Model 6510e: Single-Phase Power Analyzer

Model 6510e
Single-Phase
Power Analyzer
User’s Manual
Purchase Record
Please record all model numbers and serial numbers of your
Magtrol equipment, along with the general purchase information.
The model number and serial number can be found on either
a silver identification plate or white label affixed to each unit.
Refer to these numbers whenever you communicate with a
Magtrol representative about this equipment.
Model Number: _____________________________
Serial Number: _____________________________
Purchase Date: _____________________________
Purchased From: _____________________________
While every precaution has been exercised in the compilation of this document to
ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or
omissions. Additionally, no liability is assumed for any damages that may result from the
use of the information contained within this publication.
COPYRIGHT
Copyright ©2001-2005 Magtrol, Inc. All rights reserved.
Copying or reproduction of all or any part of the contents of this manual without the
express permission of Magtrol is strictly prohibited.
TRADEMARKS
LabVIEW™ is a trademark of National Instruments Corporation.
National Instruments™ is a trademark of National Instruments Corporation.
Windows® is a registered trademark of Microsoft Corporation.
Preliminary Manual, Rev. F – November 2005

Safety Precautions
1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure
personal safety and proper operation.
2. Securely ground the 6510e Power Analyzer case by connecting a good earth ground at the ground
stud located on the rear panel of the unit. Use a number 12 AWG, or larger wire.
3. Check line voltage before operating.
4. Make sure that dynamometers and motors under test are equipped with appropriate safety
guards.
i
Revisions To This Manual
The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all
Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.
Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of
Revisions for any changes/updates that have been made since this edition.
REVISION DATE
Preliminary Manual, Revision F – November 2005
TABLE OF REVISIONS
Date Edition Change Section(s)

11/03/05 Preliminary Manual, Corrected time it takes for a new input to fully average 4.2.1.2 &
Rev. F (0.07323388 ms –> 73.23388 ms). 4.2.2.2
11/03/05 Preliminary Manual, Updated crest factor and display range ratings. 1.3
Rev. F
08/10/05 Preliminary Manual, External sensor input maximum voltage from ±10 V to ±1 V 1.3, 2.5
Rev. E AC/DC
09/30/03 Preliminary Manual, Correction: Line voltage - no setup required. 3.1.1
Rev. D
06/19/03 Preliminary Manual, Added configuration commands IS and IC to start/clear average 5.6.1
Rev. C mode.
06/19/03 Preliminary Manual, Added data output command OAVE to retrieve displayed 5.6.2
Rev. C values.
06/19/02 Preliminary Manual, Added analog output option information to data sheet. 1.3
Rev. B
05/20/02 Preliminary Manual, Changed mV/A to A/mV in External Sensor Scale Factor Setup 3.3.3.2
Rev. A Menu graphic
05/20/02 Preliminary Manual, Updated units and value range of SE1m2<terminator> 5.6.1
Rev. A command code
ii
Table of Contents
SAFETY PRECAUTIONS..........................................................................................................................I
REVISIONS TO THIS MANUAL................................................................................................................II
REVISION DATE..................................................................................................................................................................II
TABLE OF REVISIONS.......................................................................................................................................................II
TABLE OF CONTENTS...........................................................................................................................III
TABLE OF FIGURES......................................................................................................................................................... VI
PREFACE............................................................................................................................................... VII
PURPOSE OF THIS MANUAL........................................................................................................................................VII
WHO SHOULD USE THIS MANUAL.............................................................................................................................VII
MANUAL ORGANIZATION............................................................................................................................................VII
CONVENTIONS USED IN THIS MANUAL................................................................................................................. VIII
1. INTRODUCTION.................................................................................................................................1
1.1 UNPACKING YOUR 6510e POWER ANALYZER...................................................................................................... 1
1.2 NEW FEATURES OF THE 6510e POWER ANALYZER............................................................................................ 1
1.3 DATA SHEET................................................................................................................................................................. 2
2. CONTROLS..........................................................................................................................................5
2.1 FRONT PANEL.............................................................................................................................................................. 5
2.2 FRONT PANEL CONTROLS AND BUTTONS........................................................................................................... 5
2.2.1 ENABLING SECONDARY FUNCTIONS..................................................................................................... 6
2.2.2 USING FRONT PANEL CONTROLS AND BUTTONS............................................................................... 6
2.3 VACUUM FLUORESCENT DISPLAY (VFD)............................................................................................................. 8
2.3.1 CONTRAST SETTINGS................................................................................................................................. 8
2.3.2 DISPLAY GUIDE............................................................................................................................................ 9
2.4 REAR PANEL.............................................................................................................................................................. 10
2.5 REAR PANEL INPUTS AND OUTPUTS.................................................................................................................. 10
3. INSTALLATION/CONFIGURATION...................................................................................................13
3.1 POWERING UP THE 6510e........................................................................................................................................ 13
3.1.1 LINE VOLTAGE............................................................................................................................................ 13
3.1.2 SELF-TEST................................................................................................................................................... 13
3.1.3 MAIN MENU................................................................................................................................................ 14
3.2 PROTECTING YOUR 6510e....................................................................................................................................... 15
3.2.1 TRANSIENT OVERLOADS......................................................................................................................... 15
3.2.2 CURRENT OVERLOAD.............................................................................................................................. 15
3.2.3 SURGE PROTECTION................................................................................................................................. 15
3.2.4 CIRCUIT BREAKERS.................................................................................................................................. 16
3.3 TESTING INSTRUMENTATION SETUP.................................................................................................................. 17
3.3.1 WIRING MODE............................................................................................................................................ 17
3.3.2 MEASUREMENT FILTER........................................................................................................................... 18
3.3.3 EXTERNAL SENSOR.................................................................................................................................. 19
3.3.4 AMP SCALING............................................................................................................................................. 21
3.3.5 VOLTS SCALING......................................................................................................................................... 23
iii
Table of Contents Magtrol Model 6510e Single-Phase Power Analyzer
3.3.6 PHASE SETUP.............................................................................................................................................. 24

3.3.7 SPECIAL FUNCTIONS................................................................................................................................ 25
4. OPERATING PRINCIPLES................................................................................................................27
4.1 ANALOG PROCESSING............................................................................................................................................ 27
4.1.1 VOLTS........................................................................................................................................................... 27
4.1.2 AMPS............................................................................................................................................................. 28
4.1.3 EXTERNAL SHUNT.................................................................................................................................... 29
4.2 DIGITAL PROCESSING............................................................................................................................................. 29
4.2.1 AC DETAILS................................................................................................................................................. 30
4.2.2 DC DETAILS................................................................................................................................................. 32
4.2.3 ROUND-OFF ERROR . ................................................................................................................................ 34
4.3 MEASUREMENT MODES......................................................................................................................................... 34
4.3.1 PEAK ............................................................................................................................................................ 34
4.3.2 PEAK HOLD / INRUSH CURRENT............................................................................................................ 35
4.3.3 DC.................................................................................................................................................................. 35
4.3.4 RMS............................................................................................................................................................... 36
4.3.5 CREST FACTOR........................................................................................................................................... 36
4.4 MEASUREMENT METHODS................................................................................................................................... 36
4.4.1 CYCLE-BY-CYCLE MODE......................................................................................................................... 36
4.4.2 CONTINUOUS MODE................................................................................................................................. 36
5. COMPUTER CONTROLLED OPERATION.......................................................................................37
5.1 ABOUT THE GPIB INTERFACE............................................................................................................................... 37
5.1.1 INSTALLING THE GPIB/IEEE-488 CONNECTOR CABLE..................................................................... 37
5.1.2 CHANGING THE GPIB PRIMARY ADDRESS.......................................................................................... 37
5.2 ABOUT THE RS-232 INTERFACE............................................................................................................................ 38
5.2.1 CONNECTION.............................................................................................................................................. 38
5.2.2 COMMUNICATION PARAMETERS.......................................................................................................... 39
5.2.3 BAUD RATE.................................................................................................................................................. 39
5.3 CHECKING THE 6510e-TO-PC CONNECTION...................................................................................................... 39
5.4 DATA FORMAT........................................................................................................................................................... 40
5.4.1 OT EXAMPLE . ............................................................................................................................................ 40
5.4.2 OE EXAMPLE ............................................................................................................................................. 41
5.4.3 OA/OV/OW/OF EXAMPLE.......................................................................................................................... 41
5.5 PROGRAMMING........................................................................................................................................................ 41
5.5.1 DATA TERMINATION CHARACTERS...................................................................................................... 41
5.6 6510e COMMUNICATION COMMANDS................................................................................................................ 42
5.6.1 CONFIGURATION COMMANDS............................................................................................................... 42
5.6.2 DATA OUTPUT COMMANDS.................................................................................................................... 44
6. CALIBRATION...................................................................................................................................45
6.1 CLOSED-BOX CALIBRATION................................................................................................................................. 45
6.2 CALIBRATION SCHEDULE...................................................................................................................................... 45
6.3 CALIBRATION COMMANDS................................................................................................................................... 45
6.4 BASIC CALIBRATION PROCESS............................................................................................................................. 46
7. OPTIONAL FEATURES.....................................................................................................................48
iv
Magtrol Model 6510e Single-Phase Power Analyzer Table of Contents
7.1 ANALOG OUTPUTS.................................................................................................................................................. 48

7.1.1 SPECIFICATIONS........................................................................................................................................ 48
7.1.2 CHANNEL ASSIGNMENTS........................................................................................................................ 48
7.1.3 HARDWARE CONNECTION...................................................................................................................... 49
7.1.4 SOFTWARE CONFIGURATION................................................................................................................. 49
7.1.5 CALIBRATION............................................................................................................................................. 50
8. TROUBLESHOOTING........................................................................................................................52
APPENDIX A: SCHEMATICS................................................................................................................53
A.1 MAIN BOARD - DSP, RAM, FLASH......................................................................................................................... 53
A.2 MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232.................................................................................................... 54
A.3 MAIN BOARD - FPGA............................................................................................................................................... 55
A.4 INPUT MODULE - CURRENT.................................................................................................................................. 56
A.5 INPUT MODULE - VOLTAGE................................................................................................................................... 57
A.6 KEY PAD..................................................................................................................................................................... 58
A.7 ANALOG OUTPUT..................................................................................................................................................... 59
GLOSSARY............................................................................................................................................63
INDEX......................................................................................................................................................64
SERVICE INFORMATION.......................................................................................................................66
RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION...................................................... 66
RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES)................................................................. 66
RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND)...................................................................... 66
v
Table of Contents Magtrol Model 6510e Single-Phase Power Analyzer
TABLE OF FIGURES
2. CONTROLS
Figure 2–1 Front Panel ...............................................................................................................................................5
Figure 2–2 Secondary Function Menu.........................................................................................................................6
Figure 2–3 Device Setup Menu....................................................................................................................................9
Figure 2–4 Rear Panel...............................................................................................................................................10
Figure 2–5 Input Module...........................................................................................................................................10
Figure 2–6 RS-232C Interface...................................................................................................................................11
Figure 2–7 GPIB/IEEE-488 Interface.......................................................................................................................11
3. INSTALLATION/CONFIGURATION
Figure 3–1 Program Download Display....................................................................................................................13
Figure 3–2 Title Display............................................................................................................................................13
Figure 3–3 Revision Display......................................................................................................................................14
Figure 3–4 Phase Main Menu....................................................................................................................................14
Figure 3–5 Custom Main Menu.................................................................................................................................14
Figure 3–6 Transient Voltage Suppression.................................................................................................................16
Figure 3–7 Single-Phase, Two-Wire Wiring Schematic.............................................................................................17
Figure 3–8 Single-Phase, Two-Wire Wiring Connection...........................................................................................17
Figure 3–9 Sensor Substituton Wiring Schematic......................................................................................................19
Figure 3–10 Sensor Substitution Wiring Connection.................................................................................................19
Figure 3–11 External Sensor Scale Factor Setup Menu............................................................................................20
Figure 3–12 Current/Potential Transformer Connection...........................................................................................21
Figure 3–13 Amp Scaling Setup Menu.......................................................................................................................21
Figure 3–14 Amp/Volt Scaling Activated...................................................................................................................22
Figure 3–15 Volt Scaling Setup Menu........................................................................................................................23
Figure 3–16 Cycle-by-Cycle Mode............................................................................................................................24
Figure 3–17 Hold Mode.............................................................................................................................................25
Figure 3–18 Average Mode........................................................................................................................................25
Figure 3–19 Peak Hold Clear Display.......................................................................................................................26
Figure 3–20 Custom Display.....................................................................................................................................26
4. OPERATING PRINCIPLES
Figure 4-1 Peak Example...........................................................................................................................................34
Figure 4–2 Peak Hold/Inrush Current Example........................................................................................................35
Figure 4–3 Crest Factor Example..............................................................................................................................36
5. COMPUTER CONTROLLED OPERATION

Figure 5–1 GPIB Installation....................................................................................................................................37
Figure 5–2 GPIB Address Setup Menu......................................................................................................................38
Figure 5–3 RS-232 Interface......................................................................................................................................38
Figure 5–4 Cable Connection Using Null Modem....................................................................................................38
Figure 5–5 RS-232 Baud Rate Setup Menu...............................................................................................................39
6. CALIBRATION
Figure 6–1 Calibration/Verification Test Setup..........................................................................................................46
Figure 6–2 Calibration Mode Enabled......................................................................................................................46
7. OPTIONAL FEATURES
Figure 7–1 Analog Output.........................................................................................................................................48
Figure 7–2 Analog Output Setup Menu.....................................................................................................................49
vi
Preface
PURPOSE OF THIS MANUAL

This manual contains all the information required for the installation and general use of the Model
6510e Power Analyzer. To achieve maximum capability and ensure proper use of the instrument,
please read this manual in its entirety before operating. Keep the manual in a safe place for quick
reference whenever a question should arise.
WHO SHOULD USE THIS MANUAL

This manual is intended for those operators who are planning to use the Model 6510e Power Analyzer
for power measurement purposes either as a stand-alone instrument or in conjunction with any Magtrol
Hysteresis, Eddy-Current or Powder Brake Dynamometer, any Magtrol Dynamometer Controller
and M-TEST Motor Testing Software.
MANUAL ORGANIZATION
This section gives an overview of the structure of the manual and the information contained within it.
Some information has been deliberately repeated in different sections of the document to minimize
cross-referencing and to facilitate understanding through reiteration.
The structure of the manual is as follows:
Chapter 1: INTRODUCTION - Contains the technical data sheet for the 6510e Power
Analyzer, which describes the unit and provides its mechanical and electrical
characteristics.
Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of
the unit.
Chapter 3: INSTALLATION/CONFIGURATION - Provides information needed for setup of the
6510e including wiring mode, measurement filter, external sensor, amp scaling and
volt scaling along with phase setup instructions and special functions available.
Chapter 4: OPERATING PRINCIPLES - Information pertaining to theory of operation including
analog processing, digital processing, measurement modes and measurement
methods.
Chapter 5: COMPUTER CONTROLLED OPERATION - How to run a test when the 6510e
is used with a PC. Includes information on IEEE-488 and RS-232 Interface, data
format, programming and command set.
Chapter 6: CALIBRATION - Provides recommended calibration schedules along with step-
by-step instructions for the calibration procedure.
Chapter 7: OPTIONAL FEATURES - Provides information regarding various optional features
available with the 6510e including analog outputs.
Chapter 8: TROUBLESHOOTING - Solutions to common problems encountered during setup
and testing.
Appendix A: SCHEMATICS - For the main board, input modules, key pad and analog output.
Glossary: List of abbreviations and terms used in this manual, along with their definitions.
vii
Preface Magtrol Model 6510e Single-Phase Power Analyzer
CONVENTIONS USED IN THIS MANUAL

The following symbols and type styles may be used in this manual to highlight certain parts of the
text:
Note: This is intended to draw the operator’s attention to complementary

information or advice relating to the subject being treated. It
introduces information enabling the correct and optimal functioning
of the product to be obtained.
Caution: This is used to draw the operator’s attention to information,

directives, procedures, etc. which, if ignored, may result
in damage being caused to the material being used. The
associated text describes the necessary precautions to take
and the consequences that may arise if the precautions are
ignored.
WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,

