JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS G 3137 (WPA) Small diameter steel bars for prestressed concrete 7 ‘Add: 8 Hoang Quoe Viet, Cau Gay, HN Fel (04-4) 37564268. Fa (4-4) 98864556 Website: wwrwtovrinfo.org.vn ICS 77.140.15 et TONS mation 7 ny has been made by tntort See “center for Standards, Metrology and Quality (COBYRIGH———— 78G 3137 : 2008 Date of Establishment: 1 4-06-01 Date of Revision: 2008-10-20 Date of Public Notice in Official Gazette: 2008-10-20 Investigated by: Japanese Industrial Standards Committee Siuidaids Bue ‘Technical Committee on Iron and Steel JS G5137 : 2008, First English edition published in 2008-12 Translated and published by: Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © JSA 2008, ‘All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized In any form or by any means, electronic or mechanical, including photocopying and microfilm, without permiacion in writing from the publieher. Printed in Japan KA/HN PROTECTED BY COPYRIGHT10.1 10.2 ot 12 Annex A (normative) Loading velocity in tensile strength test --~- Annex B (normative) Relaxation test conditions -- G 8187: 2008 Contents Scope s+ Normative references -- Grade, symbol and designation -- Grade and symbol Designation Method of manufacture + ~ Chemical composition ++-:+ Mechanical properties - Shape, dimensions and unit mass * Shape“ Aebdetaadatds Dimensions and unit mass Straightness Appearance: Tests * Chemical analysis Mechanical test ~~ Measurement of unit mass + Measuremont of straightness Inspection ~ Inspection Reinspection => Marking ‘Test report @ PROTECTED BY COPYRIGHTG 3187 : 2008 Foreword This translation has been made based on the original Japanese Indus- trial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by Japan Wire Products Association (JWPA) with the draft being attached, based on the provision of Article 12 Clause 1 of the In- dustrial Standardization Law applicable to the case of revision by the provision of Article 14, Consequently JIS G 3137:1994 is replaced with this Standard. This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after apening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties, The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for rogistration of utility model after opening to the public which have the said technical properties. Gd PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD, JIS G 3137: 2008 Small diameter steel bars for prestressed concrete 1 Scope ‘This Japanese Industrial Standard specifies steel bars mainly used for prestressed concrete manufactured by pre-tensioning (hereafter referred to as “steel bars”). 2 Normative references ‘The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (in- cluding amendments) indicated below shall be applied. JIS G 0320 Standard test methods for heat analysis of steel products JIS G 0404 Steel and steel products — General technical delivery requirements JISG 0415 Steel and steel products — Inspection documents JIS 22201 Test pieces for tensile test for metallic materials JIS Z2241 Method of tensile test for metallic materials JIS 22276 — Method of tensile stress relaxation test for metallic materials JIS Z 8401 Guide to the rounding of numbers 3 Grade, symbol and designation 3.1 Grade and symbol Steel bars are classified into 6 grades. The symbols for respective grades are shown in table 1, Table 1 Grade and symbol Grade Symbol Grade B No. i | SBPDN 93071080 ‘SBPDL 93071080 Grade G No.1 [SBPDN 1080/1230 ‘SBPDL 1080/1230 Grade D ‘No. 1 [SBPDN 1276/1490 SBPDL 1275/1420 z NOTE? For expressing the relaxation specification value, N for normal produets, and L for low re- Jaxation products are attached to the symbols, PROTECTED BY COPYRIGHT2 G 3187 : 2008 3.2 Designation ‘The steel bars are designated as shown in table 2. Table 2 Designation Designation Timm 6.0mm 100mm 10.7 mm 112mm 126mm 4 Method of manufacture ‘The steel bars shall be manufactured from hot-rolled killed steels by quenching and tempering, The deforming work of applying uniform bumps or dents on the surface of the bars shall be performed during hot-rolling or cold-working. 5 Chemical composition ‘The steel bars shall be tested in accordance with 9.1, and the resultant cast analysis value shall satisfy the requirements in table 3. Table 3 Chemical composition Unit: % P. 8 Cu 0.030 max. | 0.035 max. [0.30 max. 6 Mechanical properties ‘The steel bars shall be tested in accordance with 9.2, and the resultant value shall satisfy the requirements in table 4 Table 4 Mechanical properties Symbol Proof stress | Tensile strength | Elongation | Relaxation value Nimm? ‘Nimm? % % SBPDN 930/1080_ 930 min, 1.080 min. 5 min, 4.0 max. SBPDL 930/1080_ 2.5 max. SBPDN 1080/1230 1080 min. 1230 min. 5 min. 4.0 max. SBPDL 1080/1230. 