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    B3 Mech 05 PDF

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    S. V. NATIONAL INSTITUTE OF TECHNOLOGY, SURAT B.E. ill (MECHANICAL) SEMESTER VI AND P. D. D. C. (MECHANICAL) SEMESTER VI EXAMINATION APRIL/MAY 2005 MACHINE DESIGN -1 Time : 4 hours Max. marks : 100 Instructions : s arenas (b) (o) Attempt any FIVE from the following Attempt ALL questions. Answer to the TWO SECTIONS must be written in separate answer books Use of PSG Design Data Book is permitted Assume suitable data if required Figures to the right indicates full marks SECTION-I Design and draw two views of the fork end of a knuckle joint to take an (10) axial tensile load Two rods, made of plain carbon steel 30C8, are to be connegted by means of knuckle joint. Take the diameter of ro and factor of safety as 4. Assume tie following relationship for safe stresses. 40 mm () The yield strength in compression is twice the tensile yield strength (ii) The yield strength in shear is 50% of the tensile yield strength: (iii) The bearing pressure is 20% of the tensile yield strength. A transmission shaft carries a pulley midway between the two bearings. (10) The bending moment at the pulley varies from 500 N-m to 750 N-m, as the torsional moment in the shaft varies from 150 N-m to 300 N-m. The frequencies of variation of bending and torsional moments are equal to the shaft speed. The shaft is made of steel 40C8 hot rolled and normalized. The expected reliability is 90%. Neglecting the effect of stress concentration, determine the diameter of the shaft-using factor of safety of 2. Assume the distortion energy theory of failure. Design a bell crank lever used to lift a load of 5 kN acting on a pin at the (10) end of 250 mm arm. The effort is applied at the end of 350 mm arm through a pin and a fork. A fork and a pin support the lever and the pin is fixed in the fork. Take o = 100 Nimm?, bearing pressure for the pins is not to exceed op = 20 N/mm? of the projected area. = 60 Nimm? oe = 150 Nimm? @.1 (d).A helical compression spring of circular wire supports a static (10) a2 Q2 compression load of 500.N when the spring length is 50 mm and 400 N when the spring length is 40 mm. The space available permits a maximum outside coil diameter of 30 mm. The natural frequency of the system is not to exceed 1.5 Hz. The permissible shear stress in the spring material is 400 MPa. Calculate the wire size, mean coil diameter, number of effec turns, number of actual turns, spring index, solid length, free length, and spring stiffness. Assume the plain ends of the spring (e) (i) What do you understand by stress concentraiion? Explain theoretical stress concentration factor. Why fatigue stress concentration factor is smaller than theoretical stress concentration factor. Explain with examples (ii) Explain the bolts of uniform strength. (f) A machine component made of 30Ni4Cr1 is subjected to the following stresses at a point. ox = 100, oy = 50, 07 = -50, try = 25, tx2= 0, tyz = 0. The stress values are in MPa. Calculate the factor of safety by (a) the maximum shear stress theory and (b) the Von-Mises theory. (g) A bracket is riveted to a column as shown in Figure 1 (Where D = diameter of rivet). The plate thickness is 10 mm and ail the rivets are of equal size. Determine the size of rivets. Assume permissible shear stress in rivets as 50 Nimm? and permissible crushing stress in rivets as 100 N/mm’. What will be the effect on the rivet size if the central rivet is removed? SECTION-II (a) What do you understand by overhauling & self locking screws? Establish the necessary conditions for the same. (b) The arm of a radial drilling machine is raised & lowered at 4 speed of 3.75 mimin by a single start square thread of 6 mm pitch and 30 mm. diameter. Calculate the maximum speed of the screw. (©) A power screw having double start square threads of having 25 mm nominal diameter, 21 mm core diameter & 5 mm pitch is acted upon by an axial thrust of 15 KN . The outer diameter of collar is 50 mm & inner diameter of collar is 20 mm. The co-efficient of friction at the screw is, 0.15.The screw rotates at 12 RPM . Calculate (i) Torque required to rotate the screw and (ii) power required to drive it.Gi) Stresses in screw, OR Design a screw ,nut , handle , collar and frame of C-clamp from the following data. Load =15 KN, Distance between the jaws =650 mm , distance of screw axis from the inner face of screw clamp=75 mm.