Professional Documents
Culture Documents
SE 941138
The Advantage of Experience
Higher quality of your products ways to monitor and control their produc-
One hundred years of industry experience, tion processes—and the trend continues.
process know-how and commitment to engi- Increase your competitiveness
neering excellence are embodied in the
ABB has always been organized along in-
people and technology of ABB. The group’s
dustry lines to build up production and
dedicated people and state-of-the-art tech-
process engineering know-how. The objec-
nology are helping industries around the
tive has always been and always will be to
world produce more of a better product at a
make every representative a top-of-the-class
lower cost, all while protecting vital natural
production engineering consultant, a profes-
resources.
sional whose first priority is to help custom-
ABB offers the latest in Open Control Sys- ers solve production-related problems and
tems and application-specific solutions to achieve a better production economy. Sim-
industries such as pulp and paper, mining, ply because the belief is unshakable that the
minerals processing, metals, building materi- only way in which ABB can be successful is
als, water treatment, oil and gas, chemicals, to help its customers become successful—
power generation and marine. Over the that the true measure of the company’s suc-
Advant OCS increases years, these industries have benefited from cess is the success of its clients.
competitiveness in the the company’s development of ever better
chemical industry
SE 950556
2
Advant OCS: designed to get the Advant OCS helps the
metals industry reach new
best out of every production plant productivity goals.
Advant OCS, Open Control System puts our
customers firmly on the train of technical
evolution. As your needs change you can
adapt your Advant OCS to the new situa-
tions. That means competitive advantages for
ABB's customers.
Effectively managing a complex production
plant requires tools for supervision and con-
trol that address the whole spectrum of
needs while being attractively easy to use.
Advant OCS covers a complete line of prod-
ucts and functionality that improves the
user’s visibility into the production process
and his ability to control it. With this added
visibility, managers can easily access process
and production information to make better ABB has developed many
decisions, operators can take greater respon- cost-effective automation
sibility over a larger part of the operation, solutions for the pulp and
and engineers can more efficiently develop SE 910911 paper industry
SE 910839
3
The Advantage of
Field-Proven Functionality
SE 920447-2
4
Information management Batch control
Having up-to-date information at the right Advant OCS features industry standard func-
time and place is critical to the success of tions for control of batch processes. These
any industrial operation. That’s why Advant functions effectively control and supervise
OCS includes information management func- recipes, materials and provide production
tions, offering real-time insight into all as- planning functions.
pects of production.
Communications
Advant Information Management including ABB offers a variety of communication solu-
AdvaInform® software family for information tions that can be applied to meet individual
management offers an SQL-based relational requirements—from single nodes to enter-
database accessible not only to resident soft- prise-wide communication networks.
ware but also to all surrounding computers.
In addition, SQL access of the real-time At the lowest level, noise-resistant fieldbuses
process database is offered. Plus historical interconnect field devices.
data acquisition, reports, a versatile, yet At the intermediate level control networks
easy-to-use calculation package and a stand- provide real-time communications among
ard programming interface (API) for propri- operator, information management and
etary and third-party applications. engineering workplaces as well as with
AdvaInform also offers easy access to proc- controllers.
ess, production and quality data from any
PC in a plant or in an Intranet solution. At the highest level, an open plant network
interconnects control networks and ties in
Effective engineering plant-wide operator, engineering and infor-
By integrating computer-aided design capa- mation management workplaces as well as
bilities, automation system engineering and PC's and Intranet solutions.
a common engineering database, in the With Advant OCS, process
operators do not have to
AdvaBuild® engineering software, users choose between overview or
achieve higher-quality engineering faster and detail they get both—
at a lower cost—throughout all project simultaneously
phases. Process section no 2
LIC007 Level control 7 VALUE=1,5 14:08:02:125
92-08-21 14:59:17
Production Target = 4711 Current = 4314
LLH1 Process Section no 2 overview ?
Since the cost of engineering invested in an P 23-KA10A
L2 1.10
DEV P H1 85.0 %
P L1 -85.0
PE20A
LT-033 HEATERS ON OFF
387 TAHH XV055 CLOSED P
SP H DRAIN
4.70 m
P L 0.33 Ext
LT-056 PE20B LT-033
OUT P H
L
85.0 % 85.0 %
0.0 0.0
STOP LUB. OILHEATERS PT-026 Alkali charge Digester 4 7222.47 7222.47 7222.47
4,7
White liquor EA corrected 50 124.23 124.23 124.23
PA10B A
FAULT LUB. OIL SYSTEM Count: 24 (Replace)
F1 F2 F3 F4 F5
LLH2 LLH3
F6 F7 F8 F9 F10
TREND OVERVIEW
LMP 94202
5
The Advantage of
Integrated Solutions
The need for easy access to information at Complete vertical and horizontal
all levels of an operation is critical to its suc- integration
cess. This is especially true today since many Advant OCS manages logic control just as
organizations have been flattened, making easily as it manages sequence, positioning,
fewer people responsible for more. batch, regulatory and motor-drive control, all
Thanks to the full functionality and open in the same hardware and software. This
nature of Advant OCS, system operators can “horizontal” integration of functions means
reach all parts of the plant from the screens that:
in front of them. And leave all routine work • electricians can wire up all plant de-
to the system itself. vices to identical I/O terminals in the
In addition, the open system standards em- same consistent way.
ployed provides a basis for integration with • control engineers can solve control
all other computer systems in the plant, now problems in a natural way and freely mix
and in the future, expanding the horizon still the different control disciplines in
further. application programs without limitations
imposed by the system itself.
