Professional Documents
Culture Documents
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Operating Manual
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CARLO DE GIORGI Co. thanks You for the confidence given to its product and hope that its
performances will fully satisfy You.
The machines described in this Manual are according to the general safety direction in force, and no
danger for the operator occurs if the apparatus are used according to the instructions given in these
pages.
Following the instructions of this Manual, the set up of the apparatus will be carried out correctly and You
will operate in an efficient way .
CARLO DE GIORGI Co. hopes that You would make use of all the performances of this product.
CARLO DE GIORGI Co. reminds You that, thanks to the constant innovation research and technological
quality, the technical specifications of this product could be modify without any warning.
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Wait for the CARLO DE GIORGI Co. technician to open the box, and check with him that:
• the supply corresponds to the order specifications (see the delivery note);
• there are no evident damages.
In case of damages or of missing parts, please inform immediately and in detail the forwarder, CARLO
DE GIORGI Co. or its area agent.
All the dimensions indicated in this Manual are not binding and are related to the standard machine.
The drawings and any other document delivered with the machine are property of CARLO DE GIORGI
Co. which reserves all the rights, and they cannot be placed at a third party disposal.
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The appliance must be used according to the procedures contained in this Manual and it must never be
used for purposes different from the one scheduled.
The user is responsible for what concern the fulfilment in the legal subject concerning the installation and
the operation of the apparatus.
If the apparatus is not operated in correct way or a not appropriate maintenance is carried out, the
manufacturer cannot be considered responsible for any possible breakage, damage and malfunctions.
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Gross weight kg 50
cm 53
Net weight kg 42
56
cm
cm 58
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Supply voltage 230V (other voltages upon 230V (other voltages upon
request) request)
1 disinfecting cycle
Sterilization chamber dimensions diam. 240 mm - depth 350 mm diam. 240 mm - depth 350 mm
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The autoclave has been tested and checked in the factory; no other setting before the installation is
required.
Unpack the appliance and find an installation place according to the following directions:
Once the autoclave has been installed and connected to the power source, it is ready to operate.
6$)(7<
• The appliance has not been designed to be used in the presence of gas or explosive vapours.
• Do not spill water or other liquids on the appliance (only in the proper distilled water inlet tap) in order
to avoid any short-circuit and corrosion.
• Before any maintenance or cleaning action, the a.c. voltage must be removed.
• If it is not possible to disconnect the a.c. power and the automatic circuit breaker is far or not visible to
the person in charge of the maintenance, the notice :25.,1352*5(66 must be placed on the
breaker after it has been switched in OFF position.
• Make sure that the electrical plant is provided with ground connection according to law in force in the
country of the installation.
• Do not remove any label or plate; in case require for some new one.
• Demand only for the original spare parts.
-----
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:$51,1* The appliance is in compliance with the electrical safety requirements foreseen by the
normative Institutes and is provided with a bipolar plug with earth that grants the
grounding of the equipment.
As the electrical safety of this appliance is assured only when it is correctly connected
to an efficient grounding plant (as foreseen by the law), it is important to verify that this
main safety requirement is properly provided.
Check that the power rating of the electrical plant and of the a.c. sockets are adequate
to the total power of the appliance indicated on the rear plate.
In case of any doubt ask for a technical check.
The manufacturer is relieved from any responsibility for possible damages caused to
people or things deriving from the non-observance of what stated above.
The manufacturer is relieved from any responsibility for possible damages caused to
people or things deriving from the lacking of the ground connection.
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Check that the supply voltage printed on the back plate
corresponds to the one available in the installation place.
&DXWLRQ: Do not provoke any bending on the power supply cable and do not lean anything on it.
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The autoclaves here described are the CARLO DE GIORGI Co. proposal for the 90ty.
This equipments are extremely simple and versatile for what concern the operation, they are provided
with a front panel where all the commands and signallings for the correct operation are mounted.
:6 3OXV provides 4 programmes (3 for sterilization and 1 for disinfecting) and :6 3OXV 4
sterilization programmes all optimised for the safest and quickest treatment of the different materials used
in the hospital and dental environment.
The equipment consists of: pressure chamber with heating element, door with clamping lever and
portlight gasket, charge tank for the distillate water, gathering tank for the used water, vacuum pump (only
for WS20), water input pump, timer for the sterilization time counting and a series of electrovalves for the
hydraulic operation.
Besides a parallel interface is available for printing out all the cycle data.