£1=0.15 for screw and 0.1 for collar. fb= 10 MPa for collar & nut . Force at the handle =80 N. Frame I section 9t X 6t - ot =120 MPa For Screw ot=80MPa, 1=50MPa, oc=100 MPa (5) (5) (10) (10) (5) (3) (12) (20) For Nut ot=42 MPa, 7=33 MPa, oc=40MPa Assume single start V matric thread. Q.3 (a) For the shaft shown in fig No-2,the ratio of belt tension for the either belt (10) (b) (d) is 3:1 . The tight side belt tension is 3000 N. ct = 650 MPa, o yp=400 MPa . For shaft material, km= kt= 1. Determine the shaft diameter and angle of twist when pulleys are keyed to the shaft . Strength of the shaft is reduced ‘to 75 % due to weakening effect of the keyway. Take factor of safety 2.5 4.0.5 m lever is fixed to a 22 mm diameter shaft by means of a square key of size 6% 6 x 33 mm long. Find the force at the end of the lever that, will cause a shear stress of 40 MPa in the key way. If the key & shaft are made of the same material determine the ratio of shear stréngth of the key to the torsional shear strength of the shaft. Take shear strength reduction factor for shaft =0.75 due to keyway effect A shaft of 100 mm diameter transmit torque of 6 ksmA flange coupling is keyed to the shaft by means of a key 28%18 and 100 mm long. The coupling has 6 bolts of M20 arranged along a bolt circle diameter of 300mm long. Calculate stresses induced in shaft, key and bolts & crushing of bolts in flange and hub. Suggest suitable materials on the basis of above strength specifying factor of safety. A bush- pin type coupling is used for connecting the motor & centrifugal pump shaft. The details are as follows. Power to be transmitted =18.5 kN Speed =1000 RPM . The diameter of pump and motor shaft are 50 mm. Taking bearing pressure on rubber bush as 0.35 MPa and working shear stress in pin material ag 20 MPa , design the pin, the brass sleeve and rubber bush and draw ls sketch. (6) (7) (7) All dimensions in mm Figure 1, Q.1 (g) : Riveted bracket —p4e <—450 ‘Time: 3 Hrs Instructions : Qt @ O) Q2 Q2 Q3 Q3 @) 0) © = SV.NLT. BEIII(M) SEM VI_ and PDDC(M)SEM V Exam May 2005 ‘Sub: LCA, Total marks 100 1. Attempt all questions 2. Answer to the two sections must be written in separate answer books 3. Use of gas tables, combustion charts and calculator is permissible 4 Figures to the right indicate full marks 5. Make justifying assumptions SECTION -1 Enumerate the modern developments of LC.Engines 06 nan internal combustion engine the addition of heat is partly at constant volume and 2 partly at constant pressure .Heat rejection is at constant volume . Draw T-S , PV diagram . The temperature and pressure of air atthe beginning in engine working on dual cycle are 100°C and | bar. The C.R. is 13. Maximum pressure of cycle isto be 80 bar Heat addition is 1700 KI/Kg of air. Determine temperature at salient points of the eycle and ideal thermal efficiency. Take gamma= 1.4 Distinguish between air standard eycle and filed air cycle 04 ‘Attwo stroke engine works on ideal otto cycle has the following specifications 2 Bore = 45mm and Stroke = 50mm Exhaust port closes when piston has traveled 18mm from BDC on compression stroke. imep=45 bar specific consumption = 0.27 kg/Kwh. Cv of fuel = 44 MI/Kg, Calculate : LP. & Efficiency for 1800 rpm of engine OR ‘A6 cylinder, 4 stroke petrol engine works on constant volume cycle. The Pressure at 25% 16 of stroke and 60% of stroke on the expansion valve are 10.25 bar and S bar respectively. Compression follows PY'?= constant Expansion follows PV'2= constant Engine details are available as below- Engine RPM = 900 . Bore and stroke = 10em Mechanical efficiency 80% Tam = 832°C CV fuel = 42,000 Karka Pressure and temperature of charge at suction 1.25 bar and 20% respectively. ‘Specific fuel consumption = 0.45 Kg/Kwh Heat addition and rejection at constant volume. Find B.P. and Relative efficiency. A simple carburetor is designed to supply 6kg of air and 0.45 kg of fuel 16 per minute to the 4 stroke cycle petrol engine. ‘The ambient air is at 1.013 bar and 300k Calculate throat diameter of venturi when air is limited to 92 mis Take 91740 kg/m? and velocity co-efficient = 0.8 : if'the pressure drop near the fuel nozzle is 75% of that at the venturi, calculate fuel nozzle diameter. Take Car = 0.6 OR Explain normal and abnormal combustion of C.1.Engine. 16 with a neat sketch explain the working of solex carberettor. With neat sketch explain the working ofa diesel injection pump and governing of diese! Qa Qs Q6 Q7 @ @ ©) @ ) ) SECTION -11 For a4 cylinder 4S diesel engine the following data is available R Bore = 15cm Stroke = 30 em Speed = 300 rpm Break torque = 200 Nm ime. 7 bars FC=24 kghr Cooling water flow = 5 kg / min Cooling water temp. rise = 35% AF ratio = 22 Exhaust gas temperature = 410°C Barometic pressure = I bar Room temperature = 37°C CV fuel = 42Msikg Fuel contains 15% by wt. Of Hy LAH. of Vaporization=2250 Ki/kg Determine ~ (Indicated thermal efficiency (ii) Volumetric efficiency. Draw up heat balance considering Cp of dry exhaust gas = 1 KW kek Cp for super heated steam = 2.1 KJ/kgk. R= 0.287 KIkgk State the types of mechanical gear boxes used in