• process operators can supervise and
control the entire plant from a single
workplace, all to the same principles of
interaction.
Process
Information
Process Process Process
Controller Controller Controller
Horizontal Integration
LMP 94505
6
But thanks to the incorporation of open Complete functional distribution
system standards, Advant OCS also offers Functional distribution close to the process
“vertical” integration of process, operations to be controlled can lead to substantial im-
and business management, allowing: provements in system availability and signifi-
• top managers and production managers cant savings in installation costs. That is why
to examine key aspects of production at Advant OCS is a truly distributed control
any time—in real time. system with field, sectional and plant levels.
• process operators to look up the order Generally, each station is functionally com-
book or production schedule in prepara- plete, which means that if the data to be
tion for future production runs. Or processed is available locally and the result
examine the cost accounts of the run just is needed locally, the required processing is
completed. also done locally. This uncouples the sta-
tions from one another functionally, which is
All from the screens in front of them. critically important in order to keep system
That is, a single consistent and user-friendly availability up. For the same reason, no sta-
environment for all engineering and man- tion failure anywhere can bring any other
agement tasks, better communication be- station down.
tween people and better organizational
flexibility.
CH 254993
7
The Advantage of
Scalability, Openness and Cost-effectiveness
Scalability
Advant OCS can be configured in a multi-
tude of ways, depending on the size and
complexity of the process. Initially, the in- Advant Informa
Managemen
vestment can consist of stand-alone process
controllers and, optionally, local operator Consept
bin
egard
File Window
Name
Description
Template
Manual
Condition List
BLEACH_6
QUALITY REPORT
Report Configuration
Bleach designators
Event
Day
Group BLEACH_REPORTS
SQL*ReportWriter V1.1
Parameter List
Cyclic
Day Configuration
Help
Date
1 6 11 16 21 26 31
DECterm
Next
2 7 12 17 22 27
3 8 13 18 23 28
4 9 14 19 24 29
5 10 15 20 25 30
All None
OK Cancel Help
OCS scalability.
File Window Help
Consept
Name BLEACH_6 Group BLEACH_REPORTS
Date
1 6 11 16 21 26 31
DECterm
Next
2 7 12 17 22 27
3 8 13 18 23 28
4 9 14 19 24 29
5 10 15 20 25 30
Openness
All None
OK Cancel Help
INHIB
BAT
RUN
HLT
MIB
F
TO
F F F F F F F
17
18
19
9
10
11
12
13
14
15
16
25
26
27
F
17
18
19
9
10
11
12
13
14
15
16
25
26
27
F
17
18
19
9
10
11
12
13
14
15
16
25
26
27
F
17
18
19
9
10
11
12
13
14
15
16
25
26
27
F F F F
4
5
8
F
4
5
24 32 24 32 24 32 24 32
PM DSDI DSDI DSDI DSDI DSDI DSDI DSDO DSDO DSDO DSDO DSAO DSAO DSAO DSDP DSDP
150 110 110 110 110 110 110 115 115 115 115 120 120 120 140 A 140 A
ENTER
1 9 1 9 1 9 1 9 1 9 1 9
2 10 2 10 2 10 2 10 2 10 2 10
3 11 3 11 3 11 3 11 3 11 3 11
X6
4 12 4 12 4 12 4 12 4 12 4 12
COM 2
5 13 5 13 5 13 5 13 5 13 5 13
6 14 6 14 6 14 6 14 6 14 6 14
7 15 7 15 7 15 7 15 7 15 7 15
8 16 8 16 8 16 8 16 8 16 8 16
17 25 17 25 17 25 17 25 17 25 17 25
18 26 18 26 18 26 18 26 18 26 18 26
19 27 19 27 19 27 19 27 19 27 19 27
20 28 20 28 20 28 20 28 20 28 20 28
21 29 21 29 21 29 21 29 21 29 21 29
22 30 22 30 22 30 22 30 22 30 22 30
23 31 23 31 23 31 23 31 23 31 23 31
Cost-effectiveness
24 32 24 32 24 32 24 32 24 32 24 32
DI5
DI6
DI7
DI8
DI9
DI10
D01
DO2
DO3
DO4
DO5
DO6
DO7
DO8
1
2
RUN F PW TP
Basic unit
CHANNEL 3
DI13 5
DI14 6
DI15 7
CHANNEL 1
DI16 8
LMP 95530
8
ation
nt MES or ERP
X-terminal Server
PC Client
Report Configuration
File Window Help
Consept
Name BLEACH_6 Group BLEACH_REPORTS
Date
1 6 11 16 21 26 31
DECterm
Next
2 7 12 17 22 27
3 8 13 18 23 28
4 9 14 19 24 29
5 10 15 20 25 30
All None
OK Cancel Help
POWER
ON OFF
F C F F F
1 9
HLT RUN CH0 CH0 DC OK
2 10
AI BI I O
3 11
TO BATT OK O C S
INIT
4 12
CH1 CH1
5 13
AI BI I O
START MODE INHIB
AUTO 6 14
O C S
STOP 7 15
PAR ERR
CH2 8 16
CLEAR I O
REG FAIL
INIT OFFLINE C S 17 25
18 26
CH3 REG MISS
I O 19 27
C S 20 28 FAN FAIL
21 29
22 20
23 31
24 32
DSPC DSMB DSMB DSCA DSCA DSCS DSAI DSAO DSDO DSDI DSBC
170 175 176 125 125 130 110 130 110 110 172
NODE
MEMORY 0 1 9
RESET
1 2 10
2 3 11 ERR IND
Advant Station 500 3 4 12 24V SUPPLY
5 6 14 C D
6 7 15
7 8 16
POWER
ON OFF 17 25
8 AC SUPPLY
POWER 18
ON OFF 26
9
19 27
10 F1
20 28
11
21 29 F2
12
