Doosan Infracore Portable Power qR) Ingersoll Rand Operating & Maintenance Manual Compressor Models VHP300WIR, HP375WIR, XP375WIR, P425WIR CODE:A&B This manual contains important safety information. A Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine. Doosan Infracore Portable Power 1299 Glenway Drive Statesville, N.C. 28625, vwivw.doosanportablepowercom Book: 22442578 (02-09) Rev. ATABLE OF CONTENTS Operating & Maintenance Manual TITLE PAGE FOREWORD. ... Foreword. .... DECALS DECALS .. NOISE EMISSION. . NOISE EMISSION CONTROL MAINTENANCE LOG Noise Emission Warranty . cee Introduction Maintenance Schedule ‘A. Compressed Air Leaks. B. Safety and Control Systems. . Acoustic Materials D. Fasteners E. Enclosure Panels F. Air Intake and Engi G. Cooling Systems H. Isolation Mounts. I. Engine Operation. J. Fuels and Lubricants Exhaust Arr Safety oe ee General Information . ne eat 30 Compressed Air 31 Materials 32 Battory. 32 Radiator........... ie ce 32 Transport... eaee 33 Safety Chains/Connections and Their Adjustment 33 GENERAL ARRANGEMENT. . General Arrangement .... fee 2 36 Compressor. 38 Lubricating Oil Specification pate eee 40 Engine. a Commissioning 4TABLE OF CONTENTS Operating & Maintenance Manual TITLE PAGE OPERATING INSTRUCTIONS. . . cence Operating instructions . Prior to Starting . Control Panel Diagnostic/Auto Shutdown r(Standara) Starting the Machine . Push After Warm Up. Dual Pressure when Fitted Stopping the Machine... 0... .eeecesseeeeeeees Emergency Stopping, Re-Starting After an Emergency Monitoring During Operation Decommissioning Engine. Engine Serial Number Plate. Fuels, Lubricants and Coolant Diesel Fuel........ Required Fuel Properties Sulfur Content Bio-Diesel Fuel...... Handling and Storing Bio-Diesel Fuel. . Diesel Fuel Storage Minimizing the Effect of Gold Weather on Diesel Engines Diesel Engine Oil Peers Diesel Engine Coolant Supplemental Coolant Additives. ...... Coolant Drain Intervals. Operating in Warm Temperature Climates. LUBRICATION... wee 63 Lubrication . Lubrication and Maintenance Service Interval Chart Lubrication & Maintenance/Daily Daily Pre-starting Checks Changing Engine Oil and Replacing Filter To change engine oil and oil filter: Cleaning Grankcase Vent Tube Replacing Fuel Filler Elements. ‘Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 68 ‘Checking Belt Wear ; i vee 68 Checking Tensioner Spring Tension... ce ee ea ‘Checking Engine Electrical Ground Connections. .... 69 Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes .........69 Replacing Fan and Altemator Belts 70 Bleeding the Fuel System. 70 ‘At Fuel Injection Pump faeces eaten iene ‘At Fuel Injection Nozzles Sa eee nm Do Not Modity Fuel System ue m Troubleshooting : : aoe z Soncife General Troubleshooting Information 2TITLE MAINTENANCE .. Maintenance. MACHINE SYSTEMS........ Machine Systems. ....... TABLE OF CONTENTS Operating & Maintenance Manual Precautions for Welding on Engines Equipped with Electronic Engine Control Unit (ECU) Displaying of Diagnostic Trouble Codes (DTCs) Intermittent Fault Diagnostios (With Electronic Controls) . Suggestions for diagnosing intermittent faults: Possible causes of intermittent faults: Storage... oe Engine Storage Guidelines. Preparing Engine for Long Term Storage. Removing Engine from Long Term Storage Specifications ... Engine Crankcase Oil Fill Quantities Lubrication and Maintenance Records Using Lubrication and Maintenance Records Emission System Warranty Emissions Control System Certification Label Routine Maintenance Productive Shutdown System Scavenge Line Compressor Gil Filter Compressor Oil Separator Element a : Compressor Oil Cooler and Engine Radiator... . 2... .sccsteeeeeeenee Air Filter Elements... Ventilation... 2... Cooling Fan Drive Fuel System Fuel Filter Water Separator. Charge Air Cooler Pipework Hoses : Electrical System Battery. Pressure System....... Tyrns/Tyrfite Prose Running Gear/Wheels. Lubrication............ Engine Lubricating Oil Engine Lubricating Oil Specification Engine Oil Filter Element . Compressor Lubricating Oil Compressor Gil Filter Element Running Gear Wheel Bearings Speed and Pressure Regulation Adjustment Wedge to Engine Interface - IR Engine. Harness System Schematic J1939 CAN Communications Schematic = 109) PAGE 72 78 278 ..78 79 79 79 -.78 +80 a1 82 82 82 ve 82 2.83 9 +93 93 2.94 95 2 96 297 2.97 97 98 --98 2.98 98 99 o-+-99 +99 99 +100 100 400 +100 2-100 2401 101 102 107 108 110 110TABLE OF CONTENTS Operating & Maintenance Manual TITLE PAGE SERVICE TOOLS. . 11 Service Tools... ey ale: Electronic Systems 442 Service Tools 114 Electrical Parts 116 117 118 OPTIONS 123 Options - Lubricator .........0eeceeeeeeeeees eeaee : 124 Satety 124 General Information 124 Operating Instructions... Steet gets 125 ‘Commissioning 125 Prior to Starting 125 Maintenance 125 Fault Finding 125TABLE OF CONTENTS Operating & Maintenance Manual TITLE PAGE“Always use Ingersoll-Rand Replacement parts!**Foreword 2244257810 Operating & Maintenance Manual Foreword Foreword The contents of this manual are considered to be proprietary and confidential to Doosan Infracore Portable Power (herein referred to as “Portable Power") and should not be reproduced without the prior written permission of Portable Power. Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Portable Power products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request. This manual contains instructions and technical data to cover all routine operation and scheduled maintenance tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be referred to authorized Portable Power Service department. The design specification of this machine has been certified as complying with EC directives. Asa result: a. Any machine modifications are strictly prohibited, and will invalidate EC certification. b. A unique specification for USA/Canada is adopted and tailored to the territory. All components, accessories, pipes and connectors added to the compressed air system should be: * of good quality, procured from a reputable manufacturer and, wherever possible, be of a type approved by Portable Power. + clearly rated for a pressure at least equal to the machine maximum allowable working pressure. + compatible with the compressor lubricant/coolant. + accompanied with instructions for safe installation, operation and maintenance. Details of approved equipment are available from the Portable Power Service departments. The use of repair parts/lubricants/luids other than those included within the Portable Power approved parts list may create hazardous conditions over which Portable Power has no control. Therefore Portable Power cannot be held responsible for equipment in which non— approved repair parts are installed. Portable Power reserves the right to make changes and improvements to products without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. The intended uses of this machine are outlined below and examples of unapproved usage are also given, however Portable Power cannot anticipate every application or work situation that may arise IF IN DOUBT CONSULT PORTABLE POWER SUPERVISION. 22442578Foreword Operating & Maintenance Manual This machine has been designed and supplied for use only in the following specified Ins and applications: + Compression of normal ambient air containing no known or detectable additional gases, vapours or particles. + Operation within the ambient temperature range specified in the GENERAL INFORMATION section of this manual UNITS MANUFACTURED IN NORTH AMERICA: Generation of electricity at 120V (1ph) at 60 Hertz, UNITS MANUFACTURED IN EUROPE: Generation of electricity not applicable The use of the machine in any of the situation types listed in table 1:— a) Is not approved by Portable Power, b) May impair the safety of users and other persons, and c) May prejudice any claims made against Portable Power. TABLE 1 Use of the machine to produce compressed ait for: a) direct human consumption b) indirect human consumption, without suitable fitration and purity checks. Use of the machine outside the ambient temperature range specified in the GENERAL INFORMATION SECTION of this manual. This machine is not intended and must not be used in potentially explosive atmospheres, including situations where flammable