All the parts are operated and controlled through a microprocessor to grant the best efficiency in the
different sterilization cycles, in particular, the heating resistance are checked to obtain a constant rise
gradient of the water temperature and to keep the vapour at the right temperature of the selected cycle.
• safety handle to prevent the opening of the door during the sterilization cycle; the door can be opened
only when the inside pressure of the chamber is lower than 0,5 bar;
• safety valve for the steam discharge in case of breakdown of the controls and over pressure >2,6 bar
(mod. TÜV)
• automatic timer restart in case of a pressure drop during the sterilization phase; this will grant a
perfect sterilization also in case of accidental anomaly.
• safety thermostat;
• separation of the used water from the distilled one;
• air cleaning electronically controlled;
• vacuum drying, as foreseen in the hospital field
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The experience acquired over the years has shown that all the various sterilization methods available are
reliable, however the safest and most efficient method for achieving complete asepsis is undoubtedly
autoclave method, either with dry alcoholic vapour or with saturated steam. The progress made by the
autoclave manufacturer has placed this equipment as the first of sterilization apparatuses, that may be
widely used in all hospital departments and surgeries.
The operating principle of the autoclave is governed by the Boyle’s law which correlates pressure,
temperature and volume. There is a main difference between the chemical autoclave and the distilled
water autoclave as far as the ways in which the micro-organisms are eliminated are concerned. In fact,
although the principle is similar, the factors which lead to the asepsis are different.
In distilled water autoclaves, the sterilization function is based only on the perfect distribution of heat,
thank to the action of the saturated steam which transfers its heat to the material. Indeed, all the material,
whether solid or liquid, has to be treated at the required temperature and for a sufficient time. The
pressure in itself doesn’t contribute in any way to the lethal process, but serves solely the steam to reach
high temperatures.
Whenever the steam comes into contact with any colder material or substance, it yields its quantity of
heat, by condensing and thus increasing the temperature of the object. This action continues until a
thermal balance is reached, after which no further condensation and heat exchange occurs. Whatever the
nature of the material may be (liquid or solid) the sterilization takes place in a aqueous fluid. This leads to
the following considerations: firstly, the overheated steam must be avoided, and secondly, all the air must
be removed.
The overheated steam (steam heated above its normal temperature in relation to its pressure) must be
avoided because, although condensation takes place during the initial stages of heating and in the usual
way, it then evaporates and the sterilization process becomes a dry heat process, for which the conditions
are completely different and the sterilization temperature is very much higher. The air must be completely
removed, otherwise it gathers in pockets or layers thus preventing the penetration of the steam and the
efficient heat exchange.
With the steam, the heating process isn’t instantaneous in any case, and the time needed to reach the
balance at the required temperature varies according to the sizes of the autoclave, the load quantity and
the steam penetration speed.
With liquids and materials, such as surgical medications and glassware in which the penetration is difficult
or the thermal capacity is high, the time factor is very important, and due account should be taken in the
treatment programme. The sterilization time may be extremely short compared to the heating period. Both
the European and American Scientific Community have established and defined three temperatures,
115°C, 121°C and 134°C, and relative exposures by which to manage the various materials according to
their heat resistance. It has also verified the effectiveness of the treatment at 105°C with an appropriate
exposure that can be used to disinfect the more thermally unstable materials having no contact with the
patients.
With distilled water, the most commonly used sterilization programmes are: 134°C/4 minutes for
miscellaneous loads and 12 minutes for porous loads; 121°C/15 minutes for miscellaneous loads and 30
minutes for porous loads; 115°C/30 minutes for miscellaneous loads and 45 minutes for porous loads.
The programmes at the lower temperatures are clearly the only ones that guarantee a high safety margin
for the thermally unstable materials.
About the disinfecting, it is generally used the cycle of 105°C/20 minutes for miscellaneous loads, and of
30/40 minutes for porous loads.
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Temperature (°C) Pressure (bar) Temperature (°C) Pressure (bar) Temperature (°C) Pressure (bar)
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5
4. Bacteriological filter joint
5. Portlight gasket
6. Screw plug and filling point, to charge the
distilled water
7. Drain pipe of the water reservoir
8. Screw valve with drain pipe of the used water
9. Mains fuses
9 8 7
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15 14 13
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The temperature display normally signals the current chamber temperature
(°C) but it is also used to display various functions and states of the
equipment. THERMOMETER (°C)
The display pressure indicates the current pressure value in the chamber MANOMETER (bar)
(Bar).
67$57DQG6HOHFWLQJNH\V
PROCESS
If the door is correctly closed, pushing on the START key enables the start
of the selected cycle. The command entry is signalled with the associated
LED lighting.
