ENGINE SECTION PART, PRICE NUMBER DESCRIPTION ory. EACH a CYLINDER AND CYLINDER HEAD 42028 clindar 1 440 an0ss aber. ofinder base, 1 i 42860 Head. evinder witn valve guldes {8100 Sei0e0 Gasket, evinder hous i i 39 G10643 Screw, need, adjusting, inlet valve oll u O11373 Nat Yorks needle adjusting screw 2 Suss Sed, cinder fi by 20 by 26 40013 G42186 Nut! sleeve, cinder stud @ ine by 26 413 GaRIS7 Washer elinder stud sleeve nut ns 4 3 Gezis6 Bole elinder head se Ins. by 22 7. i 13 bo00n1 Washer, cylinder haxa bole ins. i i 042232 Stud, carburattar 7 ins. by 20 by 26 T. 2 5 bo0004 Nut crburecersticr i 4 toot = Washers carburecer suds Ss i ENGINE VALVES OFi032 Valve, inet : Beet eee 42035 Valve, exhaust i ne ar b4t0s8 Guide, inle valve i 38 b4t069 —— Gulde, exhaust valve 138 DIL Cireip, valve guldoe 2 i 24220 Spring valve. Farrow 20 me 24219 Spring, valve, wide 20 be 513990 Cia valve springs 2 33 23358 Seat, valve springs 2 33 onto Collewabestem 2. fa PISTONS (Standard Size) 043201 Piston, complete, 78 co | ratio oe 1 268 042204 Piston, bare, 28 to | ration aoe i iB 042222 Ring, compression, cop. chrome ete 1 58 CAiz23 Ring comprewon. paint * me Es 1-13 04224 Ring scraper : 1 33 b4t034 Pins gudgecn 1 56 014263 Crelp,gudgeon pin 2 ‘ PISTONS (Oversize) 049204 * Piston, complete, 020 ins. 7810 | ratio 1 268 043207 Fiston, complete, 040 ins. 78 to | ratio | ies 043210 Fitton bare 090s, 78 0 | ratio. 1 78 045213 Piston, bare, O49 in. 78. | ratio i 1108 043212 Plston, bare: 029 ina 1.0 ol ratio I GUDIS Pitan, bare, 040 ns. 11.0 to I rao ' Seale ‘Ring, compression, top, 020s. chrome ieee O17 Ring. compresion, cop, 049 In. chrome 1 Bo 046216 ‘Ring. compression: plan, 20 ns. 1 ig 803215 Ring. compres: plain 040 ire 1 13 943220 Ring. seraper. 020 Ins 1 33 043221 Ring scraper 040 ins, ea RE-BORING Cylinders may be re-bored to 020 Is. oF to 04 ins. oversize and normal cm- pression platons {with rings) one chrome plated) supplied to sult. I. 68 New gudgeon pins and cirlips. 68.24. extra Cylinders sere for re-boring shouldbe pace In stot cates which wil bo used by GTi tle return, Carriage i adetona i's complete aehne- or engine. Sent fo vs fo" cylinder re-boring, there will bean addtional charge, aecoralng £0 Theme taken for damanding ard sey.PART. NUMBER DESCRIPTION on. PRICE EACH ea FLYWHEELS (042020 Flywheel, bare, cming side 042019 Flywheel, bare, driving side 42001 Rod connecting. with gudgeon pis bush fame Bush for gudgcon pin Ghttog —— Cranigin.only 042007 Cage, for crankpin rollers 000075 Roller, erankpin 000573 Key, crankpin 042248 Nur for erankpin GA2015 Ade, driving sce Fywheel 042173 Axle, elming sige fhe) 41021 Key, driving side and ein side axles CRANKCASE 002013 Crankeate, complete (1) 42008 Crankease, driving side only 040579 Crankeate, timing side ony ( 042083 Cover, timing side crankeate, with motif 01286) oti for eiming cover 000877 Dowel, eiming side crankcase 042037 Screw, ciming cover : Cadlg2 — Housing, seemed, for camshaft 7 O4DI71 ——Gaskat, came housing 042169 Bol, camshaft housing, shore 24218} Bele cama hovsng ong 00612 Washer, eamshafe housing 042183 Seal ll, camshaft housing 042201 Filter. magnetic 000182 Washer, magnecie fizer [NOTE |Comprisee—042008 and 042579, NOTE 2—Crankeate half only (no elinder stud). NOTE 3—Comprises—crankcase tall, four dowels, msinshat bush, camshaft bush, ‘and cam flower spindle (no cylinder studs timing cover) CRANKCASE BEARINGS | 012239 Bush, ini side axle 012233 Peg. Securing timing sie axe bush 042100 ‘Bushy in erankeae, for camahfe uh, in eamehaft housing 012542 Bearing, ball for riving side ala TIMING GEAR oen090 Camshate ODT? Gear, carshaie 042082 Key, weodruf, for Cama gear” 042071 Follower, camshaft (042082 Spindle, camshaft followers (042085 Spacer, centre, camshaft followers (042088 Spacer, cuter, camshaft followers 042016 Pilon, ining, on flywheel axle O4lO2t Key, for eiming pinion ‘0230 ENGINE PLATES AND CRANKCASE BOLTS (006 Bole rahe, eae cemaas Bale erabene share ‘000 00283 00275 00278 (00288 ‘0004 ‘000! 