PRODUCT 61XWHLZE 61XWH-ZE 61XWHHZE Nominal heating capacity 200 - 2500 KW ‘The AQUAFORCE PUREtee 61XWHZE watersource heat pumps are the premium salution for industrial and commercial heating applications where end users, consultants and building owners require optimal performances, very hot water temperature, ‘ehvironmental solution and maximum relay. ‘The AQUAFORCE PUREtec 6 1XWHZE wale’-source heal pumps are designed to meet current and future requirements in terms of energy efficiency, flexibly of use and compactness. ‘Thay use the most rable technologies available today: “Twin-rotor scrow compressors witha variable eapacty valve R-123426 refrigerant Touch Pilot control system Flooded heat exchangers tha ‘The 6:XWHZE Aquatorce range is available into three versions: * BIXWHLZE for low heat source temperatures * BIXWH-ZE for medium heat sour temperatures “+ BIXWHHZE for high heat source temperatures re mechanically leanable SELECTION DATA AQuaForce PUREtecINTRODUCTION Forecasts indicate that 75% of the European ctizens wil ive invurban areas in 2020 and that thie share willincreaee to 84% by 2050. People in cites use three times as much energy as people who live in the country. This has tremendous Imploations for the environment today and in the future if we sd9 nothing. Recent European surveys have demonstrated that theres ‘enough waste heat preduced in the European Union to heat the entire bulding tack, Industrial waste heat, waste heat from ‘rey waters, waste heal fom process cooling, dala center. Allthis waste energy too Fequently released into the ai arinto ‘water bodies, More and more, developers, consultants, cites, pois wil need to imagine intoligent, sustainable cities with smart heating and cooling solutions. More and more industrial ena users will need to imagine new salutons to value waste heat {rom industrial processes. Heat pumps have been already used to such purpose for many years. More recantly CARRIER has supported customers across ‘varus markets an big projects like data centers. hospitals, scrools, district heating with large Neat-pumps using HEC 1340, Higher with PUREtec Now tne combination of Camer technology and HFO refigarant ‘enables oofer high temperature PUREtecheat pumps capable Df delivering hot water up to 85°C! ‘The AQUAFORCE PUREtec SIXWHZE water-source heat pumps can recover, updgrade and value the waste heat for Teuse in applications lke local oraistnct eating, Selacng tne ‘SIXWH-ZE. you can now have an alternative and cammplement a tradtionnal boiler in applications such as district heating or inausvial processes, ite the boilers are heating only. S1XWHZE heat-pumps can provide nesting, cooling and tansfen eneray fom waste eneray ‘wth muen higher energy efficiency performance ratios than boilers ‘The AQUAFORCE PURE!ec 6IXWHZE water-source heat pumps are the premium solution fr industrial and commercial heating applications where installers, consutants and building ‘owmers require optimal perfarmances hot water temperature, ‘environmental elution, maximum reliabilty and safety. ‘The AQUAFORCE PUREtec 61XWHZE water-source heat pumps are designed to meet current and future requirements interms of energy efficiency, lexbilty of use and compactness. They use the most reliable technologies availabe today: “Twir-otor serew compressors with a variable capacity valve = Ro1234z0 rerigerant “Touch Pilot eontral system 1 Flooded heat exchangers that are macnanicallycleanable Customer Benefits Renewable Heat Solution 1m The perfect solution for district heating systems The S1XWHZE contribute both towards the EU 2020 ambition of 279% energy mix coming from renewable Sources and the expansion of district neating fram the present level of around 12% to 50% in 2050 in EU. = Multiple SXWHZE nigh temperature water-soures heat pumps can be combined to reach tne best efftiency and higher capactes. ~The district heating networks using 61XWHZE nigh temperature water-soures heat pumps are being legible for nancial incentives in many countries. 