PRECAUTIONARY MEASURES, ETC. WHICH MUST BE
EXECUTED OR FOLLOWED WITH THE UTMOST CARE
AND ATTENTION, OTHERWISE THE PERSONAL SAFETY
OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT
RISK. THE READER MUST ABSOLUTELY TAKE NOTE
OF THE ACCOMPANYING TEXT, AND ACT UPON IT,
BEFORE PROCEEDING FURTHER.
viii
1. Introduction
INFORMATION
GENERAL
1.1 UNPACKING YOUR 6510e POWER ANALYZER
Your 6510e Power Analyzer was packaged in reusable, shock resistant packing material that will
protect the instrument during normal handling.
1. Make sure the carton contains the following:
MODEL 6510e
POWER ANALYZER
ENTER
USER MENU
DISPLAY DC RMS PEAK-CF DC RMS PEAK-CF SOURCE AVG PEAK HOLD SHIFT
AUTO AUTO CYC-CONT W-VA-PF HOLD

CURRENT RANGE VOLTAGE RANGE
6510e Single-Phase Power Analyzer

Line cord Magtrol
User Manual
CD-Rom
Banana Jack Connectors (4 each per phase)
Isolated BNC Sensor

Connectors (1 each per phase) Calibration Certificate
2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage,
immediately notify the carrier and Magtrol’s Customer Service Department.
Note: Save all shipping cartons and packaging material for reuse when
returning the instrument for calibration or servicing.
1.2 NEW FEATURES OF THE 6510e POWER ANALYZER

Magtrol’s new Model 6510e Single-Phase Power Analyzer is an upgraded version of the 6510. The
new features that make the unit unique include:
• Analog Outputs: Plug-in module that provides 12 channels of analog output corresponding
to volts, amps and watts.
• Peak Hold: Allows the unit to store the highest value read since the last peak hold was
cleared. Values can include amps, watts and volts in any preferred combination.
• Average: Will average the volts, amps and watts over the period that the average function
is enabled.
• Custom Readout: Display can be configured to present data in any desired format.
1
Chapter 1 – Introduction Magtrol Model 6510e Single-Phase Power Analyzer
M AGTROL
6510e/6530
Data Sheet
1.3 DATA SHEET
INFORMATION
GENERAL
Models 6510e and 6530
Power Analyzers
FEATURES
• Single/Three-Phase Capabilities: For single (6510e)
or three-phase (6530) power measurements
• Ranges: Up to 600 Vrms @ 20 A continuous duty
• Interfaces: RS-232 & IEEE-488
• Data Transfer Rates: Up to 100 per second
• Accuracy: Up to 0.1%
• Vacuum Fluorescent Display: High-quality, easy-to-
read, customizable readout displays volts, amps, power
DESCRIPTION
and power factor The Magtrol 6510e and 6530 Power Analyzers are easy-
• Measurement: Continuous or cycle-by-cycle to-use instruments ideal for numerous power measurement
applications. From DC to 100 kHz AC, the 6510e/6530
• Bandwidth: DC up to 100 kHz measures volts, amps, watts, volt-amps, frequency, crest
• Input Power: Accepts 120/240 Vrms, 60/50 Hz power factor, Vpeak, Apeak and power factor in one convenient
at 20 VA max display. They may be used either as stand-alone instruments
• Auto Ranging: Automatically scales instrument for or in conjunction with any Magtrol Hysteresis, Eddy-Current
most accurate range or Powder Brake Dynamometer; any Magtrol Dynamometer
• Isolation: 1000 Vrms to earth, 750 Vrms line-to-line Controller and M-TEST Software for more demanding motor
test applications.
• Average: Displays running average of amps, volts and
watts
• Peak Hold: Stores the highest value read. Values can
APPLICATIONS
include amps, watts and volts in any combination • Motors and Drives • Calibration of Test and
• Analog Outputs: Plug-in module provides 12 • Lighting Fixtures/Ballasts Measuring Instruments
channels of analog output corresponding to volts, amps • Office Equipment • Switching Power
and watts • Household Appliances Supplies
• External Shunt Input • Power Tools • Power Inverters
• Calibration Certificate: NIST Traceable • HVAC Equipment • Transformers
• Rack Mounting: 19” (482.6 mm) with handles The 6510e’s/6530’s data transfer rate makes it ideal for both
static and dynamic tests.
SYSTEM CONFIGURATIONS
Motor Under Test
MODEL DSP6001
DYNAMOMETER CONTROLLER POWER TORQUE SPEED STATUS
POWER
BRAKE STATUS SET POINT SET POINT P I D
DSP6001 Dynamometer Controller

VOLTS AMPS VOLTS AMPS VOLTS AMPS
GPIB
V AV V AV A
A
N
A
CAUTION: DOUBLE POLE FUSING
20VA 50/60Hz Card
L EARTH
M-TEST
750 V 20 A 750 V 20 A 750 V 20 A
MAX. MAX. MAX. MAX. MAX. MAX. O GROUND
G
± ±± ±± ± EXT.
Magtrol Dynamometer O SYNC. GPIB/IEEE-488
PC
± ±±
1000 V 1000 V 1000 V U RS-232C

MAX. MAX. MAX.
T
P
U 120V UL/CSA 250mA 250V SB
T 240V IEC 160mA 250V T
EXT. EXT. EXT.
SENSOR SENSOR SENSOR FUSE (5x20mm)
AC/DC
±10 V
MAX.
±10 V
MAX.
±10 V
MAX. MAGTROL INC.
MODEL 6530
Input Power
THREE-PHASE POWER ANALYZER
RS-232
or
VOLTS AMPS
GPIB PC
Appliances, Ballasts, V A
A
N
A
L
20VA 50/60Hz
EARTH
Drives, etc.
750 V 20 A
MAX. MAX. O GROUND
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
SENSOR FUSE (5x20mm)
MAGTROL INC.
AC/DC
±10 V
MAX.
MODEL 6510e
Input Power
SINGLE-PHASE POWER ANALYZER
1 www.magtrol.com
2
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 1 – Introduction
INFORMATION
Specifications 6510e/6530
GENERAL
VOLTAGE INPUT CURRENT INPUT EXTERNAL SENSOR INPUT POWER
Ranges 30 V, 150 V, 300 V, 600 V 1 A, 5 A, 10 A, 20 A 50 mV, 250 mV, 500 mV, 1 V ---
Maximum Voltage 750 V AC/DC terminal (V) 1000 V AC/DC ±1 V AC/DC
to terminal (±) and terminal to ground
---
1000 V AC/DC terminal
to earth ground
Crest Factor 1.7 @ full scale input 2.7 @ full scale input 2.4 @ full scale input ---
Impedance 2 mΩ 12 mΩ 17 KΩ ---
Display Range 5 digits with 1 mV 5 digits with 1 mA 5 digits with 1 µV 5 digits with 1 mW
resolution resolution resolution resolution
ACCURACY
DC ±(0.1% Reading + 0.2% Range) 0.4% of VA range
5 Hz – 500 Hz ±(0.1% Reading + 0.1% Range) 0.2% of VA range
500 Hz – 10 kHz ±((0.015 × F(kHz)% Reading) + 0.3% Range) 0.6% of VA range
10 kHz – 100 kHz 0.6% + (0.03% ×
±((0.015 × F(kHz)% Reading) + 0.3% Range)
F(kHz)% of VA range)
> 100 kHz N/A (measurement band limited to DC–100 kHz)
FREQUENCY DIMENSIONS
Source V1, A1, V2, A2, V3, A3, LINE or EXT Width 19.0 in 483 mm
(For Vx and Ax, source input must be >10% of range setting) Height 3.5 in 89 mm
Accuracy 20 Hz to 500 Hz; 0.05% Depth 12.4 in 315 mm
EXT. Input BNC non-isolated, earth ground referenced with handles 13.8 in 351 mm
Input Impedance 100 kΩ Weight 12.97 lb 5.88 kg
Voltage Level TTL / CMOS
Maximum Voltage 50 V
FRONT PANEL
Ready Custom Amp Readings Volt Readings Cycle-by-Cycle Averaging of Volts,
for Rack Display (DC, RMS, Peak, (DC, RMS, Peak, Synchronized Amps and Watts
Crest Factor and Crest Factor and
Mounting Setup Peak Hold/Inrush) Peak Hold/Inrush) Source
Current Voltage Holds Current Value

Auto Ranging Auto Ranging
Phase and Calculate Watts,
Summation Data Continuous or Cycle-by-Cycle Vrms × Arms and
Measurement Mode Power Factor
REAR PANEL
Phase Input Module External Sync. Input RS-232C and GPIB/IEEE-488 Interfaces
3 for 6530 (as shown), 1 for 6510e (Cycle-by-Cycle Synchronization) (for Connection to Personal Computer)
External Voltage Current Optional Analog Output

Sensor Input Input Input (not shown)
3
2 M AGTROL
Chapter 1 – Introduction Magtrol Model 6510e Single-Phase Power Analyzer
INFORMATION
Options and Accessories 6510e/6530
GENERAL
ANALOG OUTPUT OPTION EXTERNAL SHUNTS/SENSORS
The Analog Output is a plug-in module designed specifically If currents continuously reach above 20 amps, an external
for use with the 6510e Single-Phase Power Analyzer and 6530 sensor must be used. Magtrol offers three different types of
Three-Phase Power Analyzer. It provides up to 12 channels (3 external shunts for use with Magtrol Models 6510e or 6530
for the 6510e, 12 for the 6530) of analog output corresponding High-Speed Power Analyzers.
to volts, amps and watts. Each output is capable of, and Available Models
The HA Series shunt, designed for Type P/N Amps
calibrated to, ± 10 volts. With the analog output option, the
power cable hook-up utilizing 3/8- HA 004640 50
user may apply a scale factor to all outputs. Amps scaling is
16 screws, has an insulating base HA 004641 100
applied to all amp channels, volts scaling is applied to all volt
and can be mounted on conductive HA 004642 150
channels and watts scaling is applied to all watt channels.
surfaces. The LAB Series shunt HA 004643 200
Other features include: also comes with an insulating base, HA 004644 250
along with thumb screws for the HA 004645 300
• Simple Installation: Plug-in module automatically power leads and knurled nuts on the HA 004646 400
configures power analyzer for operation sensing terminals. The FL Series is HA 004647 500
• Frequent Output Updates: Updates every 5 a relatively small bus, bar-mounted LAB 004648 750
milliseconds shunt with large end blocks. The LAB 004649 1000
• Output Short Protected comparatively large end blocks and FL 005214 2000
short spacing aid in cooling and FL 005286 3000
• Factory Calibrated: Calibration data/values stored on allow the shunt to operate in more
board (EEPROM) extreme environments. All shunts are calibrated on equipment
• Industry Standard 25-Pin Connection with current certifications traceable to N.I.S.T.
The Analog Output can be used along with a 6510e or 6530 SPECIFICATIONS
Power Analyzer to output information to a strip recorder or HA Series LAB Series FL Series
interface with a data acquisition system. The Analog Output
Rated Current 50 to 500 A 750 to 1000 A 2000 to 3000 A
is also used as a safety feature to help trigger alarm events.
Output 50 mV
Bandwidth DC to 60 Hz
SPECIFICATIONS
± 0.25%
Resolution 14 bits Accuracy (± 0.1% accuracy with calibration certificate is
4 ppm FSR/°C (typical), available for an additional cost)
Temperature Coefficient
20 ppm FSR/°C (maximum) Operating For optimum accuracy, temperature of
Output Range ± 10 V maximum Temperature shunt should be 30 °C to 70 °C
3 (6510e)
Number of Channels Sensor Substitution Wiring Connection
12 (6530)
Basic Accuracy 3 least significant bits VOLTS AMPS
A CAUTION: DOUBLE POLE FUSING
Output Update Rate

N
V A A 20VA 50/60Hz
200 samples/second (5 ms) 750 V 20 A

L EARTH
MAX. MAX. O GROUND
(all channels)
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
±10 V
MAX. MAGTROL INC.
6510e Single-Phase Power Analyzer EARTH
ORDERING INFORMATION HIGH

LOAD
6510e Single-Phase Power Analyzer LOW

MOV
6510e-01 Single-Phase Power Analyzer with Analog CB
Output Option
± A NOTE: For the 6530 Three-Phase
6530 Three-Phase Power Analyzer
Analyzer, any (or all) of the Amps
6530-01 Three-Phase Power Analyzer with Analog Output inputs may be replaced with a
Option SHUNT
(HA Series) shunt for any of the wiring modes.
Due to the continual development of our products, we reserve the right to modify specifications without forewarning.
www.magtrol.com
MAGTROL INC MAGTROL SA Subsidiaries in:

6510e6530-US 06/06
70 Gardenville Parkway Centre technologique Montena Great Britain

Buffalo, New York 14224 USA 1728 Rossens / Fribourg, Switzerland Germany • France
Phone: +1 716 668 5555 Phone: +41 (0)26 407 3000 China • India
Fax: +1 716 668 8705 Fax: +41 (0)26 40743001 Worldwide Network
E-mail: magtrol@magtrol.com E-mail: magtrol@magtrol.ch of Sales Agents
2. Controls
INFORMATION
GENERAL
2.1 FRONT PANEL
The front panel provides a power switch, sixteen control buttons and a Vacuum Fluorescent Display
(VFD).
MODEL 6510e
POWER ANALYZER
ENTER
USER MENU
DISPLAY DC RMS PEAK-CF DC RMS PEAK-CF SOURCE AVG PEAK HOLD SHIFT
AUTO AUTO CYC-CONT W-VA-PF HOLD

CURRENT RANGE VOLTAGE RANGE
Figure 2–1 Front Panel
2.2 FRONT PANEL CONTROLS AND BUTTONS
The front panel controls and buttons, from left to right, are:
• Power switch
• Display button
• Nine double-function control buttons:
Primary Function Secondary Function
q CURRENT RANGE DC (current)
p CURRENT RANGE RMS (current)
AUTO CURRENT RANGE PEAK-CF (current)
q VOLTAGE RANGE DC (voltage)
p VOLTAGE RANGE RMS (voltage)
AUTO VOLTAGE RANGE PEAK-CF (voltage)
CYC-CONT SOURCE
W-VA-PF AVG
HOLD PEAK HOLD
• SHIFT - enables secondary functions printed in blue above control buttons

• Five USER MENU buttons
• Left Arrow 
• Right Arrow 
• Up Arrow 
• Down Arrow 
• ENTER
5
Chapter 2 – Controls Magtrol Model 6510e Single-Phase Power Analyzer
2.2.1 Enabling Secondary Functions
INFORMATION
GENERAL
To enable the secondary function of the double-function control buttons:
1. Press the blue SHIFT button and release it. The word “SHIFT” appears in the display:
CURRENT VOLTAGE POWER/PF
Figure 2–2 Secondary Function Menu
2. Press any control button to enable the function shown in blue letters above the button.
2.2.2 Using Front Panel Controls and Buttons
2.2.2.1 Controls/Single-Function Buttons

Button To Use Function
POWER Press I to turn power ON Press Turns power ON or OFF.
O to turn power OFF.
SHIFT Press this button and release; Enables the function written in blue above
then press desired control control button.
button.
User Menu
ENTER Press this button. Enables/Disables USER MENU.
t Press this button. When USER MENU is enabled, toggles
between fields, selections or the digits in a
numerical value.
u Press this button. When USER MENU is enabled, toggles
between fields, selections or the digits in a
numerical value.
p Press this button. When USER MENU is enabled, toggles
between selections or increases the selected
digit of a numerical value.
q Press this button. When USER MENU is enabled, toggles
between selections or decreases the selected
digit of a numerical value.
6
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 2 – Controls
2.2.2.2 Double-Function Buttons
INFORMATION
GENERAL
DISPLAY Press SHIFT and release; then Shows custom display.
press this button. (For further
instruction, see Section 3.3.7.4
- Custom Display.)
PHASE Press this button. Toggles through phase 1, 2, 3 and summation.
Current
DC Press SHIFT and release; then Selects DC amps measurement.
press this button.
RMS Press SHIFT and release; then Selects RMS amps measurement.
press this button.
PEAK-CF Press SHIFT and release; then Selects displayed amps measurement.
press this button. Continue to press SHIFT then PEAK-CF
and the displayed values toggle through the
following:
• Acf (amps crest factor readings)
• A~↑ (amps peak hold/inrush readings)
• Apk (amps peak readings)
Current Range
q Press this button. Decrements amps range.
p Press this button. Increments amps range.
AUTO Press this button. Selects/deselects amps auto range.
Voltage
DC Press SHIFT and release; then Selects DC voltage measurement.
press this button.
RMS Press SHIFT and release; then Selects RMS voltage measurement.
press this button.
PEAK-CF Press SHIFT and release; then Selects displayed voltage measurement.
press this button. Continue to press SHIFT then PEAK-CF
and the displayed values toggle through the
following:
• Vcf (voltage crest factor readings)
• V~↑ (voltage peak hold/inrush readings)
• Vpk (voltage peak readings)
Voltage Range
q Press this button. Decrements voltage range.
p Press this button. Increments voltage range.
AUTO Press this button. Selects/deselects voltage auto range.
7
INFORMATION
GENERAL
SOURCE Press SHIFT and release; then Selects the signal that the cycle-by-cycle
press this button. measurement will be synchronized with.
Continue to press SHIFT then SOURCE and
the source toggles through the following:
• V1 (voltage input)
• A1 (amps input)
• EXT (external sync input)
• LINE (incoming AC line)
NOTE: Selecting SHIFT then SOURCE will
automatically switch unit to cycle-by-cycle
mode.
CYC-CONT Press this button. Selects continuous or cycle-by-cycle
measurement method.
AVG Press SHIFT and release; then Enables averaging mode.
press this button.
W-VA-PF Press this button. Selects what calculated value is to be
displayed.Continue to press W-VA-PF and the
displayed values toggle through the following:
• W↑ (inrush watts)
• W (watts)
• VA (Vrms × Arms)
• PF (power factor)
PEAK HOLD Press SHIFT and release; then Resets peak hold/inrush values.
press this button.
HOLD Press this button. Holds displayed values until hold is pressed
again.
NOTE: All internal machine functions will be
halted except auto-ranging when the HOLD
feature is enabled.
2.3 VACUUM FLUORESCENT DISPLAY (VFD)
The VFD provides information about control functions, phase voltage and current.
Top Row Bottom Row
Current Current Range
Voltage Voltage Range
Power/PF Source/Status
2.3.1 Contrast Settings

The 6510e Power Analyzer is shipped with the Contrast Setting on low in order to prolong display
life. If it is necessary to increase the Contrast for improved readability, execute the following steps
using the USER MENU located on the front panel of the unit.
1. Press the ENTER button. The display should appear as follows:
8
CURRENT VOLTAGE DEVICE POWER/PF
INFORMATION
GENERAL
SELECTIONS
Figure 2–3 Device Setup Menu
2. Press  and  buttons until "I/O" appears in the display.

