E TEREX AERIALS OPERATOR’S MANUAL SELF-PROPELLED BOOM LIFT MODEL MP 60 OPERATION AND OPERATOR MAINTENANCE MANUAL FOR PARTS OR SERVICE CONTACT: O=© Terex Aerials Terex Aerials Terex Aerials 10600 W. Brown Deer Road 106 12th Street S. E. Courtstown Industrial Park Milwaukee, WI 53224 Waverly, 1A 50677 Little Island, Co. SJ Cork, Ireland Telephone: (414) 362-9300 Telephone: (319) 352-3920 Telephone: (353) 21-353011 Facsimile: (414) 355-0832 Facsimile: (319) 352-5727 Facsimile: (353) 21-353368, Issued: Sep 97 PIN 89-160502ZA TABLE OF CONTENTS Introduction ... Machine Specifications Machine Diagrams ... Range Diagram General Arrangement Diagram Technical Charts Gradeability Conversion Chatt........ Beaufort Scale and Wind Velocity Chart Permissible Soil Consolidations By Weight Chart SAFETY Safety Symbols... Sofety Rules and Pr Environmentally Hazardous Materials Bator (Aid Lead). Diesel Fuel..... Hydraulic Fluid Radiator Antifeeze Foam-Filled Tires . Engine Oil... Safety-Relaled Decals Safety and Control Decal Locations. Safety and Control Decal Descriptions ... OPERATION Unloading Procedures... Primary Machine Components... Operator Controls, Ground Controls Platform Controls Start-Up Procedures Shift Checks ..... Machine Start-Up Ground Operation and Checks ... Platform Operation and Checks... Operation Cold Weather Operation Driving and Steering .. Broking... Booms, Supersiructure and Platform. Gasoline Engine Operation Dual Fuel Engine Operation Diesel Engine Operation ‘Shut-Down Procedures Transporting the Machine Towing Procedures .. Truck oF Trailer Transport .. Emergency System and Procedures Emergency Pump ..... Unpowered Emergency Movement... Emergency Lowering... MP 60 OPERATOR'S MANUAL Page i TABLE OF CONTENTSMP 60 OPERATOR'S MANUAL TABLE OF CONTENTS (CONTINUED) MAINTENANCE General Maintenanoe Tips .... Shift Operational Checklist Weeldy Operation Checks Monthly Operational Checklist Quarterly Operational Checklist... Semi-annual Operational Checklist Lubrication Char. Lubrication Diagram Troubleshooting ... INDEX APPENDIX Applicable Standards and Regulations ANSV/ SIA A92.5-1980 (Partial) . 11. Inspection and Maintenance ... 12. Training 13. Operation « 14. Responsibiliies of Wrwiatre, Dealer, Purchaser, and Operators... ae JL Terex Aerials Limited Warranty wooo BARNRIOLAS EEEoe TABLE OF CONTENTSLE INTRODUCTION This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Self-Propelled Aerial Work Platform featuring OEM controls. ANGER THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO. OPERATING YOUR SELF-PROPELLED AERIAL WORK PLATFORM. OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFAC- TURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI SAFETY GUIDE- LINES. FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH. Your machine has been designed and built o provide many years of safe, dependable service. To obtain the full benefit of your machine, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the machine prior to making any repairs. ANGER MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND ‘SPECIFICATION WITHOUT WRITTEN PERMISSION FROM TEREX AERIALS. ING. ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE ‘THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY. Terex reserves the right fo change, improve, modify or expand features of its equipment at ‘ony time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment. All manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availabilty of more recent manuals. Page iii MP 60 OPERATOR'S MANUAL INTRODUCTIONMP 60 OPERATOR'S MANUAL MACHINE SPECIFICATIONS MACHINE SPECIFICATIONS Working Height. Platform Height. Horizontal Reach (Boom Angle 0°) Platform Capacity (Unrest) Platform Size Stowed Length Stowed Height Machine Width Wheelbase... Outside Tuming Radius Maximum Travel Speed: Boom Stowed (Note 1)... Boom Extended .. Ground Clearance... Gross Weight (Approx.) (Note 1)... Gradeability (On Hard Sure) (ote 1) Platform Rotation .... Superstructure Rotation Tire Size . Tire Pressure (Disregard fr foam ill tes) Wheel Lug Nut Torque (Drive Axle) Wheel Lug Nut Torque (Steer Axle) . ‘Swing Bearing Bolt Torque Drive Hub Bolt Torque .... Maximum Hydraulic Pressure Hydraulic Tank Capacity Fuel Capacity Gas or Diesel.... Propane. Electrical System... Engine Availability: 66 Ft/ 20.12 M 60 Ft/ 18.29 M . 48 Ft 7 In/ 14.80 M 500 LBs./ 227 Kg . 36 In. x 72 In. x 42 In/ 91Mx1.83Mx1.07M . 25 Ft8 In/ 7.82 M . SFT In 2.62M 1. 8 Ft. 0 In/ 2.44 M . 8 FLO InJ/ 2.44 M . 16 Ft 10 In/ 5.13 M 2.5 MPH/ 4.0 KPH 0.5 MPH/ 0.8 KPH 10.7 In/ 27.2 cm .. 20,500 LBs,/ 9,299 Kg 18°/ 27% 180° ve» 360° continuous, either direction 1. 15 x 19.5 (14 Ply) .. 105 PSV 7.24 Bar! 7.38 Kg-om? 220 Ft LBs,/ 298 Nm/ 30.4 Kg-m “220 Ft LBs,/ 298 Nmv/ 30.4 Kg-m 320 FILBs./ 434 Nm/ 44.22 Kg-m 170 FtLBs./ 231 Nm/ 23.49 Kg-m 2500 PSI/ 172 Bar/ 175 Kg-cm? 35 Gal/ 132 Liters 35 Gal./ 132 Liters .. 30 LBs/ 14 Kg ‘Two 12 Volt DC Batteries Standard . . . Wisconsin W41770, 35 HP (26.1 Kw), Air Cooled, Gas (Dual Fuel - Optional) Optional... Wisconsin V-465, 65 HP (48.5 Kw), Air Cooled, Gas or Dual Fuel (Std. 4WD) Ford LSG 423, 63 HP (47.0 Kw), Liquid Cooled, Gas or Dual Fuel Deutz F3L 912, 55 HP (41 Kw), Air Cooled, Diese! Deutz F3L 1011, 42 HP (31.3 Kw), Air Cooled, Diese! Deutz F4L 1011, 56 HP (41.7 Kw), Air Cooled, Diese! Perkins 104.19, 43 HP (32.1 Kw), Liquid Cooled, Diesel Isuzu C-240, 56 HP (41.7 Kw), Liquid Cooled, Diesel Note 1: Weight and performance shown represent typical machines, and should be used as a general guideline only. Many variables between machines can lead fo significant differences in these factors. ‘Accurate figures, when necessary for a particular application, can best be determined by testing of the specific machine. Page iv VlMP 60 OPERATOR'S MANUAL Li a MACHINE DIAGRAMS = <= a oO RANGE DIAGRAM < a w aNGE[ "= ] © | #1] °° | | = z 7 e 18 1s we TO? eS = revscreo| saeu | sesm | sao | cam | a22m_| vesm | sow 3 HEGHT Ts | ws | ee | ae | ae | arr < erecreo| aveu | siz | soom | 67ou | e20u | szom | ovrm = weal | sy | ar | aes | ave | ari [208 | ir exenoeo | i4otu | iaom | rare r2aom | ozo | é2am | sam EIGHT os | ae | ae | er | ee | oOo ENDED arm | room| rvsem| tssu| tzu] tezem ide och measured Rom ener orton wortina Heian 0.3m) 70° o ase € comm 997 Page vMP 60 OPERATOR'S MANUAL GENERAL ARRANGEMENT DIAGRAM - sm eo any Coy 30° (672m) t MACHINE DIAGRAMS Page vi Vj exon 107LL 'MP 60 OPERATOR'S MANUAL TECHNICAL CHARTS GRADEABILITY CONVERSION CHART lone! BEAUFORT SCALE AND WIND VELOCITY CHART Beaufort Wind Velocity Scale Description MPH (m/sec) Effects of Wind Inland 3 Light Breeze 7.6 to 12.08 mph Leaves and thin twigs move 3.4 10 5.4 miseo 4 Moderate Breeze | 12.310 17.67mph | Lifting dust and lose paper, moves 5.5 to 7.9 m/sec ‘wigs and thin branches 5 Brisk Breeze 17.9 to 23.9 mph Leafy trees start fo sway, foam 8.0 to 10.7 msec crests form on lakes 6 Strong Wind 24.16 10 30.9 mph_| Big branches move, telephone lines 10.8 10 13.8 m/sec | whistle, use of umbrellas difficult 7 Stiff Wind 31.09 fo 38.25 mph_| Whole trees moving, perceptible 13.910 17.1 m/sec | resistance when walking against the wind cx 187 Page vii TECHNICAL CHARTS[MP 60 OPERATOR'S MANUAL TECHNICAL CHARTS (CONTINUED) PERMISSIBLE SOIL CONSOLIDATIONS BY WEIGHT CHART Type of Soil daN/em? (kp/em?) A Filled soil, not artificially condensed 0-1 B_ Undisturbed, obviously untouched soil 1 Mud, peat or marshy soil 0 2. Non-binding, sufficiently solid soils Fine to medium sand 15 Coarse to gravel 2.0 3 Cohesive soils Pasty o U Soft 0.4 Firm 1.0 semi-solid 2.0 Hard 40 4 Rocks with few fissures in sound unweathered condition and good stratification In compact layer sequence 15 In massive or pillarlke formation 30 TECHNICAL CHARTS Page vill V4, aMP 60 OPERATOR'S MANUAL SECTION 1: SAFETY Page 1-1SAFETY MP 60 OPERATOR'S MANUAL Page 1-2 TABLE OF CONTENTS Safety Symbols... : Safely Rules and Precautions... Environmentally Hazardous Materials Battery (Acid/ Lead) Diesel Fuel... Hydraulic Fluid Radiator Antifeeze Foam-Filled Tires ... Engine Oil... Safely-Related Decal Safely and Control Decal Locations... Safely and Control Decal Descriptions RS SoboomdH & 6sSAFETY SYMBOLS MP 60 OPERATOR'S MANUAL LE This manual contains important information on the safe use of your Self-Propelled Aerial Work Platform. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safely and the safety of those around you, you must operate your aerial work platform as instructed in this manual You, the operator, are the single most important factor for safety when using any piece of equipment, Learn to operate your work platform in a safe manner. To help you recognize important safety information, we have identified warnings and instructions that directly impact on safely with the following signals: ANGER "DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS TO BE LIMITED TO THE MOST EXTREME SITUATIONS. AAWARNING "WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY. A CAUTION “Caution” indicates a potentially hazardous situation which, itnot avoided, may result in minor or moderate injury. It is also used to alert against ‘unsafe practices and for property-damage-only situations. ‘One final note: The best method to protect yourself and others from injury or death is to use ‘common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed. Page 1-3 SAFETY SYMBOLS(MP 60 OPERATOR'S MANUAL SAFETY RULES AND PRECAUTIONS SAFETY RULES AND PRECAUTIONS ANGER ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED! Maintain safe clearance from electrical ines and apparatus. You must allow for machine sway (side {0 side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor. You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts, You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 m) between any port ‘ofthe machine, or its load, and any electrical line or apparatus carrying over 300 volts up fo 50,000 volts. One foot (30.5 cm) additional clearance is required for every ‘additional 30,000 volts. DEATH ORSERIOUSINJURY will resultfrom contact with, or inadequate clearance from, any electrically charged conductor. Read and understand all safety and control information found on the machine and in this manual before operating the machine. Only trained, competent personnel should operate the aerial work platform. Be aware of all Government and Local rules which may apply fo this machine and its safe operation. Approved safety belts must be worn at all times when operating the machine from the platform. In addition, approved headgear and other protective equipment must be wom as required. (Inthe U.S.A., OSHA approved equipments required. For other countries, the appropriate equivalent government body should be consulted.) NEVER fasten safety belt fo an adjacent structure while on the work platform. Moke sure that entry gate to platform is secured before operating the machine from the platform. DO NOT block the foot pedal or any function contol in the operating position. DO NOT exceed the platform capacity of the machine in any configuration. Review the section filed "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions. “7xz SAFETY RULES AND PRECAUTIONS (CONTINUED) SECURE all tools and other loose items to prevent injury fo persons working on or below the work platform, DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform. DO NOT attempt to climb down the boom assembly, if the machine fails while the operator's platform is raised or extended. Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the {ground controls while the platform is in use. The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the torque hubs, which resus in there being no means to stop the machine's travel. Terex recommends using this procedure only in cases of ‘emergency, and only for a short distance. Be on guard against machine runaway on sloping surfaces, Movernent speed shall not exceed 1 mph (1.6 kph). DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank. DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency. DO NOT alter, modify or disable any safety devices or interlocks. DONOT refuel the machine near sparks or open flames. Gasoline and propane vapors, ‘and Diesel fuel fumes are highly explosive. DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations. DO NOT raise the aerial work platform unless the machine is on a firm, level surface. Page 1-5 (MP 60 OPERATOR'S MANUAL SAFETY RULES AND PRECAUTIONSMP 60 OPERATOR'S MANUAL SAFETY RULES AND PRECAUTIONS (CONTINUED) NGER © Use caution to prevent ropes, cords, hoses, elc. from becoming entangled in the machine's boom sections when being raised, lowered or repositioned. © Ensure that the area surrounding the mobile plotform is clear of personnel and equipment before: driving the machine; or raising, lowering or extending the boom; or swinging the superstructure; or, rotating or titing the platform. ‘* Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel. © Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel * DONOT sit, stand or climb on platform rails. ‘© DO NOT operate this machine while under the influence of any drugs or alcohol. © DONOT operate this machine i you are bothered by heights, seizures, or dizzy spells. © DO NOT indulge in stunt driving or horseplay while operating this machine. AWWARNING ‘© Complete the ‘Operational Checklists" found in this manual (see Table of Contents) at designated intervals. ‘© Ensure that the machine is in "LOW'* drive speed while unloading from a truck or trailer. ‘* Always atfach the machine to a winch when loading or unloading from a truck or trailer. Terex does not recommend unassisted loading or unloading of any aerial work platform. © With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movernent. Refer to the large *FORWARD' arrows on the undercarriage of the machine the location of the superstructure lockpin hole for travel orientation. SAFETY RULES AND PRECAUTIONS We esteLL SAFETY RULES AND PRECAUTIONS (CONTINUED) AAWARNING Check fuel system for leaks or damaged fuel lines before operating the machine, If any damage is found, contact your supervisor immediately. Machine shall be removed from service until diagnosis and any necessary repairs have been completed. Actuation of the red “EMERGENCY STOP" will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop. Brace