1m The perfect solution for smart cites ~The SIXWHZE high temperature water-source heat pumps can recover energy rom industrial process wasted heal, IT cooling systems, grey waters, 0 produce very hot water up to 85°C to Supply residential buildings, commercial buidings, hotels, hospitals, public offices, Schools, industries located in the aati 1m The perfect solution for process heating and facilites space heating ~The S1XWHZE high temperature water-source heat pumps can be used in the industrial sector to recover Upgrade and value any water stream up to 55°C as 2 source to higher tornperature levels of 85°C which make itattractive for several usages. Some examples are the heat removed from elecrieal motors, industrial machines, Paper industry, steel Industy, non-metallic industry (lass, ciment, tle, Brick, food, beverage). cnemical industies or also facilis space heating Low energy consumption = Renewable energy source to comply with EU 2020 targets (27% of renewable energy) No need for a gas network “The heat pump technology is more efficient anc sustainable than any fossil fuel combustion system. - BIXWHZE achieves great Coefficent Of Performance (COP of 6 oF more), with very low carbon Impact wnen compared with racitonal balers. Tha high energy efficiency is reached through “Twinfolor screw cartier compressor equipped witha high- efficiency motor and a varable capacty valve that permits fexact matching ofthe heating eapacty tothe load - Flooded mult-pipe heat exchangers for increased heat ‘exchange efficency. -Electronie expansion device permitting improved Lilisation ofthe evaparator heat exchange surface. - Economizer system with elacronic expansion davice for increased heating/cooling capacity, Low sound level 1 Standard unt features include: ~ Silencers on the compressors discharge line, {Silencers on the economiserretum line, Acoustic insulation an the components that are most subjected to radiated noise. - Specific attenuation possible upon request.INTRODUCTION Easy and fast installation ‘The S1XWHZE units just need an electrical connection ‘and @ water source mi Compact design “The 61XWHZE water-source heat pumps are designed to offerthe mast compact dimensions on the marks. With a wiatn of ess than 1.4 m up to 2500 KW the units ‘can pase through standard door openings and only fequire minimum floor space inthe plant room Compact, accessible unit - side view 1 Sinpified electrical connections Main disconnect switen with high trp capacity Translormer to supply the tegrated conta rut 0028 V) 1m Simplified hydronic connections ‘Vietaulle connections on the evaporator and condenser Practical reference marks for entering and leaving water ‘connections Possibly to reverse the heat exchanger water inlet and ‘outlet at the factory Pssibity to modify the number ofhest exchanger passes 1m Fast commissioning ‘Systematic factory oparation test before shipment ‘Quicetest function for step-by-step verifeation of the instruments, expansion devices and compressors. Environmental care ——— sm 123426 long-term ratigerant solution HFOretigorantwh nearly zor global warring pote (WP <1) and zero ozone depletion potential (OOP = 0). ‘Not mpactod by he HEC phase-|>|>|>]> “ola harmonie dsorion™ Closes 16 0% asTa I) Great oa ‘Maximort current drawn (Un) Opion a7 A Maximum current drawn (Un AOH)™ Grek (©) tanansou sap crenata annacon (nasirum opersing sent fhe ara congresses Hocker auentoreaiced arp cuent Grek Crent “Transient (10m) Transient (= T20ra) Grek Maximum current drawn (Un Greta ‘Maximum current drawn (Un 107)" >|>]>|>]> ‘naar a : 2 Tot ete cure or end wart een @) Bon i tarp caret dante panko ba conse or natal (2) ates svaned a aparton wh sem nt powering (@) Vase aened at parton wih nium nl power ane gen onthe une pate10 ELECTRICAL DATA (runs ni acorns wn ot appae case se ponte at react wr conte he deseo eqior=t Inthe talc or pevertion a he oman exon seroepores 2200 mbenreanactrurgoonptanes tithe “ ‘Tenuornan casted EN 8072 eonenpenas O20 89721: vara, “noel compete eal rganaaton acomplia OPERATING LIMITS AND OPERATING RANGES 61XWHLZE / 61XWH-ZE units [Upto 25.0°6, (8) ane maraar prtacton raged ne avrg a 61XWHHZE units Upto 550°C, BaeEVAPORATOR PRESSURE DROP CURVES. Units with two evaporator passes (standard): 1234 5/6 kPa 8 =a aa 9 4 Moa 10 Units with three evaporator passes (option 100A): 