2.5 max. SBPDN 1275/1420 1275 min. 1420 min. 5 min. 4.0 max. SBPDL 1276/1420 2.5 max. NOTE: 1 Nimm?=1 MPa Noto ® ‘The proof stress is tho stress giving permanent elongation of 0.2 %. PROTECTED BY COPYRIGHT3 G 3187: 2008 7 Shape, dimensions and unit mass 7.1 Shape a) v) ‘The shape of steel bars shall be as follows. ‘The steel bars shall be either in the form of a rod or coil. The steel bars shall have an approximately circular cross-section, and shall be given uniform bumps or dents that are either continuous or spaced with uniform intervals. 7.2 Dimensions and unit mass The nominal diameter, nominal cross-sectional area and unit mass of steel bars shall be in accordance with table 5. Figure 1 shows an example of shape and measurement position of diameter of a stee] bar on which continuous helical grooves have been given. Mensurement of unit mass of steel bars shall be performed according to 9.3, \ et d Nominal diameter Figure 1 Example of shape and measurement position of nominal diameter of steel bar Table 5 Dimensions and unit mass of steel bars Designation | Nominal | Nominal Unit mass Ga) diameter | cross-sectional | Standard mass” | Minimum | Maximum @ © Go) mm mm? Kgl kgim kg/m 71 mm TA 40.0 oad 0.295 | 0.383 2.0mm 9.0 64.0 0.602, 0.472 | 0.638 10.0 mm_| 10.0 78.6 0.616 ‘0.679 | 0.653 10.7mm [10.7 20.0 0.707 0.664 | 0.749" W2mm | 112 100 (0.785, 0.788_| 0.832 126mm | _12.6 125) 0.981. 0.922 {1,04 ‘Since, for steel bars, the nominal cross-sectional area is specified and the nominal di- ameter is calculated from the nominal cross-sectional area (supposing it) as a round bar, the measurement of the nominal diameter and the nominal cross-sectional area for steel bars is not performed. Further, when the diameter is specified, it shall be agreed upon between the manu- facturer and the purchaser. Notes® mo=7.85 (glem!) x $ (mm?) = 0.785 x S /100(kg/m)(the fourth significant fig- ure shall be rounded up to three digits according to JIS Z 8401.) \ The minimum value and the maximum value of unit mass shall be 94% and 106 %, respectively, of the standard mass. Thus obtained values shall have its fourth significant figure rounded up to three digits according to JIS Z 8401, PROTECTED BY COPYRIGHT .4 G 3187 : 2008 7.3 Straightness ‘The straightness of the steel bar, when it is tested according to 9.4, shall be not more than 80 mm in any 1 m length. 8 Appearance The steel bars shall be free from defects injurious flaws and rust, 9 Tests 9.1 Chemical analysis 9.1.1 General matters of chemical analysis and sampling ‘The chemical composition of steel material shall be determined by the cast analysis, and the general matters of chemical analysis and sampling shall be in accordance with clause 8 of JIS G 0404. 9.1.2 Analysis method ‘The method of analysis shall be in accordance with JIS G 0320. 9.2 Mechanical test 9.2.1 Sampling method The tost pieces shalll be taken according to the following. a) The test piece to be used for the tensile test, mass measurement and straightness test shall be taken from a group of bars of the same cast, same heat treatment, and of the same designation by referring to table 6. Table 6 Sampling method and number of test pieces Tensile strength, elongation, unit mass and straightness Shape Proof stress All One test piece shall be taken from one end of a rod selected at random from a lot consisting of 1.000 rods or the fraction, One test piece shall be taken from one end of a rod selected at random from a lot consisting of 6.000 rods or the fraction. Coil > All One test piece shall be taken from one end of a coil selected at random from a lot consisting of 5 coils or the fraction, ‘One test piece shall be taken from one end of a coil selected at random from a lot consisting of 30 coils or the fraction. method for coils. Note® For steel bars that are cut out from a coil product, the sampling shall he performed on | the original coil from which the steel bars are to be cut out, according to the sampling b) The test piece to be used for a relaxation test shall be taken from one end of a rod or PROTECTED BY COPYRIGHT5 G 3187 : 2008 a coil selected at random, in length suitable for the tost in 9.2.3, in any occasion of changes of material or manufacturing process. 