1 1 1 1 1 4 4 1 ‘ 3 i 4 'PART, PRICE NUMBER DESCRIPTION ary, EACH ENGINE PLATES AND CRANKCASE BOLTS{cominied) 514 hannah support engin andr slencr) 1 220 Sie Baer engne rar oe : 1 743 Staudt engine, rar, sasembiod righ lees Quist Steer engine Bas front t ra Orgel Stud ear engine plate rear 2 19 Gitige — Spaceesrear engine piste sed i 3 ooo0d Nasr angie plate stad ‘ 4 Go001d— Washor, reat engine piste stud 6 i Oraaot owing, rear engine plate t ws Giza Rise cused engine plas cow 7 '4 aya Not Gcapoed engine plas cow 000012 Washer, engine pate a cing 2 i om PUMP 242104 Shao! pump. 13 Sito Ppt teedl bump eed Same Seb tocaing, ol pump fed ple i ote Sais Waker itor igagng seem 1 3 sng ol pomp feed i 1 Slog Pg eaten Tiny i383 oats ting of pump sererge pe cece? B101g8—Serews hn ol pump share cree t sieo = Bci'pompaacmacrew STL ' RELEASE VALVE O4Z? Rotor, crankase release 1 58 Si Steer, Grankaue tease 1 76 CHa Tubevioccngcrankene release Exess {eeaal Waiter ra crc ces [cag ube, { 4 Sireor Key, wood ranceaevelense 1 : lL FELT FILTER (IN ENGINE) cam06) Ber, ol fle 5 1 ome aanee Sect i fel fe? i t $ Sate: Gop al ee acer 1 18 Saatet — Splng of ft Se 7 1 $ tans Cap Seomblee bi teens? nouting ead Gane: WEther copper ol Vel fer owing cap : 1 é PUSH RODS 012234 Rod, push, complete, assembled 2 ug Statee Rost bush: fore g OG Glass End: puch od. top 2 Td Siaors End. path rod, bottom 3 4G S008eE Adjuster push roa arate ouonle Roc tock push rod aqua 3 % ROCKER BOX AND OVERHEAD ROCKERS gem foster ox compe whaling) owe EIB Sizor Recker box, Snipe withburhes (2) nom b ges Gore Recker Sow Sare 1 200 oes Ganker for rocker box eee as G17163 Sask foe yocker box 428 Gigaet Cover tide lor rocker bie i as Siamoo — Bg, metering 3 i Slate FAIR! rubber, fackar box side cover es i 5 GUOUST Sue fining rocker box side cover oe 3 i fone) Nutiforréceerboxsigscoverstud 3 a ooans Washer, fore caer box de ever std 3 | Semi Shae rocker : atte! Sapore Stave for rocker shat : 3 8 Stgom Rep fee orrockeramae™ zoo Gace nk! rocker pe end aioe Stree! Arm rocker Iie valve ond i 50PART PRICE NUMBER DESCRIPTION oT, EACH na ROCKER BOX AND OVERHEAD ROCKERS (comin) fo fm: rocker extaae ale nd ! 93 00010 Washer, rocker x 4 i fie00s Nee Recerca = 4 4 NOTE [Includes all pars listed In this paragraph (excep rasket). NOTE 2—This sa “bare” rocker box to which i feted four 017103 bushes, wo ‘042096 felt rings and three 018050 metering plugs. ROCKER BOX BOLTS 42102 Bote, rocker box fing, shore ! ‘ 0} Bol rocker box hun: eum 4 10 Bole rocker box fing Ton z 9 GISSSS Balt rocker box Poon. wich exist 2 23 (D001 Washer, rocker bax fing bole 5 i ROCKER BOX STAY Seas sep geben +9 BB ead ein : it Sie Roederer yok See LES mien ‘ See oan? : ; sy ee i GasKeTs tse goles pd pp or spa fs Bb a ans a RSPR! EXHAUST PIPE AND SILENCER eet tees ne ame BEE REE ete” 1 2Rg See, RE Beet Get Sacre Gretta a say ee creases board Seat RISE me beng 014200 ere 1 26 ae ; 34 See Rahat ee pr 14 Ss WSR RSE Po CARBURETTER Bat eter \ BR ET enee \ oa Sah SS he tne 1 4k os earn : Se NS nt fet Hsy greece fogs ion Sey iss Hem Wad ean ik HOR Pree: ; 4 376-094 Bush, for float spindle ! ft Hoe Kenic bod Hoe SSE aaa 1 4g Tee See mara Sh ig ' Gi ERE nN Soni ac \ fi. SSL hnc | it SLA i la hs i Gon fein Sieber raee ia ee oiePART, PRICE NUMBER DESCRIPTION ary, EACH CARBURETTER—continued Be Clyne ned Sian Ketutele Gie100 Rein ft saw iso Seo; Helaer maine Bream Waser: man et holder Bears Cover ean et : eice ee pio jo cover nr, plo et cover ni ethene en Where toes eg, oeting jo bo jes pe be Eelerel ne bar Wiashr patel pipe bn ble fady eer Ploner, ler ping eter SPROCKETS Sprocket, engine, 2 teeth Sprocket, engine, 22 teeth 36060 Valve, chrotl, size 3} ' 7 $06 Springealr valve. 1 Hre61 Spring, thot valve 1 eon Host only. ' s 376068 Screw, throtile stop ' M 376069 Spring, throwle stop screw | It 3hn.017 —Serew, adjusting, plot air ' ‘i Ate” Spring pil alr ajusting screw 1 e003 eck, aper jet ' t t ' ' t popes Chain, fron, 73 lnks$ Ins. by 225 ins. ‘Chain, rear, (25 links ns, by 305 i Cink, connecting for rear chat. Link, connecting. for front chain Link’ cranked, double for rear chain Link cranked, dbl fo roe chan ip spring for 110046 connecting link. Gilp spring, for 110038 connecting link “Te prices of front and rear chins include spring comecing links end thee oe oso eS Tn heromber of take per chase omen ‘We do not sell odd lengths of chains. GEAR