12 3/4 5/6 fon ie yoaeng, Units with one evaporator pass (option 100C): pu in inte fow vat, |2 CONDENSER PRESSURE DROP CURVES: Units with two condenser passes (standard): o & & ‘Wer toute fess 4 Moot Units with three condenser passes (option 102A): 2 3 4 Fess 4 Moga 19 Soca 9 4 Mosul 1DIMENSIONS/CLEARANCES, (6 1XWHLZE/61XWH-ZE/6 1XWHHZE 03-05-07 A ores: + Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings supplied with the unit or available on request. Sit joning ofthe fixing points, weight distribution and centre of gravity coordinates please refer to the dimensional drawings.DIMENSIONS/CLEARANCES 6 1XWHLZE/61XWH-ZE 10-14-15-17; 61XWHHZE 10-15, Zila 2 =| ipSPECIFICATION GUIDE General description 5 IXWHZE factory assembled single piece water-source heat ump chiller, shall Include all factory wing, piping, controls, Fatigerant charge (HFO-1234ze),refrigoraton creuits,sorew Compressors, electronic expansion valves and equipment Fequited prot to fei startup. Quality assurance Unit construction shall comply wth European directives: ‘Commision Regulation (EU) N° 814/201 implementing Directive 200911 25/EC of the European Parliament ana ‘ofthe Counc wth regara te Ecodesign equitements for ‘space heaters and combinaton heaters Pressurized equipment directive (PED) 97/23/EC Machinery drectve 2006/42/EC, modiied Low voltage airectve 2008/85/EC, modified Electromagnetic compatibility directive 2004/108/EC. modified, and the applicable recommendations of European standards Machine safety. slectrical equipment in machines, general requirements, EN 0204-1 Electromagnetic compatiblity emission ENS1000-6-4 Electromagnetic campatiiity immunity EN61000-6-2 Unit shail be designed, manufactured and tested ina facility with a quality management system certified ISO 8001 and vironmental management system ISO 14001 Unit shall be run tested at the factory Design performance data Heating capacity (KW) Fullload energy efficiency, COP (KWAN) Fluid type: R1224z0 (GWP < 1) ‘Condenser anteringleaving water temperature (°C) Condenser uid type Condenser fuid flow rate (Us} Condenser prassure drops (kPa) Evaporator enteringlleaving water temperature (°C) Evaporator fu type: Evaporator fu flow rate (Vs) Evaporator pressure arops (kPa) ‘Sound power level a full load (45(A)) Dimensions, length x depth x height (mm)... x Performance shall be dectared in accordance with ENT4511- 32018, ‘The 61XWHZE water-source heat pump shall be capable to produce 85°C not water with very we neal water temperature Source range. Frame Machine frame shall include heat exchangers and ‘compressors in self-supporting structure Electrical panel doar snallbe accesible by 1/44um screws Compressor Unit shall have semi-hermetc twin-screw compressors ‘with internal rele valve and check valve a avoid reverse. rotation on shut down Each compressor shall be equipped with a aischarge shutoff valve ‘The discharge shall also be equipped with a muffler to reduce discharge gas pulsations Compressor besrngs shall be designed for minimum "73000 hours at maximum operating consitions Capacity contol shall be provided by a side valve Compressor shall startin unloaded condition Motor shall be cooled by suction gas and protected through a dedicated electronic board against the following: thermal overload by internal winding temperature sensors, electrical overload ana short reat by dedicated fuses (one per phase), reverse rotation, loss of phase, undervaltage and powor supply failure = Lubrication ol gystom shal include pro-fer and external fiter capabie of ivation to 5 microns The ol fiter tne shall be equipped with service shut off valves for easy titer replacement = The oll separator shall nclude an oi evel safety switch, Condenser Unit shall be equipped with a single condenser “Condenser shall be manufactured by the heat pump manufacturer = Condenser shall be tested and stamped in accordance ‘with the European directive for pressurized equipment orice = Single pass or 2-passes design shall be possible "The maximum refigerant-side operating pressure wl be 2100 kPa, and the maximum waterside pressure willbe 1000 kPa (2100KPa as an option) The condenser shall be mechanically cleanable