automobiles. Describe the manually 08 operated selective transmission with neat sketches, draw power flow diagrams. ‘OR Explain the working of a synchronesh gear box with neat sketch. Why is a synchronise 08. mechanism necessary For a constant mesh gear box used in a scooter the following data is available 06 1° GR6.36, 2" GR 4.15, 3° GR 1.5 the smallest gear isto have 18 teeth suggest a suitable design. With the help of neat sketch explain the working of a hydraulic brake system for acar. 06 Derive the equation for weight distribution for braking system of a car find the weight 06 distribution ration if wheel base is'S times C.G. from ground \= 0.7 OR Explain the following with its effect on the vehicle dynamics. toe-in and toe-out Caster and camber King pin in Write notes on any 3:- 10 (Dry sump lubrication system (ii). Fotced circulation cooling or Thermosyphon system Gi) Automobile emission Indian and Euro standard norms of automobile emissions, Beam (> Sonmes boos Refrigeration a Air candi Keg section -T 1. @ Dene rch went ag Stele is various poperkes (he conridoad while selechng iF & a given vape Compe ref. sp lem- © eo Dskrgwsh elSeam (2? Yap. comp: nef te Ain cycle. ef. Ci 7 Simple aysbe Bot shap syslem « O xplain elecralun eb. Sysler rtte e hay f neoh skebel « @ © Bs A dow stage vap: comp wef syslem product ae tus F refriyrokon ab Hato. Ke condensing femp 7 pac, the flash GA aemeved of Sattable qrtemliabe pro inthe flash Honk, fhe proce? F trkeseooling i8 caved aie weiing, fe’ dark. She apport used 1S R l34q + Determine fee puwek popnrred & cop. fm slon ® ok A tre skege cascade Yep: Comp wef. syplem pro dates aa rend fe vefrignretion ale 22 C- Musing RAV ef gare Pee condensing np. fb RIBE. rafrigerand is AC. Deberming be power reained by Ri34e & R22 Compress he , / ® Read hy aos craft enlog, B merdeh Tey lee wableings, on Bell.Celerman Indo foe Compress, ab © PT Hse. Bis ampuned tn gain itis (7 fn ain atfrigeres cycle dokes aie G1 bee Atemp- tee Compr dee Pr £5 be cooled te 25, ae He Same pr. Tt is then expanded in tht expandeh de pr. tbat <¢ is Jmol Hischarged jn toe Cold perm Fe Aalee, He cew le loed . She isenfropre Prciencts hte cumprenes & expands. mey be salem as Br Ko & Jew aeopribvel, Diherveitsah Co Higher tmp # he sysbrm Oh) Ref capaci ff fac ain civeulabm ral is sik : i) Fhe pooses —reGpaived to Arve tee corrprenaet Ov) Cro P. of dn tyslern ok 3. (a. Peer — pam — eBfievemy 6 bentnpic Ofhiions, Ditingatsh helitn wep abseaphon 2vap. comp (0) Ddisringeith beledn engine, haat purge a appoyuls, (dy waste acandoges fo mmulh slase comp Sie « ® z SECTIOy -T (a) Explain basic pryclomchve pproceres seqpires Fee. aivenrdli tom @ (b? Al samph of rcist ar fas a pet ac & WAT 26°C, stu abmesphev'e pris Jes milliba, Determine che dollrwing, CO) Pewpornt- femp- t Gir RY. Gin sp Aumich (iva emthelpy f ov (<7 Porkel pr: f Weliivep, (vi density. @® (ay deseribe dialog, & clehumidltying aol apporals dewpaint ® (> 30 mmm gain al wBT ave &WAT IS‘ is mined with Ie mihi, Por DAT as*c gwar deve sot standart aa alba pr Potemnine DET EwHT EL wined ar. @® RK Fier valine toe follow i> Sonsthle. hap Pee (50> Reem senrible horde Jacl di Covemd Semaible het faetr. © (br fhe atm. air al- 760 om f Hh. per Is’c & wer 1%. enters peaking col whose domp. is HS, Arsumrg ly pus peter £ des cil OS , determine pp WRT. 2 pa, f healed ay. @ o (a Spplain winkt aiv cords Fiomiye Sus bn. G (by 39.6 me f~ a mixfue P vecivelalel noom ay -& oubkdmt ala entero ceoling @l appt 30 2 wet Ic, Phe beche surface Hemp. fifi ceil iS AC, Pow Senfuce. arta Pa Gail js suche as tent pre a5 AM f aiflrcyprbon. Dobernaive Joc DBT #WaT fA ay amg He al Be Gl by pes Alo : @ R G (ay Gypluin — Summ anvemeb hag, Sys (2 Crurmeude Verions sensible & lalem fea load fle cireendi km a CO _ SARDAR VALLABHBHAI NATIONAL INSTITUTE OF TECHNOLOGY, SURAT Ti B.E, Ill (Mechanical) Semester - VI & PDDC (Mechanical) Semester -V April-May — 2005 Examination INDUSTRIAL ENGINEERING : 3 hours Total Marks: 100 Instructions 1 2 3. 4. Missing data, ifany, may be assumed stating its logic clearly. Qa Each section be answered in separate answer book. Figures to the right indicate maximum marks. “Make use of graph paper wherever required. SECTION -1 (8) The demand for an inventory item is known to be evenly distributed with an annual (08) value of 8,000 units. ‘The cost of placing an order is Rs. 50. Interest on capital is 17% per year, Insurance is 0.5% per year, Deterioration & obsolescence is 2.5% per year. Rent and heating of component store = Rs. 1800 per year. Price of the unit is Rs. 25 Because of the high carrying cost, the company is planning to have stock-outs, but the company does not want to lose customer good will. The unit stock out cost is Rs. 10 Determine following: When stock-outs are not permitted:- (The optimum ordering quantity, Gi) The total inventory cost associated with policy of ordering this quantity When stock-outs are permitted: (i) The optimum order quantity Gi) The maximum level of inventory. Gii) The optimum number of shortage units. iv) The total inventory cost involved with the policy. (b) Enlist the factors associated with excess work content of product / operation in (06) productivity improvement task. (©) Data is given in TABLE - 1 for a manufacturing concer. As an industrial engineer, (02) what interpretation can you draw? TABLE -1 Month Number of Machines employed | Working | Production hours units February 700 340 2,10,000. ‘March 800 335 2,20,000 ‘April 900 340. 