BOX FIXING PARTS 042402, Strap, gear box Otelos | Stid ghar box strap Bi, go ow sn td, Bole, ear box senp Cresshead, goer bok strap bole ‘Feannion gear box strap Adjuster, geo box WHEN IN DOUBT REGARDING THE NAMES AND PART NUMBERS OF THE PARTS YOU REQUIRE, PLEASE SEND THE OLD PARTS TO SERVE AS PATTERNSPART PRICE NUMBER, DESCRIPTION ary AC sé GEAR BOX FIXING PARTS~{coninad) 000003 Nut, gear box adjuster 2 4 042394 Bole fp, gear box adjuster i 40 212399 Spacer ety box tp ale 2 3 000002 Nut, gtr box cop bolt ' 5 (000003 Washer, gear box top bolt 2 2 GEAR BOX SHELL 042132 Shell, gear box, ony, bare 1440 022135 Case’ tnner, only. bare 1220 042139 Cover, outer. only. bare t 2150 042138 Gasket, for inner ase t 3 02159 Gasket, for outer cover 1 3 040138 Plug, dein, for gear box shell ' 8 000200 Wather, fibre, gear box shell drain plug t 4 042137 Pin, dowel, for ier case. 2 3 OMI83——Cover, inspection t sé OMI84 Gasket tor inspecticn cover ' 2 (000451 Screw, Yor inspection cover i 2 4 41468 Pin stop, In inner eas, for Kekstart t 19 041065 Screw, for outer cover " é 3 SHAFTS AND GEARS 041263 Matnshafe, for gear box 1 rig 9 041288 Laythafe, for gear box i 1 63 041273 Gear, driving, main, with busher 12108 (41276 Gear, enird malnshare 1 ot7o0 041277 © Gear, second matnshate 1's 041279 Gear, Rest mainshafe 1 BS 041290 Gear all ayehae a 1 88 041277 Gear, third tyahate 1 Bs 041276 Gear, second laysate 1 ore 041291 Gear, frst lyshate totes 041375 Bush for main deve gear 2 10 GEARBOX BEARINGS AND OIL-SEALS 941266 Bearing, salle, in shall for matngear ws Pobis 3 12848 ring all in Inner cae, for mainhate tla 241268 Nut, rminshafe bearing ' 10 041367 Oise, main gear Dosing ' 3'0 040005 Giles, “O" ring, for footchange spindie ' 12 040079 Ollseal, "Oring, fer achor onde 7 2 7 041269 Bush, for lnyshat In hell i 59 041307 Buen, for footchange ratchet shaft in shell t 10 041798 Bush, for klecstart, In nner case 1 83 041299 Bush, for footchange ratchet shat in ner caso i 30 02145 Bush, for ootchange, In outer cover . 2 20 ‘41102 Bu, for kickstart In ouver cover i 70 (041395 Cap end, for lays: t ° GEARBOX SMALL SPROCKET 041269 Sprocket, gear box, final drive, 19 cooth 1 6 (041272 Washer, lack, goar box sprocket nut 1 8 041271 Nut, gear box Sprocket 1 13 O41391 Spacer, gear box sprocket ' 40 GEAR OPERATING PARTS 041341 Fork, selector, mainshatt 1 lt 6 041343 Fork, selector, ays 1 tie 041345 Shut, for selector forks ' 46 (040034 Plunger, cam segment ' af ‘040085 Spring, cam segment plunger ' 3 041335 Bolt, cam segmene plunger ‘ 1 a ‘41158 Place, assembly, footchange stop ! a5 041400 ‘Bale, ootchange stop plats 2 3PART PRICE NUMBER DESCRIPTION om ACH sé GEAR OPERATING PARTS (continued) OU4II7 Washer, shakepeoof, stop piace bolt Shafe assembly footehange ratcher Shaft only, footchange, etches ou. Spindle, ly. footchange ratchet shaft ‘Segment, only, feotchange ratchet shale Citalip foocchange ratehes shaft Cap, nd, footchange racchet shaft Wishes args, footchange ratchet shat. Washer, smal, feotehange ratehet shaft Nut, Toceznange ratchet stat Ratchet footcarge Paw footchange ratchet i Carrie, footchange paw! ' Pin, ootchange pal carrier ‘Crelip, footchange pawl carrier Spring, return, foocchange pow carrier Waster foctchange pad carrier recar spring Spring. footenange pawl carrier 3 ‘Washer Inver footchange pawl carver spring Lover, fosechange 7 Rubber, teoechange lover Bote carping foscchange iaver Nat, footchange lever clamping bole ‘Washer, feotchange lever clamping bolt ‘and, feotchange lever Indietor’ gear Bole, gear Indicator Washer, gear Inaicator bell KICK-STARTER 042130 Shaft, assembled, kickstart 1 o1mo Bush, focksare shale to Feenstra 106 ring, kickearerachet i 0 Witstcr thrust, kiecare sate i ° Spring return kicksare, : 12 Crank assembled wich pedal pin, nus, and washers boat? Eranke oniyrkisaeare se : ihe fine peda for Wiceare i "a6 Nut/domed, for pedal pla i i$ Washers spring scl, pedal pin nat i 2 ‘Washer, pis, pods! gn nut H i Bole, limping Kicksare co shaft i 10 Nut, kickstart camping bolt. : 4 ‘Washers Kelceare damping bolt 1 ' CLUTCH 8197 Sprocket and case, assembled 1 350 043199 Sprocket, only, clutch boars oe for cuter plates, only as 083300 ——_‘Rivel, for