yourself. Whenever disengaging the drive torque hubs or before disconnection from towing vehicle, ensure that the machine cannot roll Immediately report any erratic noises, vibrations or matfunctions of the machine to your supervisor. Machine shall be removed from service until diagnosis and any necessary repairs have been completed Operating this equipment without all safety and control decals in place can be hazardous. A CAUTION For transporting the machine, the platform must not be tied tothe trailer bed in any way. Be sure fo tum all hydraulic valves back "ON" before starting the machine, or extensive pump damage will occur. DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg). DO NOT use the boom or platform as a crane to lift oversized or hanging loads. DONOT raise, extend, retract, il, rotate, or lower the platform or booms into stationary objects, as this will couse damage to mechanical and hydraulic components. DO NOT use the platform or boom functions to push or tow the machine or another vehicle. ‘Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm Page 1-7 MP 60 OPERATOR'S MANUAL SAFETY RULES AND PRECAUTIONSMP 60 OPERATOR'S MANUAL ENVIRONMENTALLY HAZARDOUS MATERIALS \\ ENVIRONMENTALLY HAZARDOUS MATERIALS BATTERY (ACID/LEAD) Spilled or leaked battery acid: © Neutralize the spilled quantity with baking soda or caleium-oxide by spreading, mixing, lc. Make certain that the mixture is neutral. Then collect the residue in a suitable Container. Dispose of battery acid as special waste. * Always wear acid-resistant boots and gloves and use suitable face/ eye protection © Do not allow non-neutralized acid to escape into the sewage system or open bodies of water. Damaged or unuseable lead batteries filled with sulfuric acid: * Damaged or unusable batteries must be disposed only by authorized disposal ‘companies after emptying and collecting the sulfuric acid. * Dispose lead-containing sulfuric acid as special waste, DIESEL FUEL ‘© Diesel fuel is « material which contaminates water and must under no circumstances reach the sewage system or open waters! ‘© Spilled or leaked quantities must be restricted fo as small an area as possible. Efforts should be made to recoup as much ofthe fluid as possible by scooping or vacuuming itp. Remove the remainder by sweeping with liquid absorbing materials (oil binding agents), ‘* Scooped up or vacuumed up Diesel fue! oil may be reused after proper filtering. ‘© Materials or soil contaminated by Diesel fuel must be placed in a suitable container and disposed of according to the State and local special waste disposal regulations!ENVIR LE ONMENTALLY HAZARDOUS MATERIALS (CONTINUED) HYDRAULIC FLUID © Hydraulic fluids are substances which contaminate water and must not reach the sewage system or open waters. * The spilled or leaked quantity must be confined to as small an areas possible. Efforts should be made to recoup as much of he fluid as possible by scooping or vacuuming itup. Remove the remainder by sweeping with liquid absorbing materials (oll binding agents). © Scooped up or vacuumed up hydraulic fluid may be reused afer proper filtering. * Materials or soil contaminated by hydraulic fluid must be placed in suitable container ‘and disposed of according to the state or local disposal regulations. RADIATOR ANTIFREEZE ‘* Radiator antifreeze contains glycol and is to be considered a substance hazardous fo water. * Cooling water-antifreeze mixture, therefore, must be introduced into the sewage system of open waters! * Dispose of cooling water-antifreeze mixtures as special waste in accordance with the State and local regulations! FOAM-FILLED TIRES * Disposal of the material, classified as non-toxic, according to State and local regulations! ENGINE OIL + Engine oil is a substance hazardous fo water and must not reach the sewage system or open waters! © Remove spilled or leaked quantity wiping up with liquid absorbing materials (oil binding agents) © Materials or soil contaminated by motor oil must be placed in suitable container and disposed of according to the State and local special waste disposal regulations. Page 1-9 MP 60 OPERATOR'S MANUAL XENVIRONMENTALLY HAZARDOUS MATERIALSMP 60 OPERATOR'S MANUAL SAFETY-RELATED DECALS SAFETY RELATED DECALS Q\ DANGER “ELECTROCUTION THIS MACHINE IS NOT INSULATED © KEEP AWAY FROM MACHINE IF NEAR ELECTRICAL LINES OR EQUIPMENT. © DEATHOR SERIOUS INJURY WILL RESULT FROM CONTACT WITH THIS MACHINE IF IT ‘SHOULD BECOME ELECTRICALLY (CHARGED. 10-145100 Decal, "DANGER . . . ELECTROCUTION" A\ DANGER THESE HAZARDS WILL RESULT IN DEATH OR SERIOUS INJURY | eu pr ac Te we RR SAFE OPERATING PROCEDURES (ee |e cee ta “ ts cox ne ome oF ce or ae een roe © Remeclaghae nomewo asi Pacis Seat fuer si we cs us Raa | EXPLOSION l INAOEGUATE MAINTENANCE ] INADEQUATE TRAINING } (INADEQUATE INSPECTION emma, wane nas wome mss se a 2 out SE “oeaite fatale i be seme B Stotiaace ‘Mairi, | SEE OPERATOR’ S MANUAL FOR FURTHER INSTRUCTIONS ‘fe weit msi sod Tomo 10-130600 Decal, "DANGER" (ground station) Ve xb 1987ZA SAFETY-RELATED DECALS (CONTINUED) A\ DANGER (MP 60 OPERATOR'S MANUAL THESE HAZARDS WILL RESULT IN DEATH OR SERIQUS INJURY } TIP OVER SAFE OPERATING PROCEDURES ELECTROCUTION BUSA foce am EEDA a THIS CHINE 1S VOT NGULATED = SERGE" )|(TNADEQUATE TRAINING CRUSHING | loc ge neues con FOR FURTHER INSTRUCTIONS rescerectar || SEE OPERATOR’ S MANUAL 10-142100 Decal, "DANGER® (platform station) Page 1-11 ) SAFETY RELATED DECALSMP 60 OPERATOR'S MANUAL SAFETY-RELATED DECALS (CONTINUED) ACAUTION ‘SAFETY BELT LANYARD ONLY e DO NOT LIFT HERE 10-272600 Decal, “CAUTION, Safety Belt Lanyard" | CAUTION HOT WATER TO REMOVE CAP SHUT DOWN ENGINE TO COOL THEN LOOSEN CAP TO RELIEVE PRESSURE 10-094700 Decal, "CAUTION HOT WATER . . .* (for versionswith liquid cooled engine) | CAUTION | Mito TATING FAN | IF ENGINE IS RUNNING STAY CLEAR ee 10-094900 Decal, "CAUTION, ROTATING FAN . ..." (for versionswith liquid cooled engine) U7 ceva 87 SAFETY RELATED DECALS Page 1-12LZ SAFETY-RELATED DECALS (CONTINUED) | OPEN HYDRAULIC TANK VALVES BEFORE STARTING ENGINE 10012600 10-012600 Decal, ‘Open Hydraulic Tank Valves ENSURE LOCKPIN IS DISENGAGED BEFORE OPERATING SWING FUNCTION 10007200 10-007200 Decal, “Ensure Lockpin Is Disengaged . . ." Esewaeo 10-012900 Decal, "FORWARD" Arrow PLATFORM CAPACITY 500LBs. (225 kg) 10-148300 Decal, Platform Capacity cone 1987 Page 1-13 MP 60 OPERATOR'S MANUAL SAFETY RELATED DECALSMP 60 OPERATOR'S MANUAL SAFETY-RELATED DECALS (CONTINUED) ~ HYDRAULIC FLUID ONLY. 10151300 10-151300 Decal, *Hydraulic Fluid Only* GASOLINE ONLY 10-117900 Decal, "Gasoline Only* (for versions with gasoline engines) | DIESEL FUEL © ONLY 10151100 SAFETY RELATED DECALS 10-151100 Decal, "Diesel Fuel Only" (for versions with diesel engines) U7 oom Page 1-14MP 60 OPERATOR'S MANUAL ZA SAFETY-RELATED DECALS (CONTINUED) SAFETY RELATED DECALS 7 on" none stant Semmens vss 10-264200 Decal, Ground Electrical Controls INDICATO! 10115909 10-115800 Decal, "Glow Plug Indicator* (for engines with glow plug) corto Page 1-15MP 60 OPERATOR'S MANUAL Y, SAFETY RELATED DECALS SAFETY-RELATED DECALS (CONTINUED) 10-284800 Decal, Ground Function Controls Page 1-16LZ SAFETY-RELATED DECALS (CONTINUED) MP 60 OPERATOR'S MANUAL SAFETY RELATED DECALS x <5 < =O... ©. | 10-278100 Decal, Platform Controls " OPERATOR'S MANUAL | ENCLOSED | DO NOT REMOVE OPERATOR'S MANUAL | FROM MACHINE. REPLACE MANUAL IF | DAMAGED OR MISSING. fn a 10-139800 Decal, "Operator's Manual Enclosed" ccm 187 Page 1-17MP 60 OPERATOR'S MANUAL SAFETY AND CONTROL DECAL LOCATIONS AWARNING OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS. Hany of these items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations. 16 Le 10 I~ 3,17 4 (INSIDE) FRONT REAR J 12 (INSIDE) (INSIDE) A “4 ooo (INSIDE) Left Hand Side. U/ comes Page 1-18LL SAFETY AND CONTROL DECAL DESCRIPTIONS Item No. PartNumber Description 10-130600 Decal anona 9 10-264200 Placard, Ground Electrical Controls 10 — 10-148300 Decal, "CAPACITY 500 LBS (225 kg)", Small 11 10-284800 Decal, Ground Function Controls 12 10-115800 Decal, "Glow Plug Indicator* 13 10-151100 Decal, "DIESEL FUEL ONLY" (Diesel engine option) 10-117900 Decal, "GASOLINE ONLY" (Gasoline engine option) 14 10-012900 Decal, "FORWARD" Arrow 18 10-151300 Decal, " Hydraulic Fluid Only * 16 10-278100 Placard, *Platform Control* 17 10-139800 Decal, "Operator's Manual Enclosed" 18 — 10-121600 Decal, "Made in U.S.A." *DANGER’, Ground Station 10-145100 Decal, "DANGER’, Electrocution 10-142100 Decal, "DANGER", Platform 10-272600 Decal, "CAUTION, Safely Belt Lanyard* 10-094700 Decal, "CAUTION, Hot Water... (or versions with liquid cooled engine) 6 — 10-094900 Decal, "CAUTION, Rotating Fan (or versions with liquid cooled engine) 7 10-012600 Decal, "Open tank valves 8 —10-007200 Decal, “ENSURE LOCKPIN IS DISENGAGED . . MP 60 OPERATOR'S MANUAL oo eee Page 1- 19 QX SAFETY AND CONTROL DECAL DESCRIPTIONSMP 60 OPERATOR'S MANUAL SAFETY AND CONTROL DECAL LOCATIONS (CONTINUED) AWARNING OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS. If ony of hese items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations. ‘4 (INSIDE) U REAR FRONT a z S =| =| So S| = =| =| oO wl a =] 3 18 | | z| So} S| 2 = 5, 6 (INSIDE) > Hr} 4 = Right Hand Side. a Page 1-20 V4 e187LZ SAFETY AND CONTROL DECAL DESCRIPTIONS (CONTINUED) Item No. aeons o 10 aa 12 13 14 15 16 7 18 Part Number 10-130600 10-145100 10-142100 10-272600 10-094700 10-094900 10-012600 10-007200 10-264200 10-148300 10-284800 10-115800 10-151100 10-117900 10-012900 10-151300 10-278100 10-139800 10-121600 Description Decal, "DANGER", Ground Station Decal, ‘DANGER’, Electrocution Decal, "DANGER", Platform Decal, "CAUTION, Safely Belt Lanyard" Decal, "CAUTION, Hot Water... ." (or versions with liquid cooled engine) Decal, ‘CAUTION, Rotating Fan..." (or versions with liquid cooled engine) Decal, ‘Open tank valves . .." Decal, "ENSURE LOCKPIN IS DISENGAGED . . .* Placard, Ground Electrical Controls Decal, “CAPACITY 500 LBS (225 kg)’, Small Decal, Ground Function Controls Decal, "DIESEL FUEL ONLY" (Diesel engine option) Decal, "GASOLINE ONLY" (Gasoline engine option) Decal, "FORWARD" Arrow Decal, * Hydraulic Fluid Only * Placard, "Platform Control" Decal, ‘Operator's Manual Enclosed" Decal, "Made in U.S.A." MP 60 OPERATOR'S MANUAL il 2 l 1 Se eee Page 1-21 QXX SAFETY AND CONTROL DECAL DESCRIPTIONSMP 40 OPERATOR'S MANUAL SECTION 2: OPERATION Page 2-1MP 40 OPERATOR'S MANUAL Table of Contents Unloading Procedures... Primary Machine Components Operator Controls Ground Controls Platform Controls Stari-Up Procedures Shift Cheoks ... Machine Start-Up « Ground Operation and Checks .. Platform Operation and Checks Operation Cold Weather Operation Driving and Steering .. Braking Booms, Supesiucture and Pati Gasoline Engine Operation Dual Fuel Engine Operation Diesel Engine Operation. Shut-Down Procedures ... Transporting the Machine Towing Procedures ..... Truck oF Trailer Transport... Emergency System and Procedures Emergency Pump a - Unpowered Emergency Mover. oe 2-34 Emergency Loweting «......r.nennsnnsnnnnen 2-36 z S < m4 iw a. oSLL UNLOADING PROCEDURES AAWARNING TO AVOID A SERIOUS PERSONAL INJURY OR DEATH, ENSURE THAT THE MACHINE IS IN "LOW" DRIVE SPEED WHILE UNLOADING FROM A TRUCK OR TRAILER. Inspect the outside of the machine for damage (including the underside). Inspect all hoses, boom sections and cables for chafing or road damage. Confirm that all ‘wheel lug nuts and swing bearing bolts are tight (refer to specifications), Remove the pin that locks the superstructure fo the undercarriage near the swing bearing, ‘Stow the lock pin in the location provided nearby. Unlock and open both side compartment doors. Inspect all fue, electrical and hydraulic. connections for damage and security. Connect battery cables to batteries if required. Check electrolyte level. Open the fuel tank valve and check fuel level Check engine oil level, and add as required per engine manufacturer's recom- mendations. Check fluid level at the sight gauge on the hydraulic tank, and add fluid as required (see Lubrication Chari). Check that shutoff valves on the hydraulic tank are open, Close side compartment doors. Attach the machine to a winch for the unloading procedure. AWARNING ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUGS ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED. READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE MACHINE. Page 2-3 MP 40 OPERATOR'S MANUAL UNLOADING PROCEDURESUNLOADING PROCEDURES (MP 40 OPERATOR'S MANUAL UNLOADING PROCEDURES (CONTINUED) ‘Switch the "GROUND/ PLATFORM" key switch to "GROUND*. Start engine, using the ground controls. NOTE: Refer to Startup Procedures and Operator Controls Descriptions in this section. While pressing the "MAIN PUMP" toggle switch on the ground controls, flip and hold a boom function toggle. This is called ‘deadheading", and will lead to maximum system pressure registering on the gauge at the ground control valve assembly. Check the hydraulic pressure (see Machine Specifications). Turn off engine. Remove all machine tie downs (see Transporting the Machine). Remove wheel chocks, if used. Switch the "GROUND/ PLATFORM" Key switch to "PLATFORM". Enter the platform, and restart the engine using the platform controls. Select the *OPERATING" engine speed, and test all platform functions, Raise the boom so that the platform will clear any obstacles as the machine is driven down the loading ramp. Carefully drive the machine off the truck or trailer with the assistance of a winch. NOTE: The brakes are automatically released for driving, and will automatically apply when the machine stops. Before placing the machine into service, all operators must read and understand the contents of this Operator's Manual Upon initial unloading of the machine the *Receipt Inspection Adjustment Report" or "Predelivery Inspection Adjustment Report" must be completed and returned in order to activate the Terex Limited Warranty. ‘An Operator's Manual is included with each machine leaving the factory.MP 40 OPERATOR'S MANUAL Li PRIMARY MACHINE COMPONENTS PLATFORM CONTROLS: > —— PLATFORM SLAVE LEVELING CYLINDER MOVING ANCHOR TIP BOOM SECTION PRIMARY MACHINE COMPONENTS MID BOOM SECTION BASE BOOM SECTION 7 LIFT CYLINDER HOSE TRACK MASTER LEVELING CYLINDER ‘SUPERSTRUCTURE REAR OF UNIT | BRAKE METERING VALVE LF ° FRONT OF UNIT || eS GROUND CONTROL ‘te aoa. on198 CABINET (INSIDE DOOR) UNDERCARRIAGE Left Hand Side. exe? Page 2-5MP 60 OPERATOR'S MANUAL OPERATOR CONTROLS (GROUND CONTROLS)Item Lz OPERATOR CONTROLS DESCRIPTION Control Circuit Breaker Choke/ Glow Plug Button Main Power Key Switeh Engine Start Button Hour Meter Volt Meter Engine Oil Pres- ‘sure Gauge Hydraulic Fluid Pressure Gauge (Not shown) (GROUND CONTROL) Location Description On Ground Pops out when the 12 Volt electrical circuit is over- Console Panel loaded. Push in to reset. On Ground Choke button for gas or dual fuel engines. Press and Console Panel hold while starting a cold engine. Glow plug button for some Diesels. Press and hold (if 0 equipped) fo preheat combustion chamber before starting a cold engine. On Ground ‘Three position main power "ON/ OFF" switch. Straight Console Panel —_up position is "OFF". Turn key left (counterclockwise) one position to turn power "ON" for ground control operation. Tum key right (clockwise) one position fo turn power "ON" for plat- form control operation With key switch "OFF*, the key may be removed to prevent unauthorized operation. (On Ground Press push button to engage engine starler. Release Console Panel button immediately upon engine start. NOTE: Main power key switch must be in "GROUND" position. On Ground Indicates total elapsed time that the engine has been Console Panel operated in hours and tenths. On Ground Indicates electrical system voltage. Console Panel On Ground Indicates engine oil pressure. Console Panel Beneath Ground indicates hydraulic fluid pressure. Valves Page 2-7 (MP 60 OPERATOR'S MANUAL OPERATOR CONTROLSMP 60 OPERATOR'S MANUAL OPERATOR CONTROLS (GROUND CONTROLS, CONTINUED) OPERATOR CONTROLSItem 10. i: 12. 