gases or vapours may be present. Use of the machine fitted with non Portable Power approved components/lubricants’ fluids. Use of the machine with safety or control components missing or disabled. Use of the machine for storage or transportation of materials inside or on the enclosure except when contained within the toolbox. GENERATOR Use of the generator to supply load(s) greater than those specified. Use of unsafe or unserviceable electrical equipment connected to the generator. Use of electrical equipment: (a) Having incorrect voltage and/or frequency ratings. (6) Containing computer equipment and/or similar electronics. The company accepts no responsibilty for errors in translation of this manual from the original English version. 22442678 "12 2244257822442678 Decals4 Operating & Maintenance Manual DECALS warnings and follow instructions. GRAPHIC FORM AND MEANING OF ISO SYMBOLS Look for these signs on machines manufactured in Europe, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed you do not understand, inform your supervisor. Decals O) per ery AN |_| ere rary wey A A WARNING - Pressure contr WARNING Corosion ak WARNING — Aig How or Air A A a Dreesure. (otor 0 te GENERAL 22442578= i i i Joi, “ H 1 @: et iW an a Wil <@-@ | i 42-0 i g| 2220 | | E19 |i : @ @'! i uf e i i @®@' O@} { 2 i Be i g & @) i ® i H i ce i i iDecals Operating & Maintenance Manual Engre 08 2244267818 Operating & Maintenance Manual Decals Look for these signs on machines manufactured in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform your supervisor (Red Background) Indicates the presence of a hazard which CAN cause serious injury, death or property damage, if ignored. (Orange Background) Indicates the presence of a hazard which WILL or can cause injury or property damage, if ignored. (Yellow Background) Indicates important set-up, operating or maintenance NOTICE Bae (Blue Background) ©) 4. DANGER tmononde or ther contaminants Will cause serious injury or death. Do not breathe this ai. Hot pressurized fuid.. Jp Can cause serious bums Do not open radtato while hot Indicates the presence of a hazard which WILL cause serious injury, death or property damage, ignored 4, WARNING “Trapped air pressure. ‘Gan cause serious, Injury or death. Close sewice valve and ‘porate tool fo vent {fapped air before petforming any senice | __ 4 | Relieve pressure before |femoving er pugs/ape, Ll : eet iL -@ fittings of covers. 22442578Decals Operating & Maintenance Manual ©) 4, WARNING 4, WARNING eae Se hy So vari is ‘machine beter oporation of soning, oaiicaton or aeration of he machine. (Can cause serious injury or det, Benot ater et modty Ys machine toute express win corset of he AWARNING Rotating fon blade. \can cause serious eur bo not operate without Collapsing jackstand an cause serious Injury. Insert locking pin completly. ® c Excessive towing 2 6 - (Can cause serious Injury oF ‘death. vor rate 6 | consnian Soh anes ro tel |S 22442678 4960 Operating & Maintenance Manual Operating Instructions Atert Shutdown Condon cove | tonieiisy | case | tim iSmuay | DEY Engine Shut self Down: reason Engine Si 29 | cPRSR Mat Dis, Temp (RT2) Dich, Temp se | CPRSR Wat 10 ‘Sep. Tank Pressure (PT1) Sep. Tank Pr 33 | cPRSR Mat Separator Tank Temp. >247 ; Sexe 50 | CPRSR Mat 3 Machine 1D Not Vaid 51 | _ CPRSR Mat, ° Sep, Tank Temp. (RT1) Sensor Bees eae a Fut Reg. System Pressure (PT2) Beg System s+ | cPRSR Mat. Serial Gm, Problem 70 _| _ GPRSR Mal. (CAN Bus Problem 71 | GPRSR Mal. Alert Shutdown Condition Code | Upht (Blinks) | Code | Light Steady) | R&BY Dedicated Lights: Low Fuel Level Fuoltever | 1 | FuelLevel 3 Air Filter Restriction (Option) Soiled Filter Low BateryVatage Battery Cesang Engine Ol Preseure) sag. 350 PSI sore| wot HF aoe] foe sore s0°F oct a sore iF Preferred Ingersoll Rand Fluids - Use of these fluids with original Ingersoll Rand branded filters can extend airend warranty. Refer to operator's manual warranty section for details or contact your Portable Power representative. 