shell. and-tube type with removable heads -Tubes shail be internally and externally grooved, seamioss-copper, and shal be rolled into tubs shoots The condenser shall have a drain and vent in each head “Heat pump shall have only one water inlet & outlet connection with Victaulle couplings to avoid vibrations transmission and to accommodate minor pipework misalignment (Victau adapter kt shall be available on ‘domand) = Design shall incorporate either 1 of 2 independent refrigerant circuits and the ol separator, Evaporator = Unit shal be equipped wih a single flooded evaporator “Evaporator shall be manufactured by the heat pump manufacturer - Evaporator shall be tested and stamped in accordance ‘with the European directive for pressurized equipment 97r231EC ~ The maximum rerigerant-side operating pressure wil be 2100 kPa, and the maximum waterside pressure will be 1000 kPa (2100KPa as an option) The evaporator shall be mechanically cleanable, shell. and-tube type with removable heads = Tubes shall be internally and externally grooved, seamioss-copper, and shall be rolled inte tube sheets + Shell shallbe insulated wih 19 mm closed-oallfoam with fa maximum K factor of 0.28, Evaporator thermal Insulation shall be factory ted The evaporator shall have a arain and ventin each head Unit shall have only one water inlet & outlet connection with Vitauliccouptings to avoid virations transmission and to accommodate minor pipework misalignment (Wietaute adapter kit shall be available on demand) = The evaporator shall incorporate an increctrefigerant level control system (based on the continuous measurement ofthe approach value) to ensure optimum heat transfer performance under allload conditions. = Design shall incorporate either 1 or 2 independent refrigerant crcuts = Evaporator shall be filed with electronic auto setting water flow switch, Paddle switches or differential pressure swichas shall not be acceptable, 1616 SPECIFICATION GUIDE Refrigerant circuit + Refrigerant circuit companents shallincuda: compressor, oil separator nigh and low side pressure reliet devices liquid injection, economizer, filter driers, moisture Indicating sight glasses, long stroke elecronic expansion device, and completa operating charge of both refrigerant Re1234ze and compressor of = A.compressor suction and discharge tine shut off valve, ‘an evaporator Inlet valve and economizer line valve, 8 ‘mounted to isolate all mann components (fter erin, oi fier, expansion device and compressor) and allow refrigerant tobe safely stored during service operation (Cartier option 257) Evaporator and relrigerant gas Suction line shall be acoustically Inelated Power control box Unit shall be supplied with specific electrical box with Increased tightness, integrated blower and fresh ar duct Connection to maintain pasitve ar pressure to avoid any Fisk of ignition - Unit shall operate at 400 Volts (+/- 10%), 3-phases, 50 Hertz power supply without neutral - Unit shall be designed fr simplified connection on TN(s) networks = Contol ereut voiage shall be 24 V maximum, supplied by 2 factory-nstalea transformer = Unit shall be supplied with factoryinstaled main circut breakerisolator Unit shall have single point power connection (Carrier option 81 for sizes 801/101). Unit shall hava a factory installed stariélta starter as standard fo Iimitelectrialinrush current, = Power contol ox is powered painted with hinged and (gasket sealed doors and is protected to P23. Controts Unit contol shallincde as a minimum: microprocessor with nonvolatile memory, picture guided unioperstor Interface, the LOCALIOFFIREMOTEICCN eelactor and {5 inches coloured touch-screen display with multiple language capabiliy Pressure sensors shall ne installed to measure suction, discharge, and ol pressure Temperature probes shall bo installed to read cooler! Condenser entering and teaving temperature. =(Camler option 156A) Unit control shall include as a minimum: microprocessor with non-volatile memory Picture guided univoperatar interface, the LOCAL/OFF/ REMOTEICCN selector and a 7 inchs coloured touch- Sereen display with multiple language eapabiy = Unit contrl shallhave ani partto permit user connection via web