SELECTOR
Pushing more times on the MODE key, you can select the preferred cycle.
The command entry is signalled with the associated LED lighting.
Special cycles
For each selected cycle, it is possible to set the option "VSHFLDO GU\LQJ
SKDVH"; if this option is enabled, at the end of the sterilization phase the
pressure levelling and the temperature decreasing occur naturally.
As selected the cycle, push on at the same time the STOP and MODE keys;
the temperature display alternates the /LT message with the current
temperature value and the cycle LED flashes.
Release the keys; the option is enabled.
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Two LEDs signal the distilled water level in the main tank as follows:
zero (first installation) MAX off
MAX
MIN flashing LEVEL
MIN
maximum (after the first or next filling) MAX on
MIN off
normal (after some cycles) MAX off
MIN off
minimum (after many cycles) MAX off
MIN flashing
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TIMER
pressure exceeds 0,05 Bar the set value (presence of air in the
chamber). A flashing spot at the right indicates that the cycle is
running.
G signals, at the end of the sterilization phase, the time of the
drying phase; this value gradually decreases as the phase runs.
TIMER
A flashing spot at the right indicates that the cycle is running.
O signals, at the end of the drying phase, the time of the pressure
levelling phase during which the dry and sterile air entry occurs; TIMER
this value gradually decreases as the phase runs. A flashing
spot at the right indicates that the cycle is running.
GO signals, at the end of the sterilization phase and if liquid option
was selected, the special drying phase during which the
chamber pressure and temperature decrease naturally at lower
values for opening the door. TIMER
Besides this display signals anomalous states as consequence of faulty operator's actions (prefix )),
alarms (prefix $) and errors (prefix ().
Faulty actions
) the door is open
) a START entry has been given but there is lack of water in the main tank (MIN is flashing)
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) when the cycle is broken by the stop command entry (pushing on the STOP key for more than 5
seconds);
) (optional) when the used water reservoir is full. The autoclave cannot start the programme as
long as the reservoir has been emptied;
) when a black-out is occurred during the programme running. Open the door and push on any
key to reset this state.
Alarms
$ lack of distilled water in the chamber. Repeat the cycle.
$ electrovalve fault or lack of seal of the portlight gasket.
$ for future application.
$ heating resistance fault.
$ alarm of pressure. This message is displayed during the HE and HP phases if the pressure
exceeds for more than 20 sec the set point values; during the sterilization phase if the pressure
changes around ±0,15 Bar for more than 20 sec the set point value. The autoclave stops,
generates a continuous beep and downloads the vapour.
$ alarm of temperature. This message is displayed if the temperature exceeds +2/0°C for more 20
sec. the set point value. The autoclave stops, generates a continuous beep and downloads the
vapour.
Errors
( loss of data in the permanent memory;
( unsuccessful of the A/D converter self-test at the start;
( temperature and pressure sensors are short-circuited or open;
or at the switching-on with the door open, the pressure reading is out of the range ±0,02 Bar;
( unsuccessful of the LCD display self-test at the start;
( unsuccessful of the microprocessor board watchdog self-test at the start;
( date/hour battery run-down
6723NH\
Pushing at least 1 second on the STAND-BY key (the associated LED lights), 100°C
the chamber is led and kept at 100°C so cutting down the overall sterilization HEAT
time as being shorter the time necessary to lead the chamber at the working
temperature.
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If the printer is used, it is necessary to set the date/time values that will be printout on the report.
Proceed as follows:
1. with door open, switch on the autoclave pushing on the START key and
keep pressed the key as long as the self-test is passed (a short beep is
generated);
2. release the key
3. the timer will display the year value (last two digits) or, pushing on the
START key, in sequence:
month number
day number
hour value
minutes value
4. push on the 02'( key to increase in unit steps the displayed value; if
the required value is exceeded, go on until the correct value is reached.
5. At the end of the setting, push one time more on the START key to
confirm the values; a continuous beep is generated to signal the data
acceptance.
In case of mistake, switch off the equipment and repeat the procedure.
35,17(5&211(&7,21
Operating Manual - 15 -
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Connect the autoclave to the a.c. socket following the safety instruction.
• Open the door and remove the supplies inside the sterilization
1
chamber.
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MAX
LEVEL
MIN
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3. Verify that the tap () on the drain pipe of the water reservoir is
closed and the valve () is clockwise screwed.
4. Fill the supplied tank with 2 litres of distilled water, than close
the screw cap.
