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Removal of Hexenuronic Acid To Reduce AOX Formation in Hot Chlorine Zhang
Removal of Hexenuronic Acid To Reduce AOX Formation in Hot Chlorine Zhang
A R T I C LE I N FO A B S T R A C T
Keywords: In this study, the effects of the hemicellulose-linked hexenuronic acid (HexA) on the kappa number, brightness
Bagasse pulp reversion and effluent properties under the hot chlorine dioxide bleaching (D-hot) stage were investigated.
Hexenuronic acid Moreover, the effects of the chlorine dioxide content on the residual HexA of bagasse pulp in D0 and D-hot stage
Hot-chlorine dioxide bleaching was evaluated. HexA was determined by UV–vis, and the absorbable organic halogen (AOX), chemical oxygen
AOX
demand (COD) and total organic carbon (TOC) in the bleached effluent were analyzed by using the AOX ana-
Brightness reversion
lyzer, COD analyzer and TOC analyzer, respectively. The results showed that the amount of chlorine dioxide
could be reduced by D-hot pretreatment. The kappa number and brightness reversion of the bleached pulp
obviously improved. Compared to the control, the AOX content decreased dramatically with an increase in
temperature. However, the COD and TOC increased significantly. A kinetic model considering the removal of
hexenuronic acid and its degradation was proposed. Degradation reactions of hexenuronic acid are first-order
with respect to their content, and the pH influences the degradation of hexenuronic acid. The activation energy
is 2.23 kJ/mol when the pH is 3.2, indicating that the degradation of hexenuronic acid is very rapid under these
conditions.
1. Introduction absorption of furan 2-carboxylic acid and 290 nm from the absorption
of 5-formylfuran-2-carboxylic acid. Nevertheless, there are also re-
For glucuronoxylan-containing raw materials, such as bagasse in searchers that have used the UV–vis spectrometry method to measure
alkaline pulping, hydroxide ions react with 4-O-Meglucuronic acid the furan derivatives from HexA at wavelengths of 245 nm and 285 nm
groups of the hemicellulose side chain to form hexenuronic acids (Vuorinen et al., 1996). Chai et al. reported a simple and rapid spec-
(HexA) (Chakar et al., 1999; Jonathan et al., 2017; Nie et al., 2018a). troscopic method to quantify the content of HexA in chemical pulps
The formation rate of HexA depends on some operating variables of the (Chai et al., 1999). The method is based on the highly selective hy-
kraft process, including the cooking time, cooking temperature and the drolysis of HexA in a mercuric chloride-sodium acetate solution. By
active alkali amount. The lignin-hexenuronic acid-xylan complexes are using a dual-wavelength spectroscopic determined from the furan de-
formed during the kraft pulping processes (Cadena et al., 2011; Fan rivatives contents by further degradation of HexA, the spectral inter-
et al., 2017; Song et al., 2016; Yao et al., 2015). ference from the leached lignin in the resulting solution can be elimi-
Recently, a novel method based on the use of UV–vis spectrometry nated.
has been determined to be a simple, convenient and powerful approach The interest in research on HexA in chemical pulps lies in the fact
for quantitatively analyzing the degradation products from the HexA that HexA can negatively affect subsequent pulp bleaching, as well as
moiety as furan derivatives (Chai et al., 1999). The identification of the properties of bleached pulps (Nie et al., 2013). It is well known that
acidic degradation products of HexA is attributed to early research by HexA present in unbleached pulp also consumes a portion of the
Teleman et al (Teleman et al., 1996). Additional acid reactions with bleaching reagents, such as chlorine dioxide, peroxy acids and ozone,
HexA result in the formation of furan 2-carboxylic acid and 5-for- resulting in higher bleaching costs and environmental pollution (Lin
mylfuran-2-carboxylic acid, which were found to be approximately et al., 2018). A fraction of the chlorine dioxide used in bleaching is
90% and 10% (Fig. 1), respectively (Brogdon, 2009). The resulting converted to hypochloric acid. HexA not only reacts with chlorine di-
hydrolyzate is analyzed at the UV–vis wavelength of 245 nm from the oxide but also with its intermediates, such as hypochloric acid and
⁎
Corresponding authors at: College of Light Industry and Food Engineering, Guangxi University, Nanning, 530004, PR China.