13. 14. 15. 16. 7. LE OPERATOR CONTROLS DESCRIPTION (GROUND CONTROLS, CONTINUED) Control Gas/ Oft/ Propane ‘Switeh (Optional) Engine Coolant Temperature Gauge (Not shown) Steer Wander Control Valve (Not shown) Engine Throttle Switch Emergency Stop Button Emergenoy/ Main Pump Toggle ‘Switch Boom Up/ Down Toggle Switch Boom Extend/ Retract Toggle Switeh ‘Swing Left’ Right Toggle Switch Location ‘On Ground Console Panel On Ground Console Panel Near Ground Console Panel On Ground Console Panel On Ground Console Panel On Ground Console Panel On Ground Console Panel On Ground Console Panel ‘On Ground Console Panel Description Flip toggle up to use gasoline, down to use propane. In “OFF* position, the engine does not get fuel supply. Indicates engine coolant temperature, if so equipped. Available with optional tow package only. Pull valve knob out to allow the steering to be free wheeling. Push valve knob in to engage steering. Flip toggle to down for low (idle) engine speed, up for mid range (operating) engine speed for generator use. Used fo stop all functions in an emergency. Push for emergency stop. Pull or rotate clockwise to reset, depending on style used. Flip and hold to "MAIN" to activate main hydraulic pump, enabling operation of boom hydraulic functions. from ground, Flip and hold to "EMERGENCY" to activate emergency pump, enabling operation of boom hydraulic functions from ground, Flip and hold to "UP" fo raise boom, and *DOWN" to lower main boom. Push up and hold to "EXTEND fo extend boom, and down to "RETRACT" to retract boom. Push and hold fo "LEFT" fo swing the superstructure left (counterclockwise) and fo "RIGHT" to swing the super- structure right (clockwise). Page 2-9 MP 60 OPERATOR'S MANUAL OPERATOR CONTROLSMP 60 OPERATOR'S MANUAL OPERATOR CONTROLS (PLATFORM CONTROLS) 2B 2 @% control operation direction shown here In relation to "FORWARD" arrow on undercamage. ‘Supersiucture and undercarriage lock pn holes tne up ‘when operator in platorm faces "FORWARD" per arow. | AMWARNING. DRIVE DRIVE FORWARD FORWARD" ortow REVERSE on undercarioge ‘towed Position | 3 C 4 STEER STEER 16 = mort a: = a oS ; «a So — é J u F oe : e verse a | spasms in sowed Peston oe QO) o 7 — Page 2-10Item aL MP 60 OPERATOR'S MANUAL OPERATOR CONTROLS DESCRIPTION Control Emergency Stop Button Off/ On/ Start Toggle Glow Plug/ Choke/ Idle/ Operating Speed Toggle (Engine Throttle) Emergency Pump Push Button Engine Distress Light (PLATFORM CONTROLS) Location Description On Platform Used to stop all functions in an emergency. Push for Console Panel emergency stop. Pull or rotate clockwise to reset, depending on style used. ‘When the button is reset, the engine distress light will flash three times and the chassis tilt alarm will sound ‘three times. If any of these indications do not occur at reset, do not operate machine On Platform Three position toggle switch. Up is "OFF". Move to Console Panel On Platform Console Panel On Platform Console Pane! On Platform Console Panel center position fo turn ignition "ON", down to engage starter. Ifthe engine does not start within 10 seconds, ‘switch must be tured off and then on again to start. IMPORTANT: Engine will not start with foot switch depressed. Flip toggle to center position for low (idle) engine speed, up for mid range (operating) engine speed for generator use, Choke toggle for gas or dual fuel engines. Press and hold while starting a cold engine. Glow plug toggle for some Diesels. Press and hold (if so equipped) fo preheat combustion chamber before starting a cold engine. Press and hold to activate battery powered hydraulic ump, allowing operation of boom or platform func- tions should the engine powered hydraulic pump be disabled. Must be used with foot switch, Red light indicates low engine oil pressure, high engine coolant temperature or broken fan belt itso equipped). Engine will shut down automatically if condition does Tot correct itself in approximately 10 seconds. Page 2-11 OPERATOR CONTROLSi MP 60 OPERATOR'S MANUAL OPERATOR CONTROLS (PLATFORM CONTROLS, CONTINUED) 12 woue t <” “Ey a 7 Eas, |“ ~p-s6)1 ket sme < Jt . «. Ts " ee we @ 15 13 i 4 Control operation dlrection shown here tn relation to "FORWARD" antow on undercartage. Supersructure and undercariage lock pin holes line up when operator in platform faces "FORWARD" per now. | AMWVARNING. DRWE DRIVE: FORWARD cers REVERSE (on undercarriage ~~ C STEER STEER LEFT RIGHT a u& ve ‘Superstructure in Stowed Postion ‘Superstructure Opposite ‘towed Postion YW - Page 2-12MP 60 OPERATOR'S MANUAL LZ OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED) item Control Location Description 6. Boom Exiend/ OnPlatform —_Lever controls the boom extend/ retract function. Pull Retract Lever Console Panel back to extend boom. Push forward to retract boom. Boom speed will be proportional to handle movement. OPERATOR CONTROLS 7. Boom Liftand OnPlatform Dual function lever. Swing Lever Console Panel Push lever forward fo raise main boom. Pull lever back to lower main boom. Boom speed willbe proportional to handle movement. Push lever to right to swing superstructure to right (counterclockwise). Push lever to left to swing left (Clockwise). Superstructure can rotate 360° continu- ously in either direction. Swing speed will be propor- tional to handle movement. 8. Platform Rotate On Platform ~——_—Press and hold switch to left to rotate platform to left Toggle Console Panel (counterclockwise). Press and hold switch to right to rotate platform right (clockwise). One speed only. 9. Platform Leveling On Platform Press and hold switch forward to tilt platform forward, Toggle Console Panel Press and hold switch back to tilt platform backward. One speed only. 10. Drive Lever On Platform Lever controls forward and reverse travel of machine at Console Panel a speed proportional fo handle movement. (Engine ‘automatically shifs tohigh range speed when driving.) AWARNING WITH PLATFORM SWUNG OVER STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIREC- TION WILL BE OPPOSITE DRIVE LEVER MOVEMENT. —— Page 2-13MP 60 OPERATOR'S MANUAL OPERATOR CONTROLS (PLATFORM CONTROLS, CONTINUED) werkt rs nt ye oer omam oom ur lem eek ste cow 200i sat, = ‘own Baw Control operation direction shown herein relation to "FORWARD" artow on undercartoge, Supersucture and undercariage lock pn holes tine up ‘when operator in platform faces "FORWARD" per aow. | A&WARNING DRIVE DRIVE: FORWARD nr REVERSE ‘on undeccarioge a 3} & C S| ster veer e| in eit 2] aa ~ So J X S one q evens = ‘superstructure in Stowed Postion Supetstucture Opposite a stowed Poston °° 7 o Page 2-14lem u ab 13. 14. 15, 16. LE MP 60 OPERATOR'S MANUAL OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED) Control Steer Switch Function Speed Toggle Horn Button Light Toggle (Optional) Sensor Override Button (Optional) Foot Switch Location On end of Drive Lever On Platform. Console Panel On Platform Console Panel On Platform Console Panel On Platform. Console Panel On Platform Floor Description ‘Move switch leftand hold fo turn steer wheels to left, and right to turn steer wheels fo right. Push and hold in ‘opposite direction to straighten wheels. AWARNING WITH PLATFORM SWUNG OVER THE STEER- ING WHEELS, USE CAUTION WHEN SE- LECTING THE STEERING DIRECTION. STEER- ING DIRECTION WILL BE OPPOSITE STEER ‘SWITCH MOVEMENT. Press toggle up for "HIGH! function speed, down for "LOW" function speed for all proportional functions (boom, swing, drive). High speed travel is available only while boom is below horizontal and extended less than 3 feet (0.9 Meters). Press button fo sound warning horn. Flip toggle to turn head lights on and off (it so equipped). Press button to override the position sensor (if so equipped). Must be depressed to activate main or emergency hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform. Depress foot switch before selecting function. (Engine automatically shifis to mid range for all functions.) Page 2-15 OPERATOR CONTROLSMP 60 OPERATOR'S MANUAL START-UP PROCEDURES SHIFT CHECKS Before the machine is put into use each shift, the following checks should be completed to make sure that the machine is safe and in good condition. Refer to checklists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications: Visually inspect all machine components, i.e. missing pars, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, etc. Both compartment doors can be opened fo inspect components inside. ‘Check engine oil and fuel levels. ‘Check engine coolant level (with liquid cooled engines). Check volt meter on ground controls for battery condition, battery electrolyte level nd wire connections. Check hydraulic fluid level with booms fully retracted and lowered, U Check that all shutoff valves on the hydraulic tank are "OPEN*. When open, valve handles will be parallel with the length of the valve. A CAUTION The shutoff valves on the hydraulic tank must be left open at all times, except during repairs or transport. If one or more of these valves are closed when the machine is running, extensive pump damage will occur. Check wheel lug nuts tightness. Check tire pressure (see Machine Specifications). Check hoses for worn areas. Check hose carrier to make sure that itis not bent or sagging. Check platform rails and safety gate latch for damage. Check pivot pins for security Check that all warning and instructional labels are legible and secure, START-UP PROCEDURES L —MP 60 OPERATOR'S MANUAL MACHINE START-UP ANGER ALL OPERATORS MUST THOROUGHLY READ AND UNDERSTAND THE “SAFETY RULES AND PRECAUTIONS” SECTION OF THIS MANUAL PRIOR TO OPERATING THE MACHINE. ‘A COMPLETE VISUAL INSPECTION OF THE MACHINE MUST BE PER- FORMED PRIOR TO OPERATIONAL CHECKS. ‘© Disengage lock pin before swinging the superstructure. © Ensure that "EMERGENCY STOP" buttons on ground control and platform control console panel are disengaged. Pull out or twist fo reset, depending on style. Tum the main power key switch to the “GROUND” position to energize the electrical system. ‘© While starting a cold gasoline or dual fuel engine, press choke button. For some optional Diesel engines, press glow plug button, and hold it there for 30 to 45 seconds prior to engaging starter motor. ‘© Press and hold engine start button on ground control box to start engine, © Press and hold the "MAIN PUMP" toggle switch on the ground control and "BOOM UP* foggle. This is called ‘deadheading’, and will lead to maximum compensator setting of the pump system pressure registering on the gauge at the ground control valve bank assembly. Check that the hydraulic pressure on the gauge is as stated in the Machine Specifica- tions of this manual. come 07 Page 2-17MP 60 OPERATOR'S MANUAL GROUND OPERATION AND CHECKS AWARNING BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS. DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT. * Select "GROUND CONTROLS" with the "GROUND/ PLATFORM" key switch. © While pressing the "MAIN PUMP" toggle switch on the ground control, press and hold the "BOOM" toggle fo the "UP" position to raise the boom fo the horizontal position or slightly above. Release the "BOOM" toggle. Listen for any unusual noises Check for any vibration while the boom travels up. Check for uneven or jerky operation. Check for hydraulic leaks. a Press and hold the boom *EXTEND/ RETRACT" toggle on the ground control to the /, “EXTEND® position. Extend the boom fo the end of its travel. Listen for any unusual noises. Check for any vibration while the boom extends. ‘Check for uneven or jerky operation Cheek for hydraulic leaks. © Release the "MAIN PUMP" toggle switch and "EXTEND/ RETRACT" toggle. ‘© Inspect the boom sections visually for any damage along their entire lengths. ‘* Push down on each of the three fastened comers of the tilt alarm located on the back side of the ground control bracket. The alarm should sound as each corner is pressed beyond 5 degrees START-UP PROCEDURESLz GROUND OPERATION AND CHECKS (CONTINUED) ‘* While pressing the "MAIN PUMP" toggle switch on the ground control, press and hold "BOOM" toggle tothe “UP" position. Raise the boom to the end ofits travel. Then, release the "BOOM" toggle. Listen for any unusual noises Check for any vibration while the boom travels up. Check for uneven or jerky operation. Check for hydraulic leaks. Visually confirm that the platform has remained level during boom travel. Report to supervisor and repair any problem. '* Press and hold the "BOOM" foggle to lower the boom slightly. © Press the “EMERGENCY STOP" button. All machine functions must stop, including the engine, Pull the button