5. Insert the supplied tube in the filling point (), unscrew slightly
the cap () until the water flows. 5
6. Stop the operation when the warning LED 0$; lights; the tank MAX
LEVEL
of the autoclave is full. MIN
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The sterilizing instruments must be clean, free from any residual matter, such as debris, blood, pads or
any other material. Such substances may damage the instruments and the autoclave itself.
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Read the following instructions to obtain a right sterilization and maintenance of the instruments and
materials:
OK
avoid a direct contact between different materials.
• All the instruments must be sterilized in an open position.
• Place a chemical indicator strip in each tray.
• Once a week, use a biological test indicator in each tray to
verify the absence of spores.
• Make sure that the instruments remain apart during the
sterilization cycle.
• The empty canisters should be placed upside down in order
OK
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Tubes
• After the cleaning, rinse the tubes with pyrogen free water.
• Arrange on the tray with both ends open, without sharp
bends or twists.
OK
Packs
OK
Liquids
OK
Wrapped material
As arranged the load with the above instructions, insert the tray holder and the trays in the sterilization
chamber.
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Take care when plug the tray holder and trays to avoid any damage to the portlight gasket of the
chamber.
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After a number of sterilizations, the level of the distilled water in the charge MAX
tank reaches the minimum level (<1 litre) and causes the flashing of the LEVEL
MIN
warning LED 0,1 on the control panel.
1. Fully empty the water reservoir of the used water; first insert
the supplied tube into the draining pipe (), use a vessel to
gather the water, and unscrew the valve () until the water
flows. Drained the tank, screw again the valve.
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This action is very important for the right operation of the 1
autoclave. 2
3. Verify that the cap () is closed; remove the cap () of the
filling point and insert the tube, slightly unscrew the cap () 5
until the water flows.
MAX
4. Stop the operation when the warning LED 0$; turns on. The internal LEVEL
MIN
charge tank is full again.
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The autoclave provides 4 different programmes all optimized for the sterilization and the disinfection of
various materials.
The right selection of the programme is very important to obtain a valid result.
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Overall time From standby : 35 min. From standby : 40 min. From standby : 43 min. From standby : 41 min.
From cold : 40 min. From cold : 45 min. From cold : 48 min. From cold : 46 min.
Material to be - Unwrapped metal - Handpeaces/turbines - Wrapped metal - Handpeaces with
treated instruments instruments optical fibres
- Rubber or plastic
material - Fabric - Terminals of polimeri-
- Glassware zing lamps
- Surgical gauze and
cotton
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Times 4' for sterilization + 15' for sterilization + 12' for sterilization + 20' for sterilization +
time necessary for vapour time necessary for vapour time necessary for vapour time necessary for vapour
condensing condensing condensing condensing
Overall time From standby : 37 min. From standby : 40 min. From standby : 45 min. From standby : 41 min.
From cold : 42 min. From cold : 45 min. From cold : 50 min. From cold : 46 min.
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Overall time From standby : 23 min. From standby : 27 min. From standby : 30 min. From standby : 27 min.
From cold : 28 min. From cold : 32 min. From cold : 35 min. From cold : 32 min.
Operating Manual - 21 -
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Push on the 02'( button many times until the LED of the corresponding
programme turns on. The TIMER will display the value of the overall
PROCESS
sterilization time of the selected programme.
SELECTOR
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3URJUDPPHZLWKGU\RIISKDVH
As selected the programme push on both 67$1'%< and 02'( keys. In this
case the temperature and pressure displays alternate the messages 'U\/2II
and the current temperature/pressure values and the LED associated to the
selected programme flashes.
Release the keys.
100°C
8VHRIWKH67$1'%<IXQFWLRQ
When this button is pressed, the autoclave will be frozen at temperature of 100°C
100°C; in this way a reduction of the time to lead the chamber at the HEAT
temperature of the programme selected is achieved.
The activation of this function is signalled with the lighting of the associated
LED.
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1 2
During the first phase of the cycle, the air in the chamber is exhausted for a time depending by the
quantity and quality of the load.
The control panel will show the following signallings:
Temperature display temperature value in the chamber; with the START command, the value arises
as the temperature exceeds 80°C.
Pressure display pressure value in the chamber; the value arises as the air exhausting phase
ends.
Timer display at next steps: )/ - +( - +3 - ;; (decreasing sterilization time) - G (decreasing
drying phase) or GO (special drying phase, if selected).