9.2.2 Tensile test The tensile test of steel bars shall be as follows. a) The tensile test method shall be in accordance with JIS Z 2241. The loading velocity shall be within the range specified in Annex A. The test piece used for the tensile test shall be a No.2 test piece specified in JIS Z 2201, b) The proof stress shall be determined by dividing a test load for permanent elongation of 0.2 % by the nominal cross-sectional area (table 6). ) The tensile strength shall be determined by dividing the maximum load during the test by the nominal cross-sectional area (table 5). d) The elongation at breakage shall be determined according to JIS Z 2241. 9.2.3 Relaxation test ‘The relaxation test shall be performed in accordance with JIS Z 2276, except that the temperature shall be the ordinary temperature (20 + 5 °C), and the loading velocity, initial test load, initial test load holding period and relaxation period shall be in accordance with Annex B, 9.3 Measurement of unit mass Measure the mass of at least 20 cm length per piece, of the test piece sampled according to table 6, and convert the measurement result to 1 m length. 9.4 Measurement of straightness Lay the test piece with the least possible restriction to determine the maximum are depth in any 1 m length of the chord. 10 Inspection 10.1 Inspection ‘The inspection of steel bars shall be as follows. a) The general matters of inspection shalll be in accordance with JIS G 0404. b) The chemical composition of steel bars shall satisfy the requirements in clause 5. ) The mechanical properties of steel bars shall satisfy the requirements in clause 6. @ The unit mass and straightness of steel bars shall satisfy the requirements in clause 7, e) The appearance of steel bars shall satisfy the requirements in clause 8. PROTECTED BY COPYRIGHT6 G 8137 : 2008 10.2 Reinspection In the case where the result of the test made on the first test piece fails to conform to the requirements specified in clause 6, retests may be carried out on another test piece taken from the rod or coil from which the first test piece was taken and on two pieces taken from one end of each of other two rods or coils in the same lot. If the results of retests made on these three test pieces conform to all requirements in clause 6, the lot shall be considered to be acceptable. If any of the threo fails to moot the requirements, the lot shall be rejected. 11 Marking The steel bars, for every bundle, shall be marked with the following information by a suitable means. a) Number of this Standard and aymbol of grade b) Designation c) Quantity or mass 4) Identification number of the product e) Manufacturer’s name or its abbreviation 12 Test report The test report shall be in accordance with clause 18 of JIS G 0404. The type of the inspection document, unless otherwise specified, shall be symbol 2.3 (delivery test report) or symbol 3.1 B (inspection certificate 3.1B) in table 1 of JIS G 0415. PROTECTED BY COPYRIGHT y1 G 3137: 2008 Annex A (normative) The loading velocity in tensile strength test Introduction ‘This Annex specifies the loading velocity in tensile strength test. A.1_ The loading velocity in tensile strength test shall be in accordance with table A.1. Table A.1_ Loading velocity in tensile strength test Range of load to be applied | From the starting of test or | From proof stress to tensile half stress of specified proof | strength stress to proof stress ‘Type of velocity at which {Mean increasing ratio of | Strain Increasing ratio load is applied proof stress Loading volocity 8 to 100 Nim? 5) 0.6 to 60 Yfmin PROTECTED BY COPYRIGHT8. G 8137: 2008 Annex B (normative) Relaxation test conditions Introduction This Annex specifies the loading velocity, initial test load, initial test load holding period and relaxation period to be applied in the relaxation test. B.1 The loading velocity, initial test load, initial test load holding period and relaxa- tion period to be applied in the relaxation test shalll be as given in table B.1. Table B.1 Relaxation test conditions ‘Test item Requirements Loading velocity 300 = 50 NiGam? - min) (8.88 4 0.83 N(mm? + »)) Tnitial test load The value equivalent to 70 % of the lower limit value of tensile stength in table 4, multiplied by the nominal sectional area. Initial test load holding period Hold at the initial test load for 1202 s. Relaxation period After holding for 1 000 h maintaining the grip length constant, measure the test load and obtain the relaxation value (reducing ratio with respect to the initial test load), PROTECTED BY COPYRIGHTErrata for JIS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information. Errata will be provided upon request, please contact: Standards Publishing Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN ‘TRL. 08-3588-8002 FAX. 03-3583-0462 PROTECTED BY COPYRIGHT