E-mail addresses: nieshuangxi@gxu.edu.cn (S. Nie), wangsf@gxu.edu.cn (S. Wang).
https://doi.org/10.1016/j.indcrop.2018.11.025
Received 20 June 2018; Received in revised form 6 November 2018; Accepted 12 November 2018
Available online 20 November 2018
0926-6690/ © 2018 Elsevier B.V. All rights reserved.
H. Zhang et al. Industrial Crops & Products 128 (2019) 338–345
Fig. 1. Acid degradation products of the HexA group. Most are some type of furan derivatives.
chlorine (Lehtimaa, 2010; Tarvo, 2010), thereby influencing the very low, which may result in degradation of the cellulose (Zhou, 2011;
bleachability and the formation of AOX (Cadena et al., 2011; Costa and Zhou et al., 2008). Hot chlorine dioxide bleaching (D-hot) technology
Colodette, 2007; Pei et al., 2016). Some studies have shown that AOX has been applied for the removal of HexA and AOX reduction. Com-
formation is highly reliant on the amount of residual HexA in the pulp pared with conventional chlorine dioxide bleaching, D-hot technologies
(Björklund et al., 2002; Costa and Colodette, 2002). Unstable AOX is not only can avoid the tedious treatment of the D0 and the easy break of
derived from HexA in the effluent (Björklund et al., 2004) and OX the bonds between HexA and hemicellulose but also a higher deligni-
produced in the chlorine dioxide bleaching stage is derived from the fication selectivity (Zhang et al., 2017).
reaction of chlorine with HexA (Costa and Colodette, 2007). Tarvo et al. The main objective of this study is, through the impact of residual
found that the formation of AOX results from the decomposition of OX HexA on the kappa number, brightness reversion of bleached bagasse
in the chlorine dioxide bleaching of kraft pulp with the passage of time pulp, and bleached effluent properties, to investigate the relationship
(Tarvo, 2010). However, these OX derived from HexA are easily de- between the structural changes and degradation kinetic parameters of
chlorinated under a neutral pH and an appropriate temperature (Eiras HexA (activation energy, pre-exponential factor, and order of reaction)
et al., 2009). Moreover, 2-furoic acid and other degradation products of in D-hot. This is crucial for a better understanding of the HexA de-
HexA are formed and consume chlorine dioxide during chlorine dioxide gradation process in D-hot. Meanwhile, the objective of this study is to
bleaching. As a result, 2-furoic acid forms chlorinated products, which provide a theoretical foundation for the degradation of HexA during D-
can be detected as AOX (Karim et al., 2011). hot of bagasse pulps.
HexA groups suffer from both electrophilic and nucleophilic attacks,
which has a negative effect on the brightness stability (Andrew et al., 2. Material and methods
2013; Karim et al., 2011). HexA can modify the optical properties of
bleached pulps by decreasing the brightness and increasing the 2.1. Chemicals and raw materials
brightness reversion. A recent study (Rosenau et al., 2017; Zwirchmayr
et al., 2017) has shown that the HexA-derived chromophores have a Unbleached bagasse pulp and an aqueous solution of chlorine di-
pronounced effect on the brightness development of chemical pulps oxide was obtained from a Chinese kraft pulp mill. The concentration of
during bleaching. Therefore, the HexA must be selectivity degraded chlorine dioxide, expressed as active chlorine, was measured before the
prior to delignification or bleaching by hydrolysis with mild acids experiment by iodometric titration. The chlorine dioxide solution was
(Chakar et al., 1999) or enzymes (Cadena et al., 2011; Martinsampedro stored in a brown bottle and the concentration of available chlorine was
et al., 2015; Nie et al., 2018b). Some researchers have reported that 17.4 ∼ 21.2 g/L. All other chemicals used in this study were purchased
96% of HexA is eliminated after the hot acid stage (Andrew et al., 2013) from Sigma-Aldrich, and all chemicals were analytical grade (Zhang
and only 13.6 ∼ 26.0% is removed after enzyme pretreatment (Nie et al., 2018c). The kappa number, HexA content, viscosity, brightness,
et al., 2015). Removing HexA helps save bleaching chemicals, reduces and brightness stability of the bagasse pulp before and after bleaching
the amount of AOX and improves the selectivity of the bleaching were investigated as listed in Table 1.