When the sterilization or disinfecting phase is ended, the drying phase starts. In case of standard
programme, the vapour will be exhausted through the vacuum pump, and condensed due to the
temperature drop in a coil, and will flow in the internal gathering tank; during this phase a decompression
at -0,6/0,8 Bar occurs and the material is dried. In case of special drying, this phase is by-passed.
'LVSOD\LQJRIWKHRSHUDWLRQVWDWXVGXULQJWKHF\FOH
During the cycle running, it is possible to display the characteristics of the current cycle by pushing on any
key (H[FHSWWKH6723NH\); the values on the displays will be indicated for 1 second as follows:
during the normal cycle: setpoint temperature, pressure at the setpoint temperature,
sterilization time
during the special liquid cycle message /LT, pressure at the setpoint temperature, sterilization time
during the drying off cycle messages 'U\ and 2II, sterilization time
(1'2)7+(&<&/(
Ended the drying and levelling phases with the signalling / on the timer and
on the pressure display, the cycle will end with "beeps" and the message
(QG on the temperature display.
THERMOMETER (°C)
MANOMETER (bar)
1RZLWLVSRVVLEOHWRRSHQWKHGRRUDQGUHPRYHWKHWUD\VE\PHDQV RI
WKHVXSSOLHGWRQJV
TIMER
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ON / OFF
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11.
12.
13.
15
ON / OFF
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4 6
5
4. Cap
5. Portlight gasket
6. Screw plug and filling point, to charge the
distilled water
7. Drain pipe of the water reservoir
8. Screw valve with drain pipe of the used water
9. Mains fuses
'(9,&(6217+(%$&.3$1(/ 9 8 7
12
15 14 13
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See WS20.
6HOHFWLQJNH\V
The upper MODE key selects the sterilization time (related to the load type); SELECTOR
Special cycles
For each selected cycle, it is possible to set the option "VSHFLDO GU\LQJ
SKDVH"; if this option is enabled, at the end of the sterilization phase the
pressure levelling and the temperature decreasing will occur naturally.
As selected the cycle, push on at the same time the START/STOP and the
lower MODE keys; the temperature display will alternate the /LT message
and the current temperature value and the cycle LED flashes.
Release the keys; the option is enabled.
/HYHORIWKHGLVWLOOHGZDWHU
See WS20.
7LPHUGLVSOD\
See WS20.
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Pushing on the START/STOP key with the door closed, the selected cycle will
be started.
TIMER
As the cycle is running, it is possible to break off the cycle by pushing on the
START/STOP key for more than 5 sec.
'$7(7,0(352*5$00,1*
If the printer is used, it is necessary to set the date/time values that will be
printout on the report. R
Proceed as follows:
1. with door open, switch on the autoclave pushing on the upper 02'( key
R
and keep pressed the key as long as the self-test is passed (a short
beep is generated);
2. release the key
3. the timer will display the year value (last two digits) or, pushing on the
02'( key, in sequence:
month number
day number
hour value
minutes value
4. push on the lower 02'( key to increase in unit steps the displayed
value; if the required value is exceeded, go on until the correct value is
reached.
5. At the end of the setting, push one time more on the upper MODE key to
confirm the values; a continuous beep is generated to signal the data
acceptance.
In case of mistake, switch off the equipment and repeat the procedure.
35,17(5&211(&7,21
A 25 pin male connector mounted below the front panel provides a Centronics
interface for a printout report on a parallel printer. Use a standard parallel
cable of 2 mt length max.
- 28 - Operating manual
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Connect the autoclave to the a.c. socket following the safety instruction.
Open the door and remove the supplies inside the sterilization chamber.
)LUVWILOOLQJRIGLVWLOOHGZDWHU
2. The control panel shows the room temperature and pressure values and ON / OFF
the sterilization time corresponding to the standard programme
automatically selected at the switching-on. The warning LED 0,1 is
flashing as there is no water in the charge tank.
MAX
LEVEL
MIN
3. Verify that the tap () on the drain pipe of the water reservoir is
closed and the valve () is clockwise screwed.
4. Fill the supplied tank with 2 litres of distilled water, than close
the screw cap.
5. Insert the supplied tube in the filling point (), unscrew slightly 4
the cap () until the water flows.
6. Stop the operation when the warning LED 0$; lights; the tank
of the autoclave is full.
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The sterilizing instruments must be clean, free from any residual matter, such as debris, blood, pads or
any other material. Such substances may damage the instruments and the autoclave itself.
Follow these general directions:
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Read the following instructions to obtain a right sterilization and maintenance of the instruments and
materials:
OK
avoid a direct contact between different materials.