clutch sprocket an cate 6 i O3is2 Pate frieion, bones, (double steed) 2 83 43193 Pate fricion, bonded, outer fngleskded) i 53 O43194 Pate frelon, bonded, inner ingle sided). tons 048181 Pate. plain, sect 3/33 040365 Pate clutch pressure ieee O@195 Pate clutch, back 196 BEFORE ORDERING SPARES PLEASE NOTE THE INFORMATION GIVEN ON PAGES ONE AND TWO.PART PRICE NUMBER DESCRIFTION ore, EAC CLUTCH—(ontinued) Adjuster, uteh presure plate 8 Na lack uch pressure plate jure Stud, fr cute spring 3 12 Nutech sring sis 3 4 Cup, for clutch spring 3 190 Sprig fr gta 3 io fat adustng, clutch spring ‘ Cencre, or clutch, bare foes Face, race, for cuteh cantre 1 130 roller, fr luton contre 1 a6 for cuteh centre 6 ‘ ‘Cenere, shock absorber i168 Rubber, large, shock absorber centre 3 & Rubber: sail, shock abrorber contre 3 § cover, shock absorber centre ious hci aiorber carve cover ple 3 3 Not retaining clutch camere i 0 ‘Washer, spring, clues contre retaining ut I 3 CLUTCH OPERATING PARTS 040208 Rods thrust ethan ene i 1 20 4241 Body operator, clutch 1 83 042142 Lever, dutch operator body 1 56 042143 Pin clutch operator body 1 3 OiteAS Ball, Clutch aperator body, in. dia 1 2 241280 ‘Ring lock, clutch opertor body at (041305 Pegrioesting eluteh operator body 2 FRONT FRAME AND REAR FRAME 042288 Frame, front, bare bons 042307 Frame, rear, bare : brie 5 SE2M Racine hed op Sd btiom tteads o4aa88 front engine ug : 2 3 000003 Nut, frone engine og sud 4 4 ‘00010 Washer, rone engine vg stud 4 i 242446 Re sat tube (Co engine eras) my i 33 (42460 Stud, batter, rear frame « cee I & ‘0060s Nur rearframe bottom stu 2 4 00010 Washer, ear frame botcom stud 2 i 021767 Study ewinseafirame uniting i 13 edo} Nut, rnenframe uring ad 2 3 ‘00008 Washer, ewinseatframe uniting stud 2 2 REAR FORK CM Fock, tambo) itteteda| 042371 Tube. rear fork bare lef “A 1 236 (02572 Tube, rear fork with spindle righ 1 2n8 GENUINE A.J.S. SPARES PURCHASED FROM AN AUTHORISED “AS.” DEALER OR FROM THE FACTORY, ARE IDENTICAL WITH THE PARTS ORIGINALLY BUILT INTO YOUR MOTOR CYCLE 0PART NUMBER DESCRIPTION on. REAR FORK (continued) 047363 Bush, rear fork spindle. i Giada Wathen felt rear fork spindle 22. ‘042360 Fin cotter, rear fork spindle "A ‘200010 Washer rear fork spindle cotcer gin “A®™ Gaszat Naty simian rea fork spn ater pn ‘C0005 Nipple, grease 08361 Screw, chain adjuster (000250 Nut, chain adjuster screw NOTE |—Comprises all parts marked "A", REAR SUSPENSION UNIT 042370 Unie, comple, frame say a ‘O4zIt Unie damper, nner assembly ORAdAS —Sheld, dus, Cop oe oe I dust, botror 7 lip op suse sh x 043312 ig, tain 01313 Sleeve sembly, with eubbor butt, top poe 023485 ‘Rubber, bortom pivot (023400 —_—Bosh, Bottom pivot rubber ‘00004 Nut securing rear suspensions, cop ‘22063 Nor, securing rear suspencions, bottom ‘00011 | Waher, plain rear suspension securing nuts FRONT FORK 0f2479 Forks, complete, asembled Gena SH emt, oly bare, font ore 043235 tem, head, on 043236 © Sparse, for head stem. gear shimfor hed xem Gig Rae fr crown, bottom 0348 isting Coots. Gearing all for ead race ef ned. 045241 Covers dust, for bottom bal 043202 Nut, lusting, head stam, bottom 043243 Nut, lock, head stem, bottom aiz44 Washer, heaa starr, bottom. (043262 Nut, domed, end stem, top 43263 Washer, head seem, top domed fit O4245 Screw, laner tube, top’ 048246 Adaptor. inner tube top screw 20I0) Washer, ar, incr tube top screw 043248 ‘Tube, cover, top 043249 Sleeve, end, op cover cube ‘ec000s Not, top cover tube screw (000438 Screw, top cover tube {21579 Washer, makoproot, top cover tube serow 048253 Sea, ol, fork inner tube oasase : : crows a Soca “ oaaase : : 043257 Screws remaining damper ibe. 22s Sees Wishes brs umper catering stow ons? ings main S360 ip addguad stich oe ‘Oasast Ep, mudguard aeachmere ghe Geogr ‘ole, mudguard acacmer Soooct Nit, mucguard stachmene dip cle 900011 Washer, mudguard seachment ip bolt HANDLEBAR AND CONTROL LEVERS 9569 Handebar, onl (Goninen Sosy Vsratater en, Sere 1570 Grip, dumy, rubber 7 1 1 7 3 4Exploded view of Teledraulic Forks IGE Sune ror scaew. INNER TURE Top SEREW none waster eg Soret Vine samarnoey maguen ee nae Bae PR Babpea 1UBe actamng screw. BARTER TUBE RETAINING SCREW FRE 17 DRA SCREW flaRe