2,30,000 ‘OR Qt (@) (b) © @) ‘The annual demand for an inventory item is 5,000 units. The cost of placing an order is (09) Rs, 200. Cost of component is Rs. 10 cach. Interest on capital = 16% per year Obsolescence & deterioration = 2 % per year Storage space cost = 1% per year Insurance = 1 % per year Determine following: (The most economical order size. The optimal number of orders during a year. ii) The cost of this policy exclusive of the component cost. A supplicr is willing to give discount as follows: For ordering atleast 1,800, 2,000 and 2,400 units, a discount of 0.5%, 1% and 1.5% respectively. ‘Assuming that the carrying cost per unit would not change because of the discount offered, what is the most economical quantity that should be ordered ? Define following terms:- (04) Industrial Engineering -~A Basic work content Ineffective time Replenishment State expectations from productivity from the below mentioned various groups :- 3) Workers Management and entrepreneurs Customers Attempt any TWO:- M/s. SVNITQM (S. V. National Integiated Total Quality Management) works (08) produces a special kind of product which is packaged and sold in bags of 20 kgs. During the past month its revenue and cost pattems were as follow: Selling price per bag = Rs. 30 Variable cost / bag = Rs. 16 ~ Fixed costs = Rs. 10,000 Quantity = 3,000 bags (i) Whatis the break — even quantity? Gi) Assume a 10% increase in production volume. What is the percentage change in profits? Assume a 10% increase in selling price. What is the new break even point? Assume a 50% increase in the fixed costs. What is the new break even point? (b) Data is given in TABLE ~ 2 for an engineering concern:- (08) TABLE -2 Year juarter Demand in units 1 30 2 40 3 2003 35 20 Qi 35 2 45 3 30 Qt 50 Determine demand forecast for next year by moving average method with seasonal effect. Determine demand forecast for next year by exponential smoothing method, considering initial forecast as 25 units and ct =0.2. (© A company is manufacturing 36,000 components per month by employing (06) 150 workers in 8 hours shift. The company gets an additional order to supply additional 9000 components. ‘The management decides to employ additional workers. Additional workers ‘employed are (i) 45 (ii) 37 and (iii) 25. Determine the production & productivity level in above case. Also sketch (free — hand sketch) production v/s workers profile and give your interpretation. (i) Define following terms:- (2) Total — factor productivity Lead-time in inventory management. 13. (a) Following data is given for the item for company A:- (09) Production lot size = 2,600 upiis- : Set-up cost = Rs 135/- ‘Annual demand = 30,000 units Daily demand = 100 units Rate of production = 200 units per day Inventory holding cost = 28% of the average value per year. Determine the following:- (i) Unit cost of production. (i) Optimum number of production runs. (iii) Total variable cost of inventory. (iv) Sketch (free hand sketch) the time — inventory profile for this inventory ‘management system (b) Obtain the least squares regression equation of Y on X from the following data given (09) in Table 3 TABLE -3 a x 39 i 4 6 2 Y 2 84 B 7 78 Use the regression equation to forecast values of Y when (i) X=70 and (ii) X=85. Q4 Qs @ Gi) (in) SECTION - 1 Answer any TWO:- (@) The end results of work sampling stably are given below:- Number of observations of machine working = 4000. Number of observations of machine idle = 1000. Total number of observations = 5000. Find number of observation required for 95% confidence level and + 5 % accuracy. Also find whether the results are within the desired accuracy or not. (©) State the human factors associated in work-simplification at different levels in an ‘organization. (©) Enlist various areas of work study associated with an industrial concern. Data given in Table :4 shows actual time for elements in minutes for a time study conducted for an operation TABLE:4 Elements fj 35 45 33 4 44 Performance rating= 120% 2 3 5.0 3.0 3 Element 2 is a machine element. Personal needs allowance = 5% Fatigue allowance = 8% Contingency allowance = 2% Determine following: Standard time of operation. Production per 8 hours shift. les 3 32 45 3.0 3.8 (a) What is work simplification? state obje: (b) What is OPC? State its limitations. (0) State significance of recording techniques. Answer any TWO:- ‘A company has planned to produce four import substitute parts. The sequence of operation, quantity, lot size etc. are given in the table:5 below:- s of work simplification. 