22442678 105106 Operating & Maintenance Manual Maintenance 65°F to 125 (-18°C to 52°C) Design Operating ee Gain Design O ‘Ambient Temperatu Speciticat 100 psi to300 psi “10'F to 125'F (-23°C to 52°C) | Preferred: Ingersoll Rand Pro-Tec™ ‘Alemate: ISO Viscosity Grade 46 with rust and ‘oxidation inhibitors, designed for air compressor 350 psi (20°C to 52°C) -10°F to 125°F | Preferred: Ingersoll Rand XHP 605 ‘Altomate: Ingersoll Rand XHP 405 ISO Viscosity Grade 68 Group 3 or 5 with rust and oxidation inhibitors designed for air ‘compressor service. Preferred: XHP60S Ingersoll Rand XHP 1001 Ingersoll Rand — | 1 gal. (3.8Litre) | S gal. (19.0 Litre) | 55 gal. (208.2 Litre | 220 gal. (836 litre) Preferred Fluids Preferred: IR Pro-Tec™ 36899698 ‘96899706 36899714 36899722 IR XHP605: = 22252076 22252050 22252068 IR XHP 1001 = 35612738 35900516 - XHP405 - 22252126 22252100, 22052118 Engine Oi 54480918 36875938 36866903, 2244257822442678 Machine Systems 107Operating & Maintenance Manual Machine Systems Machine Systems con semae erie A a Foe pa a ‘or Key BAT Battery PTt Pressure transducer, separator tank 0-500 PSIG CO RS282C comms PT2 —_Proscure traneducer, regulation system 0-100 PSIG ECON Engine controller PM Plug, machine 1D IG Isochronous governor R3 Idle sel 4J50-G2_—Waitto start lamp RS Rolay-spst, ‘J50-K3 Inlet heater RTI ‘Thermistor, separator tank temperature -30- 255°F P51 Coolant temp. RT2 ‘Thermistor, airend discharge temperature -30- 255°F P52 Inject P53 Crank sensor st ‘Switch inputs P54 Fuel temp: SM Starter motor P55 Manifold ar temp Swi Spare P56 Oil pressure sw2 Display scroll POUT! Engine koy switch SW3_—_Lowfuel shutdown POUT2 Solenoid, stavrun SW4 Sitch, service ar 108 22442578Machine Systems Operating & Maintenance Manual POUT3 Comp fault amp SW5 Air filter rest (option) POUT4 — Engine fault lamp SW6 Spare POUTS = Sartrelay SW7 Spare POUT6 — Spare SW8 Switch, start POUT? —Hourmeter TE Transducer exitation POUT8 — Spare WCON Wedge controller Wedge to Engine Interface - IR Engine WEDGE TO ENGINE INTERFACE ~ IR ENGINE canto 081 wise WR ssogp }_——_ rn gg 41RDSAE py 6IIRFETE WEDGE ENGINE CONTROLLER CONTROLLER eas KEY swiTcH. ANALOG THROTTLE RANGE= 1.10VOC (1400RPM) TO 3:7VDC (2400RPM) avd outa ‘ANALOG THROTTLE 22442678 109110 Operating & Maintenance Manual Machine Systems Harness System Schematic ae wosvena Gnoo we i HOURMETER oaaosTC [FOCTever sure tin | | ; ee Hs ae a J1939 CAN Communications Schematic ENGINE CM WEDGE ‘CONTROLLER, TERMINATOR TERMINATOR ENGINE DIAGNOSTICS. —{— inde 2244257822442678 Service Tools "1112 Operating & Maintenance Manual Service Tools Service Tools Electronic Systems Tool Fluke 87 54729660 54729678 54729686 54729694 HDT-48-00 DD 54729710 54729728 22073886 The following special tools are recommended to perform service procedures in this mannual The tools can be purchased from Portable Power or equivalent substitutes can be used. Tool Description Digital Multimeter Used to measure electrical circuits: volts, ohms amps Weather-Pack Terminal Removal Tool Used to repair Packard Electric Weather- Pack Connectors. Deutsch Terminal Removal Tool (Blue) Used to repair Deutsch connectors Deutsch Terminal Removal Tool (Red) Used to repair Deutsch connectors Deutsch Terminal Removal Tool (Yellow) Used to repair Deutsch connectors Deutsch Terminal Crimp Tool Used to crimp Deutsch connector terminals Deutsch Terminal Crimping Tool Used to crimp Deutsch connector terminals Electrical Contact Cleaner Used to clean electrical contacts and connectors PDA Service Tool Palm Pilot based service tool used to connect to Intellisys (SGP) Controller to. load software and extract service information Packard Crimp Tool Used to crimp Packard connector terminals 22442578Service Tools Operating & Maintenance Manual Tool Tool Description 22073878 Thermistor Simulator Plug Used to test thermistor circuits 54699616 Deutsch Terminal Removal Too! Used to repair Deutsch connectors 54699657 Deutsch Terminal Removal Too! Used to repair Deutsch connectors 54749643 Packard Metri-Pack Terminal Removal Tool Used to repair Metri-Pack connectors 54749635 Connector Repair Kit Used to make connector repairs 22442578 113114 Operating & Maintenance Manual Service Tools Service Tools Tool No Tool Description Too! Illustration Fluke 87 | Digital multimeterAvailable from electrical and electronic parts distributors. 