Hi-Lux D (LN105/110)
088-08
CGrankshan pul dit» Toyota No. 08222-68010.
‘8 Crarkshar pulley holding tool - Toyota
‘No, 08218-54019 and 09690-00021
tm alr for crarkshat ploy - Toyota
No, 08213-60017
Ee
Pre 12/93 - every 60,000 miles.
(01/94 on - every 63,000 miles.
SITET
1 Disconnect tater earth lead
[Do NOT ton rarkshal or camehant when ting bolt
removed.
Flsmove spark or glow plugs to ease turing engine,
Turn engine in nowmal directon of rotation (uns
tren sated)
1m Do NOT turn engine via camshat or other sprockets.
(Obsorve all buoting torques
(Check diesel injcton pun timing ater bot
‘placement ~ see Autodata Diese Iyecton Manual
1. Drain cooling system.
2. Remove:
Radiator.
Cooling fan and pulley.
Auxiliary drive batts.
3, Using too! Nos. 09213-54015 and 09830-00021
‘undo crankshaft pulley bolt and washer Kd
remove crankshaft pulley BL
2L, BLT (2446 oc), BL (2779 cc)
Using tool No. 09213-60017 or a suitable puller
5, Remove timing belt cover retaining bolts KI
6. Remove cover and seal E18 EB
7. Refit crankshaft pulley bolt and tum engine to
‘TDC on No.1 cylinder, ensuring timing marks
aign B, 8
8. Loosen tensioner retaining bolt El.
8. Using a screwdriver lever tensioner away trom
bet and lightly tighten bot
410. Remove belt guide trom crankshaft sprocket
414. Remove timing belt,
1 ekg a a aligned, 8
2. Starting at crankshaft sprocket fi the ting bet.
‘keeping belt tight between sprockets in the
following sequence: Tensioner, injection purr,
‘camshat, guide (ier) sprocket.
Loosen tensioner bol EI, turn engine four
‘complet uns clocks, check ming mas
align.
Tighten tensioner bolt to 44 Nm,
Rolit belt guide and timing belt cover and sea!
Remove crankshatt pulley bolt, eft crankshat
pulley, using special too! No. 09223-60010 and
tap pulley into place.
7. Fitcrankshaft pulley bolt and washer, hold pulley
with tool Nos. 09213-54015 and 08830-00021
and tighten bolt to 167 Nr.
8 Rest remainder of components in reverse oder
9. Refi cooling system
10, Reset timing bet warming lamp by removing
{grommet from front of speedometer, and
Dressing reset switch,
NOTE: To reset timing belt warning lamp on
HkAce models, remove Instrument panel i ,
‘undo warming lamp switeh screw i and
transfer to next hole. Check waming lamp
{908s out and refit instrument panel.