Steering Gear Installation - Trw Tas Series

Steering Gear Assembly - TAS65 Series (TAS65219A) 69955

Applications:
1. TAS65219A

Item Part
No No Qt Description & Remarks
TAS65219A 1 Steering Gear Assembly, TAS65 Series [ ]
Includes items 1 thru 60
1 020251 4 Bolt - Torx Head (1/2-13) [ ]
2 478044 1 Seal - Dirt & Water (13/16") [ ]
In kit (A) (B)
2B 478060 1 Seal - Dirt & Water (7/8") [ ]
In kit (A) (B)
2C 478050 1 Seal - Dirt & Water (1") [ ]
In kit (A) (B)
3 401637 1 Retaining Ring [ ]
In kit (A) (B)
4 478076 1 Seal - Input Shaft, High Temp [ ]
In kit (A) (B)
5 1 Housing-Valve [ ]
HOUSING-VALVE N.S.S. for service, purchase complete gear or contact TRW for available options
6 032616 1 Seal - Ring, Valve Housing [ ]
In kit (A)
7 032823 1 O-Ring, Valve Housing [ ]
In kit (A)
8 029123 2 Seal Ring [ ]
In kit (A)
9 032200-158 2 O-Ring - High Temp [ ]
In kit (A)
10 029116 1 Ring - Seal [ ]
In kit (A)
11 032200-152 1 O-Ring - Valve Housing, High Temp [ ]
In kit (A)
12 400143 1 Washer - Thrust, Thick [ ]
13 1 Shaft, Valve, Worm Assy-Input [ ]
SHAFT, VALVE, WORM ASSY-INPUT N.S.S.; for service, purchase complete gear or contact TRW
13A 1 for available
Shaft, Valve,options
Worm Assy-Input, Alternate [ ]
SHAFT, VALVE, WORM ASSY-INPUT, ALTERNATE N.S.S.; alternate construction; for service,
14 AR purchase complete
Spacer-Sleeve [ ] gear or contact TRW for available options
SPACER-SLEEVE N.S.S.; for service, purchase complete gear or contact TRW for available options
15 070027 2 Bearing - Thrust [ ]
16 400144 1 Washer - Thrust, Thin [ ]
17 400149 1 Adjuster - Bearing [ ]
18 027007 1 Locknut - Adjuster [ ]
In kit (A)
19 1 Piston-Rack [ ]
PISTON-RACK N.S.S.; for service, purchase complete gear or contact TRW for available options
20 032590 1 Seal - Ring, Teflon [ ]
In kit (A)
21 032615 1 O-Ring, Backup [ ]
In kit (A)
22 409118A2 2 Seat & Sleeve Assembly - Poppet [ ]
23 040210 2 Poppet [ ]
Old design
23A 040248 2 Poppet [ ]
New design
24 401662 1 Spring - Poppet [ ]
25 040209 1 Rod - Spacer [ ]
26 080154 1 Tube - Push [ ]
27 213684X1 1 Ball Assembly - Service [ ]
28 400156 1 Guide - Ball Return, Rh [ ]
400157 1 Guide - Ball Return Lh [ ]
29 478042 1 Seal, Cap [ ]
In kit (A)
30 400161 1 Cap - Ball Return Guide, Lh [ ]
31 020228 2 Screw, Torx (5/16"-18 x 3/8") [ ]
In kit (A)
Page: 2 11/11/06
Steering Gear Installation - Trw Tas Series
Steering Gear Assembly - TAS65 Series (TAS65219A) 69955

Item Part
No No Qt Description & Remarks
32 400167 1 Strap - Ball Return Guide, Alternate [ ]
Alternate short "V" construction; in kit (A)
33 []
Not used
34 1 Housing [ ]
HOUSING N.S.S.; for service, purchase complete gear or contact TRW for available options
35 037032 1 Grease Fitting [ ]
Not illustrated
36 401650 2 Retainer Ring [ ]
37 071033 1 Roller Bearing [ ]
38 478041 1 Seal - Dirt [ ]
In kit (A)
39 478045 1 Seal - Dirt & Water [ ]
In kit (A)
40 028519 1 Washer - Trunnion [ ]
41 478040 2 Seal - Trunnion [ ]
In kit (A)
42 1 Shaft-Sector [ ]
SHAFT-SECTOR N.S.S.; for service, purchase complete gear or contact TRW for available options
43 021200 1 Adjusting Screw [ ]
Not illustrated
44 062005 1 Retainer - Adjusting Screw [ ]
Not illustrated
45 HFB649000 1 Gasket - Side Cover [ ]
In kit (A)
46 1 Side Cover Assy [ ]
SIDE COVER ASSY N.S.S.; for service, purchase complete gear or contact TRW for available
47 025150 1 options
Nut - Jam (1/2-20) [ ]
48 021434 6 Screw - Hex (5/8-18 X 1") [ ]
49 036201 1 Plug - Vent [ ]
In kit (A)
50 213705 1 Screw - Manual Bleed [ ]
Not illustrated
51 021397 1 Bolt - Torx Head (7/16-20) [ ]
Not illustrated
52A 021426 1 Bolt - Poppet Stop [ ]
53 []
Not used
54 415437A1 2 Plug & O-Ring Assembly (9/16-18) [ ]
In kit (C)
55 032229 2 O-Ring, Plug [ ]
In kit (A) (C)
56 1 Cap-Relief Valve [ ]
CAP-RELIEF VALVE N.S.S.; In kit (D)
57 032200-153 1 O-Ring - Relief Valve [ ]
In kit (A) (D)
58 1 Valve-Relief (2-Piece) [ ]
VALVE-RELIEF (2-PIECE) N.S.S.; for service, purchase complete gear or contact TRW for available
59 021407 1 options- Poppet Adjusting [ ]
Screw
Service component; in kit (E)
60 025119 1 Nut - Jam [ ]
Service component; in kit (E)
(A) TAS650012 1 Kit - Seal, Complete [ ]
Includes items 1 thru 4, 6 thru 11, 18, 20, 21, 29, 31, 32, 38, 39, 41, 45, 49, 55 & 57
(B) TAS000001 1 Kit - Seal, Input Shaft [ ]
Includes items 2 thru 4
(C) 415437A1 1 Plug & O-Ring Assembly (9/16-18)[ ]
Includes items 54 & 55
(D) 411061A1 1 Kit - Relief Valve Cap & O-Ring[ ]
Includes items 56 & 57
(E) 021407X1 1 Adjusting Screw Assembly [ ]
Includes items 59 & 60

Page: 3 11/11/06