3) (03) (02) (08) (03) (03) (02) om TABLE:S Product | Process- ‘Quantity Lot size Remarks Sequence | required per year | _ trip A acbe-fegchei 5,000 500 |a.b,e,d.e....are codes for B | ac-dy 6,000 200) different process work Co faefhi 10,000 500 stations. D [aeh 20,000 1,000 Using matrix method, suggest your recommendation to prepare layout for minimum movement of the materials. Assume suitable data, 26 w iii) (a) (b) © ‘A time steady results of a production cycle having three manual activity and one (08) automatic activity in a machine shop are given below:- ‘The details of element and standard time per element are: Element | ~2.0 min Element 2~ 5.0 min Element 31.5 min Element 4 — 1.0 min Draw suitable man and machine process chart. Prepare man & one machine, man & two machine process chart and find out percentage utilization of man & machine. (a) What is value engineering, State uses of value engineering (04) (b) Give Therblig notations used for recording purposes for the following, giving their (04) symbol, code, description and colour.:= ‘Transport loaded Unavoidable delay Grasp Position Attempt any TW! Data given in Table:6 were obtained during a work sampling study. (09) TABLE:6 Performance index 1 day 2 day 3% day 95 6 5 10 100 12 10 15, 105m 20 20 13 110 15 Ca 10 Hs: 20 25 20 120 7 L 15 10 125 3 10 7 Working state 95 : 90 5 Idle state — 05 10 15 } Duration of study = 3 days Number of operators observed = 5. Allowances = 15%. Production during observation period = 2000 units. Determine standard time per component. (i) Give detailed procedure for conducting method study by giving its steps. (06) (ii) Differentiate between value analysis & value engineering. (03) (@ Describe in brief various types of allowances which are provided in work (06) measurement technique. (ii) What is PMTS & MTM ? (03) SARDAR VALLABHBHAI NATIONAL INSTI Time: 3 hours Total Marks: Instructions 1. Attempt all questions 2. Separate answer books should be used for each section, 3. Assume data if required giving reasons. 4, Figures to the right indicate full marks of a question, . 5. Figures are given at the end SECTION -I Q1 (@) Derive an equation of motion for a single degree freedom spring mass dashpot system having zeta greater than 1. Find its solution using boundary conditions, at t= 0, x= Xp and t = 0, velocity x’= 0 and discuss whether response is periodie and algo show response curves for different values of zeta. (b) For the system shown in Fig. 1. Write the equation of motion and find the natural frequency of vibration using energy method. Assume small amplitude of vibrations Fig-1 Q2 ‘Answer ‘Any two" from questions [A], [B] and [C] [a] (a) (b) (B) (a) (b) Ic] @) (b) B.E, -III (Mechanical), Sem. - VI & P.D.D.C (Mechanical), Sem. - VI April - 2005 ‘TRIBOLOGY AND MACHINE DYNAMICS Find o, for the system shown in Fig. 2. Pulleys are massless and act as guide pulleys. Fig.2 Derive the equation of motion for the system shown in Fig. 3. If m= 1.5 kg, K = 4900 Nim, a= 6 ems, b =14 cms, determine the Value of C for which system is critically damped. Fig-3 ‘Show that the logarithmic decrement is given by the equation 8 Xo In<., where Xn Xn represents the amplitude after n cycles have elapsed. ‘A machine having mass of 70 kg is mounted on springs of stiffitess k = 11 x 10° Nim ‘with an assumed damping factor of 0.2. A piston within the machine having mass of 2 kg, has a reciprocating motion with a stroke of 7.5 cm and a speed of 3000 rpm. Assuming the motion of the piston to be SHM, determine: (i) the amplitude of ‘machine (ti) its phase angle with respect to exciting force (iii) the transmissibility and the transmitted force to the foundation (iv) the phase angle of transmitted force with respect to exciting force. Deduce from fundamentals an expression for response of a rotating unbalance system and construct the amplitude frequency response curves for different values of damping factor. Write short notes on ‘Any four” from the following, (i) Force analysis on cam follower system Gi) Vibration isolation and transmissibility. Gil) Phase plane method to find follower response. Gv) Vibration measuring instruments (¥) Magnification factors and its variation at different amount of damping, [TUTE OF TECHNOLOGY, SURAT (08) ao) (04) a2) (06) (10) (04) (12) Q3 4 a4 Qs @) = SECT! at Explain how the