out or twist fo reset. Release the "MAIN PUMP" button. With the engine off, Press the "EMERGENCY PUMP" toggle switch. Press and hold the "BOOM" toggle fo lower the boom slightly. Listen for any unusual noises. Check for any vibration while the boom travels down, ‘Check for uneven or jerky operation. Check for hydraulic teaks. ‘Once boom movement has been established using the emergency pump, release the "EMERGENCY PUMP" toggle switch and "BOOM" toggle. Restart engine. Return the booms to their stowed positions by using the appropriate toggles for *RETRACT* and "DOWN" correspondingly, and the "MAIN PUMP" toggle switch, Listen for any unusual noises. Check for any vibration while the booms lower and retract. Check for uneven or jerky operation. Check for hydraulic leaks. Report to supervisor and repair any problem. Page 2-19 MP 60 OPERATOR'S MANUAL START-UP PROCEDURESMP 60 OPERATOR'S MANUAL GROUND OPERATION AND CHECKS (CONTINUED) ‘© Operate the "SWING* toggle in each direction while holding the “MAIN PUMP" toggle switch. Listen for any unusual noises. Check for any vibration while the machine rotates. Check for uneven or jerky operation. Check for hydraulic leaks. Report to supervisor and repair any problem. * Release the "SWING" toggle. * Return the machine to the stowed position by pressing the appropriate toggle switches correspondingly, as well as the "MAIN PUMP" foggle switch. © Shut the engine off. ” a a 5 a a ° 3 a = a En & = = &ZA PLATFORM OPERATION AND CHECKS MP 60 OPERATOR'S MANUAL © Complete Ground Operation Checks before performing Platform Operation Checks. © Select “PLATFORM CONTROLS” with the "GROUND/ PLATFORM* key switch. © Enler the platform. Close gate securely. Ensure that the "EMERGENCY STOP" button is released. © Move “OFF/ON/ START" toggle to center position to tum ignition "ON", down to engage starter, then release it to the "ON* position. START-UP PROCEDURES © Flip the "ENGINE THROTTLE" toggle to "OPERATING SPEED’. AWARNING BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS. DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT ‘OR ABNORMALITY. © Press the "HORN" button briefly to check that the horn works. The horn also acts as a 7 signal for the tilt alarm as well as its normal warning function. ‘© Depress the foot switch mounted on the floor of the platform. (Activate foot switch to operate any of the machine functions.) ‘* Slowly move the "BOOM/ SWING" lever forward to the "BOOM UP* position. The boom will start fo rise. Function speed will be proportional to handle movement. Raise the boom to the horizontal position. Slowly return the lever to the center position. ‘* Slowly move the "EXTEND/ RETRACT" lever back to the *EXTEND* position. Extend boom out a short distance. Extend speed will be proportional to handle movement. Listen for any unusual noises. Check for any vibration while the boom telescopes out. Check for uneven or jerky operation. Check for hydraulic leaks. Report fo supervisor and repair any problem. conor Page 2-21MP 60 OPERATOR'S MANUAL PLATFORM OPERATION AND CHECKS (CONTINUED) © Slowly retum the lever to the center position. © Slowly move "BOOM/ SWING" lever forward to "BOOM UP" position. The boom will start to rise. Function speed will be proportional to handle movement. Listen for any unusual noises. Check for any vibration while the main boom travels up. Check for uneven or jerky operation. Check for hydraulic leaks. Report to supervisor and repair any problem. ‘© Slowly return the lever to the center position. ‘© Relum the booms to the travel position by slowly operating the levers in the "RETRACT" ‘and "800M DOWN’ directions correspondingly. Listen for any unusual noises. Check for any vibration while the booms lower and retract. Check for uneven or jerky operation. Check for hydraulic leaks. Y “Report to supervisor and repair ony problem. © Slowly return the levers fo their center positions. © Slowly move the "BOOM/ SWING" lever right to swing right (counterclockwise) and left to swing left (clockwise). Swing speed will be proportional to handle movement. Listen for any unusual noises. Check for any vibration while the superstructure rotates. Check for uneven or jerky operation. Check for hydraulic leaks. Report fo supervisor and repair any problem. ‘© Slowly return the lever to the center position. ‘© Operate the platform rotate function by moving the "PLATFORM ROTATE" toggle. Move the toggle in both directions. Listen for any unusual noises. Check for any vibration while the platform rotates. Cheek for uneven or jerky operation. Check for hydraulic leaks. Report fo supervisor and repair any problem. START-UP PROCEDURES WY - Page 2-22L PLATFORM OPERATION AND CHECKS (CONTINUED) (MP 60 OPERATOR'S MANUAL © Return the platform fo the center position with the "PLATFORM ROTATE" toggle. * Operate the platform level function by moving "PLATFORM LEVEL" foggle. Move the toggle in both directions, Listen for any unusual noises. Check for any vibration while the platform tilts forward or back Check for uneven or jerky operation. Check for hydraulic leaks. Report to supervisor and repair any problem. START-UP PROCEDURES ‘© Return the platform fo a level position with the “PLATFORM LEVEL" toggle. ‘© Switch the machine "FUNCTION SPEED" toggle to "LOW" AWARNING WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL AND ‘STEERING DIRECTION WILL BE OPPOSITE CONTROL OPERATION. '* Slowly move the "DRIVE" lever forward, The machine should smoothly accelerate in the forward direction. Movement alarm sounds whenever the machine is in motion. Listen for any unusual noises. Check for any vibration while the machine travels. Check for uneven ot jerky operation. Check for hydraulic leaks. Report fo supervisor and repair any problem. cee pn cn en to TRU ‘operas gem eTow” prev, [AAWARNING| t x Pema Swos Poston rm onpste cet 87 Page 2-23,START-UP PROCEDURES MP 60 OPERATOR'S MANUAL PLATFORM OPERATION AND CHECKS (CONTINUED) Control operation direction shown herein relation to "FORWARD" artow on undercariage. Superstructure ond undercariage lock pin holes tine up \when operator in platform faces “FORWARD” per arow. | AAW ARNING. RIE DRIVE: FORWARD REVERSE (on underoarioge s ithe STEER STEER t "FORWARD" artow t eilts STEER Lert raGHT err Rl es a eS RE rive rEVERSE FORWARD Platform in Stowed Position Platform Opposite ‘Stowed Position © Operate the "STEER" rocker switch and check for proper steering control. Note position of the platform to the steering wheels. © Return the wheels to the straight ahead position. © Slowly move the "DRIVE" lever backward. The machine will smoothly accelerate in the reverse direction Movement alarm sounds whenever the machine is in motion, ‘© Press "EMERGENCY STOP" button. immediately All functions (including engine) must stop AWARNING BRACE YOURSELF FOR UNEXPECTED PLATFORM MOVEMENT BECAUSE ‘THE MACHINE COMES TO A SUDDEN STOP. ACTUATION OF THE "EMERGENCY STOP" BUTTON WILL APPLY BRAKES: IMMEDIATELY! ‘* Reset "EMERGENCY STOP" button by turning or pulling, and restart engine. VeLL PLATFORM OPERATION AND CHECKS (CONTINUED) Raise the boom to above horizontal, and repeat the drive tesis. Machine should travel amaximum of 0.5 M.P.H, (0,8K.P.H.). This condition is referred to as "creep speed", and is the maximum rate of travel with the boom raised or extended. NOTE: At “creep speed, a tire makes one complete revolution in ‘approximately twenty (20) seconds. fone revolution takes much less than this time, the machine must be adjusted to bring the “creep speed" back down to 0.5 M.P.H (0.8 K.P.H.). Return the machine to the straight ahead position, with boom below horizontal and fully retracted, ‘Switch the "MACHINE FUNCTION SPEED" toggle to "HIGH", and repeat the drive tests. Move all levers and toggles back to their neutral positions. Release the foot switch NOTE: All machine motion should stop upon release of the foot switch. Move "OFF/ ON/ START" toggle fo the *OFF* position to shut off the engine. While pressing the "EMERGENCY PUMP" pushbutton and depressing the foot switch, slightly raise the boom. Then return boom to stowed position. Page 2-25 (MP 60 OPERATOR'S MANUAL START-UP PROCEDURESMP 60 OPERATOR'S MANUAL OPERATION AWARNING DUE TO THE DESIGN OF THE MACHINE IT IS POSSIBLE TO DRIVE THROUGH LOCATIONS IN WHICH IT WOULD BE UNSAFE TO RAISE THE PLATFORM. ‘THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE! DO NOT RELY ONLY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION. ‘SAFE OPERATION BEGINS WITH A SAFE OPERATOR. Perform Start-Up Procedures. Remember to place the "GROUNDY PLATFORM" key switch in the PLATFORM” position before entering the platform to operate the machine. Enter platform, close and secure safely gate. y COLD WEATHER OPERATION * In below zero weather, the hydraulic fluid should be allowed fo warm before full op- eration of the machine. © Check for water contamination of the fluid. © Check for and remove ice on the platform, swing gear teeth and steering linkage(s) prior to operation. ‘© Check that all valve levers operate smoothly, and return freely fo the neutral position. 4 CAUTION ‘Avoid sudden braking or steering, go slow and leave more maneuvering room during cold weather operation. z S = = a irr) a. ol Page 2-26 este 187LZ DRIVING AND STEERING AWARNING ENSURE THAT THE ROUTE OF TRAVEL IS CLEAR OF PERSONNEL AND DEBRIS. Depress the foot switch. Slowly push the "DRIVE" lever forward to provide forward travel, or pull the lever backward for reverse travel. NOTE: The speed of the machine willbe proportional o handle movement. To steer, press the ‘STEER' rocker switch on the end of the drive lever fo the left or right as required. ‘Although the machine can be driven with the platform positioned at either end of the machine, the operator may find driving easier when the platform is over the non-steering oxle. The stowed position can be identified by the large “Forward* arrows on the undercarriage, or by the line up of he lock pin holes. When driving with the platform over the opposite axle, remember that all directions given to the steer and drive controls will be reversed. When descending a ramp (incline), it is necessary fo control the travel speed. To slow the Machine, move the drive lever slowly towards the center “neutral” position. BRAKING For parking, the brakes are automatically applied when the drive lever is in the center "neutral" position AWWARNING RELEASE OF THE DRIVE LEVER OR ACTUATION OF THE RED "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDIATELY! BRACE YOURSELF FOR UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP. (MP 60 OPERATOR'S MANUAL Page 2-27 OPERATIONj z 2 = < a wi a o MP 60 OPERATOR'S MANUAL BOOMS, SUPERSTRUCTURE AND PLATFORM Depress the foot switch, then select the required function. Available functions are: Boom UP or DOWN Boom EXTEND or RETRACT Superstructure swing LEFT or RIGHT Platform level FORWARD or BACKWARD ‘© Platform rotate LEFT or RIGHT Each function can be selected by moving the appropriate lever or toggle in the proper direction. NOTE: Function speeds will be proportional to the distance levers are moved. Multiple control operation is possible by selecting more than one function at a time GASOLINE ENGINE OPERATION ‘* Tostort engine, press the “START* button and the "CHOKE" button (at ground station), oR press and hold the “ENGINE THROTTLE* toggle to "CHOKE" and the “OFF/ ON/ START* foggle to "START" (at platform), + Assoon as the engine stars, release both switches.LZ DUAL FUEL ENGINE OPERATION MP 60 OPERATOR'S MANUAL GASOLINE OPERATION OPERATION Operate the machine as normal. GASOLINE TO PROPANE SWITCHING This switching can only be done from the ground controls. The machine should only be switched fo propane while the engine is running. ‘© Open valve on propane tank. © Tur dual "FUEL SELECTOR® switch on the ground controls to the “OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl. * Assoon as the engine starts to miss, turn the selector switch on the ground controls to the PROPANE" position. Tum the fuel select control handle a quarter turn counterclock- wise to unlock it, and push it in. Then, turn the handle clockwise fo lock in position. The engine should run normally as soon as the switch engages and hand is pushed in. PROPANE TO GASOLINE SWITCHING This switching can only be done from the ground controls. The machine should only be 7 switched fo gasoline while the engine is running. NOTE: When operating on propane, the engine will un for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold. ‘* Tum dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine fo run until it consumes the propane in the intake manifold. ENGINE WILL STALL * Turnthe selector switch on the ground control panel fo “GAS". Tum thefuel select control handle a quarter turn counterclockwise, and pull it out. Then tum it clockwise to lock in position, and restart engine. The engine will run normally. * Close valve on propane tank. DIESEL ENGINE OPERATION FOR DIESEL ENGINES EQUIPPED WITH GLOW PLUGS: © Press the "GLOW PLUG" button (at platform or ground controls), and hold for 30 to 45 seconds (when the engine is cold) prior to engaging the starter motor. emt? Page 2-29a | 4 > a iw Q| So 4 a z = S| ] Ee S| = al MP 60 OPERATOR'S MANUAL SHUT-DOWN PROCEDURES ‘© When finished with the machine, place the booms in the stowed position. © Park the machine on a level surface. ‘© With all toggles/ levers to "NEUTRAL" position, allow the engine to slow to idle speed. © Turn "OFF" the "GROUND/ PLATFORM" key switch. Remove key to prevent unauthorized operationMP 60 OPERATOR'S MANUAL LZ TRANSPORTING THE MACHINE TOWING PROCEDURES WITHOUT OPTIONAL TOWING PACKAGE: © If optional towing package is not installed, refer to "UNPOWERED EMERGENCY MOVEMENT" in this section. WITH OPTIONAL TOWING PACKAGE: © Securely attach the machine to a tow vehicle with the tow bar provided + Disengage torque hubs: TRANSPORTING THE MACHINE AAWARNING WHENEVER DISENGAGING THE DRIVE TORQUE HUBS OR BEFORE DISCONNECTING FROM TOWING VEHICLE, ENSURE THAT THE MACHINE CANNOT ROLL. Type 1: remove the plate in the center of the torque hub, turn the plate so 7 that the boss faces in, then reinstall the plate. Type 2: Push the plunger at the center of the forque hub in to disengage the hub. Two outer plungers will pop out. © Pull steer wander control valve, located near the ground controls, to allow steering Wheels fo track behind tow vehicle. The tow vehicle must have sufficient braking capability in order to safely stop itself as well as the machine. Tow speed shall not exceed 3 MPH (4.8 KPH). cat 187 Page 2-31MP 60 OPERATOR'S MANUAL TRUCK OR TRAILER TRANSPORT AWARNING ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO ‘THE TIE DOWN LUGS ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED. 1. Enter the platform, secure the safety gate, and start the engine using the platform controls. Select the engine “OPERATING SPEED". 