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(ME 6503 — DESIGN OF MACHINE ELEMENTS Mechenical Engineering Fifth Semester UNIT - 1 Part A 1. How the machine design may be classified? IND 18} The, madina desig is Crassitied Bey Hypes are | Eanataiare De sign, 2° NEW Design > EmPixcad desigg 4 AdaPuive Desa, 2. Whats an S-N Curve? IND 16] AM S-N CorvR hag tatiQua Syess on Y OOS ond nuenker of loading Cue in x AMS + Tk ig Used bo id the aia Sues Value cory i eSPonding bo a Given Numbey ot Cacles . ' 3. Describe the material properties of hardness, stiffness and resilience. (Mu 46] * Hoxdness iS Tho Ane, ob Material Lo Tesist SCHOECHIAA — ald IMdgnration- ¥ SLivbness is the abiity of tnaderiggd ko FESS do bormarion Uades Soading . ~ RESNERIQ IS thE Obi BESS Abo Choy And im Pact load. {Of malenich ko And ke FESS Shot 4. Define stress concentration, [MN 18) Whenever MG IS Ford Change in Cross SECON Con dis Con Einvity ob A body, Stresy COMA ILE IS Present: Loced Shyesseg at Hae Section wn be. Move thag ike_ Naming Stress . WS Kind 64 © Sitvatiog IS Present iq Nokches, Key Guajs ANd Shovidor 5. Which theory of failure is suitable for the design af brittle materials? No 15] MO moaccimum PHiNciPad Ssege Aesorg iS Soiree OY ae. WRI of BEE. Marerialg- 8 What ate the common materials used in mechanical engineering design? IND 15} 1 DUY amity 2 Sirumiq 3. Tikanium 4 Cast tod S- coPper & Cexmics Pad B 4, Aciroular bar of 500 mm length is supported freely at its two ends. It is acted upon by a central ‘concentrated cyclic load having a minimum value of 20 KN and @ maximum value of $0 KN. Determine the diameter of bar by taking @ factor of safety 1.5, size effect of 0.85, surtace finish factor of 0.9. The material properties of bar at given by: ultimate strength of 650 MPa, yield strength of 500 MPa and endurance strength of 350 MPa. [16]]Ni016) riven = 0: sgomm Wein = 20k = LOMO» Wmaxc> Soky = Sox |, TS2 1S, Nsz a oss) Keys 69, Tus soni = 680M mn i Soonla, = SOON |e Mocrimur Beoding menos Moingce =. Were 0 = SO NIP ASO = 62S0% 16 um MAM NDT beding tayo " mins Womp0 220 x16 2506 DS SOX NOW mg Mog ONC YA SD + + Boy. Menace Hutt) = bsone'tessong = NS V6? Nomen Myc 7 Noo Men. fa. gx fo? ae soxed > amet — 2a or xV2 oo g2 & ™) mm Men he HBS yo” - by eexiol ay 2. Ss My Or01a an ™ = pene Aylin tye® ahem 10 942 3 ~~ B ae 7S eS SQ Tex kay XY Hoy Ls esx toh a int etehy) ws x bse aa 5 Lx BSoxo.g x oar = Baxiexhs = 20g [a= star | According Sodevber@ Cana Qiee +e = + Dive _ Kur x ke waa 146 + HPA ee weio x 3, d?x So a3 y 3¢0 Xorg ca a Bs Glma| 2. Atollow circular column of external diameter 250 mm and intemal diameter 200 mm caries a projecting bracket ‘on wich a load of 26 kN resis, as showin in Fig. The centre ofthe load from the cnetre of the column is 500 mm. Find the stresses af the sides of the column. AB dimensions in mm, [1] IND 16] oe WM De asgmm d= dao mm PS 896 dey = do x toy C= Soomm. As TE (ph g4) ati, Caso” ~ Caos) = Mt by mn SOs a 2 3 PM XI 13 Wim Mr by Fem Ly 4 3 CP Sy [Qo Cc a 2560/9 _ — = 9083 x10? rend Me pve > oly x 1 % S00 = loxtesAamny = loxto® F658 16° me MN YM ay? PRO mow, ComPie sve ctyese Sta a) go = Iho 1138 Te 4 Nan ‘A shaft, as shown in Fig, is subjected to a bending load of 3 kN, pure torque of 1000 Nem and an axial puling force of 1SKN, Calcuate the stresses al A and B. (8) fos 16) : 250m ay 200m AU dimensions in mn, IAWen Dak WE Bk = B000W Ts 1600 Many 1X16 Nomen VRalsky leno d= Somm Ds &Sornm ART xd a = Wy X Cees = NDE Mm = Ose Isyier 964 = 3000 xdog ® TS0xI6? 64 NV brome Nom 12. UX Emin 3 Yoo NM = 1s6x1t0 = dhl Mime Loan yg gp | bot by = FO TEM Syn TEP = 97.4 = S34 Mtn SRa Ghawyg = 6h 7 Zo 6 ~ Lox x foo Lo 14] ime we Te ™ Csop Swesses at Pow + Sires = SA + %, sala 2. = b3- arene = BI Ceaaah ey Cao 4S = B71. bby MPA. SA. Cmin =e 4 V Gey 4 — 1843 MPa S Sly aye $35 ZA Cras VY 2 Con rar =\ K Lio tas” fa. GaP pH Cio HS ol $3. 