(Chakar et al., 1999). The hydrolysis rate of HexA is known to increase
with an increasing temperature and decreasing pH. The difficulties with 2.2. Chlorine dioxide bleaching
the complete removal of residual HexA could be related to lignin-hex-
enuronic acid-xylan complexes. Although chlorine dioxide has a good The chlorine dioxide bleaching experiments were conducted in
selectivity in delignification, AOX will still be generated in conventional closed plastic bags and put into an electric-heated thermostatic water
chlorine dioxide bleaching (Yao et al., 2017). Meanwhile, HOCl can bath. Standard industrial bleaching parameters were used: D0, 60 ℃; D-
oxidize pulp cellulose when the contents of residual HexA groups are hot, 95 ℃. All stages were carried out performed at a 10% pulp
Table 1
Characteristics of bagasse pulp before and after bleaching.a
Samples Brightness (%ISO) Brightness reversion (%ISO) Kappa number Viscosity (ml/g) HexA content (μmol/g)
a
Chlorine dioxide dosage is 2.5%.
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H. Zhang et al. Industrial Crops & Products 128 (2019) 338–345
consistency, a chlorine dioxide amount of 1% ∼ 4%, and a pH of 2.6 ∼ logarithm (ln) on both sides
3.8 for 25 ∼ 125 min. Pulp was kneaded every 15 min during the
dXi E
bleaching. The pulps were washed with distilled water and filtered to ln = ln Ai − ⎛ ai ⎞ + n. ln [H+] + m∙lnX
dt ⎝ RT ⎠ (5)
collect the filtrate after bleaching. The bleached pulp was placed in a
lab with a constant temperature and constant humidity for 24 h and X can be written as
then subjected to characterization. X = Xi0 − Xi (6)
The brightness of the bagasse pulp was determined according to the
TAPPI standard (T 560 om-05), the kappa number of the pulp was Eq. (5) can be converted to
determined based on the TAPPI standard (T 236 om-99) and the visc- d E
osity of the pulp was determined based on the TAPPI standard (T230 ln Xi = ln Ai − ⎛ ai ⎞ + n. ln [H+] + m∙ln (Xi0 − Xi )
dt ⎝ RT ⎠ (7)
om-04). The brightness reversion was obtained according to ISO 5630-3
(80℃, 65% R.H. for 24 h). Eq. (7) is in the form of
y = B + Cx + Dz + Ef (8)
2.3. Analysis of degradation products by UV–vis spectroscopy and
calculation of HexA content where y, x, z, f, B, C, D and E in Eq. (8) are defined as follows:
d
y = ln dXi ; x = 1/RT; z = ln [H+]; f = ln (Xi0 − Xi ) ; B = ln Ai; C =
t
Several methods for quantitatively analyzing HexA in pulps have -Eai; D = n; E = m. X, t, ki, n, m, A, Eai, R, T, Xi0, and Xi in equations
been reported (Zhu, 2014), such as the VTT method, KTH method and 2 − 7 are defined as follows: X is the content of HexA undergoing re-
TAPPI T 282 om-13 Test Method. However, the VTT method is quite action (μmol/g), t is the residence time (s), ki is the degradation rate
time consuming, mainly because of a longtime enzymatic hydrolysis of (min−1), n is the order of the reaction for [H+], m is the order of the
HexA in pulp, and the KTH method and TAPPI T 282 om-13 Test reaction for the HexA content, A is the pre-exponential factor (min−1),
Method employ several hazardous chemicals, such as mercuric acetate Eai is the activation energy of the degradation reaction (kJ. mol−1), R is
and mercury chloride. Here, we use the method in which a pulp sample the universal gas constant (kJ. mol−1 K−1), T is the absolute tempera-
is hydrolyzed with a 3.5 pH buffer solution of formic acid/sodium ture (K), Xi0 is the initial content of HexA residue in unbleached bagasse
formate at 110 ℃ for one hour in a nitrogen atmosphere (Fig. S1). The pulp (μmol/g), and Xi is the content of the HexA residue at time t
resulting hydrolysate is analyzed by UV–vis spectroscopy and the (μmol/g).
amount of HexA is determined from the absorption of the furan deri- The constants B, C, D, and E in Eq. (8), which denote ln A, − E, n,
vatives, i.e., the degradation products of HexA. The UV–vis absorption and m, respectively, were estimated by a multilinear regression of the
of 2-furoic acid at 245 nm is the main signal peak of the acid hydrolysis experimental data using the LINEST function in Microsoft Excel.
products from HexA. The HexA content was determined using Eq. (1).