3. Press ENTER button.
4. Press  and  buttons until "DISPLAY BRIGHTNESS" appears in the display.
5. Use the  and  buttons until desired brightness is reached.
6. Press ENTER button to return to main menu.
Note: There are three settings available; low, medium and high. Make
sure the lowest possible setting is used to achieve desired result.
Using a setting higher than necessary may cause display segments
to burn-in over a period of time, resulting in uneven illumination
from segment to segment.
2.3.2 Display Guide

Following is a reference for symbols, abbreviations and messages that are used in the 6510e.
Symbol/Abbreviation/Message Meaning
SHIFT Shift button was pressed
I/O ERROR Command not recognized
V Volts
A Amps
W Watts
PF Power Factor
pk Peak
cf Crest Factor
ã Scaling function is activated
¹ Average function is activated
l Peak Hold/Inrush function is activated
↑ Peak Hold/Inrush
… DC
~ RMS (AC+DC)
9
2.4 REAR PANEL
INFORMATION
GENERAL
The rear panel provides connectors and receptacles for connecting to appropriate equipment.
2 3 5
VOLTS AMPS
N
V A A 20VA 50/60Hz
750 V 20 A
L EARTH
MAX. MAX. O GROUND
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
±1 V
MAX. MAGTROL INC.
1 Figure 2–4 Rear Panel 4 6 7
2.5 REAR PANEL INPUTS AND OUTPUTS
1 INPUT Contains the Voltage Input, Current Input and External Sensor connector.
MODULE
VOLTS AMPS
V A
1a
750 V
MAX.
20 A
MAX.
1b
± ±
1000 V
MAX.
1c
EXT.
SENSOR
±1 V
MAX.
Figure 2–5 Input Module
1a Voltage Input Connect wires to measure voltage across the load (parallel).
Caution: Voltage should not exceed 750 V AC/DC terminal

(V) to terminal (±) and 1000 V AC/DC terminal
to earth ground.
1b Current Input Connect wires to measure amps through the load (series).
Caution: Amps should not exceed 20 A continuous. Voltage

should not exceed 1000 V AC/DC terminal to
ground.
1c External Sensor Alternate amps input for current sensor or shunt.
Caution: Voltage should not exceed ±1 V AC/DC.
10
INFORMATION
2 ANALOG Connects strip chart recorder or data acquisition system, providing 3
GENERAL
OUTPUT analog outputs.
(optional) • Volts
• Amps
• Watts
±10 volts = range
See Section 7.1 – Analog Outputs for detailed information about this
option.
3 EXT. SYNC. Provides alternate method to synchronize the power analyzer with the
measured signal in cycle-by-cycle mode.
Caution: Input is not isolated from earth ground.

Ext. Sync. should not exceed 0–5 V DC (TTL/
CMOS Levels).
4 RS-232C Use this socket for RS-232 connector cable.

5 4 3 2 1
9 8 7 6
1. 6.
2. TX 7.
3. RX 8.
4. 9.
5. GND
Figure 2–6 RS-232C Interface
5 GPIB/ Use this socket for GPIB cable (meets IEEE-488 specifications).
IEEE-488
12 11 10 9 8 7 6 5 4 3 2 1
24 23 22 21 20 19 18 17 16 15 14 13
1. D1 13. D5
2. D2 14. D6
3. D3 15. D7
4. D4 16. D8
5. E01 17. REN
6. DAV 18. DAV-COM
7. NRFD 19. NRFD-COM
8. NDAC 20. NDAC-COM
9. IFC 21. IFC-COM
10. SRQ 22. SRQ-COM
11. ATN 23. ATN-COM
12. SHIELD 24. SIGNAL GROUND
Figure 2–7 GPIB/IEEE-488 Interface
11
INFORMATION
6 POWER Attach power cord here.
GENERAL
7 EARTH Attach earth ground here.
GROUND
WARNING: MAKE SURE THAT ALL MAGTROL
DYNAMOMETERS AND ELECTRONIC
PRODUCTS ARE EARTH-GROUNDED, TO
ENSURE PERSONAL SAFETY AND PROPER
OPERATION. SECURELY GROUND THE
6510e POWER ANALYZER CASE BY
CONNECTING A GOOD EARTH GROUND
AT THE GROUND STUD LOCATED ON
THE REAR PANEL OF THE UNIT. USE A
NUMBER 12 AWG, OR LARGER WIRE.
12
3. Installation/Configuration
Note: Before installing the 6510e, you should become familiar with the
front and rear panels, as outlined in Chapter 2 – Controls.
3.1 POWERING UP THE 6510e
WARNING! TO REDUCE THE RISK OF ELECTRIC SHOCK, MAKE
SETUP
SURE THE 6510e IS EARTH GROUNDED BEFORE
STARTING!
3.1.1 Line Voltage

The 6510e will operate from 85 to 264 VAC on a 50/60 Hz line voltage.
3.1.2 Self-Test
After turning the power on to the 6510e, the display panel will show all segments of the VFD (series
of rectangles), indicating that the 6510e is downloading the program.
Figure 3–1 Program Download Display
When the program download is complete, the Title Display will appear.
Figure 3–2 Title Display
13
Chapter 3 – Installation/Configuration Magtrol Model 6510e Single-Phase Power Analyzer
Then an additional display will appear indicating the version of your Magtrol 6510e Power
Analyzer.
Figure 3–3 Revision Display
SETUP
3.1.3 Main Menu
When the 6510e is completely powered up and ready for use, the main menu will appear on the
display. The main menu is defined by the last configuration that was used. This could include one
of two different menus: phase or custom. The phase menu will appear as follows.
Figure 3–4 Phase Main Menu
The custom menu can include up to 6 fields with selections dependent on the measurement mode.
Figure 3–5 Custom Main Menu
14
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 3 – Installation/Configuration
3.2 PROTECTING YOUR 6510e
Before the 6510e is used for power measurement, guidelines regarding transient overloads, current
overload, surge protection and circuit breakers must be followed.
3.2.1 Transient Overloads

Connect an appropriate transient suppressor in parallel with all inductive loads. Consult the suppressor
vendor’s application literature for proper selection and sizing.
Caution: Damage to the 6510e can result from excessive voltage transients
SETUP
generated by unsuppressed inductive loads. This damage is not
within the scope of the normal instrument service and is not
covered by the Magtrol Warranty.
3.2.2 Current Overload

There are no fuses in the 6510e measuring circuits. Therefore, excessive current passed through the
amps terminals will cause excessive internal heating and possible unit damage.
Caution: This overload abuse is not covered by the Magtrol Warranty.
Know your load conditions and double check all connections. If an overload should occur,
immediately remove all power and locate and correct the problem before re-energizing your circuit.
If a circuit breaker is installed, it must be installed on the load side of the 6510e (downstream). This
will keep the low impedance of the input line connected to the 6510e for surge suppression. If the
line side must also contain a breaker, it should be delayed in operation to open after the load side
breaker has opened.
3.2.3 Surge Protection

Use Metal Oxide Varistors (MOV) or other equivalent transient suppressors connected between lines
at the load (across the load). These suppressors are an absolute necessity when inductive loads are
used. In three-phase systems, each load must have a suppressor.
15
VMOV > VLINE TO LINE VMOV > 1

3
V LINE TO LINE
(LINE 1) (LOAD)
(LINE 1) (LOAD) L1
L1
MOV MOV MOV
MOV
NEUTRAL
L2
L2
MOV MOV
SETUP
L3 L3
DELTA CONNECTED WYE CONNECTED
THREE-PHASE LOAD THREE-PHASE LOAD
VMOV > VLINE TO LINE

(LINE) (LOAD)
LINE
HIGH
MOV
LINE
LOW
SINGLE PHASE
TWO-WIRE LOAD
Figure 3–6 Transient Voltage Suppression
3.2.4 Circuit Breakers

The circuits described in Section 3.3.1.1 – Hardware Connections use the 6510e remote voltage
sense by measuring the voltage at the load. This increases measurement accuracy by eliminating
line voltage drop from the power measurement. For safety, an overload circuit breaker removes
all load voltage during an over-current condition. The voltage sense lines are connected at the line
side of the circuit breaker to help prevent inductive transients from entering the 6510e as the circuit
breaker opens. Make sure that connections from the circuit breaker to the load are heavy conductors
and short as possible.
Caution: If a circuit breaker is used in the input line to the 6510e, a circuit
should be used that prevents the breaker from opening until
after the load side breaker has opened. Otherwise, potentially
damaging inductive transients can be applied to the 6510e.
Damage caused by these transients are outside the scope of the
Magtrol Warranty.
16
3.3 TESTING INSTRUMENTATION SETUP
Before the 6510e can be utilized, it must be configured and connected to the devices intended for
power measurement.
3.3.1 Wiring Mode

The 6510e has the ability to support a 1-phase, 2-wire wiring connection.
3.3.1.1 Hardware Connection

• Most commonly used for single-phase AC and DC motor applications.
SETUP
• The Power Factor is derived from the following equations:
Active Power = W
Active Power is the sum of the instantaneous volts multiplied by the instantaneous amps
inputs.
Apparent Power = Vrms × Arms = VA
Apparent Power is the product of volts root mean square and amps root mean square.
Power Factor = W/VA
The following diagrams show the connections for a 1-Phase, 2-wire measurement.
SOURCE LOAD
V
V A
SOURCE V LOAD
± ±
A ±
±
A
Figure 3–7 Single-Phase, Two-Wire Wiring Schematic
VOLTS AMPS
N
V A A 20VA 50/60Hz
750 V 20 A
L EARTH
MAX. MAX. O GROUND
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
±10 V
MAX. MAGTROL INC.
EARTH
LOW
LOAD
LINE MOV
HIGH
CB
Figure 3–8 Single-Phase, Two-Wire Wiring Connection
17
3.3.1.2 Software Configuration

The 6510e wiring mode default is set at 1-phase, 2-wire, therefore no software configuration is
needed.
3.3.2 Measurement Filter

During the RMS calculations, in the signal-processing path, there is a digital low-pass filter. The
user can program the filter’s cutoff frequency.
Measured Square
(Value)² Filter
Value Root
SETUP
• Selections include 1 Hz, 2 Hz, 5 Hz, 10 Hz, 20 Hz, 50 Hz and 100 Hz .
• Correlation between filter setting and response is as follows:
Filter Setting Response to Signal Change Outcome
Low Slow Stable Reading
High Fast Unstable Reading
For more detailed information on theory, see Chapter 4 – Operating Principles.

Not applicable.

To configure the 6510e measurement filter, complete the following steps utilizing the USER MENU
located on the front panel of the unit.
1. Turn on the 6510e. See Section 3.1 – Powering Up the 6510e.
2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup
Menu.
3. Press  and  buttons until MEASUREMENT FILTER appears in the display.
4. Press  and  buttons until desired measurement filter is reached.
5. Press ENTER to exit Device Setup Menu.
18
3.3.3 External Sensor

If currents continuously reach above 20 amps, an external sensor must be used.

In the wiring mode, the amp meter may be replaced. The following diagram illustrates the
connection.
A ±
A
= V A
SETUP
± ±
A A ±
COAXIAL CABLE
Figure 3–9 Sensor Substituton Wiring Schematic
VOLTS AMPS
N
V A A 20VA 50/60Hz
750 V 20 A
L EARTH
MAX. MAX. O GROUND
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
±10 V
MAX. MAGTROL INC.
EARTH
HIGH
LOAD
MOV
LOW
CB
± A
SHUNT
Figure 3–10 Sensor Substitution Wiring Connection
19

To configure the 6510e external sensor, complete the following steps utilizing the USER MENU
Menu.
3. Press  and  buttons until EXTERNAL SENSOR appears in the display.
4. Press ENTER button. The display will appear as follows.
SETUP
Figure 3–11 External Sensor Scale Factor Setup Menu
5. To set the scale factor, press the RMS button under A1 and use the  buttons in the
USER MENU to adjust the value.
6. Press ENTER to exit the Device Setup Menu.
20
3.3.4 Amp Scaling

The current measurement range can be extended by using a current transformer. Frequency response
will be determined by the characteristics of the transformer used.
3.3..1 Hardware Connection
VOLTS AMPS
N
V A A 20VA 50/60Hz
750 V 20 A
L EARTH
MAX. MAX. O GROUND
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
SETUP
T 240V IEC 160mA 250V T
EXT.
±10 V
MAX. MAGTROL INC.
EARTH
MOV 2 MOV 3
CT PT
LOW
LOAD
LINE
MOV 1
HIGH
CB
Figure 3–12 Current/Potential Transformer Connection

To configure the 6510e amp scaling for a current transformer, complete the following steps utilizing
the USER MENU located on the front panel of the unit.
Menu.
3. Press  and  buttons until AMP SCALING appears in the display.
Figure 3–13 Amp Scaling Setup Menu
5. To set amp scaling, press the RMS button under A1 and use the  buttons in the
21
6. To turn scaling ON, press the PEAK-CF button under OFF until ON is reached.
Note: When amps scaling has been activated, “*” will appear in the main
menu next to the amps range as shown in the following figure.
SETUP
Figure 3–14 Amp/Volt Scaling Activated
22
3.3.5 Volts Scaling

The voltage measurement range can be extended by using a potential transformer. Frequency response
will be determined by the characteristics of the transformer used.

See Figure 3–12 Current/Potential Transformer Connection.