2. Raise the boom fo allow greater ground clearance so that the platform will clear any obstacles as the machine goes up the loading ramp. 3. Using a winch, carefully drive the machine onto the truck or trailer. 4, Lock the superstructure fo the undercarriage by installing the lock pin provided. Uy 5. Ensure that the boom is fully retracted and lowered. Next, use the platform level lever to rest the platform base on the bed of the truck or trailer, but do not apply pressure onto bed. 4 CAUTION To avoid damaging the machine, the platform MUST NOT be tied to the trailer bed in any way and should only REST on the bed. 6. The negative battery cables should be disconnected for long distance transport. Itis recommended that the fuel and hydraulic tank valves be closed as well. 7. Tie down locations are located on all four corners of the undercarriage. Use four (4) 1/2 inch, *Grade 7" chains from each ofthe tie down lugs, and run the chains as shown in the diagram below. Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening. TRANSPORTING THE MACHINE L _LZ TRUCK OR TRAILER TRANSPORT (CONTINUED) DO NOT TIE PLATFORM TO TRUCK LOI OR TRAILER BED IN ANY WAY ke Tie Down of Machine (Recommended Method). MP 60 OPERATOR'S MANUAL Page 2-33, TRANSPORTING THE MACHINEMP 60 OPERATOR'S MANUAL EMERGENCY SYSTEM AND PROCEDURES els IF THE MACHINE FAILS TO OPERATE WHEN THE PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. ‘SERIOUS INJURY MAY RESULT. EMERGENCY PUMP The machine has an emergency pump which can be operated from the operator's platform ‘or ground controls to safely return the platform to the ground position when the machine has lost engine/ pump power. Operation from the ground controls overrides platform controls. © Press and hold the "PUMP" toggle fo "EMERGENCY" on the ground control, OR * Press and hold the "EMERGENCY PUMP* butlon on the platform control console and depress the foot switch. Select the proper function (boom retract, boom lower, or swing) as required to safely lower the platform to ground level. To prevent the battery from completely discharging and the emergency pump from overheating, release the emergency pump button to allow a 30 second rest period after every 30 seconds of operation. Once the machine has been safely positioned, correct the cause of the failure before returning the machine to service. UNPOWERED EMERGENCY MOVEMENT © Every attempt should be made fo restore engine/ pump power to the machine before using this procedure ANGER THIS PROCEDURE REQUIRES RELEASING THE VEHICLE BRAKES, WHICH RESULTS IN NO MEANS TO STOP THE MACHINE'S TRAVEL. TEREX RECOMMENDS USING THIS PROCEDURE ONLY IN CASES OF EMER- GENCY, AND ONLY A SHORT DISTANCE. BE AWARE OF MACHINE RUNAWAY ON SLOPING SURFACES. MOVE- MENT SPEED SHALL NOT EXCEED 1 M.P.H. (1.6 K.P.H.). Lf EMERGENCY SYSTEM AND PROCEDURES \\MP 60 OPERATOR'S MANUAL UNPOWERED EMERGENCY MOVEMENT (CONTINUED) 1. Secure the machine with chains or ropes. The machine is equipped with tie down lugs (front and rear of undercarriage) that can be used for towing the machine. The chains or ropes must be of sufficient capacity to move the machine. AWWARNING ALWAYS CHOCK THE WHEELS BEFORE YOU RELEASE THE BRAKES TO PREVENT UNEXPECTED MACHINE MOVEMENT ON SLOPES. 2. Chock wheels. 3. Disengage torque hubs: AWARNING WHENEVER DISENGAGING THE DRIVE TORQUE HUBS OR BEFORE DIS- CONNECTION FROM TOWING VEHICLE, ENSURE THAT THE MACHINE CANNOT ROLL. XX _EMERGENCY SYSTEM AND PROCEDURES Type 1: remove the plate in the center of the torque hub, turn the plate so that the boss faces in, then reinstall the plate. Type 2: Push the plunger at the center of the torque hub in fo disengage the hub. Two outer plungers will pop out. 4. Disconnect steer cylinder. After unchocking the wheels, the machine will be ready to be moved. After engine/ pump power has been restored to the machine, engage the torque hubs, reset the brake circuit needle valve, and connect steer cylinder. The machine is now ready for normal operation. ces 7 Page 2-35EMERGENCY SYSTEM AND PROCEDURES SX. Page 2-36 MP 60 OPERATOR'S MANUAL EMERGENCY LOWERING ltisnot possible for uso foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken ‘When faced with on emergency, above all please remember: * Stay calm. ‘© Think through the situation before operating the machine. © Gethelp if necessary. SITUATION ONE: Platform elevated, operator not incapacitated, but machine will not Tespond to platform controls. POSSIBLE CONDITION: * One or more functions not operating correctly. ‘© Machine movement from unselected lever. ‘© Machine function will not stop unless power is switched off. CORRECTIVE ACTION 1. Remove foot from foot switch. 2. Push the red "Emergency Stop" Button, 3. Evaluate the nature of the failure. Return to the ground, using the emergenoy pump and lowering procedure (see "Emergency Pump", earlier in this section). DO NOT TRY TO CLIMB DOWN THE BOOM. HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP TO SAFELY LOWER THE PLATFORM. 4, If unable to retum to the ground using the platform controls and the emergency pump, contact an experienced operator fo lower the machine with the emergency pump using the ground controls (see Emergency Pump", earlier in this section) 5. Report the incident to your supervisor immediately. 7 _MP 60 OPERATOR'S MANUAL LZ EMERGENCY LOWERING (CONTINUED) SITUATION TWO: Platform elevated, with operator incapacitated at platform controls. ANGER DO NOT TOUCH MACHINE !!! DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE. CORRECTIVE ACTION Have someone summon first aid or rescue squad. 2. Attempt to talk to operator before taking any rescue measures. 3. Checkto see if the operatorisin pinned position, or would be endangered if platform is moved, before attempting emergency lowering procedure. EMERGENCY SYSTEM AND PROCEDURES platform using the emergency lowering procedure (see "Emergency Pump, earlier in this section) 4, Affer establishing that the machine is not in contact with live power lines, lower the Y) 5. Render first aid to the operator. 6. Report the incident to your supervisor immediately. IMPORTANT: Any incident involving personal injury must be immedi- ately reported to the local Terex Aerials Distributorship as well as to Terex Aerials Inc. con 1087 Page 2-37EMERGENCY SYSTEM AND PROCEDURES MP 60 OPERATOR'S MANUAL EMERGENCY LOWERING (CONTINUED) SITUATION THREE: Platform in contact with live power lines and operator incapacitated. ANGER DO NOT TOUCH MACHINE !!!! ELECTROCUTION HAZARD!!! CORRECTIVE ACTION 2 Contact authorized personnel fo disconnect power supply touching machine. Have someone summon first aid or rescue squad. If operator is unconscious, check to see if he is in a pinned position, or would be endangered if platform is moved AFTER POWER IS CUT, use the emergency lowering procedure to bring platform with ‘operator to a safe location to render first aid (see "Emergency Pump", earlier in this section), Report the incident to your supervisor immediately. IMPORTANT: Any incident involving personal injury must be immedi- ately reported to the local Terex Aerials Distributorship as well as to Terex Aerials Inc.MP 60 OPERATOR'S MANUAL uw ° z = z fry z 7 = = SECTION 3: MAINTENANCE Page 3-1MP 60 OPERATOR'S MANUAL Table of Contents General Maintenance Tips... Shift Operational Chechlist... Weekly Operation Ceci. Monthly Operational Checklist... Quarterly Operational Checklist... Semi-annual Operational Checklist Lubrication Chart... Lubrication Diagram... Troubleshooting ........ piptiaee aes eg toes EEQpe Pee!Lz GENERAL MAINTENANCE TIPS © Never leave hydraulic components or hoses open. They must be protected from contamination (including rain) at all times. * Never open a hydraulic system or disassemble engine when there are contaminants in the air, Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication (see Lubrication Char). ‘* ALWAYS clean the surrounding area before opening hydraulic system or disassembling engine systems. * Watch for makeshift “ixes" which can jeopardize safety as well as lead to more costly repairs. * Any work platform found not fo be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the operator's, service, and repair manuals of the manufacturer. Page 3-3 MP 60 OPERATOR'S MANUAL GENERAL MAINTENANCE TIPSSHIFT OPERATIONAL CHECKLIST MP 60 OPERATOR'S MANUAL SHIFT OPERATIONAL CHECKLIST All checks must be completed before operation of the machine. These checklists can be copied as needed to aid in performing these inspections. DATE: INSPECTED B' MODEL NUMBER: ‘SERIAL NUMBER: GENERAL INFORMATION 1. Keep inspection records up-to-date. Record and report all discrepancies to your supervisor. 3. Adirty machine cannot be properly inspected. Keep your machine clean! A\WARNING ‘THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, ALITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT costs. INITIAL DESCRIPTION 1. Check machine for any prior-shft or transportation damage, ie. missing parts, tom or loose hoses, hydraulic fluid leaks, tom or disconnected wires, flat or damaged tires etc. The compartment doors on both sides ‘can be opened to inspect components inside. 2. Check for machine damage, broken welds, improper or makeshift repairs. ‘3. Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting, 4. Check engine oil ond fuel levels. 5. Check engine coolant level (liquid cooled engine only). Continued on following page . . . 7 aLL SHIFT OPERATIONAL CHECKLIST (CONTINUED) INITIAL DESCRIPTION 6. ‘Check battery electrolyte level. Check battery terminals for tight connec- tions and cleanliness. 7. Check hydraulic fluid level. The level should be at the line marked on the sight gauge with the machine in stowed position. Inspect condition ‘of hydraulic fluid in the reservoir. Fluid should be a clear amber color. 8. Check thot oll shutoff vaives on hydraulic tank are open (parallel to flow). 9. Check ties for proper inflation pressure (see Machine Specifications) 10. Check if whee! lug nuts are tight. 11. Check hoses for worn areas. 12. Check hose carrier to verify that it is not bent or sagging. 13. Inspect safety equipment as required by OSHA, government and local rules. 14. Check platform gate latch for damage. 15. Check pivot pins for security 16. Check that no attempt had been made to override the drive interlock system by a previous operator. 17. Check that all warning and instructional decals are legible ond secure, 18. Stort engine. Check hydraulic pressure (see Machine Specifications). 19. Check that the tit alarm is working properly. 20. When all pre-inspection checks have been completed, test the ground ‘controls for proper operation. 21. Check emergency pumps for operation and pressure (see Machine Specifications). Continued on following page . . . comer 1997 Page 3-5 MP 60 OPERATOR'S MANUAL SHIFT OPERATIONAL CHECKLISTe @ a x 3 rr) =x 3S = = z S = 4 a wu a 3 E = =x oe MP 60 OPERATOR'S MANUAL SHIFT OPERATIONAL CHECKLIST (CONTINUED) 22. 23. 24. (Check platform controls for proper operation. With the platform raised, check for the smooth operation of low speed drive, Follow engine daily service requirements. Refer to the Engine Mainte- ‘nance Manual supplied with your machine, ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS INITIAL NOTE: Do not lubricate wear pads or chains in dusty or sandblast environments. There are boots and guards available to extend machine life in these opplications. Consult Terex Aerials Service Department. DESCRIPTION 26. 26. 27. Inspect cylinder boots, valve spool boots, ete, for cuts or other damage fle every eight (8) hours of service. Repair or replace if necessary. Check hydraulic system for leakage after every eight (8) hours of operation. Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your Machine.WEEKLY OPERATIONAL CHECKLIST DATE: MODEL NUMBER: ‘These checklists can be copied as needed to aid in performing these inspections. 11. Keep inspection records up-to-date 2. Record and repor all discrepancies to your supervisor. 3. Adirty machine cannot be property inspected Keep your machine clea THIS CHECKLIST MUST BE USED AT WEEKLY INTERVALS OR EVERY 25 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, ALITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS. INITIAL DESCRIPTION 7 1 MP 60 OPERATOR'S MANUAL ZA INSPECTED BY: SERIAL NUMBER: GENERAL INFORMATION AWARNING WEEKLY OPERATIONAL CHECKLIST Perform all checks listed on Shift Operational Checklist. Check wheel lug nut forque (see Machine Specifications). Check hydraulic connections for leaks, corrosion and wear. Lubricate swing bearing and drive pinion gear (see Lubrication Chart), Follow engine weekly service requirements, Refer to the Engine Mainte- nance Manual supplied with your machine, Continued on following page . Page 3-7EC Kd a = °o im = 5 = = z ° = = a a a So 2 x ig iw = MP 60 OPERATOR'S MANUAL WEEKLY OPERATIONAL CHECKLIST (CONTINUED) ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS NOTE: Do not lubricate wear pads or chains in dusty or sandblast environments. There are boots and guards available to extend machine life in these applications. Consult Terex Aerials Service Department. INITIAL DESCRIPTION 6 7 Lubricate all grease fiings (see Lubrication Chart). Check oil level in swing drive motor assembly (see Lubrication Char) Check oll level in power hubs (see Lubrication Char) Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your Machine,MONTHLY OPERATIONAL CHECKLIST DATE: MODEL NUMBER: ‘These checklists can be copied as needed fo aid in performing these inspections. 1. Keep inspection records up-to-date 2. Record and report all discrepancies to your supervisor. 