surface roughness influences on the friction and Wear. (08) (b) A machined steel surface has roughness peaks and valleys. The roughness consists of (10) (a) ® (a) ) (a) an uniform triangular asperities having 50 mm base width and 40 mm height, on a surface trace. If the scale of magnification is 1:100 on x-axis and 1:5000 on Y-axis, then find the roughness parameter such as Centre Line Average, Root Mean Square and Maximum Height between peaks to valley. The traverse length of the stylus is 1 ‘mm on the specimen. Describe the types of Wear. Explain the methods of elimination of Wear. 07 Derive the theory of friction due to both adhesion and ploughing. Write your (10) assumptions. OR ; Define viscosity index (V.I.). What is importance of VI? How to improve VI of an lubricating oils? A lubricating oil has kinematic viscosity of 25.45 cSt at 40°C and 4.994 cSt at 100°C. Find out temperature viscosity relation for this lubricating oil Write short notes on any three: (as) Reynolds Assumptions. (b) Rolling friction © @ © Pin-on-dise Wear Measurements Cone and Plate viscometer Lubricants aS - | S.V. NATIONAL INSTITUTE OF TECHNOLOGY , Surat. Duration : 3 hours ‘Marks : 100 Instructions : 1. Attempt all questions 2. Answer of each section must be written in separate answer book 3. Figure to the right indicates full marks of that question Section-I Q1 Attempt any Two from the following, 18 (a) Solve the following equations using Do little LU decomposition method 2X+3Y+Z=9 X43Y+3Z=6 3X+Y+2Z=8, (b) Describe the Regula- falsi method and derive its iterative formula. It is given ‘that one real root of the equation X°- 4 X - 9 =0 lies between 2 and 3 Find that correct root up to three digit. (©) Using Lagrange’s interpolating method estimate value of cos 1.15 using following data. 1 i eres ani cos X. 0.5403 0.4536 03624 Q-2 Attempt any Four from the following 2 (a) Using the method of least square find the equation in the form of y=ax+bx’ that fits the following data. x Ti 2 3 a 3 é y [26 [54 [a7 [ait [160 [2002 (b) Find the cubic polynomial in x_which takes on the values as follows -3,3, 11, 27, 57, and 107 when x=0, 1, 2, 3, 4, and 5 respectively (©) The table below gives the value of tanx for 0.10¢ x < 0.30 x 01 O15 02 0.25, 0:30 tan X_[ 0.1003 —[o.1sit [0.2027 [0.2533 [0.3095 Find (i) tan0.12 by Newton's forward difference formula i) tan0.26 by Newton’s backward difference formula (@) Fit the geometric curve y=ax> for the following data. x) 1 o sain] ictal eats a fee steal eer | Omens =i [130 [300 © O) @ () Q3 @ (b) © Qs Solve the following equations using Gauss- elimination method or matrix inversion method. 2X+3Y -Z=5 4X + 4Y -3: 2X+3Y- Use the Secant method to estimate the root of the equation given by X?-4X-10 = 0. With the initial estimate of Xi=4 and X2=2 Section-II An object having mass of 1.5 kg is released from rest at top of plane metal slide which is inclined at an angle of 30 ° to the horizontal . The resistance due to air is half the velocity and value of coefficient of friction is ‘4 Develop mathematical model to determine velocity of object after it is released form rest. Determine velocity of object after 2 second using 4" order Runge Kutta method with step size=0.5 second For a resonant spring system with a periodic forcing function , the differential equation is @Px/d't + 64 x= 16 cos 8t, ‘x(0) = x"(0) =0. Determine the displacement at t=0.4 with step size , h=0.1 second . Use Predictor corrector method with one iteration for each step. OR A Long rectangular plate which experience two dimensional steady state heat conduction in the x-y plane subjected to different boundary condition as shown in Fig.l. Develop the algebraic equations for determining the temperature at the interior and boundary grid nodes Attempt any TWO A simply supported beam of variable moment of inertia supports uniformly distributed load of w KN/m through its span length ,L , as shown in Fig.2 Evaluate jhe deflection at quarter and mid span points . Adopt Four sub intervals . A semicircular disc is subjected to boundary conditions as shown in Fig 3 Find steady state temperature at intemal nodes. Use Jacobian method Find steady state temperature distribution at internal nodes in plate exposed to boundary condition as shown in Fig.4 , Use Gauss Seidel iterative method. Use Finite Element Method to calculate the displacement and stresses of the bar in Fig 5 OR Determine the temperature distribution in the wall shown in Fig.6 and calculate the heat flow through wall thickness using Finite Element Method 18 10 18 16 16 Wa 100" Boh 78°° a Region 2 eter 24. ps 20H Aye 20 mm? Az = 10 meme ~ Ly = 100 mm La = 100 mm £1 = 200x007 Mpa Gy = 200K 0a, Bas Teseluare | me |S coxuy| vim 2 set | a prmmn we [reve Fe 50 SARDAR VALLABHBHAI NATIONAL INSTITUTE OF TECHNOLOGY, SURAT Time: 3 hours E. -III (Mechanical); Sem. - V & P.D.D.C (Mechanical), Sem. - IV May - 2005 ‘THEORY OF MACHINES - IT Instructions 1. 