To configure the 6510e volt scaling for a potential transformer, complete the following steps utilizing
the USER MENU located on the front panel of the unit.
SETUP
Menu.
3. Press  and  buttons until VOLT SCALING appears in the display.
Figure 3–15 Volt Scaling Setup Menu
5. To set volt scaling, press the RMS button under V1 and use the  buttons in the
6. To turn scaling ON, press the PEAK-CF button under OFF until ON is reached.
Note: When volts scaling has been activated, “*” will appear in the main
menu next to the volts range as shown in Figure 3–14 Amp/Volt
Scaling Activated.
23
3.3.6 Phase Setup

Once the wiring mode, measurement filter, external sensor, amp scaling and volt scaling have been
connected and configured, the unit is ready to be configured for phase setup.
1. Select current measurement mode (DC, RMS, peak, crest factor or peak hold).
a. To select DC press SHIFT and release, then press DC button located in CURRENT
RANGE section of front panel.
b. To select RMS press SHIFT and release, then press RMS button located in CURRENT
c. To select peak, crest factor or peak hold, press SHIFT and release, then press PEAK-CF
button located in CURRENT RANGE section of front panel. Keep pressing SHIFT and
SETUP
PEAK-CF buttons until desired selection appears in display. For more information on
peak, crest factor and peak hold, see Section 4.3 – Measurement Modes.
2. Select current range by using the  and  buttons located in CURRENT RANGE section
of front panel. Selections include 50 mV, 250 mV, 0.5 V and 1 V when using an external
sensor and 1 A, 5 A, 10 A and 20 A when using amps input.
3. Select voltage measurement mode (DC, RMS, peak, crest factor or peak hold).
a. To select DC press SHIFT and release, then press DC button located in VOLTAGE
b. To select RMS press SHIFT and release, then press RMS button located in VOLTAGE
c. To select peak, crest factor or peak hold, press SHIFT and release, then press PEAK-CF
button located in VOLTAGE RANGE section of front panel. Keep pressing SHIFT and
PEAK-CF buttons until desired selection appears in display. For more information on
peak, crest factor and peak hold, see Section 4.3 – Measurement Modes.
4. Select voltage range by using the  and  buttons located in VOLTAGE RANGE section
of front panel. Selections include 30 V, 150 V, 300 V and 600 V.
5. Press W-VA-PF button until desired selection is reached. Selections include W↑, W, VA
and PF.
6. Once the phase has been configured, cycle-by-cycle or continuous must be chosen. See
Section 4.4 – Measurement Methods.
a.1. For cycle-by-cycle mode, press CYC-CONT button until display shows source reading
in lower right corner similar to the following figure.
Figure 3–16 Cycle-by-Cycle Mode
a.2. A source now needs to be selected. Press SHIFT button and release, then press SOURCE
button. Keep repeating until desired source selection is reached. Selections include
VOLT, AMP, EXT and LINE.
b. For continuous mode, press CYC-CONT until display does not show any readings in
the lower right corner.
24
3.3.7 Special Functions
3.3.7.1 Hold
• Freezes display values.
• To set, press and release HOLD button. The display will appear as follows, indicating that
the hold function is enabled.
SETUP
Figure 3–17 Hold Mode
• To disable, press and release HOLD button.
3.3.7.2 Average
• Mode in which the power analyzer displays the running average of amps, volts and watts.
• Used to stabilize mildly fluctuating readings or to determine watt-hours when used in
conjunction with a timer.
• To set, press SHIFT button and release, then press AVG. The display will appear as follows,
indicating that the Average Function is enabled.
Figure 3–18 Average Mode
• To disable, press SHIFT button and release, then press AVG.
25
3.3.7.3 Peak Hold

• Clears peak hold/inrush reading.
• To enable, press SHIFT button and release, then press PEAK HOLD. The display will flash
the following, then return to the main menu.
SETUP
Figure 3–19 Peak Hold Clear Display
3.3.7.4 Custom Display

• The display can be configured to present data in any format.
• To set, press SHIFT button and release, then press DISPLAY. The display will appear as
follows.
Figure 3–20 Custom Display
• There are 6 fields in the display that can be customized with information based on the phase
setup. To set, from the USER MENU control buttons, toggle from field to field by using the
 and  buttons and make selections using the  and  buttons. If there is not a preferred
value for a specific field, press ENTER when the field is selected and it will be deleted from
the display.
26
4. Operating Principles
4.1 ANALOG PROCESSING
4.1.1 Volts
The volts signal is brought in through a precision voltage divider of 2 M and 2.4 k resistors. The
gain is 0.0012. This signal is buffered (GAIN = 1) and passed into a programmable gain section.
The gains for the voltage ranges are given below.
Range Resistors Gain ( Amplifier )

30 V 12 k / 620 -19.350
150 V 2.4 k / 620 -3.871
300 V 1.2 k / 620 -1.936
600 V 620 / 620 -1.000
The signal is then presented to an AD7722AS 16-bit analog to digital converter. The part accepts an
input signal of ± 1.25 volts centered on a 2.5 VDC volt bias. The chart below shows system input
THEORY
at 10% and 100% of range.
Range Volts In (VDC) Gain (total) Volts at A/D Input Bits
3 -0.023220 -0.0697 1826
30 V
30 -0.023220 -0.6966 18261
15 -0.004645 -0.0697 1826
150 V
150 -0.004645 -0.6968 18265
30 -0.002323 -0.0697 1827
300 V
300 -0.002323 -0.6969 18269
60 -0.001200 -0.0720 1887
600 V
600 -0.001200 -0.7200 18874
Converter Resolution: 2.5 / 2^16 = 2.5 / 65536 = 0.00003814697
27
Chapter 4 – Operating Principles Magtrol Model 6510e Single-Phase Power Analyzer
4.1.2 Amps
The amps signal is brought in through a precision shunt of 0.012 ohms. This signal is amplified by
2 and passed into a programmable gain section. The gains for the voltage ranges are given below.
1A 12 k / 620 -19.350
5A 2.4 k / 620 -3.871
10 A 1.2 k / 620 -1.936
20 A 620 / 620 -1.000
The signal is then presented to an AD7722AS 16-bit analog to digital converter. The part accepts an
input signal of ± 1.25 volts centered on a 2.5 VDC volt bias. The chart below shows system input
at 10% and 100% of range.
Range Amps In Shunt Volts First Stage Gain Volts at A/D Bits
(ADC) Amp Input
0.1 0.0012 -0.0024 -19.35000 0.0464 1217
1A
1.0 0.0120 -0.0240 -19.35000 0.4644 12174
0.5 0.0060 -0.0120 -3.87100 0.0465 1218
5A
THEORY
5.0 0.0600 -0.1200 -3.87100 0.4645 12177
1.0 0.0120 -0.0240 -1.93600 0.0465 1218
10 A
10.0 0.1200 -0.2400 -1.93600 0.4646 12180
2.0 0.0240 -0.0480 -1.00000 0.0480 1258
20 A
20.0 0.2400 -0.4800 -1.00000 0.4800 12583

Shunt resistance = 0.012
28
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 4 – Operating Principles
4.1.3 External Shunt

The external shunt signal is brought in through a precision voltage divider of 9.1 k and 9.1 k resistors.
The gain is 0.50. This signal is buffered and passed into a programmable gain section. The gains
for the voltage ranges are given below.
50 mV 12 k / 620 -19.350
250 mV 2.4 k / 620 -3.871
500 mV 1.2 k / 620 -1.936
1000 mV 620 / 620 -1.000
The signal is then presented to an AD7722AS 16-bit analog to digital converter. The part accepts
an input signal of +/- 1.25 volts centered on a 2.5 VDC volt bias. The chart below shows system
input at 10% and 100% of range.
Range Volts In (VDC) Gain (total) Volts at A/D Input Bits

0.005 -9.67500 -0.0484 1268
50 mV
0.050 -9.67500 -0.4838 12681
0.025 -1.93550 -0.0484 1268
THEORY
250 mV
0.250 -1.93550 -0.4839 12684
0.050 -0.96800 -0.0484 1269
500 mV
0.500 -0.96800 -0.4840 12688
0.100 -0.50000 -0.0500 1311
1000 mV
1.000 -0.50000 -0.5000 13107
4.2 DIGITAL PROCESSING

Starting at the AD7722AS analog to digital converter, the input clock to the device is 14.31818
MHz. This clock frequency gives a sample rate or data output rate of 14318180 / 64 = 223721.5625
samples per second.
The DSP processor uses fractional data representation for all Data ALU operations. Using long
words (48-bit) the most negative number that can be represented is -1 ($800000000000). The most
positive number that can be represented is 1 – 2-47 ($7FFFFFFFFFFF).
Example:
$123456 (Hex integer)
0001 0010 0011 0100 0101 0110 (Binary)
0.142222166 (Fractional)
29
4.2.1 AC Details
4.2.1.1 Interrupt Driven

The power analyzer will automatically update its data every 4.469 microseconds by completing the
following sequence of events:
• The volts input is read and checked for an over range condition. The offset is then added
to the reading and the reading is negated and saved.
• The amps input is read and checked for an over range condition. The offset is then added
• The volt reading is checked to see if it is the peak and if so is stored.
• The amp reading is checked to see if it is the peak and if so is stored.
• The volt reading is squared and the squared reading is summed.
• The volt and amp reading is multiplied and the multiplied value is summed.
• The amp reading is squared and summed.
Note: After 256 readings are summed, the sums are transferred to a 56-bit
V² register, a 56-bit VI register, and a 56-bit I² register. A sample
THEORY
ready flag is set.
30
4.2.1.2 Main Program

The main program reads that a sample is ready.
Divide the V² register by 256.

Store V² in a 24-bit register. (See Section 4.2.3 – Round-Off Error).
The result is appended to a 32 word circular buffer.
Add buffer contents and divide by 32.
The result is appended to a 2cd 32 word circular buffer.

Divide the I² register by 256.
Store I² in a 24-bit register.
Divide VI register by 256.

Store VI in a 24-bit register.
THEORY
Add 2cd V² buffer contents and divide by 32. Save this value.
Add 2cd I² buffer contents and divide by 32. Save this value.
Add 2cd VI buffer contents and divide by 32. Save this value.
Each sample is now 256 X (32 + 32) (16384) a/d samples. At

223721.5625 samples per second that is 73.23388 ms for a new input
to fully average.
The VI sample is applied to an RC filter algorithm.

The output of the filter is multiplied by a gain value.
This value is stored for output.
The V² sample is applied to an RC filter algorithm.

The square root of the output is taken.
The result is multiplied by a gain value.
The I² sample is applied to an RC filter algorithm.

The square root of the output is taken.
The result is multiplied by a gain value.
These values are updated at 873.912 readings per second.

Every 8th time through the loop or at a rate of 109.239 the V and I
peak values are stored for output and the data ready flag is set.
31
4.2.2 DC Details
4.2.2.1 Interrupt Driven

The power analyzer will automatically update its data every 4.469 microseconds by completing the
following sequence of events:
• The volts input is read and checked for an over range condition. The offset is then added
• The amps input is read and checked for an over range condition. The offset is then added
• The volt reading is checked to see if it is the peak and if so, is stored.
• The amp reading is checked to see if it is the peak and if so, is stored.
• The volt reading is summed.
• The amp reading is summed.
• The volt and amp reading is multiplied.
• The multiplied value is summed.
Note: After 256 readings are summed the sums are transferred to a 56-bit
THEORY
V register, a 56-bit I register, and a 56-bit VI register. A sample
ready flag is set.
32
4.2.2.2 Main Program

The main program reads that a sample is ready.
Divide the V register by 256.

Store V in a 24-bit register.

Divide the I register by 256.
Store I in a 24-bit register.
Divide the VI register by 256.

Store VI in a 24-bit register.
THEORY
Add 2cd V2 buffer contents and divide by 32. Save this value.
Add 2cd I2 buffer contents and divide by 32. Save this value.
Add 2cd VI buffer contents and divide by 32. Save this value.
Each sample is now 256 X (32 + 32) (16384) a/d samples. At

223721.5625 samples per second that is 73.23388 ms for a new input
too fully average.
The VI sample is applied to an RC filter algorithm.

The V sample is applied to an RC filter algorithm.

The I sample is applied to an RC filter algorithm.

These values are updated at 873.912 readings per second.

Every 8th time through the loop or at a rate of 109.239 the V and I
peak values are stored for output and the data ready flag is set.
33
4.2.3 Round-Off Error

The interrupt routine adds 256 56-bit squared readings. This reading is then divided by 256 and
put into a 24-bit register. Some error occurs during the move to the 24-bit register. The result of the
16-bit A/D conversion is put into the high 16 bits of a 24-bit register.
Example 1: A/D reading = 000B

56-bit register = 00 000B00 000000 (0.0003357)
Square of 56-bit = 00 000000 F20000 (0.00000012269)
Store to 24-bit = 000000 (0.0000000)
Example 2: A/D reading = 000C

56-bit register = 00 000C00 000000 (0.0003662)
Square of 56-bit = 00 000001 200000 (0.00000013411)
Store to 24-bit = 000001
4.3 MEASUREMENT MODES
THEORY
4.3.1 Peak
The peak value is defined as the highest value that occurs in the cycle of a repetitive waveform.
The graph below shows one cycle of a repetitive waveform. The peak value is shown. The absolute
value of the reading is used to determine the peak value.
VOLTS vs. ANGLE

250
Peak
200
150
100
50
0
0 50 100 150 200 250 300 350
-50
volts
-100
Figure 4-1 Peak Example
34
4.3.2 Peak Hold / Inrush Current

Peak hold/inrush current allows the 6510e to store the highest value read in a designated period of
time, the designated period of time being the time span since the last peak hold clear occurred. Values
include amps, watts and volts in any preferred combination. See Section 3.3.7.3 – Peak Hold.
The graph below shows the current draw from a 1/3 horsepower motor during initial startup. At
startup the current inrush peaks at about 14 amps then settles to 4.25 amps. When the unit is in peak
hold/ inrush mode of operation, the front panel current reading displays 14.033 amps. The current
reading indicates the peak inrush current, which is determined by the RMS value.
The operation of the volts and watts peak hold follows the same operation as explained for the
current above.
THEORY
Figure 4–2 Peak Hold/Inrush Current Example
4.3.3 DC
See Section 4.2.2 – DC Details.
35
4.3.4 RMS
See Section 4.2.1 – AC Details
4.3.5 Crest Factor

The crest factor measurement is determined by dividing the peak measurement by the RMS
measurement. See the following graph for reference.
1.5
RMS 0.707 Volts

1
0.5
THEORY
0 50 100 150 200 250 300 350
-0.5
CF = Peak / RMS
CF = 1/0.707 = 1.41
-1 volts
Peak 1Volt volts²
VRMS
-1.5
Figure 4–3 Crest Factor Example
4.4 MEASUREMENT METHODS
4.4.1 Cycle-by-Cycle Mode

In the cycle-by-cycle mode the power analyzer looks at each complete cycle of the incoming
waveform. The measurements are valid from 20 Hz to 500 Hz. The power analyzer may be
synchronized from any of the phase volts or amps inputs, the line voltage or the back panel external
sync input. If using volts or amps for synchronization, the input must be greater than 10% of the
range setting.
4.4.2 Continuous Mode

In the continuous mode the measurement values are determined from continuously processed and
filtered volts and amps input values. The measurements are valid from DC to 100 kHz and the
output data rate from the process is about 109.24 samples per second. The power analyzer does not
have to be synchronized to the measured waveform and the user may select the filter to be used in
the mean process of the RMS value.
36
5. Computer Controlled Operation
Using the 6510e with a personal computer (PC) enables the unit to perform at its full capacity.
5.1 ABOUT THE GPIB INTERFACE
Magtrol prefers the GPIB (General Purpose Interface Bus)/IEEE-488 Standard for computer-to-
instrument interfacing because:
• The GPIB parallel interface is faster than serial interfaces.
• The GPIB enables testers to access up to 15 instruments on one port. Because typical motor
testing requires that at least five separate parameters be synchronized, a system of easy, fast
access to more than one instrument is essential.
• The GPIB has rigid data formatting and hardware standards. These standards help to ensure
that all functions will work properly when the hardware and software are installed.
Note: The GPIB interface is not standard on most personal computers. An

interface card and driver software must be installed. An IEEE-488
cable must also be installed between the computer and the 6510e.
Magtrol recommends National Instruments Corporation hardware
and software.
5.1.1 Installing the GPIB/IEEE-488 Connector Cable
Caution: Make sure both the computer and 6510e are turned off before
OPERATION
installing the GPIB connector cable.
1. Connect one end of a high-quality, double-shielded cable to the 6510e GPIB connector.
2. Connect the other end to the GPIB interface in your PC.
PC
Magtrol
VOLTS AMPS
Test and
A
Measurement
N
V A V
A 20VA 50/60Hz
L EARTH
Software
750 V 20 A
MAX. MAX. O GROUND
G
± ± ±
O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
±10 V
MAX. MAGTROL INC.
Figure 5–1 GPIB Installation
5.1.2 Changing the GPIB Primary Address