browser, allowing same level af access to control menus as unt mounted interface (excluding startstop ‘and alarm reset capabilites) = Control shall store technical documentation, drawings ‘and spare pars lst specific to each particular unt = (Carrier option 1488) A two-directional communication board shall allows pug and play interfacing of the machine with any BMS using the J-Bus protocol = (Camner option 148D) A two-drectional communication board hall allows plug and play interfacing of the machine vith any BMS using the LonTak protocol = (Carrer option 148) Machine shall be supplieg with factory-installed two-directional nigh-speed communication using BACnet protocol ovar Ethernet network (IP-connection). The BACnet over-IP ‘communication shallhave na imitation in readingiwrting Controler points and shall use standardized alarm codes a8 defined with BACnet protocol. Fled programming shal be roquired. = (Carrier option 298) Machine shall be accessible via “wireless connection for remate manitoring withthe scape of preventive maintonance, Unit shal be capable of performing the folowing functions: = Electronic expansion valve control optimizing evaporator fefigerant charge while ensuring minimum refrigerant ‘superneat and optimum subcoaling at condenser ouitet = Capacity contol based on leaving hot fuid temperature “Automatic change-over and cycling of compressors #0 ‘equalize running hours and number of stats - Reset enable ofleaving hot-water temperature based on the outdoor air temperature or via a 4-20 mA signal (35 option) = Dual sot point management forthe leaving ot water temperature activated by 2 remote contact closure signal corey the bult in time clack ~""Zevel demand limit control (between 0 and 100%) activated by remate contact closure or by the Bult in tine ‘dock Tima scheduling management to enable unit startup conta, demand limit and set-point changes Trending of main variables + (Carr eption 58) leadag ype contrat of two heat pumps running in series or parallel - (Carisr option 84) Water pump control, safety purnps (if Installs) on both condenser and cooler side - (Carrier opton 156) The following inputs contacts shall be avalable on the unt control board = Setpoint reset by indoor ai tomperature sensor Heating setpoint reset by 4-20 mA “Time schedule overriae "Demand limit unit shut down “The folowing outputs contacts shall be aval control board = Instantaneous heat pump capacity by 0-10 V signal Complete shutdown due fa heat pump faut * Gompressar operation indication [Sometimes the customer need to recover the cooling production in parallel than the main use heating. n ts ease, a caaling setpoint could be prefered than standara heating setpoint ble on the unit Diagnosis ~ Controinterface shall be capable of dsplaying set points, systom status including temperatures, pressures, current for each compressor run time ard pereent loading = Control interface shall perform tending of up to 10 preselected varables = Control systam shall alow a quick test of al machine laments to verity te correct operation of every switch, ‘Sreut breaker, contactor ete. belore the heat pump started In case of alarm, control system shall send an email to pectic mailbox setby user dung machine commissioning = Conta shall have black box funetlan whch permito sore data set of 20 varables with interval of § seconds, during ‘4 minutes preceeding the alarm and 1 minute folowing the alarm event. The black box recording capabilty shall permit recording for 20 events and once the thresholds Feached new data shall overwrite the oldest ones,SPECIFICATION GUIDE Safeties Controt system shall provide the unit with protection against the following: Reverse rotation Low chiled water temperature Low oll pressure (per compressor) Current imbalance ‘Compressor thermal overload igh pressure (with automatic compressor unloading in ‘case of excessive condensing temperature) Electrical overload and short circut Loss of phase, undervoltage and power supply failure Control shall provide separate general alart (minor incident) and alarm (circu down) remote incieaton wé ay nd en Towel “Te untaons nha aocary oo thatave pros onan ot pat any SA fr sc. The aur