© THE COMPOSITE EXPERT4 AERON 4 ‘Composites are gaining more popularity than the traditional materiale due to their coveral benofts and durable 4 performance in challenging ervironments. In the area of cable management, AERON can offer a versatile range ‘of solutions, from standard productrange to customer-tailored solutions, Quality & Consistency ‘Aoron product porformance is consistent and reliable as all the Products go through comprehensive programs of quality Controlinaworlé-cless testing laboratory. Engineering & Design Assistance All engineering and design assistance for your project will be hhandied by our highiy qualied and experienced staff. With our wide exposure we would be able to tackle a unique design problem thatyou face. ‘AutoCAD, POMS ‘Aeron can help you in design process not only with AutoCAD tals but alec the cable tray offeringisaveilable in POMS, cra Cece 1 Straight Fun 2 00’ Inside Verical Bond 3 00) Outside Vertical Bond 4 80) Horizontal Bend 6 Leit Hand Reducer 6 Horizontal Cross ‘7 Hotizontal Tee 8 Solce Plate For Joining ‘THE SUPERIOR FEATURES OF AERON COMPOSITE CABLE TRAYS + Corrosion free + High load carrying capacity even with long spans + Light weight, easy to instal + Electrically insulating + Complete system + Fire Rosistanco + Accessibilty for future + Space efficioncy * Versatile + UV stables ‘Specification Assistance Tho most important phase for the succoss of acompesite cable management solution is the specification phase. Our experience of installations in a wide variety of ciffcult fenvironments can help you specify the best resin system and the correct structural properties that are long lasting and low on acquisitioncost. INDUSTRY SEGMENTS | Off Shore 01 Platforms | Cooling Towers | Chomicals Plants | Refnores | Electroplating Industry | Efleunt Treatment Plants | Food & Drug industries | Power Plants | Architactural Applistion | Paper Industries | Electronic Equipments | Telecommunication Industry | and many more,CoN RST TSS cial Fibreglass Reinforced plastics (FRP) are increasingly being Considered as superior material of construction in many fiolds. FRP has proved immensely bonefical in a wide rango ofindustral applications due tothe followingsalientfeatures ‘As compared to galvanized Stee! Corrosion resistance coating not required. No risk of injury. Resistant to salt wator, suifur, chlorine or basis environments, As compared to aluminum No electrolytic corrosion due to contact of two metals in humid environment. Much more longer ite span in basic chlorine or halogen atmosphere As compared to Stainless Steel [Absence of corrosion under tension (mechanical) Recommended in chlorine environment, As Compared to Metals No earthing required Ressiance to corrosion contibutes to reduce the ite cyete costs (LCO) of installations. No requirement for electric cortinuitytost. Wil not deform under impact. Easy 10 work (Cut, il) a site and id much easier 10 move and place because sit ight weightLADDER TYPE CABLE TRAY Cable Trey A / Wee” ResinType Width Nomenclature system includes each system with their respective side rail height, lange wicth, channel thickness etc. All cable trays are available in Polyesier, Vinyl ester Antistatic_and halogen-free resin. Rung connections are made with a ‘mectanical and chemicallock. Nomenclature For Ladder Type Cable Tray Example ACL-P-12-40-S-150-Y 1 | bE ACL Polyester 06-150mm Ladder Type WVinylester 12:300mm 18-450mm 24-600mm, 30-750mm 36-900mm, Height 2050 20.75 40-100 60150 80-200 Rung Type S-Normal* NMarine Rung STD. Specrg Longth A5omm %1M B.250mm ¥aM+ ©-300mm* D-450mm * Standard Size Heavy Duty Cable Tray With beam Side Pail (Available In 100 8 160 mm Height) Nomenclature For Ladder Type Cable Tray Fitting, caso rey _— 7 J ‘Type Anglo Type ACL 90° HB-Horizontal Bend Ladder Type 45° HF Horizontal 60° HXHorizontal Cross ‘90° VIB-Vertical Inside Bend # — VOB-Vertical Outside Bend \vivertical Teo \VTU-Vortical Too, Up RR-Right Reducer LR-Lelt Reducer SR-Stiaght Reducer Gaston Site Avaable On Request CABLE TRAY FITTINGS 06-150mm_ 12-300mm 18-450mm 24-¢00mm 30-750mm 36-s00mm_ Height Raciue 2060 300 3075 480 40-100 600 60-159 900 20200 Direct cr Rennes: GY ES (2Ca su ae TN CHANNEL / DUCT FLANGED TYPE CABLE TRAY* TYPE CABLE TRAY Nomenclature For Perforated Type Cable Tray Example: ACP - P - 060-Y J 1 cape ray | sw Type Resin Type Width x Height Length ACP_ Polyester 020:50x80mm 1M Perforated Type VVinylester 02%-S0xSGmm — Y.3N* (022:50x25mm FITTING SELECTION GUIDE ) — 030-75x25mm y ] serves / Nomenclature For Perforated Type Cable Tray Fitting 032-75x50mm (040-100x20mm Example: ACL- $0 - VIB-C-R 41-i00xs0mm (00-160x50mm ooo (080-200xs0mm Type Ange 1 Cowidt x Hoight Racive 2 re eat O40RF-100x100mm Ace 20" HB Horzortal Bone 