Each instrument serviced by the GPIB has its own primary address code, which enables the computer
to obtain readings from the instrument. The factory default of the GPIB address on the 6510e is
14.
37
Chapter 5 – Computer Controlled Operation Magtrol Model 6510e Single-Phase Power Analyzer
Some PC interfaces can access from one to fifteen 4-bit primary addresses. Other interfaces can
access as many as thirty-one 5-bit primary addresses. The 6510e uses the 4-bit format. For setup,
complete the following instructions utilizing the USER MENU control buttons.
1. Press ENTER.
2. Use the  and  buttons until I/O is reached.
3. Press ENTER.
4. Use the  and  buttons until GPIB ADDRESS is reached. The display should appear as
follows:
Figure 5–2 GPIB Address Setup Menu
5. Use the  and  buttons until desired primary address is reached (range 0-15).
6. Press ENTER to return to main menu.
5.2 ABOUT THE RS-232 INTERFACE
The 6510e is equipped with an RS-232 (serial) interface that communicates with the host computer
through a DB-9 interface connector. The connector pin-out consists of 2-RX, 3-TX and 5-GND.
5 4 3 2 1
OPERATION
9 8 7 6
1. 6.
2. TX 7.
3. RX 8.
4. 9.
5. GND
Figure 5–3 RS-232 Interface
5.2.1 Connection
The RS-232 requires null modem wiring. To install use a null modem connector cable, which can
be purchased from your local electronics store.
6510e PC
1. 1. DCD (DATA CARRIER DETECT)
RX 2. 2. RX (RECEIVE DATA)
TX 3. 3. TX (TRANSMIT DATA)
4. 4. DTR (DATA TERMINAL READY)
GND 5. 5. GND (SIGNAL GROUND)
6. 6. DSR (DATA SET READY)
7. 7. RTS (REQUEST TO SEND)
DIGITAL GROUND 8. 8. CTS (CLEAR TO SEND)
9. 9. RI (RING INDICATOR)
Figure 5–4 Cable Connection Using Null Modem
38
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 5 – Computer Controlled Operation
5.2.2 Communication Parameters

• No parity
• 8 data bits
• 1 stop bit
5.2.3 Baud Rate

There are several different baud rates to choose from including 300, 600, 1200, 2400, 4800, 9600,
19200 and 115200. To set up the desired baud rate, complete the following instructions utilizing
the USER MENU control buttons.
1. Press ENTER.
2. Use the  and  buttons until I/O is reached.
3. Press ENTER.
4. Use the  and  buttons until RS-232 BAUDRATE is reached. The display should appear
as follows:
Figure 5–5 RS-232 Baud Rate Setup Menu
5. Use the  and  buttons until desired baud rate is reached.

6. Press ENTER to return to main menu.
OPERATION
5.3 CHECKING THE 6510e-TO-PC CONNECTION
Note: Make sure that the 6510e and its host computer are communicating
before acquiring data.
1. Make sure the primary GPIB address is set correctly for the 6510e.
2. Set the input variable to 15 characters (13 variable characters and the two required data
termination characters CR and LF. See Section 5.5 – Programming.)
3. Issue output data command “*IDN?” and read 15 characters according to the instructions
for your GPIB interface or serial.
Desired Results
• output_string = “6510e R x.xx”<delimiter>
Note: If the desired results did not occur, please see Chapter 8
– Troubleshooting.
39
5.4 DATA FORMAT

• All measurement values are returned as an ASCII-string floating point in E notation.
• The same data format will be used for both IEEE-488 and RS-232 interface. See Section
5.6 – 6510e Communication Commands.
• Data is separated by commas.
Character Definition
\s space
\r carriage return
\n line feed
^ Located in the first returned character position indicating peak input
value is above range, user needs to increase range.
NOTE: If a space is located in the first returned character position,
the input signal is within range and no changes need to be made.
Sections 5.4.1 through 5.4.3 contain return data format examples for the following:
• Output Total (OT) • Output Volts (OV)
• Output Element (OE) • Output Watts (OW)
• Output Amps (OA) • Output Frequency (OF)
5.4.1 OT Example
Total = 183 characters
Output String: (1-182) = measurement value float E notation (ANSI)
Data Position: A1, V1, W1, A2, V2, W2, A3, V3, W3, ΣA, ΣV, ΣW, Frequency
OPERATION
5.4.1.1 Good Response
\s\s1.86707E-01,\s\s1.19568E+02,\s\s1.32201E+01,\s-0000000000000000000000000000
0000000000000000000000000000000000000000000000000000000000000000000000
00000000000000000000000000000000000000,\s\s5.99982E+01\r\n
5.4.1.2 Over-Range Condition

\s\s1.85048E-01,^\s4.94537E+01,^\s4.20193E+00,000000000000000000000000000000
0000000000000000000000000000000000000000000000000000000000000000000000
00000000000000000000000000000000000000,\s\s5.99860E+01\r\n
40
5.4.2 OE Example
Data Position: Ax, Vx, Wx (where x = requested phase)

\s\s1.83352E-01,\s\s1.19342E+02,\s\s1.29812E+01\r\n

\s\s1.84250E-01,^\s4.95238E+01,^\s4.26064E+00\r\n
5.4.3 OA/OV/OW/OF Example


\s\s1.19494E+02\r\n

^\s4.94796E+01\r\n
5.5 PROGRAMMING
OPERATION
Note: Check the manual provided with your software for full
instructions.
5.5.1 Data Termination Characters

Use the following information to answer the formatting questions asked when installing your GPIB
software. All GPIB data acquisition systems require the use of data termination characters. The
6510e uses the GPIB standard termination characters Carriage Return (CR) and Line Feed (LF).
Provide them in that order.
5.5.12 Codes for CR-LF

BASIC HEX DEC
CR = CHR$(13) OD 13
LF = CHR$(10) OA 10
41
5.6 6510e COMMUNICATION COMMANDS

IEEE-488 Address: 0-15
Terminator: carriage return followed by a line feed
RS-232 Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19.2 k, 115.2 k
Terminator: carriage return followed by a line feed
When entering a command code:
1. Type all characters in uppercase ASCII format.
2. End all commands with a carriage return followed by a line feed.
3. Do not string multiple commands together in one line.
Note: If a command is not recognized, the I/O ERROR message will

appear in the Status Display accompanied by a beep.
5.6.1 Configuration Commands

Command Code Function Explanation
*IDN? <terminator> Identification query. Returns model number and code revision.
AA1,m2<terminator> Sets auto or manual range "m2" indicates whether range mode is
mode for the amps ranges. auto or manual. Values for m2 are:
0 = manual range
1 = auto range
AV1,m2<terminator> Sets auto or manual range "m2" indicates whether range mode is
mode for the voltage auto or manual. Values for m2 are:
ranges. 0 = manual range
1 = auto range
OPERATION
FSm<terminator> Sets the frequency source "m" indicates the input to be used as the
for cycle-by-cycle mode. fundamental source. Values for m are:
0 = V1
1 = A1
6 = EXT (external input)
7 = LINE (50/60 Hz)
IS Starts average mode. ---
IC Clears average mode. ---
MA1,m2<terminator> Sets the RMS or DC "m2" indicates measurement mode.
measurement mode of Values for m2 are:
amps. 0 = RMS (AC + DC)
1 = DC
MV1,m2<terminator> Sets the RMS or DC "m2" indicates measurement mode.
measurement mode of Values for m2 are:
voltage. 0 = RMS (AC + DC)
1 = DC
MCm<terminator> Sets the continuous or "m" indicates whether the measurement
cyclic measurement mode mode is continuous or cyclic.
filter. Values for m are:
0 = continuous
1 = cycle-by-cycle
42

MFm<terminator> Sets the AC and DC "m" indicates the measurement filter low-
measurement mode filter. pass frequency (response time).
Values for m are:
0 = 1 Hz
1 = 2 Hz
2 = 5 Hz
3 = 10 Hz
4 = 20 Hz
5 = 40 Hz
6 = 100 Hz
PC<terminator> Clears all peak hold values ---
(volt, amp and watt).
RA1,m2<terminator> Sets current range and "m2" indicates current range.
input source. Values for m2 are:
0 = 20 A
1 = 10 A
2 = 5 A
3 = 1 A
4 = 1 V external sensor input range
5 = 500 mV external sensor input range
RV1,m2<terminator> Sets voltage range. "m2" indicates voltage range.
Values for m2 are:
0 = 600 V
1 = 300 V
2 = 150 V
3 = 30 V
SA1,m2<terminator> Sets the amps scaling "m2" indicates the amps scaling constant
constant (current in A/A and must be set within the following
OPERATION
transformer). range:
0.01 < m2 < 10000
When m2 = 0, the amps scaling mode will
be cleared.
SV1,m2<terminator> Sets the voltage scaling "m2" indicates the voltage scaling
constant (potential constant in V/V and must be set within the
transformer). following range:
0.01 < m2 < 10000
When m2 = 0, the voltage scaling mode
will be cleared.
SE1,m2<terminator> Sets the external current "m2" indicates the external current sensor
sensor scaling constant. scaling constant in A/mV and must be set
within the following range:
0.0001 < m2 < 99999
NOTE: External sensor voltage input
values are divided by this value to give
output in amps in external sensor input
current ranges.
43
5.6.2 Data Output Commands

OA1,m2<terminator> Requests amp measurement "m2" indicates the measurement value.
value. Values for m2 are:
0 = normal (RMS/DC depending on
measurement mode setting)
1 = peak (instantaneous)
2 = crest factor
3 = peak hold/inrush (RMS/DC)
OV1,m2<terminator> Requests volt measurement "m2" indicates the measurement value.
value. Values for m2 are:
0 = normal (RMS/DC depending on
measurement mode setting)
1 = peak (instantaneous)
2 = crest factor
3 = peak hold/inrush (RMS/DC)
OW1,m2<terminator> Requests watt measurement. "m2" indicates the measurement value.
Values for m2 are:
0 = watts
1 = VA
2 = power factor
3 = watts peak hold
OF<terminator> Requests output of frequency. ---
OE1<terminator> Requests phase measurement ---
values (amps, volts, watts).
OAVE Retrieves displayed values of ---
current, voltage and power.
Returns data in the same
format as the OE command.
OT<terminator> Requests all measurement ---
OPERATION
values.
44
6. Calibration
6.1 CLOSED-BOX CALIBRATION
The 6510e features closed-box calibration. The advantage of closed-box calibration is that the user
does not have to disassemble the case or make mechanical adjustments.
6.2 CALIBRATION SCHEDULE
Calibrate the 6510e:

• After any repairs are performed.
• At least once a year; more frequently to ensure required accuracy.
6.3 CALIBRATION COMMANDS

CA1,m2<terminator> Calibrates amps measurement "m2" indicates the calibrated input
value of present input range. value applied to the input.
When m2 is equal to 0, the unit
assumes zero calibration is requested
and zero amps are on input.
When m2 is greater than 0, the unit
assumes gain calibration is requested
and m2 amps are on input.
CV1,m2<terminator> Calibrates volts measurement "m2" indicates the calibrated input
value of present input range. value applied to the input.
When m2 is equal to 0, the unit
assumes zero calibration is requested
and zero volts are on input.
When m2 is greater than 0, the unit
assumes gain calibration is requested
and m2 volts are on input.
CS<terminator> Saves calibration values to ---
EEPROM.
CR<terminator> Restores all calibration values ---
MAINTENANCE
from EEPROM (used for
testing only).
45
Chapter 6 – Calibration Magtrol Model 6510e Single-Phase Power Analyzer
6.4 BASIC CALIBRATION PROCESS
PHASE VARIABLE
LOCK PHASE
IN OUTPUT
VOLTAGE CALIBRATOR
VOLTAGE CALIBRATOR
FLUKE 5700A OR
FLUKE 5700A OR
FLUKE 5100A OR
EQUIVALENT
EQUIVALENT
VOLTS VOLTS, HIGH LOW
OPTIONAL-FOR AMPS >2

TRANSCONDUCTANCE AMP.
FLUKE 5725A, 5205A
GUILDLINE 7620A, OR
EQUIVALENT
CURRENT LOW
HIGH
VOLTS AMPS
N
V A A 20VA 50/60Hz
750 V 20 A
L EARTH
MAX. MAX. O GROUND
G
± ± O
EXT.
SYNC. GPIB/IEEE-488
1000 V U RS-232C
MAX.
T
P
T 240V IEC 160mA 250V T
EXT.
±10 V
MAX. MAGTROL INC.
EARTH
Figure 6–1 Calibration/Verification Test Setup
The 6510e must be used with a personal computer to complete the calibration process.
1. Begin the process with the 6510e turned OFF.
2. Remove any external input connections.
MAINTENANCE
3. Connect the amps and volts.
4. Turn the power ON while holding the SHIFT button. See Section 3.1 – Powering Up the
6510e. Before the display panel shows the segments of the VFD (series of rectangles), the
following display will appear indicating that the instrument has been placed in calibration
mode.
Figure 6–2 Calibration Mode Enabled
46
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 6 – Calibration
5. Set volt and amp range by entering the following command codes.
VOLTS => RV1,m2 where m2 = 0 to 3
AMPS => RA1,m2 where m2 = 0 to 3
6. Set calibrator to 0 volts (DC) and 0 amps (DC).
Note: DC is used for zero.
7. Enter the following commands.

VOLTS => CV1,0
AMPS => CA1,0
8. Set calibrator to full scale range for volts (AC) and amps (AC).
Note: AC 80 Hz is used for gain.
9. Enter the following commands.

VOLTS => CV1,xx.xx
AMPS => CA1,xx.xx
Where xx.xx is the voltage/current on the inputs (full scale).
10. Repeat steps 5 through 9 for all ranges.
11. Remove amp and voltage inputs.
12. Attach external input to calibrator voltage.
13. Set amp range by entering the following command code.
AMPS => RA1,m2 where m2 = 4 to 7
14. Set calibrator to 0 volts (DC).
Note: DC is used for zero.
15. Enter the following command.

AMPS => CA1,0
16. Set calibrator to volts full scale range (AC).
MAINTENANCE
Note: AC 80 Hz is used for gain.
17. Enter the following command.

AMPS => CA1,xx.xx
Where xx.xx is the voltage on the inputs (full scale).
18. Repeat steps 13 through 17 for all ranges.
19. When the calibration for all ranges is complete, enter the CS command to save.
47
7. Optional Features
7.1 ANALOG OUTPUTS
An option to the 6510e is an analog output plug-in module that provides 12 channels of analog
output corresponding to volts, amps and watts. Each output is capable of, and calibrated to, ± 10
volts. The user may apply a scale factor to all outputs by selecting “Analog Outputs” in the USER
MENU. See Section 7.1.4 – Software Configuration. Amps scaling is applied to all amp channels,
volts scaling is applied to all volt channels and watts scaling is applied to all watt channels.
7.1.1 Specifications
Full scale output range: ±10 V max.
Number of channels: 12
Output update rate (all channels) = 200 samples/sec (5 ms)
User selectable analog output scaling values are set from the front panel. Amp, volt and watt scaling
values correspond to units per analog output volts.
(units/output volt) × displayed measurement value = output volts
Examples:
• +15.000 V1 with volts scaling set to 10 V/V = +1.500 V
• -100.00 V1 with volts scaling set to 100 V/V = -1.000 V
• +5.000 A1 with amps scaling set to 1 A/V = +5.000 V
• +123.0 W1 with watt scaling set to 100 W/V = +1.230 V
7.1.2 Channel Assignments
Pin 14 Pin 1
Channel Input Pin Number
1 phase 1, amps 1, 14
2 phase 1, volts 2, 15
3 phase 1, watts 3, 16
Pin 25 Pin 13
Figure 7–1 Analog Output
OPTIONS
48
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 7 – Optional Features
7.1.3 Hardware Connection
WARNING: IN PERFORMING THE FOLLOWING PROCEDURE,

IT IS ASSUMED THAT PROPER ESD PROTECTION
PROCEDURES WILL BE IMPLEMENTED. THE CIRCUITRY
INVOLVED IS VERY STATIC SENSITIVE.
If the analog output board is purchased separately, the board will need to be installed in the 6510e
with no other setup required. Installation instructions are as follows.
1. Turn the power OFF.
2. Disconnect the line cord.
3. Open the top cover of the unit by unscrewing the top four screws.
Note: Care should be taken when removing the top cover because there
is a ground strap attached to it.
4. Disconnect the ground strap from the cover and lay the cover aside.
5. Locate the connector J3 / AUX2.
6. On the back of the 6510e is a cover plate associated with that connector. Remove the cover
plate by removing the two screws.
7. Slip the analog output board through the back of the unit and plug it into J3 / AUX2.
8. Using the screws removed from the cover plate, screw the analog output card into
position.
9. Replace the top cover by reconnecting the ground strap and replacing the four screws.
10. Finally, plug the line cord in to the back of the unit. When the power is turned on, the 6510e
will recognize the card is in place and start sending data to it.
7.1.4 Software Configuration

To configure the 6510e analog output, complete the following steps utilizing the USER MENU
Menu.
3. Press  and  buttons until ANALOG OUTPUT appears in the display.