WASHER, = BASE TDR weno orem SRLS Seen ere TAS REAR cee aor eOtTer, HERB HEN {SP NUS, Soe aPART PRICE NUMBER DESCRIPTION ory, EACH HANDLEBAR AND CONTROL LEVERS—(coninied) Washer, plain rear mudguard fone fixing bolt Washer, Spring. rear madguard rane iy ale lea cep ter ose mec 14g BP Reem 1 43 Hoy ESS a 1 38 Ee BP CEEr eam, 1 33 Ee mies 1 og Beas eS Ea ote , 44 Way ism her i 3 ee ES ns 1 9 ie ielorat 1 ot Sat NS a ane boll He shunt or Be Roker 1 oat He Srknen \ i Seo sce toad HSS ae Sey ie eit ae Sree to ee ore el poof Sh ie sine Pood Seah Sai, po4 SRE EES A eet es i SES SEAS oe i 3 sag A emg? Po SB RISES ie Bou ‘CENTRE STAND Sea deptnr ante ce ae Loree SME ISN ant 188 SS Ieh Seueeatte ad 18 sae Soran ee Po Se iy i 43 sae erase if sa ER ceases 43 sae heat 143 Ee oh S285 ELLE STN ae 3 FRONT MUDGUARD Sage edema tae aea t res Saat ies tele reg Se it a bes San Sie alld p44 San PAS eee i of gat eaten Hie Ser ES eater : Se eer eee tod BER RT eR ane iio qe i hha iedesaea cana REAR MUDGUARD oan sspears ame aaa yong Sass ree Tae it aot it cree he i of eer Ta Ce cE ea : ALWAYS INCLUDE ALL THE LETTERS WHEN QUOTING THE ENGINE NUMBERPART PRICE NUMBER, DESCRIPTION ary. EACH fea REAR NUMBER PLATE 002835 Pate, number, rear ! o3 60342 Bole rear number plate 2 4 012472 Nut, (rapped) rear number place bolt 2 3 241022 Washer: pring rear nurber pate bot 2 1 00172 Washer, pins rear number plate bole a 2 25592 Bead, plate for rear number plate 206 ins, i 5 FRONT CHAINCASE 642028 Chaincae, Inner hall with seal and dict. Ieee tae ttt [42049 Chainete: outer ha, with metit 1 356 1286) Moti froneehainease 1 Pes 42169 Gasket ehaincase ner hall It a ‘41097 Screw, fixing, chuinease Inner ball” ‘ i os 42180 Ganka. font, chaincas halves i 3? 00484 Screw, Joining chains halves 1 4 R173 Serew, Joining chalnese halves at é oe £42057 Screw, joining chtncae halves cel ace 042038 Screw jing chainease halves i 1a S4loee Seren. ong hana ales 2 See ©6040 Gap inspection, chalnease. 2 48 ‘042025 Washer, leather, ispection ap“ 2 4 0137 Plog ain, chains ! z SHS Wher, fre chaicase dan pi i i 242403 Faring, for chaincae IEEE pee eee 213849 Serew, chancse faring 3 é ‘11646 Nut, chainese fring tere 3 5 600039 Washer, chaincae faring serew 3 ios REAR CHAINGUARD : 042494 Chainguard, rear : 7 1 200 | ‘600374 Bolt xing hainguard fre t wo f ‘200372 Bote xing chainguar, rear t f° ‘00174 Waser, chainguerd xing bolts 2 2 REAR CHAINCASE 20377 Chalnense rear, top hall only a 1200 { 942469 Chineaerety bottom fa only 1 2100 200374 Bole fixing chatnese front : 1 6 600372 Bote xing chalncse, rest t 0 Bot) ashe, ance Ping bot, 2 1 rubber, chalnease inspection i ee ‘C0471 Washer, rear wheel spindle ' ‘ BATTERY CARRIER 00337 Carrier, battery, no sap 1 ga ¢ 23097 Strap frome, for bacery car aso Ieee Haat 813648 Screw, fixing Eatery ear oe 2 ae Got Nut, trapped, battery carver xing sew 2 3 10734 Bole, Png batery carer to frame i 5 00004 Nuc, battery carrier to tram bol 1 ay ‘e001 Washer, bakery carier to frame bole 2 to: FOOTRESTS 2457 Armor hanger for footrest ee sae ~ 2 Be 10647 Rubber, for footrest arm sitet: Gene, Rods tote am ic sre! care ida) i 38 12368 Spacer forest rod lee 1 , MAINTENANCE MANUAL iss¢ evition price 3/- | * IS THE APPROPRIATE MANUAL FOR THIS SPARES LIST | 4,” 4 a]PART PRICE NUMBER DESCRIPTION on, EACH FOOTRESTS—(continued) 042369 Spacer, footrest red, right ' ‘ 900002 Nu. footrese rod 2 5 (900009 Washer, footrest rod 2 2 PILLION FOOTRESTS (Optional equipment) 042550 pint 40 o1n476 te 042478 Arm, bare, pllion footrest right Loy 042568 Spindle, bare, pllionfootrase 2 83 042569 Rubber. only Billion footrest spindle 2 1a ‘042189 Boke ning, pilin footrest spindle 2 é (000005 Nut, pllon footrest spindle hinge bole 2 4 (000012 Washer, pilin footrest spindle hinge bole oO} 1 ‘When plon forests are to be, Fed he spacers on elcer ste of the machine con the brake pedal rod must be dheardod. ; SADDLE 0278 Set, win 1 61s 0 012587 Stud fixing nin seit to fame ea 5 (00011 Washer, twin sea fixing bole ace i (900004 Nut, twin seat xing std eit 4 PETROL TANK 04488 Tank, petrol, bare 5 022520 Motif, petrol cane 3 022370 —_Rubbef. sexting. petrol eae motif t 00152 Serew, petrol fink mot 013325 Capyiler, for pevrol