2. Qu as Use separate answer books for each section. Total Marks: 100 Q.1 and Q. 5 are compulsory. Attempt “Any Two” questions from Q. 2, Q, 3 & Q.4.and “Any two” from Q. 6, Q.7& Q. 8. Assume data if required giving reasons. Figures to the right indicate full marks of a question. Use of drawing paper, graph, calculator is permitted. . Figures are given on separate page. SECTION (a) Describe various properties of couple (b) A shaft fitted with a flywheel rotates at 250 r.p.m. and drives a machine. The torque of the machine varies in a cyclic manner over a period of 3 revolutions. The torque rises from 700 N-m to 4000 N-m uniformly during % revolution and remains constant for the following revolution. It then falls uniformly to 700 N-m during the next % revolution and remains constant for one revolution, this being repeated thereafter. Determine the power required to drive the machine and percentage fluctuation of the speed, ifthe driving torque applied to shaft is constant and the mass of the flywheel is 500 kg and radius of gyration 60 cm. (e) State and explain laws static equilibrium. Determine analytically force Fa required to produce constant velocity Vq = $0 mis of link 2 in the direction shown in Fig. 1 for dynamic equilibrium. Do kinematic analysis, required. Neglect friction. Assume blocks 2 and 4 massless Take: AB = 400 mm, AG = 200 mm, Ms = 1 kg, Is = 45 x 10° kg-m? Fig-1 Extemal forces *S’ and ‘P” are applied to link 3 and 4 respectively as shown in Fig. 2 Links 2 and 3 are assumed to be light and rigid. Find external torque T> to be applied on link 2 for static equilibrium. Use graphical method. Take: O2A = 5 em, AB=9 cm, BD = Sem, 04D = 5.5 cm, O4B = 10 em, AC = Tem, Fig. -2 ‘Write short notes on ‘Any four’ from following. (i) Static force analysis for spur gears. Gi) _D’Alemberts’ Principle (iii) Different methods used for static and dynamic force analysis with merits and demerits. (iv) Balancing of radial engines (v) Flywheel for punching machine. SECTION=1I (a) What are the important types of the governors ? Differentiate between centrifugal governors and inertia governors. (b) A car is of total mass 200 kg. It has wheel base equal to 2.5 m and track width of 1.5 (04) (12) (02) 6) (16) (16) Q6 a8 tm. The centre of gravity lies at 500 mm above ground level and 1.5 m ftom the rear axle. The effective diameter of each whee! is 800 mm and moment of inertia of each ae is 1.0 kg-m*. The rear axle ratio is 4. The equivalent mass of engine rotating drive shaf, engine flywheel and transmission etc.) is 140 kg with radius of fpration of 150 mm. The spin axis of the rotating engine parts is perpendicular to the spin axis of wheels, The engine parts are rotating in clockwise direction when viewed from the front, Determine the reaction at each wheel if car takes a right tum of 100 m radius at 90 kg/hr speed. Also find the reaction at each wheel if car takes a left turn. ‘A Hartnell governor having a central sleeve spring and two right-angled bell crank levers operates between 290 rp.m. and 310 rpm. for a sleeve lift of 15 mm. The sleeve arms and the ball arms are 80 mm and 120 mm respectively. The levers are pivoted at 120 mm from the governor axis and mass of each ball is 2.5 kg. The ball arms are parallel to the govemnor axis at lowest equilibrium speed. Determine (i) loads cn the spring at the lowest and the highest equilibrium speeds and (ji stiffness of the spring. A shaft is rotating at a speed of 250 rpm. Four masses mj, ma, m3 and my of ‘magnitudes 100 kg, 150 kg, 120 kg and 130 kg respectively are rigidly attached to the shaft. The masses are rotating in the same plane. The corresponding radii of rotation are 400 mm, 300 mm, $00 mm and 600 mm respectively. The angles made by these masses with the horizontal are 0°, 45°, 120° and 255° respectively. Find: (i) the magnitude of the correction mass and (ii) the position of the correction mass if its radius of rotation is 400 mm. A four-cylinder vertical engine has cranks 225 mm long, The planes of rotations of the first, second and fourth cranks are 600 mm, 300mm and 300 mm respectively from the third crank and their reciprocating masses are 100 kg, 120 kg and 100 kg respectively Find. The mass of the reciprocating parts for the third cylinder, and (ii) The relative angular positions of the cranks in order that the engine may be in complete primary balance. SARDAR VALLABHBHAI NATIONAL INSTITUTE OF TECHNOLOGY, SURAT Time : L@ ) 2@ () &) 3 @ ) © B.E, Ill (Semester V) (Mech.) & P.D.D,C. (Semester IV) (Mech.) Examination April / May - 2005 HEAT & MASS TRANSFER 3 Hours] Max. Marks 100] Answer all questions. Use separate answer book