OPTIONS
Figure 7–2 Analog Output Setup Menu
49
Chapter 7 – Optional Features Magtrol Model 6510e Single-Phase Power Analyzer
5. To set amps value, press the RMS button under AMPS and use the     buttons in
the USER MENU to adjust the value.
6. To set volts value, press the RMS button under VOLTS and use the     buttons in
7. To set watts value, press the AVG button under WATTS and use the     buttons in
7.1.5 Calibration
7.1.5.1 Closed-Box Calibration

The 6510e features closed-box calibration for the analog output. The advantage of closed-box
calibration is that the user does not have to disassemble the case or make mechanical adjustments.
7.1.5.2 Calibration Schedule

Calibrate the 6510e analog output board:
• After any repairs are performed.
• At least once a year; more frequently to ensure required accuracy.
7.1.5.3 Calibration Commands

The following commands are accessible when the instrument is placed in calibration mode by
holding the SHIFT key while the power is turned on. “CALIBRATION MODE ENABLED” will
appear on the display.
Note: If the unit has not been placed in calibration mode, all calibration
commands will return “CAL DISABLED” response.
Response to all analog output calibration commands:

Default: output_string = <NULL_STRING (0x00) ><terminator>
CMm<terminator> Sets calibration mode for "m" indicates calibration mode OFF/ON.
analog output D/A channels. Values for m are:
0 = D/A calibration mode OFF
(normal output mode)
1 = Set all D/A output channels to
Positive Full Scale.
(+10 V nominal)
2 = Set all D/A output channels to
Negative Full Scale.
(-10 V nominal)
CGm1,m2<terminator> Calibrates D/A output channel "m1" indicates D/A channel (1-3).
gain. "m2" indicates the measured D/A
channel output voltage (positive or
OPTIONS
negative full scale depending on

calibration mode).”
CX<terminator> Saves all D/A analog output ---
calibration values to EEPROM.
50
Magtrol Model 6510e Single-Phase Power Analyzer Chapter 7 – Optional Features
7.1.5.4 Basic Calibration Process

1. Turn on the unit with SHIFT button pressed.
2. Send CM1 command. This sets all DAC outputs to 10 volts nominal.
3. Using a volt meter, measure the voltage on the channel.
4. Send the appropriate CG command. See Section 7.1.5.3 – Calibration Commands.
5. Repeat steps 3 and 4 until all 3 channels are complete.
6. Send CM2 command. This sets all DAC outputs to -10 volts nominal.
7. Using a volt meter, measure the voltage on the channel.
8. Send the appropriate CG command. See Section 7.1.5.3 – Calibration Commands.
9. Repeat steps 7 and 8 until all 3 channels are complete.
10. Send CX command to save calibration values.
OPTIONS
51
8. Troubleshooting
Problem Reason Solution

Display indicates I/O ERROR. Command does not match Use correct command and
the unit’s programmed set of format.
instructions.
No GPIB communication. Setup error and/or hardware Check:
fault. • GPIB address of power
analyzer.
• GPIB cable - should be
functioning and attached to
power analyzer and computer
interface card.
No RS-232 communication. Setup error and/or hardware Check:
fault. • Baud rate of power analyzer.
• Pinout of serial cable.
• Cable attachment to power
analyzer and serial interface
port of computer.
If you require additional assistance, please contact Magtrol Customer Service at 1-716-668-5555.
MAINTENANCE
52
A.1
+5VD D[0:23] D[0:23]
TP1
RESET
U3 A[0:17] A[0:17]
2
VDD U10
C3 1 133 D23 U8 U6 U5
RST 44 RESET D23
D22 132 D22 U9 +3VD
0.1uF 6 131 D21 A0 1 A0 1 A0 1 SHORTED = BOOT BLOCK WRITE ENABLED
VSS PINT/NMI D21 A0 A0 A0
137 MODA/IRQA D20 128 D20 A2 2 A1 A2 2 A1 A2 2 A1 A0 21 A0
IRQA
2
3 136 MODB/IRQB D19 125 D19 A4 3 A2 A4 3 A2 A4 3 A2 A1 20 A1 Vpp 11
IRQB
135 MODC/IRQC D18 124 D18 A6 4 A3 A6 4 A3 A6 4 A3 A2 19 A2
MCP130 IRQC
134 MODD/IRQD D17 123 D17 A9 13 A4 A9 13 A4 A9 13 A4 A3 18 A3 RP 10 HEADER_2
IRQD
D16 122 D16 A11 14 A5 A11 14 A5 A11 14 A5 A4 17 A4
1
D15 121 D15 A13 15 A6 A13 15 A6 A13 15 A6 A5 16 A5 WP 12
29 TIO0 118 D14 A15 16 A15 16 A15 16 A6 15 J8
FREQ D14 A7 A7 A7 A6
MODE 1: BYTE WIDE BOOT-STRAP 28 TIO1 D13 117 D13 A16 17 A8 A16 17 A8 A16 17 A8 A7 14 A7 R7
BEEP
@ $D00000 27 TIO2 D12 116 D12 A14 18 A9 A14 18 A9 A14 18 A9 A8 8 A8 10k
TIO2
MODA = 1 D11 115 D11 A12 19 A10 A12 19 A10 A12 19 A10 A9 7 A9
MODB = 0 D10 114 D10 A10 20 A11 A10 20 A11 A10 20 A11 A10 36 A10
MODC = 0 43 HAD0 D9 113 D9 A8 21 A12 A8 21 A12 A8 21 A12 A11 6 A11
ROW_1
MODD = 0 or 1 42 HAD1 D8 110 D8 A7 29 A13 A7 29 A13 A7 29 A13 A12 5 A12
ROW_2
41 HAD2 D7 109 D7 A5 30 A14 A5 30 A14 A5 30 A14 A13 4 A13
ROW_3
40 HAD3 D6 108 D6 A3 31 A15 A3 31 A15 A3 31 A15 A14 3 A14
ROW_4
+3VD 37 HAD4 D5 107 D5 A1 32 A16 A1 32 A16 A1 32 A16 A15 2 A15
COL_1
36 HAD5 D4 106 D4 A16 1 A16
COL_2
+3VD 35 HAD6 D3 105 D3 D3 6 DQ0 D11 6 DQ0 D19 6 DQ0 A17 40 A17
COL_3
34 HAD7 D2 102 D2 D2 7 DQ1 D10 7 DQ1 D18 7 DQ1
COL_4
R12 R13 33 HAS/A0 D1 101 D1 D1 10 DQ2 D9 10 DQ2 D17 10 DQ2 D0 25 DQ0
CCLK
10k 10k 32 HA8/A1 D0 100 D0 D0 11 DQ3 D8 11 DQ3 D16 11 DQ3 D1 26 DQ1
R5 D/P
31 HA9/A2 D4 22 DQ4 D12 22 DQ4 D20 22 DQ4 D2 27 DQ2
DIN
+3VD 10k 22 HRW/RD D5 23 DQ5 D13 23 DQ5 D21 23 DQ5 D3 28 DQ3
IRQA TP6 U7 PROG
21 HDS/WR A17 99 A17 D6 26 DQ6 D14 26 DQ6 D22 26 DQ6 D4 32 DQ4
IRQB TP7 8 VCC CS 1 30 HCS/A10 A16 98 A16 D7 27 DQ7 D15 27 DQ7 D23 27 DQ7 D5 33 DQ5
IRQC TP8 7 NC CLK 2 24 HREQ/TRQ A15 97 A15 D6 34 DQ6
IRQD TP9 C13 6 ORG DI 3 23 HACK/RRQ A14 94 A14 D7 35 DQ7
0.1uF 5 GND DO 4 93 A13
A13 5 CS 5 CS 5 CS
R15 R16 A12 92 A12 28 OE 28 OE 28 OE
10k 10k 93LC56A 12 SC00 A11 89 A11 12 WE 12 WE 12 WE 22 CE
SC00 AA1
4 SC01 A10 88 A10 24 OE
SC01
3 SC02 A9 85 A9 9 WE
SC02
17 SCK0 A8 84 A8 IDT71V124SA IDT71V124SA IDT71V124SA
SCK0
7 SRD0 A7 83 A7
SRD0 MT28F004B3
TP10 10 STD0 A6 82 A6
STD0 AA0
FREQ A5 79 A5
RD
11 SC10 A4 78 A4
SC10 WR
144 SC11 A3 77 A3
SC11
143 SC12 A2 76 A2
SC12
16 SCK1 A1 73 A1
SCK1
1 SRD1 A0 72 A0
SRD1
2 STD1
STD1
13 RXD WR 67
RXD WR
+3VD TXD
14 TXD RD 68 RD
SYNC 15 SCLK
AA0 70 +3VD
AA0
+3VD AA1 69
AA1
R10 R8 AA2 51
AA2
10k 10k 20 R1 AA3 50
AA3
49 R0 R6
BR 63 10k
141 TCK BB 64
TCK +5VD +5VD
140 TDI BG 71
TDI J4 J3
139 TDO TA 62
TDO A1 B1 A1 B1
142 TMS BCLK 60
TMS
138 TRST BCLK 61 A2 B2 A2 B2
TRST SC00 IO_0 SC10 IO_8
5 DE CAS 52 A3 B3 A3 B3
DE SC01 IO_1 SC11 IO_9
A4 B4 A4 B4
53 XTAL
55 EXTAL
59 CLKOUT
46 PCAP
SC02 IO_2 SC12 IO_10
DSP56303PV100
A5 B5 A5 B5
R11 SCK0 IO_3 SCK1
10k +3VD CLKOUT
A6 B6 A6 B6
SRD0 IO_4 SRD1
C5 A7 B7 A7 B7
53
TP5 STD0 IO_5 STD1
C9 A8 B8 A8 B8
+3VD IO_6
MAIN BOARD - DSP, RAM, FLASH
0.1uF 6800pF A9 B9 A9 B9
U1 IO_7
1 NC/OE VDD 4 A10 B10 A10 B10
2 DIN20_SOCKET DIN20_SOCKET
GND OUT 3 8MHz
XTAL_OSC_SMT
8.0000MHz
+5VD +5VD +5VD

J7 J6 J5
A1 B1 A1 B1 A1 B1
A2 B2 A2 B2 A2 B2
CLKIN SYNC CLKIN SYNC CLKIN SYNC
A3 B3 A3 B3 A3 B3
FSO_A1 FSO_V1 FSO_A2 FSO_V2 FSO_A3 FSO_V3
A4 B4 A4 B4 A4 B4
SDO_A1 SDO_V1 SDO_A2 SDO_V2 SDO_A3 SDO_V3
A5 B5 A5 B5 A5 B5
SCO_A1 SCO_V1 SCO_A2 SCO_V2 SCO_A3 SCO_V3
A6 B6 A6 B6 A6 B6
G0_A1 G0_V1 G0_A2 G0_V2 G0_A3 G0_V3
A7 B7 A7 B7 A7 B7
G1_A1 G1_V1 G1_A2 G1_V2 G1_A3 G1_V3
A8 B8 A8 B8 A8 B8
AUX_A1 TEST_V1 AUX_A2 TEST_V2 AUX_A3 TEST_V3
A9 B9 A9 B9 A9 B9
FREQ_A1 FREQ_V1 FREQ_A2 FREQ_V2 FREQ_A3 FREQ_V3
A10 B10 A10 B10 A10 B10
+5VD DIN20_SOCKET +5VD DIN20_SOCKET +5VD DIN20_SOCKET
+5VD
Appendix A: Schematics
TP2
$G_+5VD +3VD +3VD
U2 +5VD
J2
TAB(OUT) 4
1 3 IN OUT 2
2 TP3
C6 C4 C1 C2 $G_+3VD
GND
1
10uF 0.1uF 0.1uF 10uF C27 C17 C24 C11 C7 C18 C28 C10 C8 C12 C26 C25 C34 C32 C21 C22 C19 C20 C15 C16 C23 C29 C30 C31
0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.1uF 10uF 10uF 10uF
+5VD
LT1117-3.3
$G_DGND C14
U4 0.1uF
1 NC/OE VDD 4
MH1 J9
1 1 2 TCK
TMS
TP4 3 4 TDI
DE 2
5 6 TDO
MTG_HOLE TRST GND OUT 3 CLKIN
7 8
RESET
9 10
XTAL_OSC_SMT
14.31818MHz
APPENDICES
A.2
RESET
U14
67 RESETN
71 J13
A[0:17] DIO8N
A4 19 ADDR4 DIO7N
74 1 13 +5VD
A3 18 ADDR3 DIO6N
77 2 14
A2 17 80 C63 0.1uF C64 0.1uF
ADDR2 DIO5N 3 15
A1 16 ADDR1 DIO4N
88 4 16
A0 15 ADDR0 DIO3N
89 5 17
91
16
DIO2N 6 18
2 92 U16
DATA15 DIO1N 7 19
3 C62 VCC
DATA14 8 20
1 C1+
5 DATA13 RENN
70 21 V+
2
9 0.1uF
6 DATA12 IFCN
79 22
3 C1-
I/O_D[0:7] 10 C49
7 DATA11 NDACN
81 23 V-
6
11 C55 RS-232
9 DATA10 NRFDN
82 4 C2+
12 24 0.1uF
10 DATA9 DAVN
84
11 85 0.1uF
DATA8 EOIN
5 C2- 1
MH1 MH2
I/O_D7 50 DATA7 ATNN
73 RS_RXD 2
I/O_D6 49 DATA6 SRQN
76 IEEE488 TXD 11 TX1IN TX1OUT
14 RS_TXD 3
I/O_D5 47 DATA5
10 TX2IN TX2OUT
7 DTR 4
I/O_D4 46 DATA4 5
I/O_D3 44 DATA3 RXD 12 RX1OUT RX1IN
13 6
I/O_D2 43 DATA2
9 RX2OUT RX2IN
8 7
I/O_D1 42 DATA1 8
I/O_D0 39 GND
DATA0 9
95
15
XTAL0
55 CSN XTAL1
96 MH1
CS_GPIB 40MHz
WR 64 WRN MH2
RD
63 RDN +5VD MAX232ACSE
J16
+5VD 14 ABUSN 98
KEYCLKN
62 BBUSN KEYDQ
99
100 U13
KEYRSTN
34 INTR 1 NC/OE 4 C45
GPIB_IRQ VDD
38 RDY1 0.1uF
32 DRQ 21 2 3
TADCS GND OUT
33 DACKN LADCS
66
XTAL_OSC_SMT
22 CPUACC 40.000MHz D1 D1N914
COL_1
54
26 PAGED REM
28
29 SWAPN TRIG
23
31 51 D2 D1N914
BURST_RDN DCAS COL_2
30 FIFO_RDY
53 J1
MODE D3 D1N914
BBUS_OEN
1 ROW_1 1 2 COL_3
52 NC ABUS_OEN
20 3 4
ROW_2 5 6
ROW_3 7 8 D4 D1N914
TNT4882 ROW_4 COL_4
AUX0 9 10 AUX2
AUX1 11 12
R4 R3 R1 R2 BEEP
TP14 +5VD 13 14
+5VD 1.5k 1.5k 1.5k 1.5k +5VD
1% 1% 1% 1%
D6 J14
D1N914 R22
1 2
FREQ_EXT
C47 C48 C56 C46 C57 C44 C58 C43 D7 C65 100k
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF D1N914 0.001uF BNC
MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232
+5VD
TP11 I/O_D[0:7]
R17
R18
10k J10 J11
U11
4 150K 1 I/O_D7 1 2 I/O_D6
FREQ_LINE 1
D5 2 I/O_D5 3 4 I/O_D4
3 2 D1N914 I/O_D3 5 6 I/O_D2
R14 I/O_D1 7 8 I/O_D0
PS2702-1 WR 9 10 CS_VFD
11 12
150K BUSY
13 14
15 16
+5VD +5VD
C39
10uF
Magtrol Model 6510e Single-Phase Power Analyzer
APPENDICES
Magtrol Model 6510e SIngle-Phase Power Analyzer Appendix A: Schematics
A.3 MAIN BOARD - FPGA
U12
CCLK 107 CCLK I/O54 68