• All the instruments must be sterilized in an open position.
• Place a chemical indicator strip in each tray.
• Once a week, use a biological test indicator in each tray to
verify the absence of spores.
• Make sure that the instruments remain apart during the
sterilization cycle.
• The empty canisters should be placed upside down in order
OK
- 30 - Operating manual
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Tubes
• After the cleaning, rinse the tubes with pyrogen free water.
• Arrange on the tray with both ends open, without sharp
OK
bends or twists.
Packs
OK
Liquids
OK
Wrapped material
As arranged the load with the above instructions, insert the tray holder and the trays in the sterilization
chamber.
:DUQLQJ
Take care when plug the tray holder and trays to avoid any damage to the portlight gasket of the
chamber.
Operating Manual - 31 -
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After a number of sterilizations, the level of the distilled water in the charge MAX
tank reaches the minimum level (<1 litre) and causes the flashing of the LEVEL
MIN
warning LED 0,1 on the control panel.
1. Fully empty the water reservoir of the used water; first insert
the supplied tube into the draining pipe (), use a vessel to
gather the water, and unscrew the valve () until the water
flows. Drained the tank, screw again the valve.
:DUQLQJ:
This action is very important for the right operation of the 1
autoclave. 2
3. Verify that the cap () is closed; remove the cap () of the
filling point and insert the tube, slightly unscrew the cap () 5
until the water flows.
4. Stop the operation when the warning LED 0$; turns on. The internal MAX
charge tank is full again. LEVEL
MIN
- 32 - Operating manual
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The autoclave provides 4 different programmes all optimized for the sterilization and the disinfection of
various materials.
The right selection of the programme is very important to obtain a valid result.
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Overall time From standby : 35 min. From standby : 35 min. From standby : 45 min. From standby : 50 min.
From cold : 40 min. From cold : 40 min. From cold : 50 min. From cold : 55 min.
Material to be - Unwrapped metal - Handpeaces/turbines - Wrapped metal - Handpeaces with
treated instruments instruments optical fibres
- Rubber or plastic
material - Fabric - Terminals of polimeri-
- Glassware zing lamps
- Surgical gauze and
cotton
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Times 4' for sterilization + 15' for sterilization + 12' for sterilization + 30' for sterilization +
time necessary for vapour time necessary for vapour time necessary for vapour time necessary for vapour
condensing condensing condensing condensing
Overall time From standby : 37 min. From standby : 40 min. From standby : 45 min. From standby : 55 min.
From cold : 42 min. From cold : 45 min. From cold : 50 min. From cold : 60 min.
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Overall time From standby : 25 min. From standby : 30 min. From standby : 35 min. From standby : 40 min.
From cold : 30 min. From cold : 35 min. From cold : 40 min. From cold : 45 min.
Operating Manual - 33 -
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Push on the upper 02'( button one or two times to select the material type -
UNWRAPPED or WRAPPED - and the corresponding sterilization time, and SELECTOR
the lower MODE button to select the sterilization temperature.
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The messages 'U\ and 2II will annul at the cycle starting.
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1 2
During the first phase of the cycle, the air in the chamber is exhausted for a time depending by the
quantity and quality of the load.
The control panel will show the following signallings:
Temperature display temperature value in the chamber; with the START command, the value arises
as the temperature exceeds 80°C.
- 34 - Operating manual
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Pressure display pressure value in the chamber; the value arises as the air exhausting phase
ends.
Timer display at next steps: )/ - +( - +3 - ;; (decreasing sterilization time) - G (decreasing
drying phase) or GO (special drying phase, if selected).
When the sterilization phase is ended, the thermal drying phase starts in case of standard programme. In
case of special drying, this phase is by-passed.
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During the cycle running, it is possible to display the characteristics of the current cycle by pushing on any
key (H[FHSWWKH67$576723NH\); the values on the displays will be indicated for 1 second as follows:
during the normal cycle: setpoint temperature, pressure at the setpoint temperature,
sterilization time
during the special liquid cycle message /LT, pressure at the setpoint temperature, sterilization time
during the drying off cycle messages 'U\ and 2II, sterilization time
(1'2)7+(&<&/(
Ended the drying and levelling phases with the signalling / on the timer and THERMOMETER (°C)
on the pressure display, the cycle will end with "beeps" and the message
(QG on the temperature display.
MANOMETER (bar)
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TIMER
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Operating Manual - 35 -
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:DUQLQJ: The use of water demineralized through acid substances could cause the following
effects:
- increase of the oxidation on the more sensitive materials;
- increase of the calcareous residues on the instruments, trays, and chamber.