3. Adirly machine cannot be properly inspected Keep your machine clean!! THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, ALITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS. INITIAL DESCRIPTION 7 1 2 MP 60 OPERATOR'S MANUAL Xz INSPECTED BY: SERIAL NUMBER: GENERAL INFORMATION AWARNING MONTHLY OPERATIONAL CHECKLIST Perform all checks listed on Shift and Weekly Operational Checklist. Lubricate all grease fitings (see Lubrication Chart) Lubricate all hydraulic valve spool linkages. Check hose and electrical wire routed from the boom to the platform for ‘any damage. ‘Check protective rubber cover around hoses at moving anchor, tip boom, boom hose passages, and at swing bearing, Check boom hose carrier for sag and damage. if damaged, have them repaired, Check torque of swing bearing bolts (see Machine Specifications). ‘Continued on following page . . . Page 3-9MONTHLY OPERATIONAL CHECKLIST MP 60 OPERATOR'S MANUAL MONTHLY OPERATIONAL CHECKLIST (CONTINUED) INITIAL Page 3-10 DESCRIPTION 8. Check adjustment and security of swing drive motor assembly. There should be a slight amount of backlash between the tumtable and undercarriage when property adjusted. Check torque of mounting bolts (See Machine Specifications), 9. Check oil level in swing drive gear box (see Lubrication Chart). 10. Check oil level in power hubs (see Lubrication Chart), 11. Check that tires are not leaning in or out 12. Check that whee! spindies tum freely, with no end play. 13. Check drive wheel power hub mounting bolt torque (see "Machine Specifications"). 14. Check that the boom does not drift with a full load, no hydraulic pres- sure (engine off) ond the control valve in the "BOOM DOWN" position. 15. Inspect boom chains. Lubricate os required (see chart. 16. Check to make sure boom sections are not dented or bent. 17. Check that all adjustable flow valves are locked. Check settings if any are not locked 18. Check fuel shutoff rack for proper operation. Loosen lever arm and lubricate with WD-40 or equivalent. 19. Follow engine monthly service requirements. Refer to the Engine Maintenance Manual supplied with your machine. 7 —MP 60 OPERATOR'S MANUAL LZ QUARTERLY OPERATIONAL CHECKLIST DATE: INSPECTED BY: MODEL NUMBER: SERIAL NUMBER: These checklists can be copied as needed to aid in performing these inspections. GENERAL INFORMATION Keep inspection records up-to-date. Record and report all discrepancies to your supervisor. A dirty machine cannot be properly inspected. Keep your machine clean!! enn AWARNING THIS CHECKLIST MUST BE USED AT QUARTERLY INTERVALS OR EVERY 250 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, ALITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS. INITIAL DESCRIPTION XX QUARTERLY OPERATIONAL CHECKLIST 1. Perform all checks listed on Shift, Weekly and Monthly Operational Checklist. ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS INITIAL DESCRIPTION 2. Replace high pressure fier element. 3. Replace hydraulic retum line filter element, 4, Replace emergency pump hydraulic filter 5. Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your Machine, cone er Page 3-11MP 60 OPERATOR'S MANUAL SEMI-ANNUAL OPERATIONAL CHECKLIST DATE: INSPECTED BY: MODEL NUMBER: SERIAL NUMBER: These checklists can be copied as needed to aid in performing these inspections. GENERAL INFORMATION Keep inspection records up-to-date. Record and report all discrepancies to your supervisor. A dirly machine cannot be property inspected Keep your machine clean! wena AWARNING THIS CHECKLIST MUST BE USED AT SIX MONTH INTERVALS OR EVERY 500 HOURS, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, ALITTLE ZU PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS. INITIAL DESCRIPTION 1. Perform all checks listed on Shift, Weekly, Monthly and Quarterly Operational Checklists. 2. Hove hydraulic fluid sample analyzed at a test laboratory. Comply with test results and recommendations to ensure long, trouble free operation NOTE: If hydraulic fluid has been regularly maintained, it should only require changing once every yeor, depending on maintenance, temperature, application, duty cycle, and ‘atmospheric conditions. 3. Clean and lubricate all electrical switches with an electrical contact cleaner and ensure that the switches operate freely in all positions. 4. Check the electrical mounting and hardware connections for security. 5. Replace high pressure filter element. 6. Replace hydraulic retum line filter element. 7. Replace emergency pump hydraulic filter. Continued on following page . . LY a SEMI-ANNUAL OPERATIONAL CHECKLIST Page 3-12LL MP 60 OPERATOR'S MANUAL SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED) INITIAL DESCRIPTION 8. Drain and replace fluid from swing drive and power hubs. If badly contaminated, it may be necessary fo disassemble and inspect compo- nents. 9. Clean ond lubricate the standard open swing bearing gear teeth with cry moly lube spray. 10. Repack front wheel bearings. 11. Follow engine semi-annual service requirements. Refer fo the Engine Maintenance Manual supplied with your machine, EVERY YEAR 12. Drain and replace fluid from hydraulic reservoir. Drain and replace fluid from drive wheel power hubs. If badly contaminated, it may be neces- sary to disassemble and inspect components. -ANNUAL OPERATIONAL CHECKLIST EVERY TWO YEARS 13. Drain and replace fluid from swing drive motor assembly. If badly ‘contaminated, it may be necessary to disassemble and inspect compo- nents. SEMI ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS EVERY SIX MONTHS © Drain and replace fluid from swing drive motor assembly and drive ‘wheel power hubs. ‘= Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your machine. ssa 07 Page 3-13LUBRICATION CHART MP 60 OPERATOR'S MANUAL ITEM LUBRICATION CHART ‘SPECIFICATION ‘AND QUANTITY FREQUENCY OF LUBRICATION 1. | Hydroutie reservoir Northland Tolamar Extreme | Check level & condition each shif to *Full" mark with a Analyze 6 months or 500 hours.** cylinders reacted. (Change yearty or 1000 hours.** 2. [Hydroutc high pressure fiter | Filter element. Change 6 months or 500 hours.** 3. | Hyroulic return tine fiter Fiter element Change 6 months or 500 hours.** Fier Change 6 months or 500 hours.** 4. | Emergency pump hydraulic filler 5. | swing bearing (standard open stye) Lithium N.LG.. #2 EP. Purge old grease. Weekly or every 25 hours.** 6. | Exposed swing beoring gear teeth Dry moly lube spray. Every six (6) months or 500 hours.** 7. | swing drive gear box Fill fo plug, ‘SAE 140 EP or N.LG.L #00 EP oil CCheck monthly or every 100 hours.* Change every two (2) years or 2,000 hours.* 8. | Boom pivot pins and Cylinder pins Lithium N.LG.L. #2 EP. Purge old grease. Monthly or every 100 hours.* 9. | whee! bearings Lithium N.LG.1. #2 EP. ‘lean and repack. CChange every six (6) months oF 500 hours.** 10. | steering spindles Lithium N.LG.L. #2 EP. Purge old grease. Monthly or every 100 hours.** 11, | Steering linkage Lithium N.LG.l. #2 EP. Purge old grease. Monthly or every 100 hours.** 12. | Steering tie rod ends Lithium N.LG.. #2 EP. Purge old greose. ‘Monthly or every 100 hours.** 13. | Drive wheel power hubs SAE 80 W 90, SAE 90 or SAE 85-140, haf ful, CChonge after fst 50 hours. (Check monthly or every 100 hours.*” Change yearly or 1,000 hours.*? 14. | Boom wear pods Silicone sproy. Monthly or every 100 hours.** 16. | Valve spoo! linkage WO 40 Spray or equivalent penetrating oil Monthty or every 100 hours.* 16. | Platform rotate ‘mechanism * Whichever occurs first. Different requirements for severe usage applications. See checklists. Hydraulic fui. U7 YearlyMP 60 OPERATOR'S MANUAL LZ LUBRICATION DIAGRAM LUBRICATION DIAGRAM : 16 7 8 “4 “4 8 b 8 1 ° 2,3,4, 15 : 7 . 5,6 t 8 pn coco 9,10, 17, 12 13 een Page 3-15MP 60 OPERATOR'S MANUAL TROUBLESHOOTING AWARNING SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL- FUNCTION WHILE RUNNING YOUR MP 60, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POSSIBLE. IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISORS, AND DISCONTINUE USING THE UNIT UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC. WHAT TO CHECK IF UNIT WILL NOT START: Is the key switch tumed on? Is the ground/ platform selector switch in the proper position? re all emergency stop buttons or switches released? ‘Ae all bottery cables connected? ‘ee the batteries charged? ‘Are any wires pulled out or loose? Is there proper fuel (gas, propane, or Diesel) in the fuel tank? If equipped for propane fuel operation, is the propane tank valve open? IFequipped for dual fuel operation, is the fuel selector switch in the proper position? WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE: * Isa function control lever or the platform foot pedal not activated? * Is the ground/ platform selector switch in the proper position? © Is the engine speed switch ot the correct RPM (not at "IDLE" speed)? * Hos the turntable lock pin not been removed? ‘Is there an obvious oil leak or damaged component? * Is the hydraulic fluid level low? * Are any wires pulled out or loose? © fequippedwith manual descent valve option, ore al three valves in the correct position? © If equipped with tne tow package option, are the torque hubs or steering control valve disengaged? 2 =z : ij 5 gzA ANSY SIA A92.5-1980 (Partial) Applicable Standards and Regulations Arrangement Diagram Auxiliary Pump Push Button Boom, Superstructure ond Platform Broking c Choke Button Circuit Breaker Cold Weather Operation Control Selector Switch D Diesel Engine Operation Drive Control Lever Drive Speed Switeh Drive Toggle Switeh Driving and Steering Dual Fuel Engine Operation Electrical Storms Elecrocution Hazord Operation and Checks Emergency Electrical Pumps Emergency Lowering Emergency Stop Button Emergency System and Procedures Engine Oil Pressure Gouge Engine Speed (Throttle) Switch Engine Warning Indicator FE Foot Pedal Switch xz INDEX AS A3 vi 213 27 27 2-28 27 2-31 217 217 211 2.29 2-30 15 2.27 2:36 2-38 27,213 2:36 2-9 2-7 213 217 MP 60 OPERATOR'S MANUAL 6 Gasoline Engine Operation ee Gasoline opane SMG 231 Glow Plug : 27,231 Glow Plug/ Chokey Idle’ Operating Speed Switch son BTS rodeabilty Conversion Chart vi Ground Operation and Checks. 2-20 H igh Wind Hom Button Hour Meter — Hydraulic Fluid Pressure Gauge sin D Hydraulic Valves enna AT ' Ignition Toggle Switch - 27 Introduction... cll L Li and swing Contol Lever 2.15 if Lever = 29 Lifing Procedute ennannenenarn 233 Light Saitoh é 217 Lubrication Chat eon 312 M Mochine Components... 16 Machine Diagrams oa Machine Sorup B18 Main Power Key Switch 27 Maintenance : Maintenance, Severe Usoge Applications 86, 38 Maintenance Tips sonennnne 8B Monthly Operational Checklist... 37 Page Index-1MP 60 OPERATOR'S MANUAL oO Operation Operator Controls (Ground Electrical Panel) Operator Controls (Platform Controts) Pp Platform Leveling Lever Platform Operation and Checks Platform Rotate Lever Propane Switch Propane to Gasoline Switching Pump Selector Toggle Switch R Range Diagram s Safety Safety Bells Safely Rules ond Precautions Safety Symbols ‘Semi-Annual Operational Checktist Shift Checks ‘Shift Operational Checklist ‘Shut-Down Procedures Specifications Slat Switch, On/ Of Stortup Procedures Steer Switch... Steer Toggle Switch Steer/ Wander Control Valve ‘Swing Lever Page Index-2 INDEX (CONTINUED) 2-28 28 212 2:16 2-23 2.16 231 20 T Telescope Lever Tie Down Locations (Recommended) Towing Procedures Transporting the Machine Troubleshooting ‘Truck of Trailer Transport u Unloading Procedures... sonia DB Unpowered Emergency Movernent v Volt Meter ee 29APPENDIX ‘OPERATOR'S MANUAL APPENDIX Page A-1 2s a 2 a a Cy <OPERATOR'S MANUAL APPENDIX APPENDIX Page A-2 TABLE OF CONTENTS Applicable Standards and Regulations ... AS ANSI/SIA A92.5 - 1992 (Partial) AS 5. Responsibilities of Dealers AS 6. Responsibilities of Owners AT 7. Responsibilities of Users ........ A10 8. Responsibilities of Operators .A16 9. Responsibilities of Lessors 20 10. Responsibilities of Lessees‘OPERATOR'S MANUAL APPENDIX LL APPLICABLE STANDARDS AND REGULATIONS In addition to the operational instructions provided herein, various standards and governmental regulations also apply to the use and operation of your Simon Aerial Work Platform, APPENDIX ‘Attached hereto are copies of some of the applicable codes, regulations and standards with ‘hich you must comply ifthis unit is operated in the U.S.A. These standards were in effect (Gs attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time. For complete, current copies of U.S.A. standards, you must annually write fo: ‘American National Standards Institute 11 West 42nd Street New York, NY 10036 Phone: 212-642-4900 Request: ANSI/ SIA A92.5 (current) Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order fo obtain current copies of these regulations. 7 tea Page A-3APPENDIX OPERATOR'S MANUAL APPENDIX Page A-4Li ANSI/SIA A92.5 - 1992 (PARTIAL) 5. RESPONSIBILITIES OF DEALERS 5.1 Basic Principles. Sound principles of safely, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the unit will be carrying personnel. 5.2 Manuals, Dealers shall keep and maintain copy(ies) of he operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease, or sale delivery. These manual(s) shall be stored in the location requited by section 4.20 of this standard. These manual(s) are considered on integral part of the aerial platform and are vital to communicate necessary safely information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery. 5.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental. 5.4 Maintenance Safety Precautions, Before adjustments and repairs are started on an cerial platform, the following precautions shall be taken as applicable: (© Powerplant stopped and starting means rendered inoperative. (©) All controls in the “off* position and all operating systems secured from inadvertent motion by brakes, blocks, or other means. (© Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping. @ Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components. © Safety props or latches installed where applicable as prescribed by the manufacturer. 5.5 Replacement Parts. When parts or components are replaced, they shall be identical of equivalent to original aerial platform parts or components. 5.6 Training. Whenever a dealer directs or authorizes an individual fo operate an aerial platform he shall ensure that he individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8, of this standard, before operating the aerial platform. 