nk” 042464 Grip, rubber for petro tank, lefe 42465 Grip, rubber. for petrol tank: right 0373 Bracket, front, for petrol tank 00372 7 (00004 Nut, betral tank frone Bracket Bole 00011 Washer, petrol tank trone bracket bolt 014117 Washer: shakeproof, petrol tank front bracket bolt 040269 Bo, fixing pagrol tan front ow 040267 Rubber, petral sane front fixing bole 042425 Sleeve, petrol tank front fixing bole 042372 Washer, peerol eank frone fixing bole 062265 Bolt, xing petrol tank, rear Rubber, pecrol tank rear fixing bole 01203 Sleeve, perro tank rear fing bolt, 014999 Washers peerl sank rear fixing ott 023274 Tap, peel supply, with fibre washers : 000200 Wither, fibre, for petrol supply tap pipe plate, pet 021844 “T" plece, peel supply pipe Ol TANK 042083 Tank, cil, cutar hal 042170 Gasket for oll tank 921282 Cep, fle, oll ean 021329 Washer, ll eank filer cap O4D160 Plug, drain (in crankcase) 042186 Washer. fibre. dain plug 042189 Bole, xing ell eank 942190 Bele xing oll tank 042191 Bel, fxing ell eanke 1 2 2 4 t 1 t t 1 THE MAINTENANCE MANUAL AND INSTRUCTION BOOK HAS FORTY-EIGHT PAGES AND NINETEEN ILLUSTRATIONSPyPART. PRICE NUMBER DESCRIPTION on. ES OIL TANK—~{continved) 02192 Bolt, fixing oll eank 1 16 (20053 Bol, xing oil ean i 13 (00012 Wathen of tan Maing bee ° i FRONT WHEEL THE COMPLETE WHEEL USTED BELOW COMPRISES. itm, spokes, nipples hub, ali bearings and all brake parts including cover ate and expander lever, bus doer not Include theyre ses Ca Nel one complete with all fers nes Wheel fron, bare es i tings 77 8 coe Rim fone 2150 Spake, ron whee 3 eae ke ront whee 3 Gates) Nip Fone wacel spoke i 04327 Hub frone wheel shel nly, with brake érunt a6 FRONT WHEEL BEARINGS 4320 nes oi3279 40 260 4 043281 Gap, hb, bearing fel sed eft 8 (043262 «up: hub Bearing fet sel, righ 5 (043283 © Washer, hob beating fle sel 4 (043289 Nut lock,frone wheel spite, tie 18 (043290 Nut, lock rene wheel spine, right 4 (043286 Spacer front whee spinal long, ff 19 Sésie7 Spacer front wheel pina, dim, ee 14 (043288 Spacer front wheel spinal shore, righe 4 040288 Nut, extended, frone wheel spindle 33 REAR WHEEL THE COMPLETE WHEEL LISTED BELOW COMPRISES — Rim, spokes, nipples, hub wih brake drum, spndle, baring, spacers, nuts and gers, Beles sprocket: brake pares speed drive and eye 045238" Whee, rear, with Bearings 045273 Wheel, rear, fare onto Rim rer 00483 ke, rear wibeet EEGs Ripple Fest whee Spoke 04220 Hule'shell only with brake drum REAR WHEEL BEARINGS 043302 Spindle, ony, rear wheel 043286 ‘Bearing ball rear wheel 043289 Seal, fat. hub ball bearing 043300 Cup, hub besring fee seat 043301 Washer, hub bearing fle seal 043305 Nut, lock, rear wheel spindle : 043306 Washer, rear wheel spindle lock fut (043303 Nut, extended, rear wheel spindle 043304 Water, rear wheel spincle extended nt 043307 Spacer, rear wheal spiode, long, lefe 042286 Spacer, rear wheel spncle, short, right FRONT BRAKE 043270 ‘Placa back, bara, front brake Heer 042271 Plate, cover, bare, front brake hea 2 i : ; Po : io ; fy ' " BY USING GENUINE SPARES YOU ARE ASSURED THEY WILL FIT ACCURATELY AND GIVE SATISFACTORY SERVICE= PART. PRICE NUMBER DESCRIPTION arr, EACH FRONT BRAKE—(continved) ©4277 Shoe, brake, with ining, fone brake... piel 8 20231 Linings, with ives front brake shoes <2 prt (73 083278 Spring for brake shows an ie ait} 3 243272 Expander for brake thos eee n> os2 Oooo} Wither, brake expander agstamscone 2 i Our — Lever brakeexpanders eee aes 200004 Nut brake expander fever Son t ‘ OTe Washer, brake expander tover ' 3 REAR WHEEL SPROCKET 043291 Sprocket ear wheel ae eee 1 160 4372 Bol ear wheel sprocket” ‘ 5 043280 Niue rear wheel sprocket bott é 3 043252 Washer, shakeprocf rear wheel sprockt bole ‘ 2 REAR BRAKE 043793 Plate, cover ear brake essa 1 go O63284 Expander, for brake sous 1 183 010314 Wher, rear brake shoe expander 1 3 049398 Lever brake show expander Tes 04396 Trunmion, brake shoe expander lover 1 ie 4327s Nuc brake expancer lever cath 3 21767) Washer, brake expunder lever ect 2 DIT , Shoes brake with ttings se mrt 9 8 oftaat “Linings, with viet, for baie shes pit 73 243278 Spring for brake shows 2 é 43208 Cp, Brake expander bush il hole i ‘ REAR BRAKE OPERATING PARTS|’ 22449 Pedal oot, for rear brake . leo 28430 Washer, rear brake foot pedal H 5 04451 Bush rear brake, fooe petal boo4é 042452 Spring. return, roar brake fot pds! toon 42453 Shop, rear brake foot pesal ' 3 200051 Nippie, gree, rour brake foot pedal 1 r 42446 Rod rear brake peal (alo serves s seit tube fod) “= toa 900002 Nut rear brake pedal foo meee 2 5 990009 Washer. rear brake pedal rod). 