If your autoclave doesn’t operate, carry out the following checks before to call the
Technical Service.
There is no voltage in the a.c. outlet Verify the reason of the lack of voltage in the socket
The autoclave doesn’t the appliance is connected. and try to repair it.
turn on
The fuses are burned. Replace the fuses with others of the same value.
The charge tank has been tapped up Empty the gathering and charge tanks.
The red warning MIN but the gathering tank has not been
is never on or the emptied. The used water has been
cycled. Fill up the charge tank with 2 litres of distilled water.
green warning MAX is
always on
Lack of water in the charge tank. Empty the gathering tank (except for the first
The red warning LED installation) and fill the charge tank with 1 litre of
MIN flashes distilled water.
A1 lack of water in the chamber A1 open the door, clean the gasket and try to start
The timer display the cycle.
shows one of the A2 hydraulic fault A2 open the door, clean the gasket and try to start
following messages: A3 free the cycle.
A4 heating resistance fault A4 open the door, verify if the safety thermostat is
A1 on and try to start the cycle.
A2
A5 pressure fault A5 open the door and try to start the cycle.
A3
A4 A6 temperature fault A6 open the door and try to start the cycle.
A5 A7 vacuum pump fault (only for A7 open the door, empty the gathering and top up
WS20) the tank with distilled water; try to start the
A6 cycle.
A7
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- 36 - Operating manual
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An overheating in the chamber or an Wait for the cooling, and restart the thermostat by
anomaly in the control circuit is pushing the red plug. To access it, unscrew the
The warning LED occurred. black protection cap.
ALARM turns on Restart the autoclave and check the disappearance
of the anomaly.
F1 the door has not been closed F1 close the door correctly
The timer display
correctly
shows one of the
F2 lack of water in the tank (MIN is F2 empty the used water gathering reservoir and
following messages:
flashing) top up the main tank with 1 litre of distilled
F1
F3 manual stop water.
F2
F3 open and close the door, start again the cycle
F3
F4 empty the used water gathering reservoir.
F4
F4 the used water resevoir is full
F5
F5 the cycle mast be repeated; open and close the
F5 black-out during the cycle door, start again the cycle
S3 --->S0
Wait for the messagge F3 on the display, then open
STOP command entry; the the door.
decreasing digit means the vapour
discharge phase
E1 loss of data in the permanent
The timer display memory
shows one of the
E2 failure of the A/D self-test
following messages:
E3 sensor in short-circuit or open Switch off the autoclave and try to start a new cycle.
E1
E4 failure of the LCD display self-
E2
test
E3 Call the Technical Service if the malfunction
E5 failure of the watch-dog self-test continues.
E4
E6 date/time battery run-down
E5
E6
Anomalous over pressure in the Switch off the autoclave and call the Technical
The safety valve chamber. Service.
operates and the
steam escapes from
the rear
Vacuum inside the chamber. Access the safety valve and unscrew the proper ring
in order to let the air to enter the chamber.
At the end of the
programme the door Switch off the autoclave, wait for cooling and try to
handle runs freely The safety friction of the handle is open the door.
and it is impossible to loosen.
open the door.
Operating Manual - 37 -
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7528%/(6+227,1* :63OXV
Leakage between the portlight and Clean both the gasket and the portlight with a
the gasket. dampened cloth and try again the cycle.
Water on the table or Tubes disconnected inside the Call the Technical Service.
on the floor near the autoclave.
autoclave
Used water gathering tank not empty Empty the gathering tank.
during the previous topping up.
Chamber filter obstructed. Unscrew the filter from the joint as described in the
The autoclave doesn’t section "Maintenance", and clean it accurately.
dry and some water
remains inside the
chamber after the
door opening.
Too much Too much material inside the See the chapter "Before sterilizing".
condensation on the chamber.
instruments
Chamber filter obstructed. Unscrew the filter from the joint as described in the
section "Maintenance" and clean it accurately.
A demineralized water with chemical Empty the charge tank and fill it with different type of
substances has been used. water demineralized through not chemical process.
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- 38 - Operating manual
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The inspection consist of standard maintenance that can be done directly by the operator, and of
preventive and/or corrective interventions that can be carried out only by the Technical Service.
As all the electric appliances, this unit needs not only a correct use but also the maintenance and
inspections at regular intervals. This care will grant a continuous and efficient operation of the autoclave.
To prevent any risk for the operator, it is necessary a regular inspections and maintenance of the
autoclave by the engineers of the Technical Service.