5.6.1 Training on Delivery. Manufacturer's operating instruction and required training (on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental. Page A-5 OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992‘OPERATOR'S MANUAL APPENDIX 5. RESPONSIBILITIES OF DEALERS (CONTINUED) 5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or otherwise for his beneficial use, he and his operating personnel shall assume the Tesponsibilities of users as specified in section 7 and responsibilities of operators as specified in section 8 of this standard. 5.8 Assistance to Owners and Users. If deoler is unable to answer an owner's or user's question relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user. 5.9 Record Retention. Dealer(s) shall retain the following records for at least three years: (@ Name and address of the purchaser of each aerial platform by serial numiber and date of delivery. (b) Records of the person(s) trained upon each delivery of an aerial platform. (© Records of the predelivery preparation performed prior fo each delivery. 5.10 Modifications. Modification or alteration of an aerial platform shall be made only with prior writen permission of the manufacturer. 5.11 Manufacturers Safety Bulletins. The dealer shall comply with safety related bulletins 4s received from the manufacturer. 5.12 Ownership Records. When a change in ownership of an aerial device occurs, itshall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within sixty (60) days. oN a a 8 n a < = a = a z =Lo ‘OPERATOR'S MANUAL APPENDIX 6. RESPONSIBILITIES OF OWNERS 6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the unit will be carrying personnel 6.2 Manuals. Owners shall keep and maintain copy(ies) of the operating and maintenance Mmanual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease or sale delivery. The operating manuals) shall be stored in the location required in section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital fo communicate the necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery. 6.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental 6.4 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on atimely basis. The owner shall establish preventive maintenance program in accordance with the manufacturer's recommenda- tions and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All matfunctions and problems identified shall be corrected before the aerial platform is returned to service. 6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on the aerial platform: (@ That has been in service for three (3) months or 150 hours, whichever comes first. () Before putting into service a machine which has been out of service for a period longer than three (3) months of time. The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following: (@) All functions and their controls for speed(s), smoothness and limits of motion. (b) Lower controls including the provisions of overriding of upper controls. (© All chain and cable mechanisms for adjustment and worn or damaged parts. (@) All emergency and safety devices. © Lubrication of ail moving parts, inspection of iter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer. (D Visual inspection of structural components and other critical components such as fasteners, pins, shafts, tumtable attachment bolts, and locking devices. @) Placard, warnings and control markings. Page A-7 ANSI/ SIA A92.5-1992OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992 6. RESPONSIBILITIES OF OWNERS (CONTINUED) 6.5 Frequent Inspection (continued). (h) Additional items specified by the manufacturer. @ Correction of all matfunctions and problems identified and further inspection if necessary @ After correction or replacement of any component, the unit shall be inspected and tested in accordance with above paragraph 6.5. 6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection {0 be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection. 6.7 Maintenance Safety Precautions, Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable: (c) Powerplant stopped and starting means rendered inoperative. (b) All controls in the "off* position and all operating systems secured from inadvertent motion by brakes, blocks or other means. (© Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing fo prevent dropping @ Hydraulic oll pressure relieved trom all hydraulic circuits before loosening or removing hydraulic components. © Safely props oF latches installed where applicable as prescribed by the manufacturer. 6.8 Replacement Parts. When parts or components are replaced, they shall be identical oF equivalent to original aerial platform parts or components. 6.9 Maintenance Training. The owner shall train his maintenance personnel in inspection ‘and maintenance of the aerial platform in accordance with sections 6.4, 6.5, 6.6, 6.7, 6.8 and 7.3.3 of this standard and with the manufacturer's recommendations. 6.10 Operator Training, Whenever an owner directs or authorizes an individual to operate ‘on cerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in section 8 ofthis standard before operating the aerial platform. 6.10.1 Training on Delivery. Manufacturer's operating instructions and required ‘raining on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental 7 _ZA 6.11 Operation. When an owner operates an aerial platform, he shall have the responsibilities of users as specified in section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in section 8 of his standard. 6.12. Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator. 6.13 Record Retention. The owner shall retain the following records for at least three (3) years: (@ Name and address of the purchaser of each aerial platform by serial number and date of delivery. (b) Records of the person(s) trained upon each delivery of an aerial platform. (©) Written records of the frequent and annual inspections shall be kept by the owner when he performs the inspection. The record shall include deficiencies found, corrective ‘action and identification of the person(s) performing the inspection and repairs. (@) Records of the predelivery preparation performed prior to each delivery. 6.14 Modifications. Modification or alteration ofan aerial platform shall be made oniy with prior writen permission of the manufacturer. 6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety elated bulletins as received from the manufacturer or dealer. 6.16 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within 60 days. Page A-9 OPERATOR'S MANUAL APPENDIX: ANSI/ SIA A92.5-1992‘OPERATOR'S MANUAL APPENDIX 7. RESPONSIBILITIES OF USERS 7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control and the application of sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available and regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of aerial platforms, conformance with good safely practices in this area is the responsibilty of the user and his operating personnel including the operator. Decisions on the use and operation of the aerial platform must ‘always be made with due consideration for the fact that the machine will be carrying personnel whose safely is dependent on those decisions. 7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. The operating manual(s) shall be stored in the location required in section 4,20 of this standard. These manuals ore considered an integral port of the aerial platform and are vital fo communicate the necessary safely information fo users and operators. 7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required fo ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations. 7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted. 7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted. N a a 8 Nn a = = a >| a z <LL ‘OPERATOR'S MANUAL APPENDIX 7.3.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the ‘aerial platform shall be given a visual inspection and functional fest including but not limited to the following: (@) Operating and emergency controls. (b) Safety devices. (© Personal protective devices, including fall protection, @ Air, hydraulic and fuel system leaks. © Cables and wiring hamess. ® Loose or missing pars. @ Tires and wheels. (h) Placards, wamings, control markings and operating and safety manual(s).. @ Outriggers, stabilizers, extendible axles and other structures. @ Guardrail system. (W Items specified by the manufacturer. ANSI/ SIA A92.5-1992 7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable: (@ Powerplant stopped and starting means rendered inoperative. (b) All controls in the “off* position and all operating systems secured trom inadvertent motion by brakes, blocks or other means (© Boom and platform lowered to the full down position, i possible, or otherwise secured by blocking or cribbing to prevent dropping. (© Hydraulic cil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components. (©) Safety props or latches installed where applicable as prescribed by the manufacture. (D Precautions specified by the manufacturer. 7.4 Replacement Parts. When parts or components are replaced, they shall be identical (f equivalent fo original aerial platform parts or components. 7.5 Maintenance Training. The user shall train his maintenance personnel in inspection ‘and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3 and 7.3.4 of this standard and with the manufacturer's recommendations. war Page A-11‘OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992 7. RESPONSIBILITIES OF USERS (CONTINUED) 7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an erial platform, he shall ensure that the individual has been trained in accordance with the Manufacturer's operating and maintenance manual, the user's work instructions and Tequirements listed in section 8 of this standard before operating the aerial platform. 7.6.1 Model Training. The user shall be responsible for the operator being trained on the model ofthe aerial platform that he will be operating. Such training shall be in an area free of obstructions, under the direction of a qualified person for a time sufficient to determine that the trainee display proficiency in knowledge and actual operation of the aerial platform. Only properly trained and authorized personnel shall be permitted to operate the aerial platform. 7.6.2 Trainee Records. A record of the trainee's aerial platform instructions shall be Maintained by the user for at least three (3) years. 7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has: (@ Been instructed by a qualified person in the intended purpose and function of each control. (p) Read and understood the manufacturer's operating insiruction(s) and users sofety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules. (© Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform. (@) Determine that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer. (©) Been provided with approved fall protection devices and other safety gear for all personnel in the platform. 7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such 4s but not limited to: (@) Drop-otfs or holes. (b) Bumps and floor obstructions. © Debris. @ Overhead obstructions and high voltage conductors. (@) Hazardous locations. (D Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations. (g) Wind and weather conditions. (h) Presence of unauthorized persons. @® Other possible unsate conditions. WY =LZ 7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall ensure that before each movement of the aerial platform, if repositioning of the platform, that the operator shall ensure: © The aerial platform is operated on a surface within the limits specified by the manufacturer. (b) The outtiggers, stabilizers, extendible axles, or other stability enhancing means, are used as required by the manufacturer. (© Guardrails are installed and access gates or openings are closed per manufacturer's, instructions. (@) The load and its distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration. (© There is adequate clearance from overhead obstructions. (D The minimum safe approach distance (M.S.A.D.) to energized power lines and parts, 45 listed in Table 1 are maintained. (See Fig. 3, page 23 of complete standard, for examples of safe operating procedures.) © The precautions defined in 7.3.3, 7.7, 7.8, 7.9, 7.10 and 7.11 of this standard are followed during operation of the aerial platform 7.10 Hazardous Locations. |tshall be the responsibility of he user fo determine the hazard classification of any particular atmosphere or location according to ANSV/NFPA 505 -1987. 7.10.1 Hazardous Locations. Aerial platforms operated in hazardous locations shall be ‘approved and of the type required by ANSVNFPA 505-1987. 7.11 Wamings and Instruction. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard. 7.11.1 Personnel Footing. Personnel shall maintain afirm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited, 7.11.2 Precaution from Other Moving Equipment, When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances cr safely standards established for the workplace. Wamings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used. 7.11.3. Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problem or malfunctions which become evident during operation. ‘Any problems or matfunctions that affect the safety of operations shall be repaired prior to continued use. 7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited. Page A-13 OPERATOR'S MANUAL APPENDIX ANSI/ SIA AQ92.5-1992‘OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992 Page A-14 7. RESPONSIBILITIES OF USERS (CONTINUED) 7.11 Warnings and instruction (Continued). 7.11.5 Entanglement. Care shall be taken fo prevent rope, electric cords and hoses from becoming entangled in the aerial platform. 7.11.6 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height. 7.11.7 Work Atea, The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform. 7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or ofher hazards which may cause fire or explosion. 7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion. 7.11.10 Improper Platform Stabilization, The aerial platform shall not be positioned against another object to steady the platform. 7.11.11, Misuse as a Crane. The aerial platform shall not be used as a crane. 