IRQC
74 PROGRAM I/O55 69
PROG USB_IRQ
72 DONE I/O56/SGCK3 70
D/P SCO_V2
36 MODE I/O57 75
TIO2 +5VD
I/O58/PGCK3 76 J12
SCO_V1
38 N/C2 I/O59 77
AUX1 1 2
34 N/C1 I/O60 78 CCLK
AUX_A1 3 4
I/O61 79 D/P TCK_X
AUX2 5 6
2 I/O1/PGCK1 I/O62 80 DIN TDO_X
WR TEST_V1 7 8
3 I/O2 I/O63 82 PROG TDI_X
I/O_D7 IRQD 9 10
4 I/O3 I/O64 83 TMS_X
I/O_D6 G1_V1
5 I/O4 I/O65 84
I/O_D5 FREQ_V1
6 I/O5/TDI I/O66 85
TDI_X FREQ_A1
7 I/O6/TCK I/O67 86
TCK_X FREQ_V2
9 I/O7 I/O68 87 FREQ_A2
I/O_D4 TP12
10 I/O8 I/O69 88 FREQ
I/O_D3
11 89 FREQ_EXT DOUT
TMS_X I/O9/TMS I/O70
12 I/O10 I/O71 92 FREQ_LINE
I/O_D2
13 I/O11 I/O72 93 FREQ_V3
I/O_D1
14 I/O12 I/O73 94 FREQ_A3
I/O_D0
15 I/O13 I/O74 95 AUX_A2
IO_3
16 I/O14 I/O75 96 G1_A3
IO_2
19 I/O15 I/O76 97 AUX_A3
IO_7
20 I/O16 I/O77 98 G0_A3
FSO_A3
21 I/O17 I/O78 99 IO_0
IO_5
22 I/O18 I/O79 101 G1_A2
IO_6
23 I/O19 I/O80 102 IO_1
IO_4
24 I/O20 I/O81 103 G0_A2
D15
25 I/O21 I/O82 104 G1_V2
D14
26 I/O22 I/O83/(DIN) 105
D13 DIN
28 I/O23 I/O84/SGCK4/(DOUT) 106
D12 DOUT
29 I/O24 O85/TDO 109
D11 TDO_X
30 I/O25 I/O86 111
D10 GPIB_IRQ
31 I/O26 I/O87/PGCK4 112
D9 SCO_A2
32 I/O27 I/O88 113
D8 IRQB
33 I/O28/SGCK2 I/O89 114
SCO_V3 G0_V2
39 I/O29/PGCK2 I/O90 115
SCO_A1 G1_V3
40 I/O30/(HDC) I/O91 116
TEST_V2
41 I/O31 I/O92 117
D7
42 I/O32 I/O93 119 G0_V3
D6
43 I/O33 I/O94 120 TEST_V3
D5
44 I/O34/(LDC) I/O95 121 SDO_A1
46 I/O35 I/O96 122 SDO_A2
D4
+3VD 47 I/O36 I/O97 123 SDO_V1
D3
48 I/O37 I/O98 124 FSO_V1
D2
49 I/O38 I/O99 125 IRQA
D1
50 I/O39 I/O100 126 AA2
R9 D0
51 I/O40 I/O101 129 FSO_A2
10k A0
52 I/O41 I/O102 130 SDO_V2
A1
53 I/O42/(INIT) I/O103 131 FSO_V2
INIT
56 I/O43 I/O104 132 SDO_A3
A2
57 I/O44 I/O105 133 CS_GPIB
A3
58 I/O45 I/O106 134 A17
IO_10
59 I/O46 I/O107 135 SDO_V3
IO_9
60 I/O47 I/O108 136 FSO_V3
IO_8
61 I/O48 I/O109 138 A16
G0_A1
62 I/O49 I/O110 139
BUSY RD
63 I/O50 I/O111 140
FSO_A1 CS_VFD
65 I/O51 I/O112 141
G1_A1 CS_USB
66 I/O52 I/O113 142
G0_V1 AA3
67 I/O53 I/O114/SGCK1 143
AUX0 SCO_A3
XCS10XL-4TQ144C
+3VD
XCS10XL DECOUPLING CAPS
C41 C42 C40 C37 C36 C33 C35 C38

0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF APPENDICES
55
4th Order Chebyshev 500 Hz LPF zero cross detector with hyserisis
A.4
R19
R5
63.4k C14 +5VD_A +5V
49.9k C4 1% +5VA_A
1%
330pF C33
2.2nF +5VA_A U2B R34
C18 5 + 8 R35
0.1u 1.2k U12 U18F
U2A V+ C25 U6A 10k
3 + 8 7 3 + 8 0_A 1 4 13 12
47pF Freq_A
V+ R18 R17 V- V+
R14 1 6 - 10uF 1 2 3
4 OP262GS 74HC14
R2 R4 V- 63.4k 105.0k 10V, NP V-
620 2 - R23 2 - PS2701-1
4 OP262GS 1% 1%
0.1% 10k
4 LM393
49.9k 150.0k
C19 1% C15
1%
0_A 0_A
C9 47nF
22pF 22nF
SHUNT R22 R25
+ U1B R15 XREF_A
IN- 4 5 + 8
3SEN- 1.2k 100k
V+ 1.2k
0.012 7 0.1%
1% R9 +5VA_A
6 - V-
2 SEN+ 4 C26
-
IN+ 1 620 +3V
OP262GS
0.1% 10pF +5VA_A R26 U14 PS2701-1
R1 R8 R20 10k R36
U5 G0_A 4 1
6
1.2k 0.1% 2.4k 0.1% 1.2k
VDD 3 2 GA_0
2 S1 +5V
C5 J2
C27 9 S2 A1 B1
330pF D8 R24 A2 B2 SYNC
0pF U16 PS2701-1 CLKIN
4 S3 10k A3 B3
+5VA_A 4 R38 FSO_A A4 B4 FSO_V
R21 G1_A 1 SDO_V
7 S4 SDO_A A5 B5
1.2k SCO_A SCO_V
U3 3 2 GA_1 A6 B6
12.0k 0.1% GA_0 GV_0
4
A7 B7
GA_1 GV_1
VDD G0_A 1 A0 A8 B8
AUX TEST
TP1 2 S1 R11 10 A1 A9 B9
G1_A Freq_A Freq_V
D1 R6 A10 B10
8 S2 +5VD_A U17 PS2701-1
2:1 VOLTAGE DIVIDER TP2 620 +5VA_A
5 EN 10k R39
GND AUX_A 4 1
3
6 IN 0.1% +5V DIN20_PLUG
AUX_A
ADG704BRM 3 2 1.2k AUX
GND R29
3
J1 0_A 10
1 +5VA_A ADG719BRM +/-1.25V FULL +5VA_A
SCALE C36
2 R3 +5VA_A
+5VA_A 0_A 0_A DGND_A
9.1k D1N914 U8 1nF DGND_A
U4A C16 TEST
D2
23
39
0.1% U1A 3 + 8 1nF TP7
3 + NPO TP4
8 V+
1 R12 18
D1 V+ VIN(+) DVAL/RD 5
DVDD
AVDD
1
20 AVDD1
14 AVDD2
V- CS 29 +5VD_A +5V
D1N914 2 - 25 C21
R7 C6 V- 4
2 - OP262GS 1nF 16 VIN(-) DGND/DB15 31
9.1k 0.1% 0pF 4 NPO 32
0_A OP262GS DGND/DB14 U11 PS9711
R13 33
INPUT MODULE - CURRENT
0_A TP5 DGND/DB13 DGND_A

0_A DGND/DB12 34 5
25 24 REF2 35 1 74HC14
C17 DGND/DB11
DGND/DB10 36 4
1nF
NPO 22 REF1 FSO/DB9 37 2 1 2
SDO/DB8 38 R32 3
TP3 0_A 40
SCO/DB7 470 U18A
0_A +5VD_A FSI/DB6 41
+5VD_A U10 PS9711
56
Bias_A 7 UNI SFMT/DB5 42
DOE/DB4 43 5 FSO_A
27 CAL 44 1 74HC14
TSI/DB3
30 SYNC DGND/DB2 1 4 SDO_A
DGND/DB1 2 2 3 4
DGND_A 3 3
TP6
17 RESET DGND/DB0 R31 SCO_A
+5VA_A 470 U18B
U1 U2 ADG704 U17 ADG719 XREF_A 12 XTAL P/S 8 U9 PS9711
11 CLKIN CFMT/DRDY 4
AGND
DGND
U4B 5
C1 C3 C13 C31 C11 C12
AGND1 9
6
AGND2 10
AGND3 13
AGND4 15
AGND5 19
REF_A 1 74HC14
AGND6 21
25
AGND7 26
DGND1 28
8 + 5
10uF 0.1u 0.1u 0.1u 0.1u 0.1u AD7722AS 4
R10 V+
7 2 5 6
R30 3
25 V- +5VA_A
C7 - 6 0_A DGND_A 470 U18C
C2 C10 C23 C30 C8 4
10uF 0.1u 0.1u 0.1u 0.1u 0.1u C34
OP262GS
U13 HCPL0720
0_A R16 U7 2 0.1u 0_A 8 1
V+
470 2
VOUT 6 R33 CLKIN
MH1 3 6
SHTDWN
1
C32 C29 R27 100
GND 5 4
MTG_HOLE 4 10uF 0.1u 1.2k
REF192FS
U15 PS9711
0_A 5
UNUSED GATES
1
4 U18D
2 8 9 SYNC
3 U18E
R37 10 11
470 74HC14
DGND_A
74HC14
+5VD_A +5VA_A
+5V +5V
L1 U19
7 +V
1mH Vin 1
C37 C38 C35 C22 C20 C28 C24 C39 6 0V
C45 C47 C42 C41 C43 C40 C44
0.1u 0.1u 0.1u 0.1u 0.1u GND 2 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u
10uF 10uF 0.1u 10uF
R28 5 -V
0 NMV0505S
DGND_A 0_A
+5V +3V
U37
1 VIN VOUT 5
3 ON/OFF C88
N/C 4
10uF
GND 2
LP2981AIM5-3.3
Magtrol Model 6510e Single-Phase Power Analyzer
APPENDICES
A.5
R59
R70
C77 330pF
C86 2.2nF 63.4k +5VD_V +5V
49.9k +5VA_V
1% 1%
C58
+5VA_V U34B R49
5 + 8 R41
C66 0.1u 1.2k U25 U36C
C73 U34A V+ U31A 10k
3 + 8 7 3 + 8 0_V 1 4 5 6 Freq_V
V+ R60 R61 V- V+
47pF 1 6 - 10uF 1 2 3
4 OP262GS 74HC14
R64 R72 R71 V- 10V, NP V-
2 - 63.4k 105.0k R55 2 - PS2701-1
4 OP262GS 1% 1% 4 LM393
620 0.1% 10k
49.9k 150.0k 1% C76
C72 1% 0_V 0_V
C81 47nF
22nF XREF_V R56 R53
22pF
R63
1.2k 100k
1.2k 0.1%
C64
+5VA_V
10pF +5VA_V
+3V
R57
U32 R52
6
10k U21 R40
2.4k 0.1% 4
VDD G0_V 1
2 S1
3 2 1.2k
TP11 C65 GV_0
J3 9 S2
D 8 PS2701-1
1 +5VA_V 0pF 4 S3
2 R58 R54
+5VA_V 7 S4 10k U22 R42
R73 2.0M D1N914 G1_V 4 1
1% D4 12.0k 0.1%
3 + U35A 3 2 1.2k
8 G0_V 1 A0 GV_1
V+ R67 G1_V
10 A1
D3 1 PS2701-1
2.4k D1N914 5 EN +5VD_V
R69 C85 V- 620 +5VA_V
0.1% 2 - GND
4 0.1%
3
0pF 0_V DGND_V
OP262GS ADG704BRM
0_V R48
0_V 10
+ +5VA_V
/ C56 +5VD_V +5V
+5VA_V 0_V
Magtrol Model 6510e SIngle-Phase Power Analyzer
C75 U29 1nF DGND_V

U26 PS9711
23
39
3 + 8 U33A 1nF
NPO TP10 5
V+ R66
INPUT MODULE - VOLTAGE
1 18 5 1 74HC14
VIN(+) DVAL/RD
DVDD
AVDD
20 AVDD1
14 AVDD2
CS
29 4
V- 25 9
2 - C70 2 8
4 1nF 16 VIN(-) 31 3
OP262GS DGND/DB15
NPO 32 R44
R65 DGND/DB14 470 U36D
DGND/DB13
33 DGND_V U27 PS9711
TP12 0_V TP9 34
DGND/DB12
25 24 REF2 DGND/DB11
35 5 FSO_V
C74 74HC14
Bias_V 36 1
57
1nF DGND/DB10
NPO 22 REF1 FSO/DB9
37 4
SDO_V
SDO/DB8
38 2 11 10
0_V 40 3
SCO/DB7 SCO_V
+5VD_V 41 R45
0_V FSI/DB6 +5VD_V 470 U36E
7 UNI SFMT/DB5
42 U28 PS9711
+5VA_V XREF_V DOE/DB4
43
27 CAL TSI/DB3
44 5
TP8 30 SYNC 1 1 74HC14
DGND/DB2
U33B DGND/DB1
2 4
C83 C87 C78 C60 C79 REF_V DGND_V
8 + 5 17 RESET DGND/DB0
3 2 13 12
10uF 0.1u 0.1u 0.1u 0.1u 3
R68 V+
7 12 XTAL 8 R46
P/S 470 U36F
11 CLKIN CFMT/DRDY
4
AGND
DGND
V-
AGND1
AGND2
AGND3
AGND4
AGND5
AGND6
AGND7
25
DGND1
C84 - 6
C82 C80 C68 C61
9
6
4
10
13
15
19
21
25
26
28
0.1u OP262GS AD7722AS U24 HCPL0720
10uF 0.1u 0.1u 0.1u
MH2 +5VA_V 8 1
1 R62 C57
0_V 2
0_V DGND_V R50 CLKIN
MTG_HOLE 6
470 U30 2 0.1u 0_V
V+ 100 5 4
6
VOUT
3
SHTDWN
GND C59 C62 R51 U23 PS9711