620.50xG0mm 080:200x50mm 900 Care isocioon PatoraledType | 4g°—-HHorkontal Tee 621-50e0mm 081-200KI0Omn 480 Oa08F 200x100, 80° HxHorzarsal Coss c22.50,25mm 120300x50mm 600. ore oe oo 90° VIBVoricalinside Bond ggo.75x25mmm O40RF-100xt00mm 900 RF abe * VOB-Vertical Outside Bend 994.7530mm O6ORF-150x100mm Direct jen Senda \ViVerica Teo 3 ‘ 200RF 500x1 00mm, te eas 032-75x80mm _OgORF-200x100mm ranouneaee (040-100xa0rmm +20RF-300%100mm LaLet Reduce: (41-100xSorrm 160RF-400xt00mm SR-Swaight Reducer (060-150450rmm 2008F-500xt00mm stm sz custom Sap Aaa Oa equ! re nese AttatleOr Rees _/ COVER COVER FITTINGS | Quantity of Standard Cover Clamps Required Straight Section $000TM....4 pes. ‘Straight Section 6000mm......6 pe. Horizonayvertical Bends.....4 pos. Tees. i: sane OS, CFOS 505. on enn nee PO. Flat cover & Peaked cover Standard Cover Clamp Heavy Duty Cover Clamp. Note: When using the Heavy Duty ‘Cover Gamp, en one-nat he rumber ‘of clamps stated above is required, Flanged /Box Cover ‘Cover Fitting Perforated Cable TrayACCESSORIES J 7 AERON offers a fll ine of accessories for our electrical products including cable tray covers, civicer rips, drop outs, blind ends, adapters, hoid-down clips, marine rungs, stut rungs and a wide variety of stainless stee! or FRP cable tray fasteners appropriate for any application, Standard Splice Plates Expansion Splice Plates Vertical Adjustable Vertical Adjustable Splice Plates ‘Splice Plates Hold Down Clio Channel Hold Down amp Divider Strip Blind Plate Ladder Drop-out WORKING LOAD CAPACITY ‘Specially.desioneo “The working load capacity represents the abilty of a fibreglass Ladder Drop Outs cable trayto supportihe staticweight ofcables, Itis equivalentto ‘as itoxts from the tray, Preventing damage 10 insulation provide arcunded destuctveload eapect, withminimum sattyfactoret1 8 Eurface wth adoquato ener — rads to protct cable ce ) Sf SUPPORT SYSTEMS ‘Wall Mounted, Ceiling Hanged & Floor Mounted Zonet 1%. 228. 900mm | 150 155 Concentrated Static Load is 70 Kg. at the centre of the span. ‘As per NEMA Loading standaros Load | Lb/ft.| Kgs/Mir. IMM Side Rell | Load Clase A 50 | 74 7 | 8A am | 100 | 8C, 120, 164 148 150 __|12C.188, 0A, 20 10, 12are in Feet EFFECT OF TEMPERATURE ‘Strength properties of fiberglass are reduced when continuously exposed to elevated temperatures. Working loads shall be reduced based on the following: SeeWE] 7s sco 128 | veo | 176 | ono ne Cera we wee 2/Structural Properties of Pultruded Profiles Boe ene eee Toncile Stiongth ASTM D638 MPa, 2068 48.2 Flexural Strength ‘ASTM 0790 MPa 2068 609 trod impact AsTw0256 | Jimm 138 021 Barcol Hardness asTwo2503 | 4s 46 ‘Shear Strength astwoe34¢ | MPa 31 : Density AsTu 0702 geo 2 = Goetfcient of Thermal Expansion | ASTM 0696 40° mmimm/C 8 : Water Absorption (24 Hours) ASTM 0570 % Max 0.45 3 Dielectric Strength ASTM D149 vin 36 7 Flammabity Classtication uLea = vo : STANDARDS + 1S 6746-1904 Specs for Unsaturated Polyester Rosin Sysiom for Low Proseure Fiber Reinforced Plastics » NEMA FG-1 1984-1988 (Current Issue) Speotication for Fiberglass Tray System - Loading Characteristics » IS 6746 Appendix - KUL 94 Flame Retardant (Low Flammablity/v0) INSTALLATION GUIDELINES The installation of AERON Cable Tray should be made in compliance with 4 the standards set fonby tne Natonal Electre Codeand NEMA Pubicatons ron Composite Put. Ltd. FG-1 (current ssue). Avoid excessive pressure when sawing, dling, anc WARNING : routing, etc. Use carbide-tipped dill bts and saw blades for extended too! ‘ NOTTO BE USED AS WALKWAY, LADDER OR Iie.The use of lubricant during machining 's not recommenced. To avis SUPPORT FOR PERSONNEL ‘TOBE USED ONLY AS A MECHANICAL SUPPORT FOR CARLE AND TUBING, {inngaeononostcen |W: wmawenemonecon Chipping of material at cut edges, secure cable tray and fitings properly during field cutoperations, Follow label instructions carefully. Acombination of mechanical fasteners and adhesives make the strongest most reliable connections. a i i i i SUPPORT RECOMMENDATION AS PER NEMA STANDARD {As Per Nema FG1, Splice Plate Is Recommended To Be Located At ¥ Of The Span From The Support, Where The Bending Moment Is Zero. pf! | bod" | Loan if = Verical Elbows Horizontal Tee Honzontal Gross Vertical Tea OS @ Fiberglass Fiberglass Fiberglass Fiberglass Cable Tray ‘Structural Profiles Ladder ‘Trefoil Clamp Handrails Fiberglass Fiberglass Fiberglass Fiberglass Fiberglass Pultruded Gratings Canopy Fencing Molded Gratings Poles & Mast ron THE COMPOSITE EXPERT. AERON COMPOSITE PVT. LTD. Fg. Off:~ Block No. 496/P, Tajpur Road, Sarkhe| Bawala Highway, (Changodar - 982213 Tal. Sanand, Anmodabad, Gujarat — INDIA. T: +91-79-6525 8500 | F : +91-79-26581238 | IM: +91-99099 88266 E: Info@aeroncomposite.com | W : www.aeroncompesite.com