A245 3. Results and discussion
CHexA =
8.7 × m (1)
3.1. Impact of HexA on AOX, Kappa number and brightness reversion
where CHexA is the HexA content in the pulp (μmol/g), A245 is the ab-
sorbance value of 2-furoic acid determined at 245 nm, 8.7 is absorption The effect of the chlorine dioxide amount on the residual HexA was
coefficient, and m is the pulp dry weight (g). studied by varying the active chlorine charge in the range 1.0% ∼
4.0%. The main results are composed in Fig. 2a. Under the D0 and D-hot
2.4. Analytical methods of effluent conditions of bleaching, the final residual HexA depended on the
chlorine dioxide amount. The residual HexA content in D-hot bleached
AOX measurements were employed by a Multi X 2500 halide ana- pulps was much less than the control pulps. Chlorine dioxide demand
lyzer (Jena, Germany). The content of AOX was calculated through the can be decreased by 20% ∼ 33% to remove the same HexA. The re-
micro coulomb titration method. For the basic method and process, sidual HexA of the pulp obtained was 3.85 μmol/g for D0 and
refer to our previous studies (Nie et al., 2014a; Zhang et al., 2018a). 1.97 μmol/g for D-hot when the amount of chlorine dioxide was 4%.
The chemical oxygen demand (COD) was evaluated according to stan- However, more chlorine dioxide had only a relatively minor additional
dard methodology EPA 00340. Total organic carbon (TOC) analyses effect on HexA removal. This is caused by the degradation of HexA
were performed in a TOC-VCPH Shimadzu analyzer. during D-hot, which breaks the bonds of the lignin-HexA-Xylan com-
plexes, increasing the degradation of HexA and thereby decreasing the
2.5. Determination of the kinetic parameters during the degradation of consumption of chlorine dioxide in D-hot. Meanwhile, the residual
HexA in D- lignin of bagasse pulp was also removed by D-hot. With regard to
bleaching, HexA does not react with chlorine dioxide, but does react
The determination of the kinetic parameters of HexA was based on with its intermediates such as hypochloric acid and chlorine (Lehtimaa,
the modified form hot.of the Arrhenius equation that was used for de- 2010; Tarvo, 2010), thereby influencing the bleachability and enhan-
termining the kinetic parameters of biomass from a spectroscopy ana- cing the consumption of chlorine dioxide.
lysis technique (Yang et al., 2014). Fig. 2b shows the relationship between the HexA content and the
The global kinetics of the degradation reaction can be expressed as kappa number during chlorine dioxide bleaching of bagasse kraft pulp.
follows: The results show that the kappa number of bagasse pulp increases with
dXi an increase in the HexA content, which is in agreement with a previous
= ki X m study by Shin et al (Shin et al., 2004). They reported that a higher
dt (2)
residual HexA contributed to the kappa number more than the residual
The Arrhenius equation can be written as extractives in pulps. In fact, permanganate reacts with HexA under
Eai acidic conditions prevailing in the standard kappa number measure-
ki = A∙e− RT (3)
ment (Li and Gellerstedt, 1997). HexA can contribute anywhere from
A can be written as 13% to 26% to the kappa number of bagasse kraft pulps and is more
important in bleachable hardwood pulps. In the present work, a larger
A = [H+]n ∙Ai (4)
data set corroborates previous studies, indicating that there was a
Substituting the value of ki in equation 2 and taking the Natural correlation between the residual HexA removal and the total kappa
340
H. Zhang et al. Industrial Crops & Products 128 (2019) 338–345
Fig. 2. Impact of residual HexA on AOX, kappa number and brightness reversion.
Table 2 stability of the pulp but also reduce the metal ion content in the
Parameters of fitting for HexA and AOX. bleached pulp (Ragauskas, 2000). As the temperature of the bleaching
Correlation of HexA (μmol. g−1) vs. AOX (mg.L−1)
increases, hemicellulose is more depolymerized, solubilized, and par-
tially degraded, which increases the removal of HexA. Therefore, the
Stages Slope Intercept R2 brightness reversion of D-hot bleached pulp was less than that of the
D0 2.43 ± 0.13 49.72 ± 0.52 0.8231 control pulp.