22 20
13
23 31
14
24 32
15
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
AdvaCommand
AdvaBuild
2 3 2 3
1 4 1 4
ENTER ENTER
Advant Fieldbus100
DO 810 DO 810 DO 810 DO 810 DO 810 DO 810 DO 810 DO 810 DO 810 DO 810
CI 810 PM 810 24V 24V 24V 24V 24V
24V 24V 24V 24V 24V
9
Advant OCS Product Overview
10
AdvaSoft for Windows as operator station MasterFieldbus is a noise-resistant, high-
incorporates process supervision and inter- performing (2 Mbits/s) field bus, connecting
action through standard personal computers. process controllers to remote I/O-units and
The software fully utilizes Windows user- variable speed drives.
friendly, point-and-click style interface
GCOM is used in
SE 960597
throughout its functional range.
plant and control
AdvaBuild for Windows software, enables networks to connect
engineers to configure, document, commis- Advant OCS with
sion and test Advant Controllers. external computers.
AdvaBatch is a scalble batch processing RCOM is a protocol
product that provides recipe management, for long-distance
task and resource management, and IEC communication.
1131 sequential function chart procedural
control. EXCOM is a cost-
effective, question-
Communications and-answer protocol.
Advant Controller 70 with
TCP/IP is a widely accepted communication Multivendor Interface allowing communi- S800I/O modules
protocol, used at the plant network level for cation with other control systems.
file transfers and client-server database trans-
actions between both internal and external MasterGate 230/1 is a communication
stations station, making communication possible
among multiple control networks in a
MasterBus 300 is an IEEE 802.3 communica- plant network.
tion bus used in plant and control networks
to handle high data transmission rates at 10
Mbits/s. MasterBus 300E (extended) supports
SE 950455-1
radio or satellite transmission for geographi-
cally distributed processes.
Advant Fieldbus 100 interconnects Advant
Controller 70, Advant Controller 110, Advant
Controller 400, various drive systems and
AdvaSoft for Windows into stand-alone,
peer-to-peer-type or subordinated process
control networks at 1.5 Mbits/s.
11
Advant OCS Meets Your New
Productivity Goals
SE 920441
12
Easy to understand and use For the operator the sharp, color-graphic,
Training plant personnel to use a new auto- point-and-click-style user interface and on-
mation system requires time and money. No line help mean operation by intuition and
plant can afford extended run-in times or not by trained response.
losses in productivity. That’s why Advant And for the manager, access to production
OCS has been designed for ease of use. and administrative data in real time makes
For the engineer, the graphic mode of pro- obtaining the required information a snap.
gramming and the ability to edit running These features shorten training requirements,
programs on line mean speedy and sure reduce costs and keep production up.
application software development and com-
missioning.
13
The ABB Advantage
SE 950546
14
We provide peace of mind
Industries worldwide face increased compe-
tition, fewer resources and escalating quality
demands. To remain competitive, they need
tools to produce higher quality products at a
lower cost. ABB offers advanced automation
solutions, proven application expertise and
long-term support to help producers meet
these challenges.
Thanks to its full functionality, its distributed
nature, openness and friendly user interface,
Advant OCS helps industrial operators
around the world gain better visibility into,
and tighter control of, all processes related
to production.
The ability to produce more of a better
product at a lower cost, that’s the ABB
advantage.
SE 950544
15
ABB is a global electrical engineering group which is active in many areas associated with the generation,
transmission, distribution and use of electrical power. The ABB Group comprises 1,000 companies in 140 countries.
ABB Automation and Drives is one of the world's largest suppliers of industrial automation and drive systems, products
and services. The company uses its unique global resources to provide the highest level of customer value through
industry-leading technology and cost-effective, industry-specific application knowledge with an uncompromising
commitment to quality.
Specifications subject to change without notice. Advant OCS with Master software 3BSE 007 988R0201
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