combine greenhouse gases (CH4 and CO2) to produce valuable products. Researchers
have tried to obtain this kind of catalyst by supporting and promoting the active site of the catalyst (Su et al., 2014). CH4 cracking
during the CO2 reforming of CH4 is a major source of carbon. Carbon formation during the reforming process has been the major
drawback and it is still under investigation up till date (Sutthiumporn et al., 2012). Noble metals show good performance and
more importantly are have less affinity for carbon during methane dry reforming (Hou et al., 2006). The use of noble metals is
however to advisable due to their high cost and unavailability. To substitute for noble metals, attention have shifted to Group VII
transition metals like Nickel (Ni) (Wang et al., 1996). These type of metals are active and selective towards CH4 dry reforming
(Valderrama et al., 2005; Rivas et al., 2008; Khajeh Talkhoncheh and Haghighi, 2015; Pichas et al., 2010). Additionally, the low
cost of transition metals is another advantage over noble metals (Yentekakis et al., 2015). In terms of superior activity, an effective
catalyst for methane dry reforming is the Ni-based catalyst (Gallego et al., 2008a). However, the active site of Ni-based catalyst are
readily attacked by carbon, (Gallego et al., 2008b; Ashcroft et al., 1991). Supported cobalt (Co) catalysts (Ruckenstein and Wang,
2000) and Co-La based perovskite catalyst have also been applied in methane dry reforming (Valderrama et al., 2013). In
summary, Ni-based catalyst have shown superior catalytic properties in CO2 reforming of CH4, supported Co catalyst have been
reported to exhibit better stability towards the reaction as a result of its superior ability to withstand carbon attacks and extreme
Catalytic Conversion of Greenhouse Gases 5
temperature changes (Ferreira-Aparicio and Guerrero-Ruiz, 1998). In addition, Co catalyst have also being reported to show good
catalytic properties in methane dry reforming (Budiman et al., 2012).
SiO2, (Sutthiumporn and Kawi, 2011; Ayodele et al., 2016b), can be used as support for the metallic catalyst. The carbon deposited is
gasified by Lattice O2 released by this oxides, hence, purging the metallic active surface. Recently, researchers have focused attention
not only on producing an efficient catalyst but also to reducing carbon deposit on the catalyst surface in the course of the CH4
reforming reaction. An efficient means of merging transition metals and rare earth oxides is by hosting the metals in the perovskite
structure (Moradi et al., 2014). Studies have shown that the superior solid-state properties of the perovskite have presented this type of
catalyst as a very good candidate for methane dry reforming (Lombardo and Ulla, 1998). The performance of cobalt aluminate as an
O2 rich catalyst for methane dry reforming have been reported by Wong et al. (2017). The catalyst was synthesized via sol-gel method
as an O2 carrier which inhibits the carbon formation rate. Employing this catalyst, the authors successfully obtained a novel
mechanism for syngas production via the catalyst reduction by CH4 and regeneration with CO2. They conducted a stability test using
the best cobalt aluminate catalyst with 33.33% of Co content. It was found that the catalyst was stable for up to 30 h with 97.2% and
99.7% H2 and CO yield, respectively with only 1.9% CH4 converted to carbon. Re-alloy catalysts with improved stability in CO2
reforming of CH4 reactions have been investigated by Zubenko et al. (2017) Perovskite precursors (LaFeO3) were promoted with Ni
and Re. Reducing the perovskite catalyst ex-solved Re-alloy nanoparticles which showed good performance in methane dry reforming.
The authors carried out a 70 h reaction study with no carbon deposits or metal particle sintering. Son et al. (2014) studied coke
formation over Ni/g-Al2O3, Co- Ni/g-Al2O3 and Mg-Co- Ni/g-Al2O3 catalysts for CO2 reforming of CH4. The effects of promoting the
catalyst with Mg and Co have been analysed to know the value on coke deposits. Amongst all the catalyst employed for the study, Mg-
Co-Ni/g-Al2O3 catalyst had the highest performance with CH4 conversion over 95% for 200 h and minimal coke formation. The
increased activity resulted from the addition of Mg and Co which enhanced the cracking of CH4 and dissociation of CO2. High carbon-
resistance Ni/CeAlO3-Al2O3 catalyst for CH4/CO2 reforming was investigated by Chen et al. (2013). After reduction at 9001C, CeAlO3
phase was formed. In their study, it was found that the catalyst showed good activity with or without CeAlO3 for 250 h at 8001C and
WHSV of 20,000 mLh1gcat1. However, as the CeAlO3 phase increased, carbon formation progressively dropped from 0.92 to 0.29
gcat1. They concluded that CeAlO3 can minimize the formation of graphitic carbon on the metallic surface with the formation of
amorphous carbon being independent of the CeAlO3 phase. This phase (CeAlO3) was also responsible for breaking down CO2 to
release O2 species which aided gasification. Carbon gasification from Fe-Ni catalyst supported on MgAl2O4 after methane dry
reforming was reported by Theofanidis et al. (2016). Gasification was obtained using a transient response technique known as
temporal analysis of products (TAP). After the reaction, graphitic and amorphous carbons were formed. The oxidation of CO2
removed some of the carbon species located in the active metal sites. The carbon species removal involves: (1) CO2 dissociation on the
Ni site closely followed by carbon oxidation by surface O2. (2) CO2 oxidation by Fe and carbon oxidation by the lattice O2 from Fe
oxide. The carbon species oxidation by O2 which was observed in the TPO analysis and the isothermal test included two steps: (1)
Surface carbon oxidation by lattice O2 and (2) the movement of particles to the carbon species deposited away from the active metallic
sites followed by the lattice O2 oxidation of Fe and /or NiO.
Conclusions
Various methods exist for the conversion of greenhouse gases to more valuable products. Amongst these methods are the steam
reforming, partial oxidation and CO2 reforming of CH4. In terms of the amount of greenhouse gases converted (CO2 and CH4)
and the usefulness of its products (syngas) in the formation of other petrochemicals, CO2 reforming of CH4 is more advantageous.
In order to increase this conversion, various support have been used, promoters have been added, bi-metallic catalyst have been
developed and even recently perovskite have been employed to mitigate greenhouse gases in various reforming processes.
Decomposition of CH4 on the metallic surface, dissociation of CO2 on the support, the reduction-oxidation perovskite mechanism
coupled with the effects of dopants in inhibiting carbon formation on the surface of the catalyst by introducing O2 species
describes the reaction mechanism. Comparing supported catalyst, with particular interest on Ni-based and Co-based supported
catalyst, reports show that perovskite oxides show greater superiority in preventing catalyst deactivation during the conversion of
greenhouse gases (CH4 and CO2) as a result of the abundance of O2 species in its structure.
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