D-hot 3.66 ± 0.59 36.82 ± 2.32 0.7261
Temperature usually plays a critical role in chlorine dioxide
Different T 1.41 ± 0.16 20.43 ± 0.64 0.9834
bleaching. D-hot has been proven to be an effective method of reducing
the AOX content in the ECF bleaching sequence (Kumar et al., 2007;
number reduction with chlorine dioxide bleaching for bagasse pulps. Ventorim, 2005; Zhang et al., 2018a). Fig. 2c shows the AOX formation
The kappa number of the pulp decreased by 1 unit on average when and residual HexA during bleaching of the model in the D0 stage and D-
5.6% of HexA was removed. hot stage. The detailed fitting parameters of the model are summarized
The impact of HexA removal during bleaching on the brightness in Table 2. The correlation coefficient R2 = 0.7261, 0.8231, and 0.9834
stability is significant (Andrew et al., 2013; Cadena et al., 2010; for D-hot, D0 and a different temperature, respectively. This result in-
Sevastyanova et al., 2006). The comparison of the influence of residual dicates that a certain correlation exists between the AOX content and
HexA on brightness reversion for two kinds of bleached pulp is de- the residual HexA for all pulps of D0 and D-hot, regardless of the
monstrated in Fig. 2b. It was shows that the pulp brightness reversion temperature in the range of 70℃ ∼ 95℃. The correlation coefficient of
was affected through the severity of D-hot. The pulp brightness rever- different bleaching temperatures is much higher than that of D0 and D-
sion was increased as the severity of residual HexA was enhanced. hot. This result demonstrates that the formation of AOX and the de-
When the sample was bleached at 60 ℃ for 60 min and 95℃ for 60 min, gradation of HexA are mostly ascribed to rising the reaction tempera-
the residual HexA content was 10.5 mmol/kg and 7.7 mmol/kg, re- ture. Interestingly, similar results were achieved for the AOX con-
spectively. As the residual HexA decreased, the reversion number de- tribution of residual HexA in chlorine dioxide bleaching of ECF short
creased from 4.2%ISO to 0.7%ISO at the same chlorine dioxide amount. sequences (Björklund et al., 2004; Nie et al., 2015). HexA reacts with
When the bagasse pulp was bleached with the same chlorine dioxide hypochloric acid and chlorine produces AOX (Cadena et al., 2011). As
charge, the residual HexA content was reduced with the bleaching expected, the AOX content drops after the D-hot treatment is sig-
temperature. For example, the HexA content decreased from 59% (60 nificantly more than that after the D0 stage. Such results are due to the
℃) to 44% (95 ℃) at a 2.5% chlorine dioxide charge because more D-hot treatment of bagasse kraft pulps, resulting in a significant de-
bonds of lignin-HexA-Xylan complexes (Cadena et al., 2011) were gradation of residual HexA.
broken by a higher temperature environment. The improvement in the
brightness reversion can be explained by the reducing chromophores 3.2. Impact of AOX on COD and TOC
(Eiras et al., 2008) during the removal of HexA or lignin-HexA-xylan
complexes by D-hot. The conjugated double bond from HexA is re- To study the impact of the residual HexA on effluent quality, both
sponsible for a significant portion of the chromophores of bagasse kraft bleaching effluents were analyzed. Fig. 3a shows the relationship be-
pulp (Rosenau et al., 2017; Zwirchmayr et al., 2017). These unsaturated tween AOX and COD at the D0 and D-hot stages. It can be observed that
bonds are the main binding sites of metal ions (Sevastyanova et al., the COD value is enhanced, while the AOX content is increased by
2006). Selectively removing HexA cannot only improve the brightness bleaching in the D0 or D-hot stage. The detailed fitting parameters of
341
H. Zhang et al. Industrial Crops & Products 128 (2019) 338–345
Fig. 3. Impact of AOX on COD and TOC in the D0 and D-hot stages.
342
H. Zhang et al. Industrial Crops & Products 128 (2019) 338–345
Table 5
Kinetic statistical parameters of HexA degradation in temperature and pH range
of D-hot stage.
T (K) pH ki (10−3. min-1) A (min−1) Ea(kJ/mol) R2
343
H. Zhang et al. Industrial Crops & Products 128 (2019) 338–345
4. Conclusions particles as a basis for the generation of cellulose-compatible composites. Ind. Crops
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