for each section. Figures to the right indicate full marks (iv) Use of heat transfer data sheet is permitted SECTION -1 Derive expression for the overall heat transfer coefficient based on inner and [8] outer surface of a hollow cylinder having one layer of insulation over it. A steam main of 150 mm O,D. containing wet steam at 230°C is insulated with [8] an insulating material (thickness 40 mm, k = 0.09 W/mK and an outer layer of another insulating material (25 mm thick, k = 0.06 W/mK). The convective heat transfer coefficient at the outer surface is 17 W/m’K Neglecting the thermal resistance of the pipe material, calculate the rate of heat loss per meter length of the pipe (if the ambient temperature is 20°C), and also the temperature at the outer surface. Derive the expression for critical radius of insulation for a hollow cylinder. {81 Derive the following expression for lumped parameter method. [3] @ hAt 5C,7 and @ = = exp [-(Bi (Fo)] a, Notions have usual meaning OR ‘A very long cylinder (diameter 10 cm, k = 40 Wim-K, c = 0.045 m’/h) is [8] suddenly exposed to a convective fluid environmental at 30°C. The convective heat transfer coefficient, h= 500 W/m?-K. Calculate the temperature at a depth of 1,5 cm from the surface after 6 min when the initial temperature is 225°C. Define total hemispherical emissive power, total hemispherical emissivity and (6] total hemispherical irradiation. {A spherical ball 6 cm in diameter and at 310 K is placed inside a large spherical [6] furnace at 600 K. Estimate the diameter of the spherical furnace such that 1/5 of the energy emitted by the furnace reaches the spherical ball. Assume surfaces to be black Draw the electrical analogy network for a three zone enclosure having gray- [6] diffuse surfaces. Explain the meaning of each resistances on it. 4@) (b) © 5 (@) ) (© 6 (a) (b) © @ SECTION - Il Draw & explain velocity profile for internal fluid flow. rittacniiin trsewn. fet five: feces ccereion Maal inane PrP Mention at least one application of it. ‘Air at 30°C approaches a 500 mm long by 300 mm wide flat plate with a velocity a mvs, Determine the value of heat transfer for coefficient &t the trailing edge Sf the late, if the plate surface temperature is 125°C, What is the heat dissipation rate from the entire plate? Derive the necessary equation of heat transfer when flow is Jaminar in tube Write a short note on flat — plate collector. Water flows in a tube of 1.5 m LD. at the rate of 0.05 m'shr. It receives a uniform Wat heat lux of 1000 Wim? Calculate (3) The value of the focal heat transfer wavficient (i) The wall temp. at a section when both te velocity and temp. profile are fully developed & local ull mean temp. is 313 K. Explain the physical significant of Reynold, Prandtl & Grashoff numbers in convective heat transfer. Define thermal diffusion. Explain the Ficks law of diffusion. [A horizontal pipe of 0.3 m in a diameter is maintained at a temperate of 250°C aanoeom when the ambient air is 15°C. Calculate the free convection heat loss per meter length. Draw a heat sketch of boundary layer on a vertical flat plate {5} 4 {81 1 iO {61 {4 1 (4) 13) SARDAR VALLABHBHAI NATIONAL INSTITUTE OF TECHNOLOGY. SURAT HYDRAULIC MACHINES | * BE-III (MECHANICAL) 5" SEM P.D.D:C (MECHANICAL) 8* SEM. ‘YEAR-MAY 2005 Duration: 3 hrs ‘Max marks: 100 INSTRUCTIONS: (1) All the questions are compulsory (2) Figures to the right indicates full marks (G) Use separate answer sheet for each section (4) Assume sui Qn Q3 w 1B) © Ww) “) B) © @) © «@ ® ble data if necessary SECTION -1 ATTEMP ANY THREE (is) Draw a neat shetch of centrifugal pump and show it’s parts. Write the function of each parts pump running at 900 spm delivers 50 liters of water per second against a head of 6mEstimate speed discharge and power of a geometrical similar pump, three times higher in size when working against a head of 25 m with an overall efficiency of 85 percentage. Define & Explain the following for centrifugal pump (i) Manometric head (i) Overall efficiency (ili) Specific Speed (iv) Head coefficient Derive the formula for minimum stating speed of a centrifugal pump with suitable assumptions. ATTEMPT ANY THREE co) Explain in detail how pressure drag differs from skin friction drag Draw a neat sketch of bluff body & streamline body & explain them. With neat sketch explain the hydraulic ram. What is cavitation? How N.P.S.H. for the pamp helps us to prevent the cavitation in purmp explain it, : Show how the performance of a rotodynamis pump is influenced by its speed & diameter ATTEMPT THE FOLLOWING co A Centifugal pump delivers 50 liters of water per second to height of 15 m through a 20m long pipe, diameter of pipe is 14-cm.& Neveai #8 72% & conefficient of friction is 0.015,

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