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• For a good maintenance of the autoclave performances, clean periodically all the outer surfaces using
a cloth dampened with standard neutral detergent (do not use any corrosive or abrasive products).
• Before starting a cycle, accurately clean the door gaskets using a dampened cloth.
• The presence of white spots on the base of the chamber means the use of demineralized water of
poor quality.
• Do not use the normal abrasive cloth or metallic brushes (or whatever abrasive) to clean the metallic
parts.
35(9(17,9(0$,17(1$1&(
:DUQLQJ Before carry out any kind of maintenance, check that the power supply cable is disconnected
to avoid electrical shocks or contacts with steam.
Operating Manual - 39 -
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Clean the gasket and the portlight with a cloth dampened with water or vinegar to
eliminate the calcareous residues. To clean the mirror surface of the portlight use a
non-abrasive cloth dampened with a detergent for inox.
:DUQLQJ: Do not let the calcareous or dirty residuals to accumulate on the gasket, because they
can cause its damaging or breakage.
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For a good maintenance of the autoclave, periodically you have to carry out the
cleaning of all the outer surfaces using a cloth dampened with neutral detergents or
simply with water.
For the desultory disinfecting of the outer surfaces, you can use either denatured
alcohol or detergents with a minimum percentage of sodium hypochlorite (or similar).
:DUQLQJ: Do not wash the autoclave with direct or high pressure water jets, as possible
infiltration in the electrical circuits could compromise the regular operation of the
apparatus and of the security circuits.
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Clean accurately (every week) the sterilization chamber, the holder, and the trays with
a non-abrasive cloth dampened with water or with a standard detergent for inox or
aluminium. Then rinse with alcohol, and at the end with water.
,PSRUWDQW: Clean the overall diameter of the chamber, as residuals in the top could compromise
the regular operation of the electrovalves
- 40 - Operating manual
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Due to the mechanical tear and wear of the gasket, the closing mechanism of the autoclave needs a
desultory adjustment especially when it doesn't allow the pressure rising to the stated value of the
selected programme.
Proceed as follows:
,PSRUWDQW: To avoid an excessive force to the closing system, which could cause the
unsuccessful opening of the door at the end of the cycle due to the slipping of the
safety friction, it is better to try the adjustment many times, increasing step by step the
tightening of the adjustable screw.
Operating Manual - 41 -
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:DUQLQJ: This maintenance is necessary to grant the correct operation of the safety valve in the
time. Check that the cap is well tighten at the end of the maintenance.
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Empty the charge tank by means of the proper tap; than fill
up the tank, following the procedures reported on chapter
"First Installation", with two litres of distilled water mixed
with 100 ml of pure alcohol (do not use denatured alcohol
which leaves residues).
Empty again the charge tank.
:DUQLQJ: At the end of the maintenance carry out a cycle without load.
- 42 - Operating manual
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Open the door and unscrew the screw by means of the supplied 2
wrench Ø14. Remove the dam and the respective gasket. 1
Remove the fitting through the same wrench and then the filter .
Plug the filter into the fitting (use a sealing type Loctite, if possible);
mount all the items following the previous procedure in reverse order 3
and taking care to keep the holes not lower of the chamber level.
/XEULFDWLQJWKHPHFKDQLFDOSDUWV 4
Lubricate carefully the pins, the mechanical joints and the locking mechanism using
silicone oil or a similar spry.
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Operating Manual - 43 -
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Temperature 3
probes Programming
2 serial port
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- 44 - Operating manual
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Operating Manual - 45 -
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Temperature 3
probes 2 Programming
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- 46 - Operating manual
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- 48 - Operating manual
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Operating Manual - 49 -
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Description Code
Door gasket 48900606
Tray removal tong 55500018
Gathering condensation resin 17000400
Tray holder 55500030
Chamber filter 47970616
Dam gasket 13000600
Dam 55501029
Chamber filter joint 22001302
Bacteriological filter 0,2 µm 47970605
Fuse 8A (6,3x32) 23000205
Power supply cord 45911201
Tank for distilled water 61500022
6SDUHVIRU:63OXV
Description Code
Door gasket 48900606
Tray removal tong 55500018
Gathering condensation resin 17000400
Tray holder 55500030
Chamber filter 47970616
Dam gasket 13000600
Dam 55501029
Chamber filter joint 22001302
Fuse 8A (6,3x32) 23000205
Power supply cord 45911201
Tank for distilled water 61500022
- 50 - Operating manual