54729660 Weather-Pack Terminal Removal Tool Deutsch Terminal Removal 54699632 | Too (Blue) Ly Deutsch Terminal Removal s4699640 | TE = Deutsch Terminal Removal 54699624 | 7091 (Yellow) “| 22442578Service Tools Operating & Maintenance Manual DT-RT1 Crimp Tool for deutsh pins CrimpAvailable from: Ladd Industries (800-223-1236) 54729710 Electrical Contact Cleaner 54729728 PDA Service Tool 54699616 Deutsch Terminal Removal Tool 22073886 Packard Crimp Tool 22073878 Thermistor Simulator 22442678 115Operating & Maintenance Manual Service Tools 54749635 | Connector Repair Kit 54699657 | Deutsch Terminal Removal 54749643 | Packard Metri-Pack Removal Tool Electrical Parts PARTS Ty PER PARTS. aryPER numeers | DESCRIPTION | agcuine | NUMBERS beeedanitla MACHINE, 0-100 psi PRESSURE 1 ssazoses | 0:10 ps pees 1 4721427 | FUEL LEVEL SENDER 0-500 psi PRESSURE saresaae | 0 S00 psi PRES: ' ze179572 | WEDGE CONTROLLER 1 THERMISTOR ssagesee | THERM 2 zeiee061 | Wi CHASSIS HARNESS 1 7 Wit CHASSIS HARNESS 36840841 | SOELNOID VALVE 1 zor7eese | Nach NA ‘STARTER AND ‘geasaset | INLET HEATER, 2 ‘36792083 | FUSE 20 AMP BLADE 1 RELAY NEGATIVE BATTERY 38610886 | CABLE 1 22071591 | FUSE 10 AMP BLADE 1 sssease2 | POSITIVE BATTERY 1 5447577 | DIAGNOSTIC SWITCH 1 CABLE ENGINE GROUND assretoa | ENGINE 1 22201964 | MACHINE ID PLUG 1 * Quantly two (2) por machine on PEOOWIR (7/170) model only 2244257822442678 Fault Finding 117Operating & Maintenance Manual Fault Finding Fault Finding FAULT CAUSE REMEDY No reaction from | Emergency stop inouuneertent | scan Reset emergency stop button when inn Mooetin. 4"? | Batteries not connected. | Connect batteries, Fuse at starter motor ‘blown: Replace fuse. Engine fails to start. Low battery charge. ‘Check the fan belt tension, battery and cable connections. Bad earth connection. | Check the earth cables, clean as required. Loose connection. Locate and make the connection good. Check the fuel level and fuel system Fuel starvation. components. Replace the fuel filter if necessary. Relay failed. Replace the relay. Faulty stop solenoid —_| Check the stop solenoid Engine stops while Fill fuel tank and bleed air from fuel system if in service or is Low fuel level. necessary. (Refer to MAINTENANCE reluctant to start. SECTION). Safety shut-down ‘ Systm in operation. | heck the safely shut-down switches Engine starts but | Electrical fault Test the electrical circuits. stalls when the switch returns to Low engine oil pressure. _ Check the oil level and the oil filter(s). position / Low water level Check if the low water lamp is extinguished. Faulty relay Check the relays. Faulty key-switch Check the key-switch. 22442578Fault Finding Operating & Maintenance Manual FAULT CAUSE REMEDY Engine starts but will not run or engine shuts down prematurely. Electrical fault. Low engine oil pressure. Safety shut-down system in operation. Fuel starvation. ‘Switch failure. High compressor oil temperature. Water present in fuel system. Faulty relay. Test the electrical circuits. Check the oil level and oil filter(s). Check the safety shut-down switches. Check the fuel level and fuel system components. Replace the fuel filter if necessary. Test the switches. Check the compressor oil level and oil cooler. Check the fan drive. Check the water separator and clean if required, Check the relay in the holder and replace if necessary. Engine Overheats. Engine speed too high Engine speed too low. Low water level Blocked radiator. Reduced cooling air from fan. Faulty thermostat Incorrect throttle arm setting. Incorrect throttle arm setting. Blocked fuel filter. Faulty regulator valve. Incorrectly set regulation system Premature unloading Check the level and replenish if necessary Stop the machine and clean the cooling fins with compressed air or steam. Use reduced pressure for cleaning the fins. Check the fan and the drive belts. Check for any obstruction inside the cowl. Check the thermostat and replace it necessary. Check the engine speed setting Check the engine speed setting. Check and replace if necessary. Check the regulation system Reset the regulation system. Refer to SPEED AND PRESSURE REGULATION ADJUSTMENT in the MAITENANCE section of this manual. Check the regulation and the operation of the air cylinder. 