3Mpa, Styesset Gk — Poink B Sg. S&+ bile} x saab +h yf cssaer ry Cosme “a STS Ab A. Bem = ee SB ly | Vee Pat) > baa 48-78 > 2M PG “Zin = oC a} [Pra 7 BLY Gabor 5 = Ag. Tarth, 4, A steel cantilever is 200 mm long. It is subjected to an axial load which varies ffom 160 N (compression) to 450 N (tension) and also a transverse toad at its free end which varies from 80 N {upto 120.N down. The cantilever i of circular cross-section. Lis of diametar 2d forthe frst 50 mm and of diameter‘ for the remaining length, Detenmine its diameter taking a factor of safety of Assume the folowing values Yield stress = 330 MPa; Endurance lint in reversed loading = 300 MPa Comection factors = 0.7 in reversed axial Loading = 1.0 in reversed Bending ‘Stress concentration factor = 1.44 for bending = 1.64 for axial loading Size effect factor = 0.85; Surface effect factor = 0.80; Notch sensitivity index = 0.90, [16] IM 16) ~ ~ YS CISD ~ J 6. Wes Washi, = MEA EIO tsar Wye, Wa~ Wa = 456 @-C-1S0) = 200 a Sma We 10x44 aM tn? a ade OF Svs Ww Boox4 ~ 282 Nena A te > Kae va CKig ot) = 1b 974 (164A) ohsag Sts Fexka =306 X01 Down Sito 3 Sm + SV X sy ke 2 IY 4 — Sea xKsw Xkig. a 362X383 30x} _ SRA XS 16 ~ we neat wu ad xLlo x 9X 6. 5 tm = _ WetWe - = \2.64C ~&) = a ve tC =86) = ao 2 Wy a WeeWe o = 20 ~ D> oy Meas Wy C bse) = Toy Wc tesa) _ Qe (2 06 ~ S50) = B000n-mm 100 (e.g 385) = 1SG6oNV-r “35, X ? = 6-0982. dm 3 ri Swe Mey 300 - Bos¢e a - a ef == ulm = Zoqats gs mm Ys oe Sooo = SO con G~ 04d? * Pa Mian) Koo Lao Cage) oa 5-4 C fobyy iD = bord S@= Te kee Ses Boowhme2— Mee Tink WTS x Mb = Besse a ye + ! SEb x Ksur x kee S21S6 ¥22 6 xi3af a — ns ds = 337168 XB0G YO4x bar da M Ii Sho = Theb + Shea, = SRST |e ge gs Mins Snes S30 = 330 21s Minny? Fos = 3 5. A bolt is subjected to an axial pull of 10 KN and a transverse shear force of 5 KN, The yield strength of the bolt material is 300 MPa. ‘Considering a factor of safety of 2.5, Determine the diameter of the bolt, using () maximum normal stess theory, i) maximum sheer stess theory, and (i) maximum principal strain theory. Take poisson's ratio as 0,25. (16) [iD 15} Ris tok Pea Sky Th= BoghPa , Fos 3 Cyoss Section’ area of batt a AsWy ya = 6 asd” mee Tencite atxess, VW ~ - “1 PN 8 16 2 By ting os kd’ ge Ze Pe = Gre o-askd 8 MOXIMM Norn’ sivees Thoney. Mac Ss + wl raya | 2. a DQ 1 Sb hb LVieiae SP LV Ca esy] 2 = £365 kul = tel (ee yrea(tey | = 4 KNlinw® = ‘ese Nliawt- a Smee. = Ee Cor) ooo ‘see = 390. =o & = oo bo 1S0 @ Maxtinnom PUNO S\gain ~ mle las Sky. TR \ en w= se Ne See LY eptaat | = '36 VE, Seay (Vet i] Sb yf (2218 4 (3 ary “aye A) (BB) +4 ——— Nim? Teg) qa Sk = Wem, A 8. A cantleverrod of length 20 mm with circular section is subjected to cyclic transverse load, varying from 100 Nto 300 N ats free end, Determine the diameter‘ o tha rod, by () Goodman ‘metho and (i) Solderbery method using the folowing data, 116] N10 15) ANG Dak, Qe ‘Boron, , Wmooe = 3 Mengoe, Wrox $ _ ' = = fone 8 Yooa Mm BON , Nini = leon Bonin = Wonin x 9 = 00x Ido = 3000N-mMn Men = Mnace, + Mani = %os tose boo tn) oS — Nye Mmoge ~Mmit) Jooo — 2000 - = = 3000 N-iNin, a aS =< X— Mootienum, bending omen Bemace, = Wear x0, = BBQ ¥ 150 =4So00n Nn by ‘ ™ when, tad ing manag = Weinyd = looxlso= Seve zat? Neon os Beading S055 Singe > Mhmar Hesco Wes SO a 7 (mg) 98-7 Maiman Bending Strexs ° Ninn 3 Mbomay = 15000, = (nd%q) = 182 866.242. SR Mon Strese Tm noe —_ SS = NEES \s28l6. 2 vv 30S ao he qa Snax — Sinio v QF HSOSGS I _ ve antsy d° 2 1S 066624 P8s¢6 Kea taw Choa) = 109 ChE 186 Dosing Wood man

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