4 10uF 0.1u 1.2k 5
REF192FS 1
4 U36B
2 4 3 SYNC
0_V 3
R43
470 74HC14
DGND_V
U36A
2 1
74HC14
+5VA_V
Bias_V U35B
5 + 8
V+
7
V-
6 - +5VD_V +5VA_V +5V
4 +5V
OP262GS U20
L2
0_V 7 +V
Vin
1
1mH C50 C49 C48 C51 C89
C54 C55 C53 C69 C71 C63 C67 C52
6 0V
C46 0.1u 0.1u 0.1u 0.1u 0.1u
GND
2
0.1u 0.1u 10uF 0.1u 0.1u 0.1u 10uF 0.1u 5 -V 0.1u
R47
NMV0505S
0
DGND_V 0_V
APPENDICES
Appendix A: Schematics Magtrol Model 6510e Single-Phase Power Analyzer
A.6 KEY PAD
APPENDICES
58
U9 MCP130
A.7
2 VCC OUT 3 RESET
A.7.1
3.3V +5V 1 GND
U12
97110PT0
VCC
5
+5VD VR3 3.3V 1
LP2981 4
SCK1 R32 2 CLOCK
1 VIN VOUT 5 GND 3
470
3 ON/OFF NC 4
C16 + C15 + C21 U10
GND 97110PT0
1 10uF 10uF 5
2 1 VCC
4 VR1 +5V
R30 2 DATAIN LM7805CT
GND 3 L1 1MH
470 1 IN OUT 2
J2–A1 U11 U11
GND
SC10 DGND 97110PT0 9711DPTD
J2–A2 +
VCC 5 3 C10 C12
J2–A3 SC11 1
4 0.1 10uF
R31 SYNC
J2–A4 SC12 2
470 GND 3
J2–A5
ANALOG OUTPUT
U13
J2–A6 97110PT0
J2–A7 VCC
5
1
3.3V 4 +15V +15VA
J2–A8 STD1 R33 LOAD
2
J2–A9 GND
3
R34 470 L3 1MH
Magtrol Model 6510e SIngle-Phase Power Analyzer
10.0k
Analog Output – drawing 1 of 4
J2–A10 U14
93C56
J2–B1 1 CS VCC 8
108 2 CLK NC 7 +
J2–B2 3 DI ORG 6
C19 + C20 C4 C8 C3 C14
109 4 DO GND 5 +5V +5VD VR2 0.1 10uF 0.1 1 1 10uF C11
J2–B3
59
DCDCNMH0515S 0.1
J2–B4 1010 +15V
1 VIN L4 1MH
J2–B5 AGND 4
DGND 2 GND
J2–B6 R28 -15V
3
10.0k
LT2078
+
J2–B7 DGND C17 + C18 DGND2 AGND C5 C1 C9 C2 C13
3+ DGND 0.1 10uF 0.1 0.1 0.1 0.1 1OuF
J2–B8 1 + VREF
J2–B9 U6
2 –U7-A L2 1MH
LM4431
J2–B10 3
+ R22
1 NC
– 2
10.1k
DGND -15V -15VA
R21
10.0k
AGND
AGND R29
20.5k
+ +15VA
C7 C6
10uF 1
LT2078
R23 8
6–
7 – VREF
100k 5 +U7-B
AGND -15VA
APPENDICES
A.7.2 Analog Output – drawing 2 of 4
+15VA
D1
BAT54S
LT2079
2
3 R35
+ 1
2 U5-A 1 J1-1
499 AMPS PHASE 1
C22 0.01 3 J1-14
–VREF
+VREF
+15VA
–15VA
+5V
R17 -15VA
R18
10k 10k
U8
+15VA
23
9
3
4
VCC
VDD
VSS
VREF –
VREF +
17
12 PAEN D2
13 PA0 BAT54S
PA1
14
PA2 VOUT1 22 LT2079 2
15 AD7834
PA3 5
16
PA4 VOUT2 6 + R36
SYNC 18 7 J1-2
FSYNC 21 6 U5-B
DATAIN 11
DIN VOUT3 1 499
CLOCK 10
19 SCLK 7
VOLTS PHASE 1
8 DGND
28 AGND
LOAD LDAC VOUT4 J1-15

C23 0.01
DSG
20 3
RESET CLR
2
R20 -15VA
R19
10k 10k +15VA
DGND2 D3
BAT54S
LT2079 2
10 R37
AGND + 8
U5-C J1-3
9 1 499
WATTS PHASE 1
C24 0.01 J1-16
3
R27 -15VA
R26
10k 10k
+15VA J1-10
-15VA
D4 AMPS SUM
BAT54S J1-23
LT2079
2
12 11 R37
+ 14
13 U5-D
1 499 AGND
4
3
+15VA
-15VA
C25 0.01
R24
R25
10k 10k
APPENDICES
60
Magtrol Model 6510e SIngle-Phase Power Analyzer Appendix A: Schematics
+15VA
D5
BAT54S
2
LT2079
3+ R40
1 J1-4
2 –U1-A 1 499 AMPS PHASE 2
C26 0.01 3 J1-17
–VREF
+VREF
R2 -15VA
+15VA
–15VA
R1
10k
+5V
10k +15VA
D6
BAT54S
U3 2
23
9
3
4
LT2079
5+ R39
VCC
VDD
VSS
VREF –
VREF +
U1-B 7
17 J1-5
PAEN
12 6 – 1
13 PA0
PA1
499 VOLTS PHASE 2
14
PA2 VOUT1 22 3 J1-18
15
PA3 AD7834 C27 0.01
16
PA4 VOUT2 6
SYNC 18
11 FSYNC 21
DATAIN DIN VOUT3
10 R4 -15VA
CLOCK 19 SCLK 7
8 DGND
28 AGND
LOAD LDAC VOUT4

DSG
20 R3
RESET CLR 10k +15VA
10k
2
D7
BAT54S
2
LT2079
10 R41
+ 8
DGND2 9–U1-C J1-6
1 499 WATTS PHASE 2
C28 0.01 3 J1-19
AGND
R12 -15VA
R11
10k 10k
+15VA
-15VA
D8 J1-11
BAT54S
LT2079
2 VOLTS SUM
12 + 11 J1-24
14 R42
13 –U1-D 1
499
4
3
AGND
+15VA
C29 0.01
-15VA
R9
R10
10k 10k
APPENDICES
61
+15VA
D9
BAT54S
2
LT2079
3+ R44
1 J1-7
2 –U2-A 1 499 AMPS PHASE 3
C30 0.01 3 J1-20
–VREF
+VREF
R6 -15VA
+15VA
–15VA
R5
10k
+5V
10k +15VA
D10
BAT54S
U4 2
23
9
3
4
LT2079
5+ R43
VCC
VDD
VSS
VREF –
VREF +
U2-B 7
17 J1-8
PAEN
12 6 – 1
13 PA0
PA1
499 VOLTS PHASE 3
14
PA2 VOUT1 22 3 J1-21
15
PA3 AD7834 C31 0.01
16
PA4 VOUT2 6
SYNC 18
11 FSYNC 21
DATAIN DIN VOUT3
10 R8 -15VA
CLOCK 19 SCLK 7
8 DGND
28 AGND
LOAD LDAC VOUT4

DSG
20 R7
RESET CLR 10k +15VA
10k
2
D11
BAT54S
2
LT2079
10 R45
+ 8
DGND2 9–U2-C J1-9
1 499 WATTS PHASE 3
C32 0.01 3 J1-22
AGND
R16 -15VA
R15
10k 10k
+15VA
-15VA
D12 J1-12
BAT54S
LT2079
2 WATTS SUM
12 + 11 J1-25
14 R46
13 –U2-D 1
499
4
3
AGND
+15VA
C33 0.01
-15VA
R13
R14
10k 10k
APPENDICES
62
Glossary
Following is a list of abbreviations and terms used in this manual. For a list of symbols and abbreviations used on
the 6510e display, refer to Section 2.3.2 – Display Guide.
Active Power ��The sum of the instantaneous volts input multiplied by the instantaneous amps input = true
power = watts.
Apparent Power ��The product of volts root mean square and amps root mean square.
DSP ��Digital Signal Processing
EXT. SYNC. ��External Synchronization. Using an external source to synchronize the measurements in
cycle-by-cycle mode.
GPIB ��General Purpose Interface Bus. IEEE-488 Instrument Bus Standard.
IEEE ��Institute of Electrical and Electronics Engineers. Organization best known for developing
standards for the computer and electronics industry.
Inrush (↑) ��The initial current that is drawn when an electronic device is turned on. The inrush current
can be substantially higher in magnitude than when the circuit is at its steady state.
MOV ��Metal Oxide Varistor – transient suppressor, needed when inductive loads are used.
PA ��Power Analyzer
PC ��Personal Computer
PF ��Power Factor = COSØ = True Power/(Vrms x Irms)
RMS ��Root Mean Square
RS-232 ��Recommended Standard-232C, a standard interface approved by the Electronic Industries
Association (EIA) for connecting serial devices.
True Power ��The sum of the instantaneous volts input multiplied by the instantaneous amps input = active
power = watts.
VA ��Volt Amperes
W ��Watts = Vrms x Irms x COSØ = True Power = Active Power, where Ø is the phase angle
between V and I.
APPENDICES
63
Index
A D
Abbreviations Used 9 Data Format 40
Active Power 63 Data Output Commands 44
Amp Scaling 21 Data Sheet 2
Amp Scaling Setup Menu 21 Data Termination Characters 41
Amps Gain 28 Digital Processing 29
Amps Input 10
Amps Signal 28 E
Analog Output 11 Ext. Sync. 11,63
Hardware Connection 49 External Sensor 10,19
Setup Menu 49 External Sensor Scale Factor Setup Menu 20
Software Configuration 49 External Shunt 29
Analog Outputs 48
Analog Processing 27 F
Apparent Power 63 Features 1
Average Mode 25 Front Panel 5
B G
Baud Rate 39 Gain
Buttons 5,6 Amps 28
Volts 27
C GPIB
Calibration 50 Installation 37
Commands 45,50 Primary Address 37
Mode 46 GPIB/IEEE-488 11
Process 46,51 GPIB Interface 37
Schedule 45,50
Setup 46 H
Channel Assignments 48 Hold Mode 25
Circuit Breakers 16
Closed-Box Calibration 45,50 I
Commands Input Module 10
Calibration 45,50 Inputs 10
Configuration 42 Amps Input 10
Data Output 44 Ext. Sync. 11
Communication Commands 42 External Sensor 10
Communication Parameters 39 Voltage Input 10
Configuration Commands 42 Inrush 63
Connection Inrush Current 35
6530-to-PC 39 Interrupt Driven
Analog Output Board 49 AC 30
RS-232 38 DC 32
Continuous Mode 36
Contrast Settings 8
L
Controls 5,6 Line Voltage 13
Crest Factor 36
M
Current
Current/Potential Transformer Connection 21 Main Menu 14
Current Overload 15 Main Program
Custom Display 26 AC 31
Custom Main Menu 14 DC 33
Cycle-by-Cycle Mode 24,36
64
Magtrol Model 6510e Single-Phase Power Analyzer Index
Measurement Filter 18 T
Measurement Methods 36 Testing Instrumentation Setup 17
Measurement Modes 34 Transient Overloads 15
Menus Transient Voltage Suppression 16
Amp Scaling Setup Menu 21 Troubleshooting 52
Analog Output Setup Menu 49
Custom Main Menu 14 U
External Sensor Scale Factor Setup Menu 20 Unpacking 1
Main Menu 14
Phase Main Menu 14 V
Volt Scaling Setup Menu 23 Vacuum Fluorescent Display 8
Metal Oxide Varistor 15,63 Voltage Gain 27
Voltage Input 10
O Voltage Signal 27
Output Amps 41 Volt Scaling Setup Menu 23
Output Element 41 Volts Scaling 23
Output Frequency 41
Outputs 10 W
Analog Output 11 Wiring Modes 17–26
Output Total 40
Output Volts 41
Output Watts 41
P
Peak 34
Peak Hold 26,35
Phase Main Menu 14
Phase Setup 24
Primary Address 37
Programming 41
R
Rear Panel 10
Remote Voltage Sense 16
RMS 36,63
Round-Off Error 34
RS-232
Connection 38
RS-232C 11
RS-232 Interface 38
S
Scaling Activated 22
Secondary Functions 6
Self-Test 13
Sensor Substitution 19
Setup 17
Signal
Amps 28
Volts 27
Surge Protection 15
Symbols Used 9
65
Service Information
RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION
Before returning equipment to Magtrol for repair and/or calibration, please visit Magtrol’s Web site at
http://www.magtrol.com/support/rma.htm to begin the Return Material Authorization (RMA) process. Depending on
where the equipment is located and which unit(s) will be returned, you will be directed to either ship your equipment
back to Magtrol, Inc. in the United States or Magtrol SA in Switzerland.
Returning Equipment to Magtrol, Inc. (United States)

When returning equipment to Magtrol, Inc.’s factory in the United States for repair and/or calibration, a completed
Return Material Authorization (RMA) form is required.
1. Visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the RMA process.
2. Complete the RMA form online and submit.
3. An RMA number will be issued to you via e-mail. Include this number on all return documentation.
4. Ship your equipment to: MAGTROL, INC.
70 Gardenville Parkway
Buffalo, NY 14224
Attn: Repair Department
5. After Magtrol’s Repair Department receives and analyzes your equipment, a quotation listing all the necessary
parts and labor costs, if any, will be faxed or e-mailed to you.
6. After receiving your repair estimate, provide Magtrol with a P.O. number as soon as possible. A purchase
order confirming the cost quoted is required before your equipment can be returned.
Returning Equipment to Magtrol SA (Switzerland)

If you are directed to ship your equipment to Switzerland, no RMA form/number is required. Just send your equipment
directly to Magtrol SA in Switzerland and follow these shipment instructions:
1. Ship your equipment to: MAGTROL SA
After Sales Service
Route de Montena 77
1728 Rossens / Fribourg
Switzerland
VAT No: 485 572
2. Please use our forwarder : TNT • 1-800-558-5555 • Account No 154033
Only ship ECONOMIC way (3 days max. within Europe)
3. Include the following documents with your equipment:
• Delivery note with Magtrol SA’s address (as listed above)
• Three pro forma invoices with:
• Your VAT number • Value - for customs purposes only
• Description of returned goods • Origin of the goods (in general, Switzerland)
• Noticed failures
4. A cost estimate for repair will be sent to you as soon as the goods have been analyzed. If the repair charges
do not exceed 25% the price of a new unit, the repair or calibration will be completed without requiring prior
customer authorization.
66
Testing, Measurement and Control of Torque-Speed-Power • Load-Force-Weight • Tension • Displacement
www.magtrol.com
MAGTROL INC MAGTROL SA Subsidiaries in:

70 Gardenville Parkway Route de Montena 77 Germany • France
Buffalo, New York 14224 USA 1728 Rossens / Fribourg, Switzerland China • India
Phone: +1 716 668 5555 Phone: +41 (0)26 407 3000 Worldwide Network
Fax: +1 716 668 8705 Fax: +41 (0)26 407 3001 of Sales Agents
E-mail: magtrol@magtrol.com E-mail: magtrol@magtrol.ch

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Model 6510e: Single-Phase Power Analyzer

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Model 6510e

Model Number: _____________________________

Serial Number: _____________________________

Purchase Date: _____________________________

Purchased From: _____________________________

Preliminary Manual, Rev. F – November 2005

Preliminary Manual, Revision F – November 2005

Date Edition Change Section(s)

3.3.6 PHASE SETUP.............................................................................................................................................. 24

7.1 ANALOG OUTPUTS.................................................................................................................................................. 48

5. COMPUTER CONTROLLED OPERATION

PURPOSE OF THIS MANUAL

WHO SHOULD USE THIS MANUAL

CONVENTIONS USED IN THIS MANUAL

Note: This is intended to draw the operator’s attention to complementary

Caution: This is used to draw the operator’s attention to information,

WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,

AUTO AUTO CYC-CONT W-VA-PF HOLD

6510e Single-Phase Power Analyzer

Banana Jack Connectors (4 each per phase)

Isolated BNC Sensor

1.2 NEW FEATURES OF THE 6510e POWER ANALYZER

DSP6001 Dynamometer Controller

Magtrol Dynamometer O SYNC. GPIB/IEEE-488

1000 V 1000 V 1000 V U RS-232C

Current Voltage Holds Current Value

External Voltage Current Optional Analog Output

Output Update Rate

200 samples/second (5 ms) 750 V 20 A

6510e Single-Phase Power Analyzer EARTH

ORDERING INFORMATION HIGH

6510e Single-Phase Power Analyzer LOW

6510e-01 Single-Phase Power Analyzer with Analog CB

MAGTROL INC MAGTROL SA Subsidiaries in:

70 Gardenville Parkway Centre technologique Montena Great Britain

AUTO AUTO CYC-CONT W-VA-PF HOLD

Figure 2–1 Front Panel

2.2 FRONT PANEL CONTROLS AND BUTTONS

• SHIFT - enables secondary functions printed in blue above control buttons

2.2.1 Enabling Secondary Functions

Figure 2–2 Secondary Function Menu

2.2.2 Using Front Panel Controls and Buttons

2.2.2.1 Controls/Single-Function Buttons

2.2.2.2 Double-Function Buttons

Button To Use Function

2.3 VACUUM FLUORESCENT DISPLAY (VFD)

2.3.1 Contrast Settings

CURRENT VOLTAGE DEVICE POWER/PF

Figure 2–3 Device Setup Menu

2. Press  and  buttons until "I/O" appears in the display.

2.3.2 Display Guide

2.4 REAR PANEL

1 Figure 2–4 Rear Panel 4 6 7

2.5 REAR PANEL INPUTS AND OUTPUTS

Figure 2–5 Input Module

Caution: Voltage should not exceed 750 V AC/DC terminal

Caution: Amps should not exceed 20 A continuous. Voltage

1c External Sensor Alternate amps input for current sensor or shunt.

Caution: Voltage should not exceed ±1 V AC/DC.

Caution: Input is not isolated from earth ground.

4 RS-232C Use this socket for RS-232 connector cable.

Figure 2–6 RS-232C Interface

Figure 2–7 GPIB/IEEE-488 Interface