7.11.12 Operating Area. The aerial platform shall not be operated from a position on trucks, trailers, raihway cars, floating vessels, scaffolds or similar equipment unless the pplication is approved in writing by the manufacturer. 7.11.13 Travel Speed. Under all travel conditions, the operator shall limit ravel speed ‘according fo conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel. 7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall: @ Maintain a clear view of the path of travel. (&) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel. (© Maintain a safe distance from overhead obstacles. 7.11,15 Stunt Driving. Stunt driving and horseplay shall not be permitted. 7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s) WY _Li 7.12 Operation of the Aerial Platform. Ifa user is also the operator of an aerial platform, he shall have the responsibilities of operators specified in section 8 of this standard as well as responsibilities of users as specified in section 7 of this standard. 7.13 Assistance to Operator. If a user is unable fo answer an operator's question(s) relating to rated capacity, intended use, maintenance, condition of the aerial platform, or safely of operation of the aerial platform the user shall obtain the proper information from the dealer, owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern. 7.14 Shutdown of Aerial Platform. The user shall direct his operating personnel to cease operation of the aerial platform in case of any suspected matfunction(s) or any potentially hazardous condition(s) that may be encountered. Further information concerning safe operation shall be requested from the owner, dealer or manufacturer before further operation. 7.15 Record Retention. The user shall retain the following records for at least three (3) years: (@) Records of the operator(s) trained on each model of an aerial platform. (0) Written records of the frequent and annual inspection shall be kept by the user when he performs the inspection(s). The records shall include the date of inspection, any deficiencies found, the corrective action recommended and identification of the person(s) performing the inspection. (© Witten records of all repairs accomplished on the aerial platform shall include the date of any such repair, a description of the work accomplished and identification of the person(s) performing the repair. 7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer. 7.17 Manutacturer's Safety Bulletins. The user shall comply with safety related bulletins as received from the manufacturer, dealer or owner. Page A-15, ‘OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992OPERATOR'S MANUAL APPENDIX 8. RESPONSIBILITIES OF OPERATORS 8.1 Basic Principles. The information in this standard must be supplemented by good Judgement, safety control and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator must make decisions on the use and operation of the aerial platform with due consideration for the fact that his own safety os well «os the safety of other personnel in the platform is dependent on those decisions. 8.2 Manuals. The operator shall be aware that he operating and safety manuals, including the manual which defines the responsibilities of dealers, owners, lessors, lessees, users ‘and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when questions arise with respect fo the aerial platform. 8.3 Pre-start Inspection. Before use each day or at the beginning of each shif, the aerial platform shall be given a visual inspection and functional test including but not limited fo the following: (©) Operating and emergency controls. (b) Safety devices. (© Personal protective devices, including fall protection. @ Air, hydraulic and fuel system(s) leaks. © Cables and wiring harness. (D Loose or missing parts. @ Tires and wheels. (h) Placards, wamings, control markings and operating manual(s).. (D Outriggers, stablizers, extendible axles and other structures, @ Guardrail system. (W) Items specified by the manufacturer. 8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform. 8.5 Training. The operator shall be trained on the same model of aerial platform or one having operating characteristics consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time fo demonstrate proficiency and knowledge in the ‘actual operation of the aerial platform. Care shall be taken fo ensure the area of such operation has a minimum of obstacles and is conducive fo training. Only property trained ‘and authorized personnel shall be permitted to operate the aerial platform. ANSI/ SIA A92.5-1992 Page A-16 Vj och 957Li 8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have: (@) Been instructed by a qualified person in the intended purpose and function of each of the controls. (b) Read and understood the manufacturer's operating instruction(s) and users safety tules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules. (© Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform, 8.7 Work Place Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to: @ Drop-ofts or holes. (b) Bumps and floor obstructions. © Debris, @ Overhead obstructions and high voltage conductors. © Hozardous locations. (D Inadequate surface and suppor to withstand all load forces imposed by the aerial platform in all operating configurations. (@) Wind and weather conditions. (h) Presence of unauthorized persons. (D Other possible unsafe conditions. 8.8 During Operation. The aerial platform shall be used in accordance with this standard. ‘The operator shall ensure the following before each elevation of the platform: (©) Ensure the aerial platform is operated on a surface within the limits specified by the ‘manufacturer. (b) Ensure the outriggers, stabilizers, extendible axles or other stability enhancing means, ‘ore used as required by the manufacturer. (© Ensure that guardrails are installed and access gates or openings are closed per manufacturer's instructions. (O) Ensure the load and its distribution on the platform and any platform extension(s) ore in accordance with the manufacturer's rated capacity for that configuration. (©) Ensure there is adequate clearance from overhead obstructions, (Ensure thatthe minimum safe approach distances (M.S.A.D.) fo energized power lines ‘and parts are maintained. (See Fig. 3, page 23 of complete standard for examples of safe operating procedures.) (@ Ensure all personnel in he platform are wearing fall protection devices and other safety gear as required at al times. Page A-17 ‘OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992OPERATOR'S MANUAL APPENDIX 8. RESPONSIBILITIES OF OPERATORS (CONTINUED) 8.9 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSVNFPA 505-1987 8.9.1 Hazardous locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSVNFPA 505-1987. 8.10 Wamings and Instructions. The operator shall ensure the operation of the aerial platform is in compliance with this standard. 8.10.1 Personnel Footing. Personnel shall maintain afirm footing on the platform floor while working therein, Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited. 8.10.2 Precaution for Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or sofety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used. 8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report fo his supervisor any problems or matfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use. 8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report fo his supervisor any potentially hazardous location(s) (environment) which become evident during operation. 8.10.5 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited. 8.10.6 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform. 8.10.7 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred fo the platform at any height. 8.10.8 Work Atea. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform. 8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done ina well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion. ANSI/ SIA A92.5-1992 7LL 8.10.10 Battery Charging. Batteries shall be charged in a well-ventilated area tree of flame, sparks or other hazards which cause fire or explosion. 8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned ‘against another object to steady the platform. 8.10.12. Misuse as a Crane. The aerial platform shall not be used as a crane. 8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer. 8.10.14 Travel Speed. Under all travel conditions, the operator shall limit ravel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel. 8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall (@) Maintain a clear view of the path of travel. (©) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel. © Maintain a safe distance from overhead obstacles. 8.10.16 Stunt Driving. Stunt driving and horseplay shall not be permitted. 8.10.17 Unauthorized Use. The operator shall implement means provided to protect ‘against use by unauthorized person(s). 8.10.18 Misuse as a Jack. The boom and platform ofthe aerial platform shall not be used to jack the wheels off he ground unless the machine is designed for that purpose by the manufacturer. 8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer. 8.10.20 Snagged Platform. If the platform or elevating assembly become caught, snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls. Page A-19 OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992OPERATOR'S MANUAL APPENDIX 8. RESPONSIBILITIES OF OPERATORS (CONTINUED) 8.11 Assistance to Operator. If an operator encounters any suspended malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation, he shall cease operation of the aerial platform and request further information as to safe operation from his management or the owner, dealer, or manufac- turer before further operation of the aerial platform. 8.12 Modifications. Modifications or alteration of an aerial platform shall be made only with prior written permission of the manufacturer. 9. RESPONSIBILITIES OF LESSORS 9.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsi- bilities of lessors with due consideration of the knowledge that the unit will be carrying personnel. 9.2 Lessor. A lessor is a person(s) or entity who leases, rents, loans or otherwise provides: ‘an aerial platform to another party for the beneficial use of that party (the user). A lessor JL may also be a dealer, owner, lessee, user or operator. 9.2.1 Lessor as. Dealer. When a lessor uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard. 9.2.2 Lessor as an Owner. When a lessor uses the aerial platform as an owner, he shail have the responsibilities of owners as specified in section 6 of this standard. 9.2.3 Lessor as a User. When a lessor uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard. 9.2.4 Lessor as an Operator. When a lessor uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard. a a a al = a a < i a = a z =ZA 10. RESPONSIBILITIES OF LESSEES 10.1. Basic Principles. Sound principles of safely, training, inspection, maintenance, ‘application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsi- bilities of lessees with due consideration of the knowledge that the unit will be carrying personnel. 10.2 Lessee. A Lessee is a Person(s) or entity to whom an aerial platform is provided by lease, rental, loan or other arrangement. A lessee may also be a user or operator. 10.2.1 Lessee as a Dealer. When a lessee uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard. 10.2.2 Lessee as an 01 he shall have the responsi ‘When a lessee uses the aerial platform as an owner, ities of owners as specified in section 6 of this standard. 10.2.3 Lessee as a User. When a lessee uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard. 10.2.4 Lessee as.an Operator. When a lessee uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard. Page A-21 ‘OPERATOR'S MANUAL APPENDIX ANSI/ SIA A92.5-1992 ?TEREX AERIALS T SERIES WARRANTY TEREX AERIALS, hereafter referred to os TEREX, warrants new products sold by itto be tree from defects in material or workmanship stating at the date of delivery to the first rental or retall user and subject fo the following conditions: * The complete machine, excep! fr hose items specifically excluded by this warranty, such os but not limied fo, fires, engines, ond bateries, which ore warranted directly by their ‘manufacturer, for twelve (12) months from date of delivery. ‘= Structural components, consisting of Carrier Frame, Superstructure, Boom Section, Jibs and Stingers, for an additional forty-eight (48) months from date of delivery. TTEREX'S obligation and liability under this warranty is expressly limited, ot TEREX'S option, o repairing or replacing with re-manufoctured or new any ports which appear to TEREX upon inspection fo have been defective in material or workmanship. Such parts shal be provided at no cost othe use, F.0.B. TEREX'S parts faciliy orofher source at TEREX'S option. TEREX shal pay, to the extent established by iin its applicable published Product Support policy in effect at the time of shipment, he cost of labor to install any repaired or Teplacement part provided under this wortanty. This warranly shall not apply fo component parts of ‘cccessories of products no! manufoctured by TEREX ond which cary the warranty of he manufacturer thereof ‘orto normal maintenance, such as but not limited fo engine tune-up, oro normal maintenance parts, such (6 but not limited to fiers. TEREX MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. ‘TEREX'S OBLIGATION UNDER THIS WARRANTY SHALL NOT INCLUDE DUTY, TAXES OR ANY OTHER CHARGES WHATSOEVER, OR ANY LIABILITY FOR DIRECT, INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES OR DELAY. If requested by TEREX, products or parts for which a warranty claim is made are fo be returned othe designated location. Any improper use, including operation afer discovery of defective or ‘wor parts shall voids warranty. Improper use also includes operation beyond rated copacity, substitution of parts not approved by TEREX or any alteration, modification or repair by others in such manner as in TEREX'S sole judgement affects the Product materially and adversely, shall void this Warranty. NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN OFFICER OF TEREX AT ITS HOME OFFICE, REVERSE SIDE OF THE WARRANTY CERTIFICATE MUST BE COMPLETED AND SIGNED FOR WARRANTY TO BE VALID. T SERIES WARRANTY PIN 12261-225, cuSTOMER COPY