2 2 842493 Sacer ilion footrest : 2 44 o424gi Rod rian brake operating” i 33 217095 Springs returns rete brake rod 1 Sit 5 200178 Washer stop, rear brake rod rein sp ot i 200014 Pi plc rent brake rad a ‘ot I 00178 Washer. roar brake rod split pia 1 t Cras Nut adjting, rear brace rod 1 26 TOOL Box 242827 Box, tol, only, bare 1 19 D14SIT —_Serew. toolbox he 1 1s O14SI| —Serew, toolbox fixing ot 5 900005 Nut Tock tool box aid tol box id eros m4 4 000192 Washer spring, tol box and tool box I sre 2 i 242455 Bue, fubber for tool box (in mudguard) i 3 [42458 Sud tool box and acensory cover 2 13 ‘0004 “ool box and accentory cover studs ‘ 4 00011 Washer tool Bow and nccesory cover studs ‘ i ACCESSORY COVER 1416 Cover, srambly, acces 1 120 OUSIL Screw, aceemory cover i is 200012 Washon sccenory cover scew t i 047412 Bracket, assembly, sccesory Cover i 60 014577 Bole, secesvory cover bracket, 2 3 000012 Washer secetaory cover bracket alt 2 i »PART. PRICE NUMBER DESCRIPTION, aT. EACH end TRANSFERS (43224 Transfers complete set. 1 16 Sesiee Trane for au ude ' 4 (023302 Transfer: for tol bor cover 5 09195 Transfer for petrol tank, “reserve” i 4 CONTROL CABLES (222547 Cable, asembled, front brake Beet eee 33 0548 Cable, assembled, clutch 46 02549 Gable, asembled:throte 30 002546 Ge; atembled, air 26 ELECTRICAL SECTION PART PRICE NUMBER DESCRIPTION ory, EACH ewe HEAD LAMP OBI Henne, with ewes, ammecr, ad bl es ighing roe, 14 5 @ 08128 i only, ead lamp 180 Salas Rimvoriyier ead Emp 36 043130 Ligheunle (elector ane gist) 68 gs, headlamps i be isan sere, fixing head rim i i Bul foléers main 148 Bulb holder, pice ' 6 Bok and water xing eal eo forks wei 28 Clip, Securing reflector to rim == 4 3 REAR LAMP * soectaee 242524 Lamp, rear, complete 16 000138 Cover sex rear mp 1 94 243128 fining se, rear lamp. cover to 011094 Grontmet, rubber fin mudguard) or reislamp” 2 5 BATTERY 072551 Batery, with id (Exide 3ER7L) 1240 HORN 242532 Horm, only (Lucas H.F.1849) bo126 012873 Sere, xing horn 2 5 000060 Nut horn Ping screw 4 2 000039 Washer, hora Fixing bolt 2 t ALTERNATOR, ETC. 040534 Alternator (rotor and stator) 1 ° 045105 —_Strton genersor t ° C3101 Ring for sacar 1 ‘ 03102 Coll sec, or stator Got of sx) 1 ° 043103 Ei ine) 6 5 G4310¢ Lends set, includes lip ad serew) ' é GAel0r Clips see (or coll teacher) 1 é Of2186 Stud in chan cae for stator 3 4 100008 Nutter stator sead : = 3 4 GE Wahe,Hakapoat for wir ad ‘ 3 i : i420 O83104 Rotor, generator 20PART. PRICE NUMBER DESCRIPTION ory, PRICE ALTERNATOR, ETC.—(continued) 000230 Nut, retaining rotor a 02195 Key, for rotor. o 000176 © Wather, for roter nt 1108 Gaskets set ' ' 6 ' i og Beassy Col ignition wie HT ad 1 108 tons Lead, Hoty ins by min ifeseaee ot Bie Nitsa terminal { é Ofis83 Contr bresher uri comple i wd SAs11G ae place ume i lig Opitg Comet breaker, only ie SBS Fine, base ony i 28 S617 Camm 133 SOUS Aeapeor sembly ' é Sh1t4 Auto advance une | 838 B0H10— Flyweigheaet i 8 SOIT Chelan spring sat 1 98 2BII2— Gondensor see i 8 BBLS Screw and washer et ' 3 sete each ane 1 é 037 Bele cam nie 1 5 feot2 Washer cm une baie 1 i Goes Screw, cone breaker le i 4 faces Wosher.coneace Creer plate sctew i i B17 Cover contac brasker io o8E Chates — Gofet contact breaker cover i 3 GARI Seren, coma reaker cover ' i GHG Grommet eonacroreaker ead \ z 242555 Rectan ch ble mut ne washers i 208 D135 Baingsen or rector 1733 ELECTRICAL SUNDRIES 043121 Ammer, oniy ope 4 042538 Switch, horn and dipper 1 6 | Cie Stith complete icing i be 43145 Seth: complet: inion i be : 43141 Body. Sng ign ard gnision sich “2 be Gat Cover and no, lgheing wich igeseene 3 i E3143 Gover and nebctgnition swhch .