22442678 119120 Operating & Mainten: ance Manual Fault Finding FAULT CAUSE REMEDY Excessive vibration. | Engine speed too low. | See “Engine speed too low” Leaking oil seal. Improperly fitted oil seal. | Replace the oil seal. Refer also to the Engine Manufacturer's Manual. Air discharge Engine speed too low. | Check the air cylinder and air filter(s) ity too low. ; capacity too low. pees eae! Check the restriction indicators and replace "the element(s) it necessary High pressure air Gee ae escaping. Reset the regulation system. Refer to Incorrectly set regulation | SPEED AND PRESSURE REGULATION system. ADJUSTMENT in the MAINTENANCE section of this manual. Compressor Low oil level. Top up the oil level and cheek for leaks. overheats. Dirty or blocked oil ; bali Clean the cil cooler fins. Incorrect grade of oll. | Use Portable Power recommended oil Check the operation of the element and Defective by-pass valve. | resiace if necessary. Rectrutation of C0079 | Moye the machine to avoid recirculation. Reduced cooling air Check the fan and the drive belts. Check for from fan. any obstruction inside the fan cowl Excessive ina. | Check the scavenge line, drop tube and present in the Blocked scavenge line. | Cifce. Clean and replace. discharge air. Perforated separator Ualita Replace the separator element. Pressure in the system is too low. Check the minimum pressure valve. Safety valve operates. Operating pressure too high. Incorrect setting of the regulator. Faulty regulator. Check the setting and operation of the regulator valve piping. Adjust the regulator. Replace the regulator. 22442578Fault Finding Operating & Maintenance Manual FAULT CAUSE REMEDY Refer to SPEED AND PRESSURE pHsodedee REGULATION ADJUSTMENT in the y. MAINTENANCE section of this manual. Loose pipe/hose si connections. Check all pipe/hose connections. Faulty safety valve. Check the relieving pressure. Replace the safety vaive if faulty. DO NOT ATTEMPT A REPAIR. Oil is forced back Always employ the correct stopping into the air filter. Incorrect stopping procedure. Close the discharge valve and procedure used allow the machine to run on idle before stopping. Faulty inlet valve. Check for free operation of the inlet valve(s). Machine goes to full | Faulty load valve. Replace the valve. pressure when started. Machine fails to load when the load button is pressed. Faulty load valve. Replace the valve. Faulty switch Loose pipeyhose connections. Test switch, Check all pipe/hose connections. 22442678 121122 2244257822442678 Options 123124 Operating & Maintenance Manual Options Options - Lubricator (For units manufactured in North America) Ensure that the lubricator filler cap is re-tightened correctly after replenishing with oil. Do not replenish the lubricator oil, or service the lubricator without first making sure that the machine is stopped and the system has been completely relieved of all air pressure (Refer to STOPPING THE UNIT in the OPERATING INSTRUCTIONS section of this manual). If the nylon tubes to the lubricator are disconnected then ensure that each tube is re-connected in its original location. Safety General Information Oil capacity: 1 QT Option-0.96 Litre (1at) 2 QT Option-t.9 Litre (2qts) Oil specification: Refer to the Too! Manufacturer's Manual. 22442578Options Operating & Maintenance Manual Operating Instructions Comi joning Check the lubricator oil level and fill as necessary. Prior to Starting Check the lubricator oil level and replenish as necessary. Maintenance Check the lubricator oil level and replenish as necessary. Fault Finding FAULT CAUSE REMEDY : a : Reverse the nylon tube No oil flow. Incorrect connection Tannecionc io na wore: 22442678 125126 22442578'DOOSAN Brera ic es Portable Power aR) Ingersoll Rand Doosan Infracore Portable Power 4299 Glenway Drive Statesvile, NC 23625 ‘wa doosanportablepower.com (©2008 Doosan Infracore International, Printed in the USA