* ete i - te SIs Rp une pace 1 36 i 23132 Plog unt Bue ferrite EEE. S37 Hames gam 1188 ‘ 263134 Horne, dipping swich 1139 i Sis Cable hort 78 { 2613 Connector Give) f 4 | Sonnectr (oubie) x é i Soames (oy R18 Pug sparing eB KA $8 incererence taprencr to o93 Bas Redlarpy ain & vl, 3 by 24 ware PF j 1 g@ | arch oe Bub, headlamp, plot. 6 vot, 3 wat, MES. ue! arene ne i Bubs rear am, 6 yl 3 waits MES. ono parece eee g | t ere Borie | 3 lb, 6 volt, 18 wat S.C. bayonet, for stop ight 7 arene oe 4 STOP LIGHT (Optional extra) cases Sepak compete sof arts 2g Sees Sh ly op he 8 oaases ten apg ite is cease 423 {90070 ete scop lhe Sater : tHe 1 4 foes Ate Sop phe Bracket bolé ect i ‘ Ga0012 Washer top ight bracket bole ; 2 1 ‘When fcting the above stoplight set, 042450 bralPART. PRICE NUMBER, DESCRIPTION or, EACH te AIR CLEANER (Optional extra) 042417 Cleaner, sir, only 10 042447 Clip, for alr cleaner 26 042861 Connection, rubber, for air cleaner 3 422% Extension, fora cleaner 63 000364 Bote, xing ale cleaner rr TOOL KIT COMPLETE 043232 Too! kit complete, with infiator 2199 (043233 Tool kit complete ess infator 2194 Toots oinass ' 3 o2te2s ' 3 oi7249 i 8 17007 eee 2 7 07287 Spanner” ia. by Sine, ‘whit. i i 017082 Spanner. eins. by fine, whit 2 8 017033 Spanner. eins. by dns. wale. i 7 1017252. Spanner, with tommy bat for sparking plug 1 4 (023284 Spanner for adjusting cear suspension rl 5 042540 Gage, feeler for contace points, i 8 918667 Keys alien, for oll iter cap ' 23 42570 Spainer, for steering head adlustnent ' 30 OI7II4 Inter, eyre 1s SPEEDOMETER 249591 Speedometer complete, 80 mp. 1 536 042582 Speedometer complete, 40 ksh, 1 3368 042529 Head, only, speedometer, £0 mph, | 200 042530 Hea, only. speedometer, 140 ph, | 2o0 042553 Gear box, only, speedometer drive 1 tr s6 042531 Cable complece, speedoreser drive 1 12368 Bite 42 Gbie mer oly. pander deve to's 53396-1462 Cable, ower only, speedometer drive m3 yase6 King rbber fr ipeedomecer nes 6 53205 Bulb, only, @ vale, 18 wate M.C. a I 18 ect Burehave tax 4 VARIOUS EQUIPMENT. 042655 Carrier, rer, assembled 1216 0 042674 Screw fixing rear carrier 2 u S197 Tela rat proven fp Rall 20 So11888 Teta Fuse preventative: T Sine Rall 36 BAK. Badge, monogram, "ALLS." for button hole 168 Bal Badge, monogram, "AS" for brooch 16 Insetaeeton manual Ra 30 GASKET ‘SETS 243309 Gaskets, complete sot 1 wo ‘043310 Gaskets, decarbonizing sot, only ' 39 OPTIONAL TOOLS Bole, contact breaker exiractor Nuc, timing pinion exeractor Body, ming pinion exeractor Screw, timing pinion extractor Bie Cg ne elder, for valve grinding Compressor for valve springsINDEX Page Badges con n BRAKES Cables. seer Fron t Levers 7 3 Rear 19 Rods i. 9 ‘CABLES Controt Electric Speedometer CARBURETTERS Air Cleaners 2 Jets 7 Mixing Bodies ‘ Valves 7 CARRIAGE Charger. 1 CARRIERS Battery , 4 Lugeage oe 2 CHAINS 7 . Complete 7 Links. 7 CORRESPONDENCE Instructions eas DAMPERS Rerleg " ELECTRICAL, Atterrator 2» Batery wc 2» Baceary Carriers 4 Bulbs 2 2 Contact Breaker 2» Horn : » Lamps. Head 0 Lamps. Tal 5 Rotor 20 Sparking Plug = i ELECTRICAL (continued) Stator Switches ENGINE ‘Axles ‘Connecting Rod Crankeases Crankgie Gyles Cynder Heads Flywheels Gaskers ll Pump Push Rode Resboring Release Valve Rings, iscon Recker Box: Rocker Box Stay Rockers Tappets Timing Gear Valves «FORKS, 7 Front Frone Assemblies Rear FOOTRESTS Paton Riders FRAME Boke Places Front Frame Rear Fork Rear Frame GASKETS Sets of GEAR BOX Bearings Chiteh eee (Clutch Operating Parts Page 2 21 6 4 0 0 10.INDEX Page GEAR BOX (coninved) Fixing Pares GUARANTEE Togns of 2 GUARDS CChaincas, Front CChainguard, Rear Mudguard, Front Mudguard, Rear HANDLEBAR Bar Only. Stee ‘Control Levers a Grips. ni IDENTIFICATION Machine Numbers 2 INSTRUCTION BOOK Deesis of sees LEG Rew aM LEVERS Control 2 PACKING Conof I PATTERNS Wenification 3 PIPES Exhaust a 6 Petrol - 6 PLATES Engine eee Number Rear [REPAIRS Conditions of a 2 Proprietary Parts 2 RUST PREVENTATIVE Terall 2 2m SEATS Riders SERVICE Detalls toation SILENCERS. Silencers SPARES How to order. SPEEDOMETER Complete Components SPROCKETS, Curen Engine Gear Box Rear Wheel. STANDS Centre ‘ TANKS. oil Pecrol TERMS OF BUSINESS Details Toois Boxes Complete Kits Separate Tools Spach Toole ‘TRANSFERS, Complete Sets Separate lems « VARIOUS Ea\ MENT WHEELS Bearings, Front Bearings, Rear ; Wheels, Front Wheels, Rearkee. er ; ae iat alla Aad